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AIR COOLER PRODUCTS COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS

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Page 1: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

AIR COOLER PROduCts

COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS

Page 2: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

Fluid Coolers

Compressed Gas Coolers

Refrigerant Condensers

Steam Condensers

Vapor Coolers

Oil Coolers

Water/Glycol Coolers

Water Cooling Modules

Featured Products

Overview

Certifications CRNAPI 614 - ISO VG 32 Mineral Oil Flushing Capabilities

API 661

ASME U-Stamp

ASME UM-Stamp

Australian

Air Booster Coolers

Bleed Air Coolers

Brake Coolers

CNG - Filling Station Coolers

Compressed Gas Coolers

Engine Coolers

Fuel Gas Heaters

Gas Storage Facility Coolers

Hydrocarbon Coolers / Condensers

Landfill Gas Coolers

Lube Oil Coolers

N2 Coolers

Refrigerant Condensers

Rotor Air Coolers

Steam Condensers

TEG Coolers

Water/ Glycol Coolers

Brazilian NR-13

CRN - Canadian Registration Number

CWB - Certified Welding Bureau

GOST

PED - Pressure Equipment Directive, CE Mark

Markets & Experience

Gas Compression Landfill Gas Oil & Gas / Offshore

Power Generation Renewable Energy

Chemical Processing

Applications

Oil & Gas / Onshore

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Page 3: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

Air Cooled Heat Exchangers

TriEthylene Glycol Cooler › Location: Oil Sands located in North America

› Headers: Carbon steel plug box

› Tubes: Carbon steel tubes with L-foot aluminum fins

› Unit Configuration: Forced draft with louvers for temperature control

› Certifications: Built to CRN and ASME Section VIII, Div. 1 code

› Location: Installed in New York City on a COGEN loop

› Headers: Pipe & Bend

› Tubes: Copper tubes with aluminum corrugated plate fins

› Unit Configuration: Forced draft

› Features: Requirement of 75dBa within three feet

Air Cooled Heat Exchanger

› Location: Australia

› Headers: Stainless steel plug box

› Tubes: Stainless steel tubes with extruded aluminum fins

› Unit Configuration: Forced draft

› Certifications: Built to Australian and ASME Section VIII, Div. 1 codes

› Features: Copon coated heat exchanger

Water / Glycol Cooler

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Page 4: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

Air Cooled Heat Exchangers

› Headers: Stainless steel

› Tubes: Stainless steel tubes with aluminum flat plate fins

› Unit Configuration: Vertical core, Forced Draft

› Certifications: Built to ASME Section VIII, Div. 1 code

› Features: Cleanable tubes designed to an operating pressure of

3,000 psi

Pump Seal Cooler

› Headers: Pipe & Bend

› Tubes: Carbon steel tube sand aluminum flat plate fins

› Unit Configurations: Horizontal core, Forced draft

› Certifications: Built to ASME Section VIII, Div. 1 code

› Features: Stand alone unit installed by oil reservoirs. Augments

cooling during peak loads when the primary equipment can no

longer provide all the required cooling

Trim Cooler

› Headers: Pipe & Bend

› Tubes: Carbon steel and stainless steel tubes and aluminum

corrugated plate fins

› Unit Configuration: Horizontal core, Forced draft

› Certifications: Built to ASME Section VIII, Div. 1 code

› Features: Fits inside standard container to provide support cooling on

the air end of the nitrogen skid

Nitrogen Generation Cooler

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Page 5: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

› Headers: Pipe & Bend headers

› Tubes: Copper tube with alunimum corrugated plate fins

› Unit Configuration: Horizontal core, Induced draft

Air Cooler for 500kw - 5MW engines

› Headers: Pipe & Bend

› Tubes: Carbon steel tube with aluminum plate fins

› Unit Configurations: Vertical core, Forced draft

› Features: Six services, including jacket water and charge air cooler

used to cool the engine and four gas coolers used to cool the

nitrogen on the nitrogen compressor

Engine Driven Air Cooler

› Header: Plug box

› Tubes: Carbon steel embedded tube

› Unit Configuration: Vertical core, Forced draft with opposing

action louvers

› Certifications: Built to ASME Section VIII, Div. 1 code with 100%

x-ray inspection

› Features: Pneumatic actuator for temperature control. Designed

around requirements of API 661 and condensed super heated steam

at 450 PSIG

Steam Condenser

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Page 6: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

Air Cooled Heat Exchangers

› Location: Landfill in Southern California

› Headers: Pipe & Bend

› Tubes: Stainless steel tubes with aluminum corrugated plate fins

› Unit Configuration: Horizontal core, Induced draft

› Certifications: Built to ASME Section VIII, Div. 1 code

Combo Gas/Oil Cooler

› Location: Landfill in Wisconsin

› Headers: Stainless steel plug box

› Tubes: Stainless steel tubes with L-foot aluminum fins

› Unit Configuration: Horizontal core, Forced draft with bug screen

around the perimeter of the intake

› Certifications: Built to ASME Section VIII, Div. 1 code

Pre-Cooler

› Headers: Copper Pipe & Bend

› Tubes: Copper tubes with aluminum corrugated plate fins

› Unit Configuration: Induced draft

› Features: Supports vacuum pumps purging an A-Frame steam

condenser. Includes pump stand and an atmostpheric surge tank

Water / Glycol Cooler

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Page 7: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

› Location: Alberta, Canada

› Headers: Pipe & Bend

› Tubes: Carbon steel tubes with aluminum corrugated plate fins

› Unit Configuration: Forced draft with hot air recirculation louvers

used to control the process temperatures

› Certifications: Built to CRN and ASME Section VIII, Div. 1 codes

Water / Glycol Cooler

› Headers: Pipe & Bend

› Tubes: Carbon steel or stainless steel tubes with flat or corrugated fins

› Unit Configuration: Forced draft

› Certifications: ASME Section VIII Div. 1 code

› Features: Upper level pressure rating of 5,150 PSIG

Compressed Natural Gas (CNG) Cooler

› Headers: Pipe & Bend

› Tubes: Carbon steel or stainless steel tubes with flat or corrugated fins

› Unit Configuration: Forced draft

› Certifications: ASME Section VIII Div. 1 code

› Features: Upper level pressure rating of 5,150 PSIG

Compressed Natural Gas (CNG) / Landfill Gas Cooler

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Page 8: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

Core MaterialsTubes & Tube Materials

Twisted TapeBall Spring Matrix

Turbulators

Hastelloy MonelOptional Rifled TubingStainless Steel

AL6XN BrassCarbon Steel CopperCupro-Nickel

Aluminum Aluminum, Copper, Carbon Steel, Stainless Steel

Brass, Stainless Steel Carbon Steel, Stainless Steel

Plate Fin OD: 5mm - 1"

Spiral Wrapped Finned Tube OD: 3/8" - 2"

Wall thicknesses range from .015" to .134"

Corrugated FinFlat Fin Sine Fin

L-Foot Extruded Embedded

Plate Fins & Materials

Spiral Wrapped Fins & Materials

Fin material thickness 0.0039" - .020"

Aluminum

Pre-coated Aluminum

AL6XN

Carbon Steel

Copper

Hastelloy

Stainless Steel

Aluminum

Marine Grade Aluminum

Copper

Stainless Steel - Offered in welded

and edge-tension construction

CoatingsE-CoatHeresiteCoponHot-Dip Galvanized and Others

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Page 9: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

› Built to all quality systems, except API 661

› Low initial cost

› Lightweight

› Flexible connection locators

› Pressures up to 5,150 PSIG

› Constructed in a thermal counter flow configuration (regardless of

connection location requirements)

› Built to all quality systems / standards

› Lower cost than Plug Box construction at high pressure

› Ideal for high pressure applications (up to 6,500 PSIG with lower

process flows)

› Tube joints can be repaired or sealed off

› Accessibility to each individual tube

Slab Head

› Built to all quality systems/standards

› Accessibility to each individual tube

› Tube joints can be repaired or sealed off

› Heavy duty construction

› Ideal for high fouling services

› Pressures up to 5500 PSIG

› Built to all quality systems/standards

› Provides accessability to every tube, once cover is removed

› Tube joinings can be repaired or sealed off

› Ideal for high fouling services

› Typically utilized for lower pressure services

Bonnets / Removable Covers

Plug BoxPipe & Bend

Header Types

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Page 10: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

Unit Configurations

The most common configuration, FD configurations allow for easy

access to all mechanical components supporting maintenance

operations and plant expansions.

Forced Draft

Used to minimize effects of the environment and minimizes the

chances of hot air recirculation.

Induced Draft

This design provides 100% fan redundancy without adding extra

heat transfer surface area and provides a lower cost alternative to the

traditional 2 x 100% specification. This design can be used in any ser-

vice but it is commonly used in lube oil and water service. It is a great

option when addressing the API-614 redundancy requirement.

Push-Pull

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Page 11: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

This unit configuration is common in the compression industry and

mounts up against compressor houses. The tube bundles are vertically

mounted, air is drawn across them and then turns 90 degrees discharg-

ing upwards. The design allows for either an engine drive or an electric

motor drive application.

Vertical core coolers are very compact and cost effective. They provide

great flexibility to meet space constraints within challenging environ-

ments, such as fitting in a containerized skid while the process piping

runs directly back to the equipment needing cooling.

J-Units

The V-Core configuration enables maximum cooling in a small space

because of its greater primary surface area. This design works well for

commercial units that are Water/Glycol/Fluid Coolers or Refrigerant

Condensers although it is not limited to these products.

V-Core

Vertical Core

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Page 12: AIR COOLER PROduCts - RTS Corporation · 2016. 10. 17. · Air Cooler for 500kw - 5MW engines › Headers: Pipe & Bend › Tubes: Carbon steel tube with aluminum plate fins › Unit

2610 South 21st StreetPhoenix, AZ 85034

(800) 899-2645

www.superradiatorcoils.com

104 Peavey RoadChaska, MN 55318

(800) 394-2645

2622 South 21st StreetPhoenix, AZ 85034

(800) 899-2645

451 Southlake Blvd. Richmond, VA 23236

(800) 229-2645

COILS / INDUSTRIAL HEAT EXCHANGERS / NUCLEAR PRODUCTS / AIR COOLERS