air conditioning workshop equipment - rhea mprheamp.bg/pdfs/airconservice_2010_11_en.pdf · air...

2

Ausführungen, dem technischen Fortschritt dienende Änderungen, Irrtümer und Liefermöglichkeiten vorbehalten.www.airconservice.eu

WAECO – development partner of the automotive industryNew vehicle models, new technologies and new legislation call for constantly improving A/C work-shop equipment. Numerous vehicle manufacturer approvals document that WAECO AirCon Service products have been designed in close cooperation with the automotive industry. Dometic WAECO’s AirCon professionals are committed to excellence every day. Their know-how is also appreciated in expert committees and associations of the automotive industry:› VDA German Association of the Automotive Industry

(task group workshop equipment for alternative refrigerants)› ZdK Central Association of the German Motor Trade › SAE Society of Automotive Engineers (development of specifications for A/C service equipment)› ASA German Association of Manufacturers and Importers of Automotive Service Equipment › GvA General Association of Independent Distributors of Automotive PartsAll of this ensures that the WAECO AirCon Service range meets the demands of tomorrow’s vehicles.

2 – 3

Contact

We are glad to help!Your service contact details:

Mo – Thur 7:30 am – 5:30 pm, Fr 7:30 am – 5:00 pm

Technical service:Tel +49 (0) 2572 879-191 Fax +49 (0) 2572 879-391 [email protected] matters, documentation (installation instructions, spare part lists)

Sales team:

Tel +49 (0) 2572 879-199 Fax +49 (0) 2572 879-390 [email protected], inquiries, conditions, lead times

| Products approved by major vehicle manufacturers

| Original replacement parts| Universal components| Components for special A/C applications| Retrofit air conditioners| A/C workshop equipment

| Consumables| Technical advice and support| Tailor-made training concepts| Proof of competence according to §5 of

the German Chemicals Climate Protection Ordinance

| Battery charger + jump starter

What WAECO offers

4


Training and seminars AirCon Service

New proof of expertise required!Compact courses 2010

According to the Chemicals Climate Protection Ordinance (§ 5, paragraph 3) all persons responsible for the maintenance or repair of vehicle air condi-tioners must acquire the new proof of expertise in compliance with VDA/VDIK/ZDK. The time limit set by legislation expires on 04.07.2010, the latest date to present the new authorisation.

Dometic WAECO International is authorised to orga-

nise qualification seminars and issue certificates as

proof of expertise. Corresponding one-day compact

courses are arranged at different locations in the

whole of Germany. Applicants must be qualified in

a trade related to motor vehicle technology to

be accepted. The number of participants in each

seminar is limited so that timely and binding

registration is advisable. For information on current

schedules please contact www.airconservice.eu or

phone +49 2572 879-141.

Seminar topics:

The one-day seminars convey the expert knowledge

required by law in a hands-on manner and confirm its

command by a certificate of participation. The semi-

nar topics are officially prescribed and comprise,

among others:

› General introduction to vehicle A/C systems

› Effects on the environment

› European legislation, ordinances, directives,

waste treatment regulations

› Basic physical principles

› Construction/function of vehicle A/C systems

› Repair and maintenance of vehicle A/C systems

› Pressure testing on vehicle A/C systems

› Guided fault detection

› Final control/performance testing

› Alternative refrigerants

4 – 5

Alternative refrigerantsAirCon Service

Alternative refrigerants:What happens when R134a is banned?

In years to come, too:R 134a A/C service units will remain indispensable for everyday workshop needs!

The introduction of alternative refrigerants in vehicle

A/C systems has been a topic of discussion for some

time now. Possibilities include the introduction of

processes based on extremely high operating

pressures (e.g. a CO2 system), but also alternatives

such as the HFO-1234yf refrigerant.

Vehicle manufacturers will be using alternative refri-

gerants by 2011 at the latest. From then on fluoro-

carbons such as R134 may no longer be used in newly

built vehicles, following Commission Regulation (EC)

No. 706/2007.

For the everyday workshop routine this means that starting with the introduction of a new refrigerant – regardless whether CO2 or HFO-1234yf – work-shops (especially the brand-bound ones) will

initially have to work with two different service systems.

Likewise, the above mentioned regulation commits

the vehicle industry to stop using R134a as a refrige-

rant for vehicle A/C systems (in new vehicles) from

1st January 2017.

What does this regulation imply?The fact that even in year 2016 vehicle A/C systems containing R134a refrigerant are likely to be launched in the market means that workshops must

be prepared to adapt their technical equipment and

handle two different refrigerants. Taking an average service time of 20 years into account, vehicles using R134a refrigerant will be taken to workshops for maintenance and service until the end of 2036!

This is why R134a A/C service stations will remain

vitally important for workshops in future, too – for

twenty years and more!

6


28 – 29Refrigerants and oils

30 – 35Air conditioner flushing

10 – 27A/C service units

R134a refrigerant

PAO compressor oil, universal

PAG compressor oil

PAG compressor oil (in patented container)

Denso ND8 compressor oil (in patented container)

Vacuum pump oil

ESTER compressor oil

ASC 1000

ASC 2000

ASC 3000

ASC 2000RPA

Accessories for A/C service units

Universal flush container

Flushing adapter kit

Universal flushing adapter kit

A/C system flushing connector

Flushing adapter set

Set of chip filters

Oil checker

Recycle Guard

36 – 37Recovery and evacuation

Vacuum pumps

Refrigerant recovery unit

Charging cylinder for R134a

Refrigerant scales

38 – 47Leak detection equipment

UV leak detection kit

Borescope leak detection lamp

UV leak detection lamps

TRACER® sticks

TRACER® cartridges

Patented container for UV additive charging

TRACER® bottles

TRACER® dyes

TRACER® GLO-AWAY

Hand pump

R134a leak detector

R134a reference leak

Leak detection spray

Safety gloves, goggles

Nitrogen leak detection

6 – 7

52Measuring instruments

53 – 59Tools, hoses and accessories

48 – 51Air conditioner cleaning

LCD digital thermometer

Pocket-size digital temperature meter

Infrared laser thermometer

Pressure meter

Refresh-o-mat ultrasonic atomiser

Ultrasonic disinfector

AirCon Refresh air conditioner cleaner

Car Refresh smell stopper

Air conditioner spray can

Disinfectant

Service quick couplers

Spring lock repair set

Spring lock disconnect tool set

Thread cutting tools

Disconnect tools

Valve fitting tool

Slide hammer puller for drier cores

Crimping tool for refrigerant fittings

Manuli case set

Easy repair kit

Set of special ring spanners

O-ring pick tool

Hoses and adapters

60 – 63Kits and insulating material

Set of chip filters

Valve cores

Plugs for refrigerant lines

Orifice tubes

Original replacement O-rings

O-rings for retrofit air conditioners

Original replacement special O-rings

Insulating material

64 – 65Charging and starting

W-curve automatic battery charger plus jump starter

Multi-functional battery jump starter

Contents

8

Ausführungen, dem technischen Fortschritt dienende Änderungen, Irrtümer und Liefermöglichkeiten vorbehalten.www.airconservice.eu Contents, specifications and availability are subject to change serving the technical improvement.

We are not liable for errors and printing mistakes.

Mailing cards

How to be a successful A/C professional› Professional workshop equipment

› Spare parts service

› Reliable guarantee services

› Professional A/C training courses

› Marketing & sales promotion

› Technical support

This unique and complete air conditioning concept gives your business an edge on efficiency and success. Benefit from a comprehensive scope of services that keep you a step ahead of your competitors.

Mailing cards to match the “A/C check” and “A/C clean-up” posters.

Make your customers aware of potential problems with vehicle air conditioners and generate extra sales!

Here’s how the mailing cards can be adapted to your wishes and requirements: Your Logo

Your specific special offer period

Your special prices/discounts

Your corporate address as the sender

And here’s your part of the deal Order the mailing cards plus the poster. Place the poster in a prominent place. Affix custo-mer address labels to the 5,000 mailing cards supplied by Dometic WAECO. Don’t forget the stamps, and off you go! Then start making dates for A/C checks and A/C clean-ups!

Your contact for any questions you may have about this offer: Ms Kreimer, phone: + 49 2572 879-437.5.000 Stück mailing cards: 150,00 €.

WAECO AirCon expertise AirCon Service

1

2

3

4

NEW!For your

advertising

Mailing card “A/C check-up weeks”

Mailing card “Breathe again” Poster

1

1

2

3

4

1

1

3

4

Contents, specifications and availability are subject to change serving the technical improvement. We are not liable for errors and printing mistakes. 8 – 9

Basic package

Bonus package

Basicpackage

Advertising materialAirCon Service

1x fly flag 100 x 300 cm (W x H)

or

1x strap 300 x 0.85 cm (W x H)

Free of charge

245 pieces for

32,– €

1x poster“A/C check-up”59,4 x 84,1 cm (W x H)

1x poster “A/C clean-up”59.4 x 84.1 cm (W x H)

1x poster “A/C check-up technic”59.4 x 84.1 cm (W x H)

50x Bags of fruit gums

30xAir freshener “Eddy”

30x A/C label

30x “Service passport”10.5 x 14.8 cm

50x Leaflet “Breathe again”

1x Counter display21 x 29 cm (W x H)optional

50x Mirror tags

+

NEW NEW

NEW

NEWNEW

NEW

10



ASC A/C service units – for professionalsService work on automotive air conditioners can be a lucrative source of revenues for motor garages and A/C shops – provided they have the right tech-nical equipment! ASC A/C service units work fully automatic. Once started the units perform all A/C

service functions 100% autonomously – which gives

you the chance to do other things in the meantime.

Unlike with other manufacturers‘ service units,

there‘s no need to check the process or interfere

manually. ASC Service Centers are absolutely safe,

accurate and efficient in operation. Their unique

benefits make them unbeatable companions in

everyday workshop practice.

AirCon Service Center AirCon Service

MADE IN GERMANY

Comply withSAE J 2788

andSAE J 2099


No mistakes possible: fully automatic unit – often copied, never matched!Units with manual check valves involve the risk of erroneously charging the air conditioner from the low pressure side. Automatic units are safer! Genuine automatic systems can be identified by the fact that they have no check valves.

Patented feeding system for fresh oil and UV additiveAutomotive manufacturers warn against using plastic containers because they let moisture into the oil. In ASC A/C service units fresh oil is stored moisture-free in laminate bags contained in protective metal cylinders. No blockage of valves, no solvent penetration! Automotive manufacturers’ specifications on the use of UV additives and PAG oils are met.

Integrated charging amount database The database contains many vehicle-specific data. The type of oil and the precise amount of oil and refrigerant to be used for specific vehicles are shown on the display. Updates are made available on a regular basis (WAECO flash memory card). New now is the option to create a personalised charging amount database for up to 100 vehicles.

NEW: Also suitable for modern-day hybrid vehiclesASC-series A/C service units are suitable for service work on modern-day hybrid vehicles of German make, because standard PAG oils are used here. Hybrid vehicles (or air conditioners) from Japanese manufacturers use ester oils. ASC units may be used here, too (check manufacturer’s specifications).

NEW: Integrated refrigerant charging amount / recovery amount managementThe total amount of refrigerant charged or recovered can be displayed on the unit or printed out by the thermal printer. The data can be stored for 24 months.

Customised flushing process and flush bottleThe flushing process, including its custom adaptation, is developed in cooperation with the automotive industry. This results in an efficient and safe flushing process.

TÜV-approved refrigerant purityAn official inspection certificate issued by TÜV Rheinland confirms that the effectiveness of the refrigerant cleaning function of WAECO A/C service units complies with the international SAE J 2099 / J 2210 directive.

NEW: Protected access with individual user codesTo prevent unauthorised use of WAECO A/C service units, up to 10 user names can be programmed in combination with individual PIN codes.

1

2

9

3

5

4

6

7

8

The benefits at a glance

A/C service unitsAirCon Service

NEW: Operational software available in more than 20 languages

DE

GL

EN

CA

FR

ES

IT

EU

SR

FI

HR

ET

SL

CS

TR

RO

NL

PL

DA NO

PT

12



1 Swivel-mount display and information unit

2 Data printer to be activated as required, with multiple print-out and paper feed options

3 Large membrane keypad for safe and reliable data entry

4 Patented, professional feeding system for fresh oil and UV additive NEW: Now supplied with test bottles

5 Large and sturdy wheels6 Manometer with 100 mm diameter

7 High-contrast LED display for process supervision from a long distance

1

2 3

4

5

Made in Germany – the inner richesProfessional air conditioning workshops require

fully automatic equipment to meet today’s ad-

vanced service requirements. Even for specialists, it

is important that the equipment is fast and easy to use and works virtually “on its own” without the

need to keep a constant eye on it. User friendliness,

operational safety and easy maintenance are other

issues that count, because they help save time and money.

With today’s workshop needs in mind Dometic

WAECO has designed a service unit that meets and

exceeds these requirements at a most convincing cost/benefit ratio. All WAECO ASC A/C service units

are approved by the automotive industry. Well

thought-out in every detail, they provide many

unique advantages, which become obvious as you

take a look at the modular design:



8 3 separate weighing cells for oil management (used oil/fresh oil/UV additive) are a distinctive feature of the fully automatic unit

9 Large display for easy readability and reliable data entry

10 Refrigerant tanks with preassembled condenser and fan for accurate indication of the recovered amount of refrigerant

11 Special 8-bearing weighing platform with heavy-duty weighing cell (100 kg load capacity)

12 Vacuum pump with 60-hour oil change interval

13 Heating tape

6

7

8

8

9

10

11

13

12

AirCon Service CenterAirCon Service

14



AirCon Service Center

AirCon Service

Patented feeding system for fresh oil and UV additive

ASC series complies with SAE standard J 2788

Automotive manufacturers

warn against using plastic

containers because they let

moisture into the oil. In ASC

A/C service units fresh oil is

stored moisture-free in

laminate bags contained in

protective metal cylinders.

No blockage of valves, no solvent penetration. Approved by many automo-tive manufacturers.

The standard developed by the Society of Auto-

motive Engineers (SAE) is valid for the USA, while it

can also be found in the factory specifications of

several German automotive manufacturers.

What are the most significant requirements, and

which are relevant for daily workshop operation?

Requirements for SAE J 2788 approval:

› The unit must be able to recover 95% of the

refrigerant contained in the automotive air con-

ditioner within 30 minutes, at ambient tempera-

tures between 20 and 24°C. In other words, no

more than 5% of the refrigerant may be left in

the air conditioner.

› Refrigerant must be charged with an accuracy

of +/- 15 g.

› Measurements must be made and displayed

with an accuracy of +/- 30 g.

To comply with these requirements the WAECO

AirCon Service team has modified the hardware

and software of ASC-series units. Among other

things, they have developed a new weighing plat-

form.

A/C service units meet tomorrow’s requirements already today!

Now included in the delivery

kit!

Special, 8-bearing weighing platform with heavy-duty weighing cell (100 kg load capacity)

Laminate bags

AirCon Service


AirCon Service

Dometic WAECO: Partner to the automotive industry

OEM

A/C service unit

Leak detection equipment

Air conditioner cleaning

Consumables (UV additives / compressor oils)

Mercedes

Benz

BMW Nissan

Automotive manufacturers

Hyundai Opel/ GMVWRenault Fiat Ford Volvo Jaguar Land-

rover

Aston

Martin

Mazda MAN DAF Scania

Approved by automotive

manufacturers

Service and repair of automotive air conditioners is

a multi-faceted business driven by continuous

innovation. In order to comply with vehicle manu-

facturers’ requirements, Dometic WAECO works

closely with the automotive industry when develo-

ping workshop equipment for service and repair on

automotive air conditioners. We see to it that all requirements included in the manufacturers’ specification manuals are precisely met. Every piece of equipment is checked inside out for compliance.

WAECO workshop equipment:› Made in Germany› With future-orientated technologies› Approved by the automotive industry

The experienced WAECO AirCon team can answer

even the most specific questions, and they are

always available for a helpful hint. Where a prob-

lem cannot be solved over the phone, a WAECO

consultant will be sent to your workshop without

delay!

Get in touch – our WAECO AirCon team welcomes the challenge.

AirCon Service

16



ASC 1000 – fully automaticAirCon Service CenterFully automatic AirCon Service Center for all AirCon specialists. This unit has all it takes to perform stan-

dard service work on automotive air conditioners.

With quick-start function: simply enter the amount

of refrigerant to be charged, make a total of three

input instructions, and the unit will automatically do

all the required functions:

› Refrigerant recovery and recycling› Residual pressure measurement› Used oil drainage

› Evacuation› Leak check› Charging of fresh oil and UV additive› Refrigerant charging with charging amount

compensation of the service hoses

All process steps are done fully automatic, self-

monitored by the system. Errors are indicated by

acoustic and visual signals from the swivel-mount

display unit.


With specialsoftware for A/C

flushing to vehiclemanufacturer’sspecifications


New ASC 1000 features

ASC1000 – fully automatic A/C service unit

› Sturdy metal housing› Charging cylinder storage capacity: 10 kg,

vacuum pump capacity: 4 cars/hour› New: patented feeding system for fresh oil

and UV additive including test bottles› Print-out of important service data, several

print-outs possible› Fully automatic refrigerant recycling, oil and

additive management› Automatic vacuum check› Automatic charging of leak detection additive› New: integrated refrigerant charging and

recovery amount management› Integrated charging amount database› Complies with SAE J 2099 and SAE J 2788› New: personalised charging amount

database

› Operator guidance via large display and manometer

› Swivel-mount display and information unit (patented)

› Heated charging cylinder for high-speed charging, heat-up also possible during the charging process

› Special, 8-bearing weighing platform› Special air conditioner flush function› Large recessed tray for tools› 500 ml used oil container for longer change

intervals› Also suitable for German-make hybrid

vehicles

Ref. No.

8885200076 (see page 24 for specifications)

New design: the swivel-mount display unit› for convenient measurement reading› for process status monitoring

Large recessed tray for tools Super-bright function LEDs enable process supervision even from a long distance


Individual user code:

To prevent unauthorised use of WAECO A/C service units, up to 10 user names can be programmed in combination with individual PIN codes.

Patented fresh oil and UV additive feeding system now standard on all ASC service units!

Advantages:› Moisture-free, clean storage of refrigerant oils› Prevents contaminant penetration› High storage capacity for longer change intervals› Complies with automotive manufacturers’ specifications

Personalised charging amount database:

ASC-series units built as of 2010 provide the option to create a personalised charging amount database for 100 different vehicles.

NEW

18



ASC 2000 – with patented feeding system for fresh oil and UV additiveThis high-end unit is backed by a wealth of WAECO

know-how and experience. Designed for profes-

sional, fully automatic A/C service on trucks and cars, the ASC 2000 minimises operator effort and

significantly speeds up throughput times.

The ASC 2000 performs the following processes fully automatic:› Refrigerant recovery and recycling› Residual pressure measurement› Used oil drainage

› Evacuation› Leak check› Fresh oil and UV additive charging› Refrigerant charging with charging amount


On top of that, the ASC 2000 offers:› Large charging cylinder storage capacity (21 kg)› Dust cover › Accurate oil management with 3 separate micro

scales





Large, illuminated display with quick-select menu and integrated printer

Flush container (available as option)



ASC2000 – fully automatic A/C service unit

› Charging cylinder storage capacity: 21 kg, vacuum pump capacity: 5 cars/hour

› Print-out of important service data, several print-outs possible

› New: patented feeding system for fresh oil and UV additive including test bottles

› Dust cover included in the delivery kit› Fully automatic refrigerant recycling, oil and

additive management› Automatic vacuum check› Automatic charging of leak detection additive› New: integrated refrigerant charging and

recovery amount management› Integrated charging amount database› New: personalised charging amount

database

› Complies with SAE J 2099 and SAE J 2788› Operator guidance via large display and

manometer› Swivel-mount display and information unit

(patented)› Heated charging cylinder for high-speed

charging, heat-up also possible during the charging process

› Special, 8-bearing weighing platform› Special air conditioner flush function› Large recessed tray for tools› 500 ml used oil container for longer change


vehicles

Ref. No.


The built-in data printer offers the following features:

› Measurements can be printed out as often as desired once the service process has been completed

› Measurements of the amount of recovered refrigerant can be blanked out if required

NEW

Measurement print-out showing the amount of recovered and recycled refrigerant


manufacturers





20



ASC 3000 – high-volume AirCon Service Center for buses, rail cars, helicopters and custom applicationsTime is valuable, especially when it comes to air

conditioning service on large vehicles such as buses and rail cars where downtimes are extremely costly

for the operators. Speed and reliability are vital. Key

service tasks such as refrigerant recovery, evacua-

tion and refrigerant recharging need to be performed

in a tight timeframe. The ASC 3000 perfectly meets

these requirement. Its 2-stage vacuum pump

evacuates 132 litres per minute. An additional

fluid pump ensures fast refrigerant recharging.

The following processes are performed fully automatic:› Refrigerant recovery and recycling› Residual pressure measurement› Used oil drainage› Evacuation

› Leak check› Fresh oil and UV additive charging› Refrigerant charging with charging amount


The ASC 3000, too, offers:› Patented fresh oil and UV additive feeding

system (allows moisture-free and clean storage of

refrigerant oils even over longer periods of time,

which cuts A/C service costs)

› Integrated printer for service data documentation

On top of that, the ASC 3000 offers:› Integrated fluid pump for high-volume

refrigerant recharging on buses and rail cars, etc.› High-volume charging cylinder with 30 kg storage

capacity and extra-long, 8 m service hoses

© DB AG/Alstom

© Eurocopter/photo Jérome Deulin



ASC3000 – fully automatic AirCon Service Center


› Charging cylinder storage capacity: 30 kg, vacuum pump capacity: 132 l/min

› Integrated fluid pump for high-volume refrigerant recharging on larger vehicles such as buses and rail cars

› 2-stage vacuum pump designed in coopera-tion with utility vehicle manufacturers

› Print-out of important service data, several print-outs possible

› New: patented feeding system for fresh oil and UV additive including test bottles

› Dust cover included in the delivery kit› Fully automatic refrigerant recycling, oil and

additive management› Automatic vacuum check and charging of leak

detection additive› Complies with SAE J 2099 and SAE J 2788

› New: integrated refrigerant charging and recovery amount management

› Integrated charging amount database› New: personalised charging amount

database› Operator guidance via large display and

manometer, large recessed tray for tools› Swivel-mount display and information unit



› Special, 8-bearing weighing platform› Special air conditioner flush function› 500 ml used oil container for longer change


vehicles

Ref. No.



Simply perfect:

› Easy-to-read manometer

› Patented feeding system for fresh oil and UV additive

› Unit suitable for mobile use

› Complies with automotive manufacturers’ requirements

NEW

Super-bright function LEDs enable process supervision even from a long distance

Large recessed tray for tools

Swivel-mount display for convenient measurement reading and process monitoring

The storage compartment protects service hoses from damage

Large, illuminated display with quick-select menu


manufacturers





22



ASC 2000RPA – Fully automatic refrigerant analysisRefrigerants that are contaminated or mixed with air inevitably cause damage. In order to be on the safe side it is advisable to choose the WAECO ASC 2000RPA service unit.

RPA stands for Refrigerant Purity Analyser – a system

which controls whether the vehicle A/C system and

A/C service unit really contain pure R134a and nothing

else.

The most frequent reasons for refrigerants contami-

nation are

› Refrigerants imported from the Far East› Air in the vehicle A/C system

A vehicle A/C system can only operate successfully

when filled with pure R134a. Air entering the system

means a serious problem. Possible consequences:› Increased operating pressure and functional

problems of the A/C system

› Corrosion caused by the humidity admitted with

the air

› Substantial strain on the compressor suction and

pressure valves through increased pressure in the

system

› Substantial reduction of the refrigeration

performance

Nitrogen leak checkEnvironmental protection is not just a catchword – it

is a commitment. In order to protect our environment

it is necessary to release as little refrigerant as pos-

sible into the atmosphere. In addition to the existing, fully automatic vacuum leak test function integra-ted in the service unit it is possible to admit nitro-gen to the system. In this manner the disadvantage

of leak tests solely by vacuum (components such as

A/C tubes might contract and thus close a leak) can

be eliminated. Exposure to pressurised nitrogen during A/C service tells you immediately whether the system is tight. Testing is carried out fully

automatically by the ASC 2000RPA.


With automatic refrigerant analysis and fully automatic

nitrogen leak check


ASC 2000RPA features

ASC 2000RPA – fully automatic A/C service unit

› Sturdy metal housing› Fully automatic refrigerant analysis› Charging cylinder storage capacity: 21 kg› Vacuum pump capacity 5 cars/h› Print-out of important service data, several

print-outs possible › New: patented feeding system for fresh oil

and UV additive including test bottles› Dust cover included in the delivery kit› Fully automatic refrigerant recycling, oil and

additive management› Automatic vacuum check › Fully automatic nitrogen leak test› Automatic charging of leak detection

additive› New: integrated refrigerant charging and

recovery amount management› Complies with SAE J 2099 and SAE J 2788

› Integrated charging amount database› New: personalised charging amount

database› Operator guidance via large display and

manometer› Swivel-mount display and information unit



› Special transport safety device for the refrigerant tank allows service work in mobile applications

› Special air conditioner flush function› Large recessed tray for tools› 500 ml used oil container for longer change

intervals

Ref. No.


Fully automatic nitrogen leak test

Information displayed after refrigerant analysis

Intake filter of the analysis unit


Fully automatic testing of refrigerant purity

The ASC 2000RPA A/C service unit ensures that the A/C system only contains pure R134a, neither contaminated with unauthorised refrigerants nor mixed with air.

Prior to the actual recycling process the service unit automatically removes and analyses a small refrigerant sample (9.5 g). The results are shown on the unit display. The operator receives a significant, qualified assessment of the refrigerant in the A/C system connected to the service station and can exactly determine what repairs or maintenance may be required.

If the refrigerant is fine, the ASC 2000RPA continues its fully automatic programme in the same manner as the WAECO ASC 2000 system.

Extra features provided by the WAECO ASC 2000RPA:

› Refrigerant analysis module for identification of refrigerants or gases such as:

R12, R134a and R22

HC (propane; used in retrofit gas Iscon 49, R413a)

Non-condensable gas (air)

› Fully automatic nitrogen leak test

Gas cylinder trolley on page 47

24



• in

clud

ed in

the

del

iver

y ki

t

AirCon Service Center – specifications AirCon Service

Specifications ASC ASC 1000 ASC 2000 ASC 2000 RPA ASC 3000

Ref. No. 8885200076 8885200063 8885200072 8885200080Recovery / recyclingSuitable for refrigerant R134a R134a R134a R134aManufactured to UL standards of the USA • • • •Purity of recovered refrigerant according to SAE J 2099 • • • •Refrigerant recovery rate in kg/h 30 30 30 30Vacuum pump capacity 4 cars/h 5 cars/h 5 cars/h 132 l/min.Capacity of the hermetic compressor in kW 0.32 0.32 0.32 0.32Dry filter capacity in kg 150 150 150 150ChargingCharging cylinder/useful capacity in kg 10 kg 21 kg 21 kg 30 kg Charging amount indicated by Display Display Display DisplayProcessesRefrigerant analysis - - automatic -Recovery/recycling automatic automatic automatic automaticPurging of non-condensable gases automatic automatic automatic automaticPurging of used oil automatic automatic automatic automaticEvacuation automatic automatic automatic automaticVacuum check automatic automatic automatic automaticNitrogen leak check - - automatic -Injection of leak detection additive automatic automatic automatic automaticInjection of oil into the A/C system automatic automatic automatic automaticRefrigerant charging automatic automatic automatic automaticControl panelHigh/low pressure indicated by Manometer Manometer Manometer ManometerVacuum indicated on Display Display Display DisplayTotal process control via display • • • •Option to set the evacuation time • • • •Protocol print-out with printer • • • •Scope of deliveryPrinter • • • •Service hoses (SAE standard), 3 m • • • -Service hoses (SAE standard), 8 m - - - •Valve adapter for WAECO refrigerant bottles • • • •Operating instructions • • • •Adapter for 500 ml fresh oil and UV tracer dye bottle • • • •Closed container for used oil (500 ml) • • • •Charging device for A/C compressor oil • • • •Injection device for UV additive • • • •Heated refrigerant tank / fluid pump (F) • • • FDust cover Option • • •Goggles / safety gloves • • • •Test bottles UV additive for approx. 10 applications • • • -Bottle of fresh PAG oil ISO 46, 500 ml 8887200013 8887200013 8887200013 -Bottle of fresh PAG oil ISO 100, 500 ml 8887200014 8887200014 8887200014 -Accessories/consumablesFresh PAG oil ISO 46, 500 ml bottle 8887200013 8887200013 8887200013 8887200013Fresh PAG oil ISO 100, 500 ml bottle 8887200014 8887200014 8887200014 8887200014Fresh PAG oil ISO 150, 500 ml bottle 8887200019 8887200019 8887200019 8887200019Universal oil, 500 ml 8887200017 8887200017 8887200017 8887200017UV tracer dye, 500 ml bottle TP-3820-500 TP-3820-500 TP-3820-500 TP-3820-500Adapter for 500 ml bottle of fresh oil and UV tracer dye 4440600026 4440600026 4440600026 4440600026Universal oil container, plastic (250 ml) 4440600034 4440600034 4440600034 4440600034Container for used oil, 500 ml 4440600033 4440600033 4440600033 4440600033Spare filter for service work 4440400008 4440400008 4440400008 4440400008Dust cover 4445900081 4445900081 4445900081 4445900081Refill bottle for TRACER® injection device, 236 ml TP-3820-0008 TP-3820-0008 TP-3820-0008 TP-3820-0008Refill bottle for TRACER® injection device, 475 ml TP-3820-0016 TP-3820-0016 TP-3820-0016 TP-3820-0016TRACER® injection device (sep. additive container, 250 ml) 4440600034 4440600034 4440600034 4440600034Spare roll of thermal paper for printer (sales pack 4 pcs.) 4445900088 4445900088 4445900088 4445900088Service hose for high-pressure side (SAE standard), 5 m 8885100026 8885100026 8885100026 8885100026Service hose for low-pressure side (SAE standard), 5 m 8885100025 8885100025 8885100025 8885100025Goggles 8885400066 8885400066 8885400066 8885400066Safety gloves 8885400065 8885400065 8885400065 8885400065Dimensions/weight/power supplyW x H x D in mm 560 x 1300 x 650 560 x 1300 x 650 560 x 1300 x 650 560 x 1300 x 650Weight in kg 95 100 100 110Power supply 220/240 V – 50/60 Hz • • • •



AirCon Service

WAECO A/C service units:Compliance with new automotive industry requirements

WAECO ASC A/C service stations are the first fully automatic units in the market – with a host of quality features:

Made in Germany // Patented feeding system for fresh oil and UV additive // Integrated charging amount data-base // Refrigerant purity according to SAE J 2099 / J 2210 // 8-bearing weighing technology

The ASC series includes a matching unit for all applications:

› For entry-level needs: ASC 1000› For professional requirements: ASC 2000 › For safety’s sake: ASC 2000RPA with refrigerant

analysis function› For high-capacity charging: ASC 3000 for buses,

rail cars and helicopters

ASC-series units are also suitable for A/C service work on modern-day hybrid vehicle of German make.

Today’s vehicle A/C systems have been developed to a very high technical standard. Consequently, A/C service stations are more and more becoming important measuring systems designed to safe-guard A/C system functionality. Certain factors must be considered to realise this aim:

› The accurate observation of the refrigerant charging level, allowing for very low deviations, i.e. +/- 15 g

› The optimum oil balance, also with very low deviations, i.e. +/- 1 g.

A/C service stations should therefore be selected considering the following:

› High refrigerant charging accuracy? Only with synchronised charging process!

ENGINEERED IN GERMANy

Synchro-nised

chargingprocess

Electromagnetic block valve

Has to be weighed as well

Small capacity weighing cell (8 kg)

Condenser

Weighing cell

› A/C system noises? Check the charging level, by all means!

Does the display really show the accurate amount of refrigerant which has been recovered? Yes – but only if all components of the A/C service unit that refrige-rant adheres to are weighed as well!

The synchronised charging process is clearly “audible”!

› Too much or too little oil in the vehicle A/C system will inevitably cause problems.

Therefore only use A/C service units with high charging level accuracy!

› How to find a system with high oil (UV additive) charging accuracy?

It’s quite simple: such systems have only one small-capacity weighing cell (typically 8 kg). This is what makes charging in 1-g steps actually possible!

Disregarding these factors may have the following consequences:

› Performance loss of the vehicle A/C system (insufficient cooling capacity)

› Functional problems through overpressure shut-off (refrigerant charging level too high)

› Undesirable noise (caused by charging level too high or too low).

26



AirCon Service Center – accessories AirCon Service


Unique oil charging system for professional use, 500 ml

› Moisture-free and clean storage› Prevents penetration of contaminants into the A/C service unit› Long shelf life without quality loss› High-capacity containers, need to be replaced less often

For easy fitting on A/C service units› Integrated into the flushing circuit to speed up the process to the

required level

Accessory: Replacement filter Ref. No. 8880700246

Ref. No. 8887200013 (low viscosity, ISO 46)8887200014 (high viscosity, ISO 100)8887200019 (ultra-high viscosity, ISO 150)8887200017 (universal oil, 500 ml)8887200021 (Denso ND8, 500 ml)

Ref. No. 8885200088 (universal flush container) 8880700246 (spare filter)

Compressor oil (in patented containers)

PAG compressor oil

The right oil for all currently available A/C compressors

› PAG oil (R134a), 0.25 litres

Ref. No. 8887200001 (low viscosity, ISO 46) 8887200002 (high viscosity, ISO 100) 8887200008 (ultra-high viscosity, ISO 150)

Charging and vacuum hoses

Service hoses in various colours for all A/C technology applications

› Suitable for all standard refrigerants› Highly flexible material allows use even in hard-to-access areas of automotive

A/C systems› Connection thread as per SAE standard (see also page 58 – 59)

Ref. No. 8885100065 (hose colour: red, length: 3000 mm) 8885100064 (hose colour: blue, length: 3000 mm)


AirCon Service Center – accessoriesAirCon Service

Service quick couplers

Special printer paper for ASC-series thermal printers

For fast connection of A/C service units to automotive air conditioners› Suitable for use on all WAECO A/C service units› High-quality special couplers for long-term use

Ref. No.

4445900088 (sales pack: 4 pieces)

Ref. No. 8885400026 (low-pressure coupler for R134a with M14 x 1.5" inside thread) 8885400027 (high-pressure coupler for R134a with M14 x 1.5" inside thread) 8885400024 (low-pressure coupler for R134a with 3/8" SAE outside thread)8885400025 (high-pressure coupler for R134a with 3/8" SAE outside thread)8885400089 (low-pressure coupler for R134a with 1/4" SAE outside thread)8885400090 (high-pressure coupler for R134a with 1/4" SAE outside thread)

Spare rolls for printer

Bottle set for ASC series

Set of universal oil and UV additive bottles for ASC-series service units

› 250 ml capacity

Ref. No. 4440600110 (sales pack: 2 pieces)

Flash memory card

The 2010 update comprises 164 new vehicle models

› Includes charging amount data for truck air conditioners, too› Flash memory card – just slot in and play!› 6.000 vehicle data

ASC 3000 card on request. Please specify serial number and software version used.

Ref. No.

4441000041 (ASC 1000 up to serial number 109999) 4441000042 (ASC 2000 up to serial number 209999) 4441000090 (ASC 1000 from serial number 110000) 4441000091 (ASC 2000 from serial number 210000)

Updatededition

NEW

28



The complete product range forprofessional use – never out of stock

Type-tested refillable steel bottle for extraction in gas or liquid form

PAO compressor oil for universal use

Reusable system with refill safety deviceCapacity: 12 kg of R134a refrigerant

› Sturdy design, good stability, stand-up collar and practical extraction valve, bottle without riser tube

› Suitable for all charging units in mobile or stationary use

Synthetic multi-grade A/C compressor oil for universal use on all car and truck air conditioners

Ref. No. 8887100007 (fill of WAECO refillable bottle)8887100008 (purchase of bottle*)8885400129 (bottle adapter)

Ref. No. 8887200009 (universal oil, 1 litre)

* Purchase price is refunded if bottle is returned within 2 yearsAdapter

Refrigerants and oils AirCon Service


PAG compressor oil

Vacuum pump oil / ESTER compressor oil

Unique oil charging system for professional use

› Moisture-free and clean storage› Prevents penetration of contaminants into the A/C service unit› Long shelf life without quality loss› High-capacity containers, need to be replaced less often

Accessory: 4440600026 (adapter)

Special compressor oil for factory-fitted Denso compressors, fits professional oil charging system

› Compressor oil with special additives

Accessory: 4440600026 (adapter)

Ref. No. 8887200013 (low viscosity, ISO 46, 500 ml)8887200014 (high viscosity, ISO 100, 500 ml)8887200019 (ultra-high viscosity, ISO 150, 500 ml)8887200017 (universal oil, 500 ml)

Ref. No. 8887200021 (Denso compressor oil, 500 ml)

Ref. No. 8887200018 (vacuum pump oil, 1.0 litre)8887200006 (ESTER compressor oil, R134a, 1.0 litre)

Denso ND8 compressor oil

PAG compressor oil

The right oil for all currently available A/C compressors

› PAG oil (R134a), 0.25 litres

Ref. No. 8887200001 (low viscosity, ISO 46) 8887200002 (high viscosity, ISO 100) 8887200008 (ultra-high viscosity, ISO 150)

Refrigerants and oilsAirCon Service

30



Flush A/C components instead of replacing them – save on repair costsA defective A/C compressor can have serious conse-

quences. It often occurs that abrasion particles from the compressor enter the A/C system. The abrasion

particles then circulate within the refrigerant circuit

and build up over time. This can lead to time consu-

ming and costly repairs, because all components in

contact with refrigerant usually need to be replaced.

The universal flush container as well as the flush

adapter kit provide a cost-effective solution in such

cases. Using this equipment, which is approved by

major vehicle manufacturers, you can flush the entire

A/C circuit without having to remove a single compo-

nent. Just fit a new refrigerant compressor and the

A/C system is ready for use again.

The universal flush container can also be used with

other manufacturers‘ A/C service units. In that case

the flush process needs to be controlled manually,

though. The following service units already come with a software for automatic flush control: RHS-1050 A/C service units from series 1..., ASC 1000, ASC 2000, ASC 2000RPA and ASC 3000.

To use the flush function of these A/C service units,

just retrofit the universal flush container (Ref. No.

8885200088).

Flushing air conditioners with R134a AirCon Service




Working clean:It pays to flush!Professional service on automotive A/C systems

naturally also includes flushing the system to clear

away aggressive substances and contaminants from

the refrigerant circuit. Flushing protects all parts

of the air conditioner from damage, especially the

compressor being its core component.

You will never get a hundred per cent clean

refrigerant circuit, though. This is because of the

parallel flow evaporator technology commonly used

these days. We strictly recommend you to add a chip filter to the suction line when you flush the system.

This will protect the compressor and is especially

advisable when you’ve replaced the compressor, as

it will keep the remaining particles away from the

newly fitted unit.

Important note: The chip filter (Ref. No. 8880700246) should be replaced after every flushing process (for each vehicle)!

The benefits of air conditioner flushing› Prevents costly and annoying repeat repairs

› Reduces subsequent costs for the workshop

› Prevents problems with guarantee claims

› Enhances the workshop’s A/C service package

› Recommendation for the workshop

Flushing air conditioners with R134aAirCon Service

32




A/C flush adapter kit

To be fitted on A/C service unitsIntegrated into the flushing circuit to speed up the process to the required level

Scope of delivery Pressurised container with 2-way extraction valve Universal mounting bracket for pressurised container Purifier filter Sight glass Hose to connect the container to the air conditioner and the A/C service unit connected

For bypassing expansion valves and dryers› For direct connection of A/C service hoses to the compressor’s suction and

pressure hoses› Made of high-quality brass-aluminium materials to withstand the rigours of

workshop use› Supplied in sturdy workshop case

Scope of delivery Universal flush adapter kit for many Audi and VW models as well as for other makes

A/C flush adapter set for removal of harmful substances from the refrigerant circuit› Set includes a variety of adapters, e.g. for expansion valves and compressors› Air conditioner is flushed with refrigerants, no need to dispose cleaning agents› Ideal for removing oil from the system› Flexible use with various adapter options› Refrigerant is recycled by the A/C service unit and can then be reused› Causes no damage to gaskets and components

Ref. No. 8885200088 (universal flush container)8880700246 (spare filter)

Ref. No. 8885300089 (A/C flush adapter kit)

Ref. No. SK43 (universal A/C flush adapter set) 8885300090 (repair set of 6 gaskets)

Universal A/C flush adapter set

Flushing air conditioners with R134a AirCon Service


A/C flush connector

A/C flush adapter set

For targeted flushing of condensers and evaporators› For bypassing expansion valves and dryers› Special clamps with brass connectors› Connectors for 3/8“ service hoses

Spares Repair set of gaskets, Ref. No. 8881500878

A/C flush adapter set for removal of harmful substances from the refrigerant circuit› Set includes a variety of adapters, e.g. for expansion valves and compressors› Air conditioner is flushed with refrigerants, no need to dispose cleaning agents› Ideal for removing oil from the system› Flexible use with various hose connection options› Refrigerant is recycled by the A/C service unit and can then be reused› Causes no damage to gaskets and components

Filter catches contaminants coming from the system to protect the compressor› Keeps a newly installed compressor free from chips› Easy to fit; no need to cut pipes or insert fittings› No need to make new connections, which might cause leaks› Choice of sizes to suit different A/C systems

Scope of delivery 60 filters in 20 different sizes, SK 47 including set of tools

New: Accessory for Audi A3,VW Golf V and VW Touran Filter 22,25 mm, Ref. No. 13317

Ref. No. SK46 (A/C flush connector) 8881500878 (repair set of 4 gaskets)

Ref. No. 8885300080 (A/C flush adapter set)

Ref. No. SK47 (set of chip filters with tools)SK48 (set of chip filters without tools)13317 (filter for Audi A3, VW Golf V and VW Touran)

Set of chip filters

Flushing air conditioners with R134aAirCon Service

34



Contaminants harm the air conditioner –the oil checker detects this danger

The performance of an A/C system stands or

falls with the state of the refrigerant oil.

Serious damage is often caused by contami-

nated oil containing abrasive particles or

metal chips. Another common source of

failure is refrigerant leakage leading to over-

heating of the refrigerant oil and hence to

impaired lubrication. Therefore, it is absolu-

tely necessary to check the compressor oil

before repair work is started.

The oil checker is a safe and simple tool for

“oil sampling” in automotive air conditioners.

It is simply connected to the A/C system‘s two

service ports.

Scope of deliveryOil checker, one-way manifold, blue service hoses, red service hoses, red service coupler

Ref. No. 8885100086 (Oil checker)

Oil Checker

Dark red/blackOverheated oil: check the condition of the compressor, oil flush required

Orange/yellowOil starts to overheat: check the condition of the compressor, oil flush required

Pale yellow/whiteOil OK

Oil checker AirCon Service

3 2

1

1

2

3


Separates and removes sealants from A/C systems› During refrigerant recovery the Recycle Guard is connected between the

A/C service unit and the air conditioning system› Reliably separates sealants before they can enter and cause damage to the

service unit› Integrated filter insert can be used several times

Recycle Guard

Ref. No. 8885200060 (Recycle Guard)8880600008 (universal mounting bracket)8885200061 (spare filter)

Universal mounting bracket, fits all A/C service units

Recycle GuardAirCon Service

Sealant separator protects A/C service units from harmful sealant contaminationOver the last few years additives have been launched

to the market that are claimed to be able to seal

minor leaks. Caution is advised here, however:

sealants may cure within the system, which may lead

to blockages and cause damage, e.g. to the dryer and expansion valve. For this reason, WAECO does not use any sealant additives!

Sealants can also harm your A/C service unit. For

example, a vehicle coming in for service may already

have leak sealants in the air conditioning system.

During refrigerant recovery the sealant will enter –

and possibly damage – your A/C service unit.

A/C service units have various areas where moisture

accumulates (e.g. filters, dryers, oil separators).

These areas are especially susceptible to sealant build-up, which can cause serious damage to your valuable equipment.

The Recycle Guard protects your service unit from sealant contamination. This special filter is con-

nected to the unit’s service hoses where it reliably

separates and removes the sealant from the refrige-

rant.

Suitable for A/C service units of all

makes

Sealant contamination on an A/C service unit without using the Recycle Guard

36



Vacuum pump, 42 l/min

Vacuum pump for use on car and utility vehicle air conditioners› For universal use in combination with the WAECO refrigerant recovery unit

(page 37), compatible with most A/C service units

SpecificationsRated flow 42 l/minEnd vacuum 0.5 mbarSpeed 2,850 rpmOil capacity 227 gPower input 125 WSupply voltage 230 V/50 HzDimensions 95 x 184 x 279 mmWeight 4.5 kg

High-performance vacuum pump for use on automotive air conditioners with a refrigerant charging amount of more than 2 kg. Especially suitable for use on bus air conditioners.› For universal use in combination with the WAECO refrigerant recovery unit

(page 37), compatible with most A/C service units

SpecificationsRated flow 132 l/minEnd vacuum 0.02 mbarSpeed 2,800 rpmOil capacity 400 mlPower input 330 WSupply voltage 230 V/50 HzDimensions 350 x 143 x 265 mmWeight 11.2 kg

Ref. No. 8885200005 (vacuum pump)

Ref. No. 8885200006 (Vacuum pump)

Vacuum pump, 132 l/min

Recovery and evacuation AirCon Service

AirCon Service

WAECO AirCon Service:Evacuation of automotive air conditioners

Evacuation of automotive A/C systems has to be done with vacuum pumps designed for the purpose. Too fast an evacuation by means of

over-dimensioned vacuum pumps will lead to icing

of residual moisture in the air conditioning system

and consequently to system malfunctions.

Today‘s automotive A/C systems only have a maximum volume of 3 litres of air.

Therefore, only 3 litres of air per minute will flow

through the service coupler during the evacuation

process. The vacuum pumps shown below have

been exactly designed to match the specific capa-

city requirements of automotive A/C systems.


Refrigerant recovery unit

4.4 kg charging cylinder for R134a

Automatic recovery of refrigerants (R12, R22, R134a, R404a, R413a (Isceon 49), R410a)› Recovery of refrigerant from A/C systems, transfer from one refrigerant bottle

to another, disposal in a special R-bottle› Automatic self-emptying – several recovery processes can be performed in

quick sticks

Specifications Recovery rate gases: 16 kg/h; liquids: 22 kg/hSupply voltage 230 volts/50 HzPower input 350 wattsAudits CE, TÜV/GSWeight 12.6 kg

Scope of delivery Recovery unit, red and blue service hoses with ball valves

For stationary use in A/C workshops› Suitable for intermediate storage of surplus R134a refrigerant › Hazard-free use thanks to special safety features and high production quality› Visual level control possible at any time – so no need for calibrated scales which

are otherwise required by law for charging of refrigerants!› Easy charging and emptying with the red service coupling located on A/C service

units

SpecificationsPressure range up to 25 barUseful capacity 4 kgThread connection 1/4"

Electronic scales with digital display and gross/net function› Heavy-duty weighing platform with overload protection and separate display

unit in ABS case› Large LCD display with setting option for kg – lb – oz› Option to store the last weight displayed› Mains-independent 9-volt battery operation – automatic switch-off after

15 minutes› Horizontal adjustment of the weighing platform with bubble level› With integrated USB port for connection of control module

SpecificationsVoltage supply 9-volt block batteryMaximum weight 110 kgDimensions (platform) 220 x 220 mm

Scope of delivery Connection cable, probe, 9-volt block battery

Ref. No. 8885200059 (refrigerant recovery unit)

Ref. No. 8885200003 (charging cylinder)

Ref. No.8885100066 (refrigerant scales)

Refrigerant scales

Recovery and evacuationAirCon Service

38



Leak detection AirCon Service

Leakage control – an absolute must!The utopia of a maintenance-free A/C system has been abandoned long ago. These days, A/C experts accept the fact that refrigerant losses occur with virtually every system. These losses do not always

result from torn ducting or damages through

accidents. Even totally intact systems lose some

refrigerant – through the ducting and piping system,

screw connections, sealing rings, etc. Such losses

particularly affect modern systems containing far

less refrigerant than former system generations.

The law forbids recharging defect A/C systems – after

all, R134a is regarded as an environmental hazard

and climate killer. Regular leakage checks are in

the interest of the vehicle owner, too, to prevent

compressor damage. What’s the best way to detect a

leak though?


manufacturers


UV-LecksuchtechnikAirCon Service

AirCon Service

Leak detection:

Five methods to trace leaks

Simple bubble testLooking for a leak with lather, the so-called “bubble test”, belongs to the oldest methods of leak detection. It has become

almost insignificant, however, as it is impossible to find very small leaks using this method.

Electronic leak detection

Finding very small leaks is no problem for electronic leak detection systems. In some sections of the A/C system it is hardly

possibly though to apply the probe correctly, or at least very time-consuming.

Tracer or forming gasForming gas consists of 95% nitrogen and 5% hydrogen. The operating principle is similar to that of electronic leak detec-

tion. When the refrigerant has been removed, the operator fills the system with test gas. The drawback of this method is the

length of time required (after 15 minutes the hydrogen has almost completely diffused and must be replaced). The fact that

testing takes place when the system is not operating is another disadvantage. “Vibration leaks” which occur while the

engine is running can therefore not be detected. (The system needs refrigerant to operate, but it cannot be recharged yet

because of the leak!) Moreover, leak detection with forming gas requires clean and constant ambient conditions (for

example no draughts in the workshop).

Differential pressure methodThis method involves the production of positive pressure through nitrogen or negative pressure through vacuum by the A/C

service unit. Leak detection through differential pressure is mainly suitable for the initial testing of strongly leaking or even

empty systems. It only indicates that the system is leaking – not where the leak is. Testing is only possible with A/C service

units that automatically stop when pressure produces no vacuum (like for example with all WAECO ASC stations). If the

process continues without fault warning, you can be certain that the system has no leak and may be charged with refrige-

rant. The requirements of the Chemicals Climate Protection Ordinance are satisfied. The WAECO ASC 2000RPA allows

application of both methods (positive pressure through nitrogen or negative pressure through vacuum).

UV leak detection technologyPrerequisite: a special, fluorescent additive must be contained in the refrigerant circuit.

Some of the new driers are originally equipped with it, but it can also be added to the refrigerant, for example via the A/C

service unit. Manual addition by hand spindle is also possible, provided the system is filled with refrigerant (this process

also complies with the Chemicals Climate Protection Ordinance). When the components are illuminated with a UV lamp and

viewed through yellow UV protection goggles, the leak appears brightly lit up. Visibility is ensured even where oil-covered

engines are concerned and even at some distance – direct illumination of the leaking spot is unnecessary. The illumination

capacity and wavelength spectrum of the UV lamp are decisive criteria though.

When buying a UV additive, make sure you get a quality one! Poor quality additives may cause wear on the seals in the air conditioner as well as in the A/C service unit. Moreover, some UV additives contain sol-vents which may impair the refrigerant oil‘s lubricating ability and damage the compressor in the worst case. Additives containing naphthalene are also dangerous because they let the seals swell. As it stands now, there

is only one UV additive available that was specially formulated for use with refrigerant oils and is there-fore absolutely solvent-free: TRACERLINE®. When applied properly, this additive is absolutely safe for use in vehicle air conditioners or A/C service equipment. Many automotive manufactures stipulate that leak detection additives of a certain quality must be used.

40



Decreasing refrigerant charging amounts in automotive air conditioners call for more sensitive UV leak detection equipment. TRACER® has introduced a new TRACERLINE® LED technology with its TP-8690 lamp series. The advan-tage about the new technology is the improved fluorescent reflection of the UV additive in the colour spectrum visible to the human eye. This colour spectrum covers the entire blue range (A) of the diagram shown above. Conventional leak detection lamps usually come with halogen lights, which are unable to show the complete reflection range visible to the human eye (see diagram range B). The new LED leak detection technology cuts the time of inspection and increases the sensitivity of detection.

UV leak detection AirCon Service

Contents, specifications and availability are subject to change serving the technical improvement. We are not liable for errors and printing mistakes.

40 – 41

UV leak detectionAirCon Service

UV leak detection kit

High-tech blue light UV and borescope leak detector

For leak detection on automotive air conditioners with R134a in combination with PAG oil› Recommended by major automotive manufacturers› Sturdy case in PAG oil resistant plastic› Custom moulded holder for the UV lamp› Hand pump and cartridges can be stored mounted ready for use› Reveals even the smallest leaks

Scope of delivery Hand pump incl. 2 cartridges of leak dye, low-side service hose and valve adapter, 100-watt UV leak detection lamp with cigarette lighter plug, vehicle battery adapter, UV glasses, GLO-AWAY dye cleaner (225 ml), TRACER® under-hood labels (50 pcs.), operating instructions

Compact and lightweight borescope for leak detection and inspection of air conditioning components› UV LED for fluorescent leak detection plus bright white LED for component

inspection› Super-thin 4 mm flexible shaft› Shaft length: 915 mm, bending radius: approx. 76 mm max.› Press-fit coupler for blue and white light LED flashlights› Supplied in sturdy storage case› Also for engine inspections (lighting of cylinder)

Scope of delivery Borescope lamp, UV glasses

Specially designed for all A/C service units with integrated tracer dye injection device› Powerful UV lamp (50 watts, 12 volts)› UV intensity: 5000 μW/cm2

Scope of delivery 50-watt UV leak detection lamp with battery clamps, 236 ml refill bottle for all recycling units with integrated UV additive management. Contents sufficient for approx. 24 car applications. UV glasses, TRACER® under-hood labels (24 pcs.), sturdy case of PAG oil resistant plastic

Ref. No. 8885300072 (UV leak detection kit)

Ref. No. TP-9354 (borescope lamp)

Ref. No. TP-1151 (leak detection kit)

Blue light UV leak detection kit

Picture similar to product

Approved byautomotivemanu fac -

turers

For pros

42




LED blue-light UV leak detection lamp

LED blue light UV leak detection lamp

LED blue-light UV leak detection kit› 12 volts operating voltage, for direct connection to cigarette lighter plug› Adapter for direct connection to vehicle battery› High light output for high-performance leak detection› No preheating required – ready for use straight away!› 5.5 m connection cable

Scope of delivery UV lamp, UV glasses, connection adapter

Blue light UV leak detection lamp› Cordless design › Powered by rechargeable NiMh battery › Extremely high light output › Special LED technology, 10 times brighter than standard LED lights › Extra large inspection range (up to 6 m) › Up to 6 hours of operation between charges › Compatible with all leak detection dyes

Scope of delivery Battery powered UV lamp, UV glasses, charger

Ideal for initial inspection on automotive reception› Compact, cordless design› Super lightweight› High light output› Powered by 3 AA batteries› Easy to use› 100,000-hour LED bulb

Scope of delivery UV lamp, UV glasses

Ref. No. SK 18/2 (leak detection kit) TP-8690X (LED blue-light UV leak detection lamp)

Ref. No. TP-8690/F (LED blue light UV leak detection lamp)

Ref. No. TP-8640CS (UV lamp and UV glasses)

LED blue light UV leak detection flashlight

NEW

SK 18/2

TP-8690X


42 – 43


Protect your A/C service equipment – and the air conditioners of your customers!UV leak detection additives are well proven world-

wide, because they are fast and easy to use providing

high leak detection accuracy at competitive costs.

Caution is advised, though, because poor quality

products can cause wear on the seals in

the air conditioner as well as in the A/C service unit.

Moreover, leak detection additives can contain

solvents that impair the refrigerant oil‘s lubricating

ability. Therefore, when buying a leak detection additive, make sure you get a quality one!

For use with refrigerant oils (PAG, mineral oil, ester),

there’s currently only one UV additive available that contains no solvents whatsoever. Its name:

TRACER®. When properly applied, this additive is

absolutely safe for use in all types of automotive air conditioners and A/C service units.

Already approved for use with alternative refrigerants, such as CO2 and HFO-1234yf.

TRACER® bottles

For refrigeration and air conditioning systems (R134a/PAG oil)› Refill bottle for all recycling units with integrated UV additive management › Individual quantities can be used as and when required› Once the system is empty the additive (TP-3820-0301) is simply fed into the

component to be replaced – e.g. the dryer› Individual quantities can be used as and when required

Ref. No. TP-3820-0016 (refill bottle 475 ml, for approx. 50 car applications) TP-3820-0008 (refill bottle 236 ml, for approx. 25 car applications) TP-3820-0301 (sales pack: 3 bottles, for 4 car applications)

TP-3820-0016 TP-3820-0301

TP-3820-0008

TRACER® UV additive (in patented container)

For ASC series and other manufacturers’ service units› TRACER® UV additive for approx. 71 applications when used in combination

with ASC A/C service units› Approved by major automotive manufacturers

Accessory 4440600026 (adapter)

Ref. No. TP-3820-500 (TRACER® UV additive)

Approved byautomotivemanufac-

tur ers


tur ers

Approvedproducts!

44




TRACER® sticks

For refrigerating and air conditioning systems› When recharging with refrigerant after a normal repair, the contents of the

TRACER® stick is simply added to the refrigerant› Each stick contains exactly the right quantity for the refrigerant volume of an

automotive A/C system

Ref. No. TP-3860-0601 (for use with R134a in combination with PAG oil, sales pack: 6 pcs.)TP-3870-0601 (for use with R134a in combination with ester oil, sales pack: 6 pcs.)

TRACER® cartridge for approx. 14 car applications

For refrigerating and air conditioning systems› For adding to the system when already charged using the TP-9848 hand pump› In preparation for a repair when the customer cannot leave the car in the

workshop straight away› For use with R134a refrigerant in combination with PAG oil

Ref. No. TP9860-0301 (sales pack: 3 pcs.)

TP-9848 hand pump

TRACER® dyes

For engine, gearbox and power steering oil, fuel, cooling water› Possible applications: cooling water loss, oil leaks or smell of petrol› Simply add to the liquid circuit concerned. The necessary quantity can be taken

from the resealable bottles as and when required

Ref. No. TP-3400-0601 (sales pack: 6 pcs., for oils and fuels)TP-3900-0601 (sales pack: 6 pcs., for cooling water)

TRACER® cartridge for approx. 34 car applications

For refrigerating and air conditioning systems› For adding to the system when already charged using the TP-9741 hand pump› In preparation for a repair when the customer cannot leave the car in the

workshop straight away› For use with R134a refrigerant in combination with PAG oil

Ref. No. TP-9760-0304 (sales pack: 3 pcs.)

TP-9741 hand pump


tur ers


tur ers

Type of vehicle Refrigerant charging amount Applications

Passenger cars up to 0.9 kg 14

Vans/small trucks 0.9 to 2.2 kg 7

Type of vehicle Refrigerant charging amount Applications

Passenger cars up to 0.9 kg 34

Vans/small trucks 0.9 to 2.2 kg 17


44 – 45


TRACER® GLO-AWAY

Hand pump for adding leak detection additives

Dye cleaner/remover› For leak clean-up after repairs› Removes traces of additive in the engine compartment/at the service ports› Suitable for use with all TRACER® leak detection additives

For adding TRACER® leak detection additives to the suction side of charged R134a air conditioners› Accurate dosing via spindle adjustment› Integrated non-return valve protects against over-pressure› For cartridge Ref. No. TP9860-0301

Scope of delivery Low-pressure service hose with quick coupler for R134a A/C systems, 2 cartridges of additive, vent adapter, hand spindle, label with instructions

Accessory Spare spindle, Ref. No. TP-9843

For adding TRACER® leak detection additives to the suction side of charged R134a A/C systems› Accurate dosing via spindle adjustment› Integrated non-return valve protects against over-pressure› For cartridge Ref. No. TP9760-0304

Scope of delivery Low-pressure service hose with quick coupler for R134a A/C systems, 1 cartridge of additive, vent adapter, hand spindle, label with instructions

Ref. No. TP-9000-0008 (225 ml spray bottle) TP-9000-0016 (450 ml spray bottle)

Ref. No. TP-9848 (hand pump) 123195 (spare spindle)

Ref. No. TP-9741 (hand pump)

Hand pump for injection of leak detection additives


tur ers


tur ers

46



Stickstoff Druck- und Dichtigkeitsprüfgerät Ref. No. 8885400092

Electronic leak detection AirCon Service

R134a leak detector // R134a reference leak

R134a-Referenzleck

Leak detection spray

Safety gloves / Standard full-view goggles / UV glasses

Senses refrigerant concentrations in the ambient air› Responds to R134a refrigerant only, therefore no interference by other gases

(plastic emissions) or air movement› Measuring head on flexible neck to reach hard-to-access places› Sensitivity: up to 5 g/year

SpecificationsOperating voltage 3 voltsSensor service time approx. 100 hoursLength of neck 420 mmDimensions / weight 270 x 65 x 65 mm / 580 g (incl. battery)Battery 2 x D

R134a reference leak – for checking the functioning and sensitivity of electronic leakdetectors› Constant R134a leak source › Suitable for all electronic refrigerant leak detectors

SpecificationsRelease rate 5 g/year

Leak detection by formation of foam on leaky spots in the refrigerant circuit› Suitable for fast detection of larger leaks (e.g. on threaded joints or press fits)› Easy-to-handle leak detection technique› Targeted application of the fluid› Leaks can be pinpointed with no other tools required

Scope of deliveryBottle with integrated spray trigger nozzle head

Safety gloves for working with refrigerants and UV additives Standard full-view goggles for working with refrigerants UV glasses for leak detection

Ref. No. TP-9360 (R134a leak detector) 133802 (sensor) 123803 (filter, sales pack: 20 pcs.)

Ref. No. 8885100095 (reference leak)

Ref. No. 8887300018 (500 ml)

Ref. No. 8885400065 (safety gloves)8885400066 (standard full-view goggles)TP-9940 (UV glasses for leak detection)


46 – 47

Nitrogen pressure gauge and leak detector

Nitrogen pressure reducer

Pressure gauge and leak detector for inspections on A/C evaporators and complete A/C systems in installed condition› Nitrogen cylinder trolley with manometer block› Manometer block with vent valve and safety valves, 36 bar opening pressure› Nitrogen pressure reducer, adjustable from 0 to 35 bar› Test manometer 0 to 40 bar, calibration: 1 bar, class 1.0› Low-side service hose according to SAE J2196, length: 1.8 m,

with Parker quick coupler

Scope of delivery Pressure reducer, service quick coupler, 1.8 m service hose for low-pressure side, 1/4“ SAE x 1/2“ ACME adapter, cylinder trolley with manometer block

For controlled and safe admission of nitrogen to A/C systems (pressure test)› Adjustment range from 0 to 35 bar, so also suitable for flushing› High quality design

Scope of delivery Pressure reducer, service quick coupler, 1.8 m service hose for low-pressure side, 1/4“ SAE x 1/2“ ACME adapter

For safe transport and storage of 10-litre nitrogen cylinders› Handy and sturdy cylinder trolley› With hose suspension› Integrated stowage box for accessories› Smooth running solid rubber tyres

Ref. No. 8885400092 (pressure gauge and leak detector) 8885400124 (extension kit for high side)

Ref. No. 8885400058 (nitrogen pressure reducer)

Ref. No. 8885400057 (cylinder trolley)

Cylinder trolley

Nitrogen leak detectionAirCon Service


tur ers


tur ers

48



WAECO Refresh-o-mat: Air cleaner and smell stopper all in one

Cleans the air conditioner and neutralises odour in the passenger compartment

SpecificationsPower supply 230 volts AC/50 Hz Input voltage 24 volts AC Dimensions (WxHxD) 138 x 310 x 285 mm

Scope of delivery Refresh-o-mat, high-quality case, mains adapter, hose

Ref. No. 8885300082 (Refresh-o-mat)

Refresh-o-mat ultrasonic atomiser

Contaminations and bacteria in the A/C system can cause unpleasant odours.

The Refresh-o-mat attacks the problem at the roots: it cleans and disinfects the air conditioner.

Here’s how it works: The active substance required for the respective application (cleaner or smell stopper) is dissolved in water. The Refresh-o-mat’s ultrasonic oscillator cell converts the liquid into ultra-fine droplets (<5 μm). An integrated fan forces the refreshing spray

through a flexible tube into the passenger compartment and the vehicle‘s entire ventilation system.

A second field of application for the Refresh-o-mat is the passenger compartment where it can be used to remove annoying odours from upholstery, etc.

Regular maintenance is essential to guarantee impec-cable operation of an automotive A/C system. Even if this is provided, a musty smell can enter the passenger compartment. The reason for this is the combined presence of heat, moisture and darkness as it naturally occurs on the fine fins of the evaporator. These conditions provide an ideal breeding ground for bacteria, mould, pollen and other micro-organisms, which are the source of the smell problem. Breathing the musty air is not just unpleasant in itself, it can entail health risks. Here again, prevention is better than cure. Regular cleaning and disinfection of the evapora-tor surface is the best method to get clean, cool air and keep germs at bay.

Air conditioner cleaning AirCon Service


48 – 49

Air conditioner cleaningAirCon Service

AirCon Refresh air conditioner cleaner

Car Refresh smell stopper

AirCon Refresh air conditioner cleaner› Ideal for air conditioner cleaning and maintenance› Eliminates mould, bacteria and other harmful micro-

organisms from evaporators, air-vent channels and condensation drains

› Effectively prevents odour› Can also be used with other manufacturers’ equipment› Also available in practical single-portion bottle.

This ensures that only the required quantity is applied. Saves material and hence costs!

Smell stopper for use with the Refresh-o-mat› Ideal for eliminating intensive odours in vehicle interiors, e.g. cigarette smoke,

plastic emissions and animal scent› Works chemically to give a lasting result rather than just covering up› Can also be used with other manufacturers’ equipment› Also available in practical single-portion bottle. This ensures that only the

required quantity is applied. Saves material and hence costs!

Ref. No. 8887400008 (1 litre capacity, sufficient for approx. 10 applications) 8887400016 (100 ml capacity, sales pack: 20 pcs.)

Ref. No. 8887400009 (1 litre capacity, sufficient for approx. 10 applications)8887400015 (100 ml capacity, sales pack: 20 pcs.)

Effectiveness approved according to EN 1040*

* Certification to the EN 1040 standard means that the product has a bactericide effect on a strictly defined type of test bacteria when applied undiluted at a certain product concentration over a certain period of time.

Saver tip: 100 ml single

portion

Saver tip: 100 ml single

portion

Active advertisingMake your customers aware of your air conditioner

cleaning service and generate extra cash with

small effort on your part!

Use the inexpensive mailing cards which can be custom designed with your logo and your own

special offer conditions.

The package includes 5,000 custom-designed

mailing cards in DIN long format + 1 special offer

poster. Dometic WAECO can also provide ad

templates if required. For more details about this

offer see pages 8/9 and phone Ms Kreimer at

+ 49 2572 879-437.

NEW!

50



Ultrasonic disinfector – sterile-clean air in emergency vehicles and the like

Ultrasonic atomiser for disinfection of emergency vehicle interiors

SpecificationsPower supply 230 volts AC/50 HzInput voltage 24 volts ACDimensions (WxHxD) 138 x 310 x 285 mm

Scope of delivery Disinfector unit, high-quality case, mains adapter, hose

Ref. No. 8885300088 (disinfector unit)

Ultrasonic disinfector

Air conditioning systems of emergency vehicles have to be serviced and disinfected on a regular basis to prevent health risks caused by germs nesting in the system.

At long last there is a safe, effective and feasible

method to do that. Using a specially formulated

active substance, the WAECO ultrasonic disinfector

eliminates germs in the A/C evaporator.

Simultaneously, it disinfects all surfaces inside the

vehicle.

Air conditioner cleaning AirCon Service


50 – 51

Active substance for use with the ultrasonic disinfector› Colourless fluid, slightly fragranced› Eliminates bacteria stems that commonly occur in clinics and ambulances› Also suitable for disinfection of bathrooms, showers, saunas and tanning salons

Ref. No.

8887400012 (disinfectant, 1 litre)

Disinfectant

Air conditioner cleaningAirCon Service

Air conditioner spray can in 12-unit display

For do-it-yourself useAttract new customer groups with this easy-to-use spray cleaner. For everybody who don’t have or don’t take the time for a proper A/C clean-up. Handy do-it-yourself product in sales promoting counter display (12 cans per display). Placed in a prominent place, it can be a useful in-shop marketing tool.

› Spray cans of air conditioner cleaner› 12-unit counter display› For air conditioner cleaning and disinfection› Simple handling› Detailed instructions included with each product› Effectiveness approved according to EN 1040

Scope of delivery12 spray cans with integrated spray head, product with instructions, sales display

Ref. No. 8887400007 (12-unit display) 8885300078 (spray head with hose)

Fast seller!

Effectiveness approved according to EN 1040

52



LCD digital thermometer

Digital pocket temperature meter

Infrared laser thermometer

Pressure meter

Small, very handy thermometer for the exact measurement of air temperatures› Extra-large, easy-to-read digital display› Long probe (213 mm), excellent measuring accuracy

Specifications Measurement range –50°C to +150°C Calibration ±0.1°C Accuracy ± 1°C in a range from –30°C to +150°C Ambient temperature –10°C to +50°C (plastic cabinet) Battery AAA, 2 pieces

Designed for reception testing of automotive A/C systems› Extremely compact design allows measuring of air outlet temperature directly at

the centre air vents› Can be set to °C or °F› Easy-to-read display

SpecificationsMeasurement range –50°C to +150°CAccuracy 1°CBattery 1.5 volts (Typ GP 393)

Contact-free temperature measurements for automotive uses› Ideal for measuring the air outlet temperature at the air vents› Quick temperature checks on condenser surface or heat exchanger› Integrated laser pointer for precise positioning of the measuring beam – exact measurements even over longish distances

SpecificationsMeasurement range –20°C to +270°CAccuracy 2%Battery 9-volt block battery

Hand-held device for measuring the refrigerant pressure› Ideal for quick check at service reception by measurement at the service port› Handy pocket-size format, simple and reliable operation

SpecificationsMeasurement range 0.5 bar to 7 bar at –10°C to +50°C ambient temperatureCalibration 0.01 barDimensions 81 x 30 x 18 mm Weight 70 gAccuracy of display ± 1%

Ref. No. 8885100072 (LCD digital thermometer)

Ref. No. 8885100059 (temperature meter)

Ref. No. 8885100062 (laser thermometer)

Ref. No. 8885100038 (pressure meter)

Measuring instruments AirCon Service


52 – 53

› Service quick couplersSpace often is in short supply in today’s engine com-partments. Therefore, automotive manufacturers are also using concealed areas to accommodate air conditioner components. On some models (e.g. 5-Series BMW, Ford, Volvo, Mercedes-Benz SLK) the high- pressure-side service port is mounted near the bonnet lock bracket, inaccessible with a standard A/C service coupler. WAECO AirCon Service has developed a matching service tool for easy access to the port.

› Spring lock repair setFactory-fitted automotive air conditioners, especially those made by Ford, Volkswagen and Opel, come with spring lock couplers for quick fitting of refrigerant lines. To release these couplers you will need special tools, and you will naturally get them from WAECO.

› Workshop kitsRepair work on automotive air conditioning systems often involves the replacement of small parts, such as valve cores and O-rings. To have everything ready at hand, you need a well organised storage system with parts for specific vehicles. WAECO workshop kits include all essential parts, clearly arranged and handily organised in metal cases. The spectrum ranges from plugs to prevent moisture and contaminants from entering an open A/C system to O-ring sets for factory-fitted and retrofit A/C systems.

Tools and accessories

AirCon Service

Indispensable tools:the specialists for perfect workmanship

54



Service quick coupler, high pressure, for hard-to-access service ports

Service quick coupler, high pressure, for Renault

Service quick coupler, high pressure, for Mercedes-Benz SLK

Spring lock repair and disconnect set

Specially designed for fast connection to air conditioners on BMW E60 (BMW 5-Series)/Ford/Volvo vehicles› Allows coupling to service ports in hard-to-reach places› Service adapters for connection to all types of service units are included in the set

Custom-made service quick coupler for various Renault vehicles, e.g. Laguna

For connection of A/C service units to the high-pressure service port in the SLK (R171)

For service work on spring lock connections

› Spring lock connections can be released or repaired to ensure durable leak protection

› Suitable for Audi, VW, Citroën, Chrysler, Ford, Hyundai, Peugeot, PSA, Renault, Opel, GM, Vauxhall, Seat and Skoda cars

Disconnect tool set for releasing spring lock connections. Can also be supplied separately. Not suitable for GM, Opel and Vauxhall cars.

Ref. No. 641240 (service quick coupler)



Ref. No. SK44 (spring lock disconnect case set)8885300044 (disconnect set)

Tools AirCon Service

Approved byautomotivemanufac -

turers

Approved byautomotivemanufac -

turers


54 – 55

Disconnect tool set

Threading tool set for metric threads

Threading tool set for inch threads

Disconnect tool for SMART, high + low side / Mercedes-Benz W211 low side

Spring lock repair and disconnect tool set for Toyota carsScope of delivery 3 disconnect tools 2 fixing brackets

Thread repair tools for metric threads › Suitable for cutting female and male thread of the following sizes:

M14x1.5 female and male thread, M16x1.5 female and male thread, M18x1.5 female and male thread, M20x1.5 female and male thread, M22x1.5 female and male thread, M24x1.5 female and male thread, M27x1.5 female and male thread, M28x1.5 female and male thread

Thread repair tools for inch threads › Suitable for cutting female and male thread of the following sizes:

5/8“ UNF 3/4“ UNF 7/8“ UNF 1“ UNF 1-1/16“ UNF

For releasing spring lock connections on SMART cars and Mercedes-Benz air conditioners

Ref. No. SK45 (disconnect tool set)

Ref. No. SK41 (threading tool set)

Ref. No. SK42 (threading tool set)

Ref. No. 8885300084 (SMART, high-pressure side)8885300085 (SMART, low-pressure side)8885300086 (Mercedes-Benz, low-pressure side)

8885300084

8885300085

8885300086

ToolsAirCon Service

56



Octagon sockets for fitting service valves

Valve fitting tools

Slide hammer puller for dryer cores

Crimping tool for refrigerant fittings

Specially developed, thin-walled sockets for exchanging 8-sided service ports (R134a)› Suitable for factory-fitted A/C systems, e.g. Audi, BMW, Mercedes-Benz, Porsche,

Volkswagen

Fitting tool for Schrader valves used in R134a A/C systems, e.g. on Ford or Japanese vehicles› For high- and low-pressure side; connection diameters: 6.3 and 4.5 mm

New: torque wrench › For high- and low-pressure side; connection diameter 4.5 mm

For removal of plugs on dryer cores› High quality special tool for easy removal of plugs on dryer cores› Required for new condenser designs where the dryer is located inside the unit,

e.g. on Audi, Seat, Skoda, Opel and Ford cars› Universal tool for plugs with 5 mm inside thread

Extremely sturdy, heavy-duty tool kit for fast and reliable connection of hoses and fittings› Operation by integrated hydraulic hand pump› Equally suited for use with aluminium and thin-walled steel fittings› Socket sets for four hose sizes (6 – 8 – 10 – 12) included in the kit

Scope of delivery Crimping tool and 7 socket sets

Ref. No. 8885300037 (for Ford or Japanese vehicles)8885300035 (for Ford, French or Japanese vehicles)8885300095 (torque wrench)

Ref. No. 8885300091 (slide hammer puller)

Ref. No. 8885300045 (supplied in sturdy service case)8885300002 (hose cutter)

Ref. No. 8885300032 (for low-pressure side)8885300033 (for high-pressure side)8885300092 (special socket for removal of expansion valves on VW and Audi cars)

8885300037 8885300035

8885300045 8885300002

Tools AirCon Service

8885300095


56 – 57

Manuli case set

Easy repair set for aluminium refrigerant lines

Set of special ring spanners

O-ring pick tool

Manuli case set› Tool set for working with Manuli fittings› All necessary tools are always at hand in the sturdy and handy case› The hose cutter is necessary in order not to deform the inner plastic core during

cutting› Using the special fitting tool, fittings can be sealed quickly and reliably –

and released, if required

Scope of delivery Fitting tool, hose cutter, mandrel

For easy repair of damaged pipes› Low-cost alternative to fitting a new refrigerant pipe› No special tools required› Damaged pipe section is sawn out

Repair: insert the connection sleeve – tighten – done

Set of ring spanners for the opening/closing of air conditioner pipes and threaded connections› Universal set of ring spanners, sizes:

10 mm / 11 mm / 13 mm / 17 mm / 19 mm / 22 mm› Supplied in high quality tool bag

Special tool for picking O-lock gaskets on refrigerated vehicles or standard O-rings› Four different hook designs, including telescope magnet

Ref. No. 8885300060 (case set) 8885300066 (spare blade)

Ref. No. 8885400119 (repair kit for 1/2“ pipes) 8885400120 (repair kit for 3/8“ pipes) 8885400121 (repair kit for 5/16“ pipes) 8885400123 (repair kit for 5/8“ pipes) 8885400122 (set of seals for 1/2“, 3/8“, 5/16“ pipes)

Ref. No. 8885300093 (set of ring spanners)

Ref. No. 8885300094 (O-ring pick tool)

Repairs on pipes and hosesAirCon Service

58



Charging hoses and vacuum hoses

Service hoses in various colours for all applications in A/C fitting and service› Suitable for all commonly available refrigerants› Highly flexible material allows use even in hard-to-access areas of automotive

A/C systems› Connection thread as per SAE standard

Ref. No. 8885100005 (red hose, 1800 mm) 8885100006 (blue hose, 1800 mm) 8885100007 (yellow hose, 1800 mm) 8885400022 (spare seal)

Length

∅ 1

0 m

m

∅ 1

0 m

m

1/4" SAE** 1/4" SAE**

Length

∅ 1

4.5

mm

∅ 1

4.5

mm

3/8" SAE* 3/8" SAE*

8885100008 (red hose, 1800 mm)8885100024 (red hose, 5000 mm)8885100009 (blue hose, 1800 mm)8885100023 (blue hose, 5000 mm)8885100010 (yellow hose, 1800 mm)8881500037 (spare seal, sales pack: 10 pcs.) 8885400023 (Teflon seal)

8885100011 (red hose, 1800 mm)8885100065 (red hose, 3000 mm)8885100026 (red hose, 5000 mm)8885100028 (red hose, 8000 mm)8885100012 (blue hose, 1800 mm)8885100064 (blue hose, 3000 mm)8885100025 (blue hose, 5000 mm)8885100027 (blue hose, 8000 mm)8881500034 (spare seal)

Length

∅ 1

4 m

m

∅ 1

1.2

mm

14 x 1,5 1/2" ACME

Sharp thread 1/4" SAE**

15.6 mm

11 mm

Sharp thread 3/8" SAE*

* 3/8" SAE = 5/8" UNF, ** 1/4" SAE = 7/16" UNF

Trapezoid thread 1/2" ACME

12.4 mm

For connection to A/C service units RHS-910, RHS-950 and RHS-1050, the adapter 8885400038 is required.

Hoses and adapters AirCon Service

Ref. No. 8885400129 Connection adapter for reusable refrigerant bottle with 1/4“ SAE outside thread and seal

8881500091 Seal for connection adapter 8885400129

8885400024 Service quick coupler, low pressure, for R134a with 3/8“ SAE outside thread8885400025 Service quick coupler, high pressure, for R134a with 3/8“ SAE outside thread8885400089 Service quick coupler, low pressure, for R134a with 1/4“ SAE outside thread8885400090 Service quick coupler, high pressure, for R134a with 1/4“ SAE outside thread

8885400026 Service quick coupler, low pressure, for R134a with M14 x 1.5 inside thread8885400027 Service quick coupler, high pressure, for R134a with M14 x 1.5 inside thread

8881500090 Service port low pressure, R134a, with outside thread, for Mercedes-Benz, Porsche, BMW, MAN, Opel

8881500088 Service port low pressure, R134a, with inside thread, for VW, Audi, Ford, Chrysler


58 – 59

Hoses and adaptersAirCon Service

Ref. No.

8881500087 Service port, high pressure, R134a, with outside thread, for Mercedes-Benz, Porsche, BMW, MAN, Opel 8881500089 Service port, high pressure, R134a, with inside thread, for VW, Audi, Ford, Chrysler

8881500005 Sealing cap for service port, R12, for high and low pressure, 1/4“ outside thread 8881500006 Sealing cap for service port, R134a, high pressure 8881500007 Sealing cap for service port, R134a, low pressure

8881500038 Sealing cap for service port, R134a, high pressure, for Japanese A/C systems 8881500039 Sealing cap for service port, R134a, low pressure, for Japanese A/C systems

8885400033 Connection adapter with 1/4" SAE inside thread and connection for R134a service quick coupler, low-pressure side 8885400082 Connection adapter with 1/4" SAE inside thread for high-pressure side

8885400037 Connection adapter with 3/8" SAE inside thread and connection for R134a service quick coupler, low-pressure side

8881500013 90° retrofit adapter for the high-pressure side with 1/4" inside thread 8881500014 90° retrofit adapter for the high-pressure side with 3/16" inside thread

8881500015 90° retrofit adapter for the low-pressure side with 1/4“ inside thread

8885400036 Retrofit adapter, straight, comprising one high-pressure and one low-pressure adapter, each with 1/4“ inside thread

8881500017 Retrofit hose adapter, approx. 35 cm long, with 3/16" SAE inside thread and 1/4" SAE outside thread

8881500018 90° retrofit hose adapter, approx. 35 cm long, with 1/4" SAE inside and outside thread

8885400038 Adapter 1/4" SAE inside thread x 1/2" ACME outside thread

8885400050 Adapter 1/4" SAE inside thread x 3/8" SAE outside thread

8885400051 Adapter 3/8" SAE inside thread x 1/4" SAE outside thread

8885400052 Adapter for Audi 100/A6 original A/C systems for connection of a service quick coupler on the suction side

8885400034 Adapter 1/4" x low-pressure side 8885400035 Adapter 1/4" x high-pressure side

SK17-Adapter1-1 Quick coupler with hose, high-pressure side

SK17-Adapter2 Connection between service unit and stick on high-pressure side

60



Set of chip filters, 60 items

Set of valve cores, 70 items

Filter catches contaminants coming from the system to protect the compressor› Keeps the compressor free from chips, recommendable e.g. when a

new one was fitted› Easy to fit; no need to cut pipes or insert fittings› No need to make new connections, which might cause leaks› Choice of sizes to suit different A/C systems

Scope of delivery 60 filters in 20 different sizes, set of toolsSpares Sets of spare chip filters, sales pack: 3 filters

Prevent moisture and contaminants from entering the A/C system during servicing workScope of delivery 20 MF 9/16“ Ref. No. 8881500022 15 MF 5/8“ Ref. No. 8881500023 10 MF 3/4“ Ref. No. 8881500024 10 MF 7/8“ Ref. No. 8881500025 20 FF 9/16“ Ref. No. 8881500027 10 FF 5/8“ Ref. No. 8881500028 10 FF 3/4“ Ref. No. 8881500029 10 FF 7/8“ Ref. No. 8881500030 20 7.6 – 9.4 mm Ref. No. 8881500180 20 8.4 – 10.2 mm Ref. No. 8881500181 20 11.3 – 13.1 mm Ref. No. 8881500182 14 20.7 – 23.5 mm Ref. No. 8881500183

Ref. No. SK 47 (set of chip filters with tools) SK 48 (set of chip filters without tools)

Ref. No. SK 25 (set of valve cores)

Ref. No. SK 33 (set of plugs)

Set of plugs for refrigerant lines, 179 items

Workshop kits AirCon Service

Set of valve cores – avoids time-consuming search and procurement Scope of delivery 10 Valve cores R134a Ref. No. 888150000110 Valve cores R134a for Japanese make A/C systems Ref. No. 888150000210 Valve cores R134a for Opel Ref. No. 88815000045 Sealing caps for service port R134a high pressure Ref. No. 88815000065 Sealing caps for service port R134a low pressure Ref. No. 88815000075 Sealing caps for service port R134a high pressure for Japanese make A/C systems Ref. No. 88815000385 Sealing caps for service port R134a low pressure for Japanese make A/C systems Ref. No. 88815000395 Service ports high pressure R134a with outside thread for Mercedes-Benz/Porsche/BMW/MAN/Opel Ref. No. 88815000875 Service ports low pressure R134a with inside thread for VW/Audi/Ford/Chrysler Ref. No. 88815000885 Service ports high pressure R134a with inside thread for VW/Audi/Ford/Chrysler Ref. No. 88815000895 Service ports low pressure R134a with outside thread for Mercedes-Benz/Porsche/BMW/MAN/Opel Ref. No. 8881500090


60 – 61

Set of orifice tubes, 41 items

Original replacement O-rings for car air conditioners with R134a, 654 items

Set of orifice tubes for automotive A/C systems with accumulator› The SK set of orifice tubes allows the user optimum, cost-saving working because

it avoids time-consuming search and procurement

Scope of delivery 5 Orifice tube (red) Ref. No. 8881100003 5 Orifice tube (white) Ref. No. 8881100004 5 Orifice tube (brown) Ref. No. 8881100005 5 Orifice tube (blue) Ref. No. 8881100007 5 Orifice tube (orange) Ref. No. 8881100008 5 Orifice tube (grey) Ref. No. 8881100038 5 Orifice tube (violet) Ref. No. 8881100039 5 Orifice tube (yellow) Ref. No. 8881100040 1 Orifice tube tool Ref. No. 8885400040

For all common types of cars› To save you the need for time-consuming procurement processes, we have put together a professional set of O-rings to replace virtually all O-ring connections on original A/C systems of the following makes: Alfa-Romeo, Audi, BMW, Citroën, Fiat, Ford, Honda, Hyundai, Jaguar, Mazda, Mercedes-Benz, Mitsubishi, Nissan, Opel, Peugeot, Porsche, Renault, Rover, Saab, Subaru, Suzuki, Toyota, Volkswagen, Volvo

Workshop kit for all servicing and repair works on A/C systems in trucks and vans, 17 different O-rings (330 items).

Ref. No. SK 26 (set of orifice tubes)

Ref. No. SK 31 (set of O-rings for cars)

Ref. No. 8887200010 (PAG oil dosing dispenser) 8885300081 (spare dispenser tip)

Ref. No. SK 32 (set of O-rings for trucks)

Original replacement O-rings for truck air conditioners with R134a, 330 items

PAG oil dosing dispenserFor lubricating O-rings and threads during professional fitting of A/C components

Scope of delivery Sales pack: 2 cans, dispenser tipAccessory Spare dispenser tip

Workshop kitsAirCon Service

For cars

For trucks

62



O-rings for R134a refrigerant on retrofit A/C systems, 200 items

Original replacement special O-rings for various French make car air conditioners, 44 items

This workshop kit contains all the O-rings needed for servicing work on retrofitted A/C systemsScope of delivery 10 Valves R134a Ref. No. 8881500001 5 R134a charging valves for Japanese make units Ref. No. 8881500002 30 O-rings 6 R134a Ref. No. 8881500008 30 O-rings 8 R134a Ref. No. 8881500009 30 O-rings 10 R134a Ref. No. 8881500010 30 O-rings 12 R134a Ref. No. 8881500011 10 O-rings 6-6/16" Ref. No. 8881500012 2 O-rings for compressor Ref. No. 8881500020 2 O-rings for compressor Ref. No. 8881500021 3 Seals for charging hose 1/4" Ref. No. 8885400030 10 O-ring pressure switches, outside thread Ref. No. 8881500055 10 O-ring pressure switches, inside thread Ref. No. 8881500033 3 Seals R134a for service hose Ref. No. 8881500034 10 Seals OR Ref. No. 8881500036 10 Seals for charging hose Ref. No. 8885400037 5 O-rings for R134a charging hose Ref. No. 8881500041

The ideal supplement to the SK 31 basic set› Includes various special O-rings for French make cars› 12 different designs / dimensionsen

The ideal supplement to the SK 31 basic set› Includes various special O-rings for German make cars› 7 different designs / dimensions

Ref. No. SK 06 (set of O-rings)

Ref. No. SK 39 (set of special O-rings)

Ref. No. SK 40 (set of special O-rings)

Original replacement special O-rings for various German make car air conditioners, 84 items







Workshop kits AirCon Service


62 – 63

Insulating material

Heat protection pipe // Heat protection hose with Velcro fastener

Tar tape for wrapping and insulating crimp fittings, refrigerant lines and expansion valves› Indispensable for all installation purposes› Effective protection against condensation› Two-sided adhesion

Neoprene tape for masking and insulating all fitted parts› The essential supplement to tar tape› Effective protection against engine heat and moisture› One-sided adhesion

For fitting on refrigerant lines› With aluminium foil on one side› Highly extensible and flexible; tight bends are no problem!› Suitable for temperatures up to 600°C

Heat protection hose with Velcro fastener› For fast retrofitting on refrigerant lines› Suitable for temperatures up to 600°C

Ref. No. 8887300001(tar tape, 9-metre roll, 5 cm wide, self-adhesive)8887300002 (neoprene tape, 9-metre roll, 5 cm wide, self-adhesive)

Ref. No. 8887300003 (pipe length: 425 mm; ø inside: 26.5 mm)8887300004 (pipe length: 240 mm; ø inside: 36.5 mm) 8887300005 (hose length: 1000 mm; ø inside: 30 mm max.)

Insulating materialAirCon Service

64



Charging, starting, mobile energy –Power technology by WAECONothing in a vehicle (and in a workshop) would work without power. WAECO offers professional users a

comprehensive range of high-performance equip-

ment for full power in the automobile. The W-curve automatic battery charger and the multifunctional battery jump starter deserve particular attention: smart technology allows for high performanceand

functional value, paired with compact design and a

low weight.

Discover the WAECO power experts – and come to

appreciate optimum quality at a favourable price!

Each type of WAECO equipment offers specific advan-

tages, so your choice depends on your requirements:

› High-performance starting aid

› Battery-friendly charging

› Mobile power supply

› Integrated extras such as work lamp, etc.

› Clean, easy handling

› Reliable even in ice and snow

Charging and starting AirCon Service


64 – 65

Automatic battery charger and jump starter all in one› With starting aid function› Automatic charge stop› LED display can be switched between charging current and charging voltage› Charging state indicated by LED› Efficient cable management, parking positions for battery clamps› High-grade design in aluminium/plastic, sturdy carrying handles› Can be operated in horizontal or vertical position› Safety circuits (protection against overload, overheat, short circuit, reverse poling)

SpecificationsInput voltage 230 volts ACNominal battery voltage 12 volts DC / 24 volts DCMax. starting current 70/35 ACharging characteristics Wa curveMax. battery capacity approx. 200/100 AhDimensions 295 x 175 x 423 mm (W x H x D)Weight 10.8 kg

Multi-functional battery jump starter – high-quality all-round tool for workshop, garage and on-the-move use› Starting aid function (400 A short-time)› Practical stowage compartment for accessories

(mains adapter, jump starter cable, etc.)› Energy supply with 4.5 volts, 6 volts, 9 volts, 12 volts output› Parking position for battery clamps in the carrying handle› USB port for charging mobile phones, PDAs, etc.› High-grade design in aluminium/plastic› Can also be used on moist grounds (base section water-proof up to 7 cm height) SpecificationsMax. starting current 400 A short-timeOutput voltages 4.5 volts, 6 volts, 9 volts, 12 volts, 5 volts (USB)Max. continuous current 10 A at 12 volts, 1 A bei 4.5 volts, 6 volts, 9 volts 0.5 A (USB) Lead gel battery 12 volts/18 Ah, maintenance-freeDimensions 252 x 295 x 243 mm (W x H x D)Weight 10.5 kg

Ref. No. MBC-W20 (automatic battery charger)

Ref. No. PS-500-12 (multi-functional battery jump starter)

Multi-functional battery jump starter

W-curve automatic battery charger plus jump starter

Charging and startingAirCon Service

66



Click Lock service quality seal PAG oil dosing dispenser

Service stickers Vacuum pump oil

Non-refillable steel bottle Insulating material

PAG compressor oil (0.25 litres each)

TRACER® sticks

PAG compressor oil, 500 ml each TRACER® cartridge

Denso ND8 compressor oil TRACER® cartridge

ESTER compressor oil TRACER® cartridge

PAO compressor oil, universal TRACER® cartridge

Ref. No. 8887300008

Ref. No.

8887200010

Ref. No. 8887300007

Ref. No.

8887200018 (content: 1 litre)

Ref. No. 8887100007 (refill)

Ref. No.

8887300001 (tar tape)8887300002 (neoprene tape)

Ref. No. 8887200001 (ISO 46)8887200002 (ISO 100)8887200008 (ISO 150)

Ref. No.

TP-3860-0601 (for R134a in combination with PAG oil)

Ref. No.


Ref. No.


Ref. No.

TP-3820-0016 (475 ml)(for R134a in combination with PAG oil)

Ref. No.

TP-3820-0008 (236 ml) (for R134a in combination with PAG oil)

Ref. No.

8887200013 (ISO 46)8887200014 (ISO 100)8887200019 (ISO 150)8887200017 (Universalöl)8887200021 (Denso ND8)

Ref. No.

8887200021 (content: 500 ml)

Ref. No.


Ref. No.


Consumables at a glance AirCon Service

(in patented container)



66 – 67

TRACER® UV additiveUV tracer dye

AirCon Refreshair conditioner cleanerFor use with Refresh-o-mat, 1 litre

Car Refresh smell stopperFor use with Refresh-o-mat, 1 litre

TRACER® bottle AirCon Refresh air conditioner cleanerFor use with Refresh-o-mat, 100 ml

Car Refresh smell stopperFor use with Refresh-o-mat, 100 ml

TRACER® dyes

TRACER® dyes

TRACER® GLO-AWAY DisinfectantFor use with ultrasonic disinfector, 1 litre

AIRSEPT® Leak detection sprayLeak detection by formation of foam onleaky spots in the refrigerant circuit

Air conditioner cleaner

Air conditioner cleaner

Ref. No.

TP-3820-500 (500 ml)

Ref. No.

8887400008

Ref. No.

8887400009

Ref. No.

8887400016 (sales pack: 20 pcs.)

Ref. No.

8887400015 (sales pack: 20 pcs.)

Ref. No.

TP-3820-0301 (sales pack: 3 pcs.) (for R134a in combination with PAG oil)

Ref. No.

TP-3400-0601(for oils and fuels)

Ref. No.

TP-3900-0601(for oils and fuels)

Ref. No.

TP-9000-0008 (content: 225 ml)TP-9000-0016 (content: 450 ml)

Ref. No.

8887400012

Ref. No.

8887400002 (content: 100 ml)

Ref. No.

8887300018 (content: 500 ml)

Ref. No.

8887400004 (content: 5 litres)

Ref. No.

8887400007 (display with 12 cans)

Consumables at a glanceAirCon Service


68



ASC 1000 – basic entry-level package for A/C service use

ASC 2000 – for workshops wishing to expand the scope of their A/C service business

ASC 3000 – package solution for A/C service on buses, rail cars, etc.

Ref. No. 8885200076 ASC 1000 A/C service unitTP-1151 236 ml refillable TRACER® bottle and 50-watt leak detection lamp8887100007 R134a refrigerant, refillable bottle, 12 kg capacitySK31 Original replacement O-rings for R134a refrigerant and PAG oil8885100072 LCD digital thermometerTP-9000-0008 GLO-AWAY® spray bottle8885300037 Universal valve fitting toolTP-3820-500 TRACER® UV additive (in patented container)

Ref. No. 8885200063 ASC 2000 A/C service unit8887100007 R134a refrigerant, refillable bottle, 12 kg capacity8885100072 LCD digital thermometerTP-9000-0008 GLO-AWAY® spray bottle8885300037 Universal valve fitting toolTP-3820-500 TRACER® UV additive (in patented container)

Ref. No. 8885200080 ASC 3000 A/C service unitTP-3820-500 500 ml TRACER® bottle (professional system)8887100007 R134a refrigerant, refillable bottle, 12 kg capacitySK31 Original replacement O-rings for R134a refrigerant and PAG oil8885100072 LCD digital thermometerTP-9000-0008 GLO-AWAY® spray bottle8885300037 Universal valve fitting tool

Package solutions for A/C service and repair AirCon Service


68 – 69

A/C service quality seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66A/C service units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 – 24, 35, 68A/C service stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 – 24, 35, 68Adapters . . . . . . . . . . . . . . . . . . . . . . . 24, 27, 32, 33, 53, 54, 55, 58, 59Additives for TRACER® leak detection system . . . . . . .40 – 45, 66, 67Advertising material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 9Air conditioner cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 67Air conditioner cleaning device . . . . . . . . . . . . . . . . . . . . . . . . . . 48, 50Air conditioner flush connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Air conditioner spray can . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 67AIRSEPT® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67Alternative refrigerants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Battery charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64, 65Battery jump starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65Battery powered UV leak detection lamp . . . . . . . . . . . . . . . . . . . . . 42Borescope lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Car Refresh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64, 65Charging cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Charging hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 26, 68Chip filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 60Click Lock quality seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26, 27, 28, 29, 66Connection adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 58, 59Crimping tool for refrigerant fittings . . . . . . . . . . . . . . . . . . . . . . . . . 56Cylinder trolley (for nitrogen cylinders) . . . . . . . . . . . . . . . . . . . . . . . 47

Database . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 19, 21, 23Disinfection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50, 51Dosing dispenser, PAG oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 62Dust cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Electronic leak detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Ester compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 66Evacuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 37

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 50Flash memory card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Flush adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32, 33Flush connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Flush container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 32Flushing (of A/C systems) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30, 31

GLO-AWAY® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 67

Halogen leak detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Hammer puller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Hand pumps for UV additive injection . . . . . . . . . . . . . . . . . . . . . . . . 45Hose cutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24, 26, 68, 69

Infrared laser thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Injection device (UV leak detection additives) . . . . . . . . . . . . . . . . . 45Insulating material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63, 66

Laser thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52LCD digital thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Leak detection equipment . . . . . . . . . . . . . . . . . . . . . . . . .41, 42, 46, 47Leak detection lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 42Leak detection methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 – 47Leak detection spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Leak detection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 – 47

Manuli case set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57Measuring instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Nitrogen leak detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 47Nitrogen pressure reducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Oil checker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Oil dosing dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 62Oil storage bottles, plastic, for ASC service units . . . . . . . . . . . . . . 27Oil storage container. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 – 29, 66Orifice tubes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61O-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61, 62

PAG compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 29, 66PAO compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 66Patented container . . . . . . . . . . . . . . . . . . . . . . . . 14, 17, 19, 21, 26, 66Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Pressure meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Pressure reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47Printer paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Professional oil charging system . . . . . . . . . . . . 14, 17, 19, 21, 26, 66Proof of competence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Protective cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Quality seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

R134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 28, 66R134a leak detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46R134a reference leak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Recovery unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 37Recycle Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Recycling stations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 – 24, 35, 68Refresh-o-mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Refrigerant analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23Refrigerant database . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 19, 21, 23Refrigerant recovery unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Refrigerants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 28, 66Refrigerant scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Release tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Retrofit from R12 to R134a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Smell stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 – 51, 67SAE J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Safety glasses and gloves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 46Sealant separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Service couplers, connection adapters 24, 27, 32, 33, 53 – 55, 58, 59Service hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Spray cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Spring Lock (tools). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 – 55

Temperature meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52Thread cutting tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55Tools and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 – 56TRACER® GLO-AWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 67TRACER® leak detection systems . . . . . . . . . . . . . . . . . . . . .40 – 45, 67Tube filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27, 60

Ultrasonic evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50Universal compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 66Universal flush container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 32User code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17, 19, 21, 23UV leak detection additives . . . . . . . . . . . . . . . . . . . . . . . . . . 14, 41, 67UV leak detection kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41UV leak detection lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41, 42UV leak detection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-45, 67

Vacuum pump oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 66Vacuum pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Valve assembly tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Valve cores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60Valve fitting tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Workshop kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53, 50 – 62

Subject IndexAirCon Service

70

Ausführungen, dem technischen Fortschritt dienende Änderungen, Irrtümer und Liefermöglichkeiten vorbehalten.www.airconservice.de Ausführungen, dem technischen Fortschritt dienende Änderungen und Liefermöglichkeiten vorbehalten.

Alle Preise sind unverbindliche Preisempfehlungen in Euro zzgl. der gesetzl. MwSt.www.dometic-waeco.de

Fax order form + 49 (0) 2572 879-414Simply copy the form – fill it in – and fax it back to us.

You’ll find the fax number of your local sales office on the back page of this catalogue.

Address/sender details

Dometic WAECO International GmbHHollefeldstraße 63

D-48282 Emsdetten

You are interested in our products, but still have some questions you’d like to ask? Or perhaps you need advice

on a product you’ve just bought? Get in touch!

What else can we do for you?The friendly Dometic WAECO team are always glad to help.

Internet:

www.airconservice.dewww.dometic-waeco.defh@dometic-waeco.deAlways a good link: the Dometic WAECO website. That’s where you will find the complete Dometic WAECO range. You’ll get a clear view of the products along with detailed information. Plus interesting news about our company and the latest special offers. And of course you can order all our catalogues online.

Fancy more …? New products. New catalogues. 2010

You can order our catalogues on the internet at www.airconservice.eu

„Originalersetzende Teile“

Programmübersicht original-ersetzende Teile für werk-seitig installierte Fahrzeug-Klimaanlagen im Sinne der GVO

„Dachklimaanlagen“

für Fahrzeugkabinen und Minibusse

„Bauteile“

für die Fahrzeugklimatisierung

“More Driving Pleasure”

Safety and comfort accessories for cars. From parking aids to cruise controls and battery care products. Plus a wide choice of car coolers.

„Prima Klima im Fahrzeug“

Klimaanlagen für Pkw, Transporter und Lkw

„Vollintegrierte Kühlanlagen“

für Frischdienst- und Tiefkühlfahrzeuge

Dometic GROUP is a customer-driven, world-leading provider of leisure products for the RV, automotive,

truck and marine markets. We supply the industry and aftermarket with a complete range of air

conditioners, refrigerators, awnings, cookers, sanitation systems, lighting, mobile power equipment,

comfort and safety solutions, windows, doors and other equipment that make life more comfortable away

from home.

Dometic GROUP supplies a wide range of workshop equipment for service and maintenance of built-in air

conditioners.

Dometic GROUP also provides specially designed refrigerators for hotel rooms, offices, wine storage and

transport and storage of medical products.

Our products are sold in almost 100 countries and are produced mainly in wholly-owned production

facilities around the world.

KA

T-87

0/10

Dometic WAECO on the Internet

www.dometic-waeco.com

www.airconservice.eu

Dometic WAECO International GmbH

Hollefeldstraße 63

D-48282 Emsdetten

Tel +49 2572 8790

Fax +49 2572 879300

Mail [email protected]

Net www.dometic-waeco.de

D

EuropeDometic Austria GmbHNeudorferstrasse 108A-2353 GuntramsdorfTel +43 2236 908070Fax +43 2236 90807060Mail [email protected]

Dometic Switzerland AGRiedackerstrasse 7aCH-8153 Rümlang Tel +41 44 8187171Fax +41 44 8187191Mail [email protected]

Dometic Denmark A/SNordensvej 15, TaulovDK-7000 FredericiaTel +45 75585966Fax +45 75586307Mail [email protected]

A

CH

DK

E

F

FIN

Dometic Spain S.L.Avda. Sierra del Guadarrama, 16 E-28691 Villanueva de la Cañada Madrid Tel +34 902 111 042Fax +34 900 100 245Mail [email protected]

Dometic S.N.C.ZA du Pré de la Dame Jeanne B.P. 5 F-60128 Plailly Tel +33 3 44633500Fax +33 3 44633518Mail [email protected]

Dometic Finland OYMestarintie 4FIN-01730 VantaaTel +358 20 7413220Fax +358 9 7593700Mail [email protected]

I

N

NL

Dometic Italy S.p.A.Via Virgilio, 3 I-47122 ForlìTel +39 0543 754901 Fax +39 0543 754983Mail [email protected]

Dometic Norway ASSkolmar 24N-3232 SandefjordTel +47 33428450Fax +47 33428459Mail [email protected]

Dometic Benelux B.V.Ecustraat 3NL-4879 NP Etten-Leur Tel +31 76 5029000Fax +31 76 5029090Mail [email protected]

S

UK

Dometic Scandinavia ABGustaf Melins gata 7S-421 31 Västra Frölunda Tel +46 31 7341100Fax +46 31 7341101Mail [email protected]

Dometic UK Ltd.Dometic House, The Brewery,Blandford St. MaryDorset DT11 9LSTel +44 844 626 0133Fax +44 844 626 0143Mail [email protected]

air conditioning workshop equipment - rhea mprheamp.bg/pdfs/airconservice_2010_11_en.pdf · air...

Documents