air compressor series - energy...

Air Compressor Series

www.fs-elliott.com

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EconomicsFS-Elliott offers a wide range of compressed air products and services focused to optimize your compressed air system. Whether you are purchasing a new compressor, updating an existing installation, or implementing a more efficient control system, FS-Elliott is the right choice to help minimize overall operating costs. Whatever your situation, you can be sure FS-Elliott will pro-vide a solution that will enhance your compressed air system.

ExperienceFirst introduced to the market nearly 50 years ago, our energy-efficient com-pressors incorporate the latest aerodynamic technologies to ensure optimum performance. FS-Elliott has thousands of highly reliable centrifugal compres-sors operating worldwide in a variety of markets and applications. You can place your trust in our experience to choose the right product to meet the needs of your specific application.

QualityWe have been a recognized quality leader for almost 50 years and we are pas-sionate about continuing the tradition. The results show in our compressors that continue to be preferred by the most demanding customers for critical applications in some of the most unforgiving environments.

ServiceWe are ready to serve you with more than 80 sales and service locations worldwide. Our network of both authorized, factory-trained distributors and factory-direct sales and service professionals are prepared to meet your needs 24 hours per day and 365 days per year. We also maintain a comprehensive parts inventory allowing us to deliver most maintenance parts to your door within 24 hours.

Leading the Industry

FS-Elliott is best positioned to provide you with the highest quality air compressors, parts, and services to ensure optimal per-formance and reliability of your compressed air system. Customers worldwide recognize the advantages of relying on the FS-Elliott name to obtain optimal performance and efficiency with a quality product.

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Leading the Way

1 High Base-Load and Part-Load Efficiency

•Precision state-of-the-art impeller designs provide for highly efficient air compression.

•Optimized aerodynamic stage matching and intercooler efficiencies minimize power requirements.

•Backward-leaning impeller designs can effectively be controlled for optimum air flow.

2 Optimized Operational Efficiency Through- Out the Entire Year

•Polaris® inlet control adjusts to changing ambient conditions and plant load variations to conserve energy.

3 Minimum Number of Moving Parts

•No major sliding or rubbing parts to wear.

•No coating on rotating elements to wear.

4 Robust and Reliable Industrial Design

•High-precision AGMA Quality 13 / ISO-DIN 5 helical gears to minimize noise and vibration.

•Self-adjusting tilt or flex pad journal bearings adapt to load changes, providing superior stability compared to fixed geometry bearings.

•Double-acting thrust capability to accommodate all load conditions.

•Stainless steel impellers resist corrosion and erosion.

•Precision component balanced rotors.

5 Superior Package Design

•An “all-inclusive” designed package.

•Reliable and efficient trouble-free operation.

•Package design ensures low vibration levels.

•Self-contained, low-pressure lubrication system.

•Easily accessible controls for local operation.

•High efficiency intercoolers are built into the package and designed to provide ease of maintainability and reliability.

6 Simple, Low-Cost Installation

•Package is designed to minimize the number of external connections.

•Compact design minimizes foundation and floor space required.

•Smooth, quiet operation.

7 Elimination of Air Line Oil Contamination

•Polaris® is designed to be oil-free.

•Cleanliness certification available.

•Oil contamination is eliminated.

8 Ease of Operation

•Simple and easy-to-use menu driven controller operated via the newest technology displays.

•Controller handles automatic start-up and shutdown sequence and prompts appropriate operator actions.

•Real time monitoring of temperature, pressure, and vibration.

9 Ease of Maintenance

•Equipment components are easily accessible.

•Horizontally-split gearbox, pinion bearings, bull gear bearings, and seals permit easy inspection and service.

•Intercoolers may be cleaned in place by rodding.

1 0 Professional Service

•24/7/365 responsiveness.

•Decades of professional service experience.

•Global service network.

•Complete service packages available, including operation and maintenance training.

10 Ways FS-ELLIOTT Ensures Reliable Oil-Free Air

A C

B

P-300

P-400

P-500

P-600

P-700

Air Compressor Series

Weights and Dimensions

Polaris®Model

Overall Dimensions Approximate Weight*A* B* C*

in. mm in. mm in. mm lb. kg

P-300 115 2910 101 2568 72 1832 10000 4550

P-400 143 3632 75 1905 81 2057 14500 6575

P-500 125 3175 85 2160 85 2160 16000 7260

P-600 181 4597 92 2337 87 2210 25500 11567

P-700 181 4597 92 2337 87 2210 28800 13063

* Value may vary with motor rating and type.


Weights and Dimensions

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Polaris® Advantages

EfficiencyPolaris® compressors use the most advanced aerodynamic designs and control systems to deliver your compressed air while minimizing energy and maintenance costs.

QualityThe Polaris® Series delivers the most reliable, oil-free air in the industry. Our strict quality control and ISO 9001 certified manufacturing facility ensure a satisfying ownership experi-ence.

Ease of UseA simple design and few moving parts mini-mize required maintenance and downtime resulting in low costs and ease of ownership.

POWER INLET FLOW

450 HP336 kW

250 HP186 kW

700 HP522 kW

400 HP298 kW

1000 HP746 kW

600 HP447 kW

1500 HP1119 kW

700 HP522 kW

1250 HP932 kW

2500 HP1864 kW

900 ICFM25 m3/min

2090 ICFM59 m3/min 1600 ICFM

45 m3/min

3350 ICFM95 m3/min

4500 ICFM127 m3/min

2600 ICFM74 m3/min

4000 ICFM113 m3/min

6500 ICFM184 m3/min

11500 ICFM326 m3/min

6000 ICFM170 m3/min

P-300

P-400

P-500

P-600

P-700

P-300

P-400

P-500

P-600

P-700

Polaris® Compressor Model Power and Flow Ranges

Discharge Pressure: 45 to 150 psig / 3.1 to 10.3 bar g

Performance may vary based on actual site conditions. Consult your authorized FS-Elliott distributor for more information.


Bearing and Seal DesignHorizontally-split for easy inspection and maintenance.

Product Features

Inlet Guide VaneAdjusts to plant conditions and load variations to conserve energy.

Aerodynamic Design•Stainless steel impellers resist corrosion and erosion. Backward-leaning

impeller design can be effectively controlled for optimum air flow and highly-efficient air compression.

•Optimized aerodynamic stage matching and intercooler efficiencies min-imize power requirements.

Straight through Intercooler Tube Bundles•High heat transfer efficiency

•Minimum air pressure loss

•Trouble-free design

•Low-maintenance cost

Five Year WarrantyFS-Elliott Corona™ Brand lubricants provide extended lubricant life and ex-cellent wear protection. Our lubricants also minimize harmful build-up ensur-ing longer equipment operating cycles. Exclusive use of Corona™ lubricants makes your compressor eligible for the FS-Elliott Five Year Warranty Pro-gram, resulting in peace-of-mind and reduced long-term cost of ownership.

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Compressor Controls

Energy Savings•Experience precise control and system flexibility with mul-

tiple control modes

•Maximize turndown capability and energy savings

•Manage energy efficiency of multiple compressors

Simplicity•Control all set points from one interface

•View display capabilities in numerous languages

•Large, color graphical interface for operator ease-of-use

Advanced Technology•Achieve optimum performance, reliability, and convenience

with the latest PLC-based controls

•Monitor and manage all of your air compressor needs with a touch of the screen at the unit or from a remote location

Control Systems


Dual Oil Filters with Integral Transfer ValveUseful for those applications where continuous operation is essential and a shutdown for routine maintenance is unacceptable. The dual filter and transfer valve configuration allows for smooth switching from one filter element to the other while the compressor continues to operate.

Featured Optional Items

Sound EnclosuresModular enclosures are available for those installation sites that have special acoustic requirements. Removable side panels and rigid base frames are de-signed to provide easy access for maintenance and handling.

Fully Packaged Aftercooler and Discharge PipingThe Polaris® package offers many unit mounted accessories, including packaged aftercoolers and discharge piping, result-ing in low installation costs and providing a compact plant footprint.

Packaged Water ManifoldA packaged water manifold offered with throttling valves allows you to minimize water usage and simplify installation efforts.

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SIRIUS™ integratorSIRIUS™ integratorSerious Integration – Serious Savings

Sirius™ IntegratorAdvanced graphical presentation, energy management, networking, data acquisition, and data administration software package, specifically designed for compressed air systems. Allows plant operators to cost-ef-fectively monitor and control their entire air facility from a common location.

Aries™ DryersFS-Elliott’s line of desiccant air dryers offers you total project man-agement in one simple step. When you purchase an Aries™ Dryer, you receive a complete package delivered under one warranty.

Available Accessories

Zero Loss Pulsar™ Drain Valve•Clear LED indication of operating states

•No unnecessary loss of air

•Simple installation

•Compact and robust constructionMotor StartersFull line of motor starters to fit your application.


Helical Bull Gear

Horizontally Split Sleeve Journal Bearing and

Flat Land Thrust Bearing(Typical 2 Places)

Rotor Assembly Pinion and Single Impeller

Rotor Assembly Pinion and Dual Impellers

Horizontally Split Tilting Pad Journal Bearing

and Tapered Land Thrust Bearing(Typical 4 Places)

Pinion Seal(Typical 3 Places)

Reliability through Design

Designed to minimize downtime•Few rotating and wearing parts

•Horizontally-split casing and components for simple, quick field maintenance

•Completely field-serviceable rotors and internals

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PartsFS-Elliott maintains an extensive inventory of quality OEM parts giving you immediate access to the service parts you need. We can provide these parts to precise dimensions, material specifications, and the latest tech-nology. Most parts can be shipped directly to you within 24 hours.

Installation and StartupFS-Elliott and our distributors tailor instal-lation and start-up services to you and your needs, ranging from qualified assistance for your own commissioning team to providing total turnkey installation.

Local Service Capabilities

RepairsFS-Elliott ISO-certified and factory-autho-rized service facilities are fully capable of performing repairs with experienced ser-vice teams dedicated to ensuring that emer-gency situations are handled with urgency 24/7/365.

MaintenanceA combination of select FS-Elliott fea-tures means your compressor will operate reliably for extended periods of time with minimal maintenance.

•Inherently low vibration

•No rubbing or direct wearing parts

•Optimum clearances between rotating and stationary parts

•No oscillating load

•Integrated engineering package design

ReratesRerating an existing compressor is the most efficient way to meet the changed demands of your compressed air system. Our design innovations and upgrades improve reliabil-ity and reduce lifecycle costs.

TrainingWith a wide range of operator and mainte-nance training programs available, we can customize a program to fit your specific needs. The training can be performed at your location or at one of our facilities.

Visit our website to locate your authorized FS-Elliott distributor.

FS-Elliott Co., LLC reserves the right to modify the design or construction of the equipment described in this brochure and to furnish it, as altered, with-out further reference to the illustrations or information contained herein.

© FS-Elliott Co., LLC 2009 Bulletin FSP73-909

FS-Elliott Co., LLC5710 Mellon RoadExport, PA 15632-8948U.S.A.

Telephone .............. (724) 387-3200 FAX ......................... (724) 387-3270E-mail .............. [email protected] ............www.fs-elliott.com

ISO 9001 – Certified for design and manufacture of centrifugal compressors.

FS-Elliott’s Corporate Headquarters - located in Export, PA USA

www.fs-elliott.com

air compressor series - energy...

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