aii33509-33776 civic 4dr fog light - college hills honda · pdf file2 of 14 aii 33509-33776...

© 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33509-33776 (0609) 1 of 14

PRELIMINARY

INSTALLATIONINSTRUCTIONS

08V31-SNA-1A00-91

Accessory Application Publications No.

Issue Date

PARTS LIST

FOG LIGHTP/N 08V31-SNA-100A

2006-2007 CIVIC4-DOOR

SEP 2006

Fog light harness

Left fog light

Right bracket A

Left bracket A

Right bracket B

Right fog light

Left bracket B

Switch harness

Sub harness

Switch

Right trim

Left trim

4 Large stepped screws

6 Wire ties

Clip

4 Small stepped screws

2 Washer screws, 4 x 8 mm

AII 33509-33776

2 of 14 AII 33509-33776 (0609) © 2006 American Honda Motor Co., Inc. - All Rights Reserved.

PRELIMINARY

10 Self-tapping screws, 5 x 16 mm

Fuse (20A)

Relay

4 Wire tie with clips A

Wire tie with clip B

TOOLS AND SUPPLIES REQUIREDPhillips screwdriverFlat-tip screwdriverRatchet10 mm SocketDrill20 mm Hole sawBlanketPushpinUtility knifeGlovesHacksaw bladeMasking tape5 mm Hex wrenchEye protection( face shield, safety goggles, etc.)File

Illustration of Fog Lights installed on the vehicle

5307010T

FOG LIGHTHARNESS

LEFT FOG LIGHT

SUBHARNESS

RELAY

SWITCH

SWITCHHARNESS

RIGHTFOG LIGHT


PRELIMINARY

5. Apply masking tape to the front bumper (left side)in the area shown.

4. With the help of an assistant, remove the frontbumper (four long clips, four center clips, twosocket bolts and two self-tapping screws). Toprevent damage, set the front bumper on ablanket.

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These proceduresshould not be attempted by “do-it-yourselfers.”

1. Make sure you have the anti-theft code for theradio, then write down the frequencies for thepreset buttons.

2. Disconnect the negative cable from the battery.

3. Remove the front bulkhead cover (two expansionclips, three clips and move the right and leftfender trims inward).

5202062T

EXPANSIONCLIP

RIGHTFENDERTRIM

LEFTFENDERTRIM

FRONTBULKHEADCOVER

PANEL

CLIPS (3)• Remove out the

clip verticallyagainst the panelsurface.

5202074T

LONGCLIP

SELF-TAPPINGSCREWS (2)

FRONTBUMPER

CENTERCLIP

LONGCLIP

SOCKETBOLT

5307300T

FRONTBUMPER(LEFT SIDE)

MASKINGTAPE


PRELIMINARY

7. While wearing eye protection, drill a 20 mm holethrough each of the eight marks of the frontbumper with a 20 mm holesaw.

6. On the inside of the front bumper, locate the eightmarks on the left side of the bumper. Using apushpin, pierce the front bumper at each of theeight marks.When the mark at the illustratedposition is not visible, measure the dimensionsand make a mark on the front bumper with apushpin as shown in the illustration.

5307020T

FRONTBUMPER

MARKS (8)

PUSHPIN

PUSHPIN

5307340T

MARK

FRONTBUMPERPUSHPIN

15 mm

15 mm

5307032T

MARKS (8)

20 mmHOLESAW

FRONTBUMPER

MASKING TAPE(Wrap tape aroundthe hole saw.)

10 mm


PRELIMINARY

9. Using utility knife, cut out the two pieces ofbumper in the two areas shown. If there are thepins on the front bumper, cut them off as shown.

8. Using a hacksaw blade, cut out the marked areafrom the front bumper. Take care not to damagethe front bumper. After cutting out the markedarea, remove any burrs from the edges of the hole.

NOTE: If there are some marks on the frontbumper, take care not to confuse the markalong which you are to cut the front bumper.

10. Repeat steps 5 thru 9 to mark and cut out for theright side of the bumper.

11. Position the left bracket A and left bracket B onthe left fog light, and install the two small steppedscrews and one 4 x 8 mm washer screw. Tightenthe screws securely. Assemble the right fog lightin the same way as left side. Before installing thebracket A and bracket B, check the identificationmark: The bracket marked “L” goes on the leftside; the bracket marked “R” goes on the rightside.

5307041T

Cut out themarked area.

FRONT BUMPER

HACKSAW

Do not cuthere.

6101010T

FRONTBUMPER

MARK

5307051T

Cut out themarked area.

UTILITYKNIFE

FRONTBUMPER

PIN• Cut off.

5307060T

4 x 8 mmWASHERSCREW LEFT BRACKET B

SMALLSTEPPEDSCREW

LEFTBRACKET A

LEFT FOG LIGHTSMALLSTEPPEDSCREW


PRELIMINARY

15. Connect the fog light harness 2-pin connector tothe left fog light and route the fog light harnessalong the inner side of the front bumper. Connectthe 2-pin connector to the right fog light.

16. Secure the two clips on the fog light harness tothe left bracket B and right bracket B respectively.

17. Secure the fog light harness to the front bumperby inserting the four wire tie with clips A into thefront bumper opening. Align with the vertical ribs,secure the wire ties with clips A to the bumper.

13. Position the left trim on the bumper and install thetwo large stepped screws and one 5 x 16 mmself-tapping screw.

14. Install the right side fog light trim in the same wayas left side.

12. Inside the front bumper, slide the fog light into thecutout you made, and secure it with four 5 x 16mm self-tapping screws.

5307070T

5 x 16 mmSELF-TAPPINGSCREWS (4)

FOGLIGHT

FRONT BUMPER

5307080T

LARGESTEPPEDSCREW

5 x 16 mmSELF-TAPPINGSCREW

LEFTTRIM

5307093T

RIGHTBRACKET B

FOG LIGHTHARNESS2-PINCONNECTOR

WIRE TIE WITHCLIPS A (4)CLIP

CLIP

WIRE TIEWITH CLIP A

FRONTBUMPER

LEFTBRACKET B

FRONT

FRONT


PRELIMINARY

18. Slide the clip onto the fog light harness 2-pinconnector and secure it to the fog light bracket A.

19. Remove three bolts from the washer reservoirtank.Take care not to disconnect the pipe in theengine compartment when you remove the washerreservoir tank.

20. Locate the 1-pin connector blue-taped to thevehicle harness and remove the blue tape to freethe 1-pin connector. Plug the 1-pin connector youjust freed into the 1-pin connector of the subharness.

21. Route the sub harness between the washerreservoir tank and vehicle panel as shown.

22. Remove the vehicle ground bolt once and tighten itagain to ground the sub harness ground terminalas shown.

6617040T

CLIP

FOG LIGHT HARNESS2-PIN CONNECTOR

FOG LIGHTBRACKET A

6613020T

WASHERRESERVOIRTANK

BOLTS (3)

PIPE

6613030T

VEHICLEHARNESS

1-PINCONNECTOR

BLUE TAPE• Remove.

SUB HARNESS

6617020T

VEHICLEGROUND BOLT

SUB HARNESS

GROUNDTERMINAL

WASHERRESERVOIRTANK

VEHICLEPANEL


PRELIMINARY

26. If equipped, remove the driver’s dashboard undercover by turning the knob counterclockwise, andreleasing two clips and pin. Take care not todamage the clips.

27. Remove the driver’s dashboard lower cover.Release the eight retaining clips. Take care not todamage the clips.

23. Secure the two sub harness clips to the vehicleframe, and secure the sub harness to the vehicleharness using two wire ties.

24. Secure the sub harness to the horn harness usingwire tie, and reinstall the washer reservoir tank.

25. Connect the sub harness 2-pin connector to thefog light harness 2-pin connector, then reinstallthe front bumper.

6617031T

WIRETIE

SUB HARNESS

VEHICLEFRAME

SUBHARNESSCLIP

SUBHARNESSCLIP

HORNHARNESS

5202112T

CLIPS (2)KNOB

DRIVER’SDASHBOARDUNDERCOVER

PIN

6617050T

FRONTBUMPER

FOG LIGHTHARNESS

RIGHTBRACKET A

SUBHARNESS

5202121T

CLIPS(8)

DRIVER’SDASHBOARDLOWER COVER CLIP


PRELIMINARY

28. Lower the tilt lever, and pull the steering wheeltoward you. Insert a flat-tip screwdriver along theguide of the column lower cover, and pry theretaining tab of the column upper cover.

32. Insert the white/red and blue terminals from theswitch harness into the vehicle white 34-pinconnector.

33. Reinstall the vehicle connectors.

31. Remove the vehicle’s green 42-pin connector,white 34-pin connector and the blue 21-pinconnector from the fuse box by pushing theretaining tab and raising the lock of the respectiveconnectors. Return the lock on the vehicle white34-pin connector and remove the cover by slidingit.

29. Push on the column lower cover in the area shownto separate the column upper cover from thecolumn lower cover (two retaining tabs). Pull up toremove the column upper cover (two hooks).

30. Remove the lower cover (two self-tapping screwsand one screw).

6608050T

COLUMNUPPERCOVER

HOOKS (2)

TILT LEVER

COLUMNLOWERCOVER

RETAINING TABS (2)

RETAININGTAB

FLAT-TIPSCREWDRIVER

GUIDE

Push.

5307163T

FUSEBOX COVER

Push.

GREEN CONNECTORWHITE CONNECTOR

BLUE CONNECTOR

Slide.

VEHICLE’SWHITE 34-PINCONNECTOR

Push.

Push.

RETAININGTAB

LOCKLEVER

5308530T

SELF-TAPPINGSCREW

SCREW

COLUMNLOWERCOVER

5307170T

WHITE/RED TERMINAL

BLUETERMINAL

Harness SideView

SWITCHHARNESSTERMINAL

SWITCHHARNESS

WHITECONNECTOR

LOCK LEVER


PRELIMINARY

36. Locate the 1-pin connector blue-taped to thevehicle harness. Plug the 1-pin connector into the1-pin connector of the switch harness.

37. Secure the switch harness to the vehicle harnessand vehicle knee bolster with three wire ties in theareas shown.

34. Route the switch harness above the vehicle kneebolster.

35. Plug the relay into the switch harness relay block,then slide the relay block onto the vehicle bracketstay.

5307180T

VEHICLE KNEEBOLSTER

SWITCHHARNESS

5307202T

SWITCHHARNESS

VEHICLE 1-PINCONNECTOR

SWITCH HARNESS 1-PIN CONNECTOR

5307192T

RELAY

VEHICLEBRACKET STAY

SWITCHHARNESSRELAYBLOCK

SWITCHHARNESS

5307212T

VEHICLEHARNESS

WIRE TIE

VEHICLE KNEEBOLSTER

WIRE TIESWITCHHARNESS


PRELIMINARY

38. Lower the tilt lever and pull the steering wheeltoward you.

39. Turn the steering wheel 90° counterclockwise.

40. Remove the vehicle 12-pin connector from theswitch. Remove the two screws from the switch.While pushing the retaining tab, remove theswitch.

41. Install the new switch provided where the oldswitch was removed with two screws. Then plugthe vehicle 12-pin connector to the new switch.Replace the vehicle harness.Do not install theswitch while holding the lever.

5307222T

SCREW

STEERING

SWITCH

SWITCH

VEHICLE12-PINCONNECTOR

RETAININGTAB

5307231T

SCREW

SWITCH

VEHICLE12-PINCONNECTOR

SWITCH


PRELIMINARY

FOG LIGHT AIMING ADJUSTMENT

46. Adjust the fog light:

• Pull down the inner fender and under cover.

• Adjust the aiming according to local laws andregulations.

• To adjust, turn the aiming adjustment knob inor out until the correct aiming is obtained.

47. Reset the clock, and reset the radio stationpresets.

48. Reinstall the four outboard bumper bolts.

42. Install the 20A fuse into the fuse box in thelocation shown.

43. Check that all wire harnesses are routed properlyand all connectors are plugged in.

44. Reinstall all removed parts. Do not reinstall theoutboard bumper bolt at this time. Check that allclips and fasteners are installed securely.

45. Reconnect the negative cable to the battery.

USE AND CARE

HOW TO OPERATE FOG LIGHTS

• Turn the light switch to the “ ” position(headlights on low beam).

• Turn the fog light switch (indicator is on).

NOTE: The fog light lenses can cloud when theoutside temperature is cold; this is normal and shouldgo away in warm weather. If the fog light don’t comeon, check the fuse and all the connectors, includingthe ground cable.

5307240T

<Front View>

FUSELOCATION “6”

20AFUSE

FUSEBOX

5307250T

To lower.

To raise.


PRELIMINARY

BULB REPLACEMENT

1. Remove the two long clips and three center clipsfrom the bottom of the front bumper, and pulldown the inner fender and under cover.

2. Unplug the connector from the fog light.

3. Remove the bulb.

4. Install the new bulb and socket to the fog light.

• Use only a genuine Honda halogen light bulb ofspecified wattage.

Rating: 12V 55W H11 Halogen Light Bulb P/N33165-S5A-003

• Do not touch the bulb. Oily or greasysubstances on the bulb can shorten its servicelife due to the heat produced when the bulb isturned on. If the bulb is accidentally touched,wipe it clean with a soft cloth that has beendampened with a denatured alcohol or a milddetergent solution.

• Align the tab on the fog light with the cutout inthe bulb when installing the new bulb. If notaligned, the fog light may annoy oncomingdrivers.

5. Reinstall the removed parts in the reverse order ofremoval.

• Check that the wire harnesses are notpinched.

• Make sure to tighten the self-tapping screw andbolts securely.

6. Check the operation of the fog light; adjust theaiming if necessary.

5307263T

CENTERCLIP

INNERFENDERUNDER

COVER

LONG CLIP

5307280T

BULB

FOG LIGHT

5307270T

FOG LIGHT

CONNECTOR

BULB


PRELIMINARYMULTIPLEX

INTEGRATEDCONTROLUNIT

UNDER-DASH FUSE/RELAY BOX

BLK

COMBINATIONLIGHT SWITCH

FOGLIGHTSWITCH0=OFF1=ON

0 1

PUR

BLUBLU

BLK

RIGHTFRONTFOG LIGHT

RELAY

WHT/RED

FOG LIGHTFUSE 20A

HEADLIGHT SWITCH

Low HiOFF

ONFOG

LIG

HT

SWIT

CH OFF - - - -

- - -

UNDER-HOOD FUSE/RELAY BOX

BATTERY 100 A 80 A

LEFTFRONTFOG LIGHT

BLK BRN BROWNBLACK

YEL ORN ORANGEYELLOW

BLU PUR PURPLEBLUE

GRN GREEN

RED

PNK PINK

RED

WHT

GRY GRAY

WHITE

LT BLU

LT GRN LIGHT GREEN

LIGHT BLUE

5307292T

aii33509-33776 civic 4dr fog light - college hills honda · pdf file2 of 14 aii 33509-33776...

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