aii33024 backup sensor - college hills · pdf file© 2006 american honda motor co., inc. -...

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© 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33024 (0607) 1 of 12 08V67-SHJ-1000-91 INSTALLATION INSTRUCTIONS Accessory Application Publications No. Issue Date JULY 2006 2007 ODYSSEY BACKUP SENSOR PARTS LIST Backup Sensor Attachment Kit: P/N 08V67-SHJ-100A Backup sensor control unit Switch Buzzer bracket Buzzer Backup sensor harness Control unit bracket 15 Black wire ties 2 Small wire ties 3 Long wire ties 2 Cable clips Blind nut Washer-screw, 4 x 14 mm Flange bolt, 6 x 12 mm 2 Flange nuts 6 mm Fuse label Cushion 2 EPT seals AII 33024 www.collegehillshonda.com

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© 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33024 (0607) 1 of 1208V67-SHJ-1000-91

INSTALLATIONINSTRUCTIONS

Accessory Application Publications No.

Issue Date

JULY 2006

2007 ODYSSEYBACKUP SENSOR

PARTS LIST

Backup Sensor Attachment Kit:P/N 08V67-SHJ-100A

Backup sensor control unit

Switch

Buzzer bracket

Buzzer

Backup sensor harness

Control unit bracket

15 Black wire ties

2 Small wire ties

3 Long wire ties

2 Cable clips

Blind nut

Washer-screw, 4 x 14 mm

Flange bolt, 6 x 12 mm

2 Flange nuts 6 mm

Fuse label

Cushion

2 EPT seals

AII 33024

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2 of 12 AII 33024 (0607) © 2006 American Honda Motor Co., Inc. - All Rights Reserved.

TOOLS AND SUPPLIES REQUIRED#2 Phillips screwdriverSmall flat-tip screwdriverFelt-tip pen10 mm Combination wrench10 mm and 14 mm SocketPushpinRatchet3 mm, 8 mm, Drill bitEye protection (face shield, safety goggles, etc.)FileDiagonal cuttersScissorsMasking tapeTape measureCardboardIsopropyl alcoholShop towel22 mm and 26 mm HolesawsDrillUtility knife

Backup Sensor Kit:P/N 08V67-SHJ-1XX

NOTE: Refer to Parts Information Bulletin (PIB)A04-0024 for the proper color sensors.

2 Corner sensors

2 Center sensors

Illustration of the Backup Sensor Installed on theVehicle

4318010Y

SWITCH

BUZZER

CORNERSENSOR

BACKUPSENSORHARNESS

CENTERSENSOR

CORNERSENSOR

CONTROLUNIT

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These proceduresshould not be attempted by “do-it-yourselfers.”

1. Make sure you have the anti-theft code for theradio, then write down the radio station presets.

2. Disconnect the negative cable from the battery.

2 Spacers

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© 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33024 (0607) 3 of 12

3. Remove the rear bumper:

• Remove the three clips along the bottom of thebumper.

• Remove the six screws (three on each side)from the fenderwell area.

• Using a flat-tip screwdriver, pry out andremove the bumper bolt covers, then removethe four bumper bolts.

• With the help of an assistant, release thebumper from the fenderwell, and slide thebumper away from the vehicle.

• Set the bumper on a blanket.

4. Remove the driver’s sliding door sill trim (fiveclips).

5. Pull away the weatherstrip from the rear trimpanel. Remove the rear trim panel (ten clips andtwo screws).

6. Remove the spare tire cover (17 tabs).

SELF-TAPPINGSCREWS (6)

BUMPERBOLTCOVERS(4)

CLIPS (3)

BUMPERBOLTS (4)

REARBUMPER

4318020Y

CLIPS (5)

DRIVER’S SLIDINGDOOR SILL TRIM

4122011Y

SPARE TIRECOVER

LEFT REAR SIDETRIM PANEL

TABS (17)

4122041Y

CLIPS(10)

REAR TRIM PANEL

SCREW

SCREW

WEATHERSTRIP

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4 of 12 AII 33024 (0607) © 2006 American Honda Motor Co., Inc. - All Rights Reserved.

7. Remove the anchor bolt and the anchor bolt cover,and take out the spare tire.

9. Remove the left second row seat belt upperanchor cover (two tabs). Remove the left secondrow seat belt upper anchor bolt.

10. Pull away the weatherstrip from the left quarterpillar trim. Remove the left quarter pillar trim (twotabs and clip).

8. Remove the jack cover (2 tabs).

4122020Y

SPARE TIRE

ANCHORBOLTCOVER

ANCHORBOLT

4508020Y

LEFT SECOND ROWSEAT BELT UPPERANCHOR BOLT

LEFT SECOND ROWSEAT BELT UPPERANCHOR COVER

TAB

4708010Y

JACKCOVER

LEFT REARSIDE PANEL

TABS (2)

4510010YTAB

SRSCLIP

LEFT QUARTERPILLAR TRIM

WEATHERSTRIP

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© 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33024 (0607) 5 of 12

• Pull away the weatherstrip from the left rearside trim panel, and remove the rear bolt.

• Remove the second row seat belt loweranchor bolt.

• Gently pull the panel out towards you torelease the eight clips and four tabs, releasethe third row seat belt through the slit in thepanel, and disconnect the rear accessorysocket connector.

11. Remove the left rear side trim panel:

• Remove the third row seat rail cover (threeclips).

13. EX Model Only: Remove the two self-tappingscrews, disengage the retaining tab, and pull outthe power door control unit. Move the control unitout of the way.

12. Remove the left rear pillar trim (one cover, onebolt, one clip, two tabs).

CLIP

TAB

BOLT

LEFT REARPILLAR TRIM

COVER

4318040YSELF-TAPPINGSCREW

LEFT SIDEREAR PANEL

POWER DOORCONTROL UNIT

4122030Y�

CLIPS (8)TABS (4)

LEFT REARSIDE TRIMPANEL

SECOND ROWSEAT BELT LOWERANCHOR BOLT

LEFT REARSIDE TRIMPANEL

WEATHERSTRIP

ACCESSORYSOCKETCONNECTOR

4510020Y

THIRD ROW SEATRAIL COVERCLIPS (3)

LEFT REARSIDE TRIM THIRD ROW

SEAT

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6 of 12 AII 33024 (0607) © 2006 American Honda Motor Co., Inc. - All Rights Reserved.

15. Install the buzzer bracket to the buzzer using the6 x 12 mm flange bolt and a 6 mm flange nut.

17. Install the blind nut into the 8 mm hole you drilled.Attach the buzzer to the vehicle panel using the4 x 14 mm washer screw.

4318070Y

VEHICLEPANEL

BLIND NUT

4 x 14 mmWASHERSCREW

BUZZER

16. Using isopropyl alcohol, thoroughly clean the areawhere the cushion tape will attach. Usingscissors, cut a cushion tape in half. Attach one ofthe two halves to the buzzer bracket.

4510030Y

CUSHION TAPE(Cut in half.)

CUSHIONTAPE BUZZER

BRACKET

BUZZER

SIDE VIEW

BUZZER

BUZZERBRACKET

CUSHIONTAPE

4318061Y

6 x 12 mmFLANGEBOLT

6 mmFLANGE NUT

BUZZERBRACKET

BUZZER

14. At the left rear panel area, enlarge the panel holeto 8 mm. While wearing eye protection, drill thebody panel using an 8 mm drill bit and a drill stop.

4318050Y

DRILL(8 mm drill bit)

10 mmTAPE

VEHICLEPANEL

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© 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33024 (0607) 7 of 12

22. Behind the right rear side trim panel, disconnectthe 13-pin connector from the junction box. Insertthe 13-pin connector on the backup sensorharness into the junction box. Plug the vehicleharness 13-pin connector into the backup sensorharness.

21. Pull the weatherstrip away from the right rearside trim panel. Remove the one anchor screw,and gently pull out on the trim panel to release thetwo clips.

Routing the Backup Sensor Harness

18. Remove the vehicle grommet from the left rearoutside of the vehicle. From inside the cargo area,route the backup sensor harness out through thehole where the grommet was removed, as shown.

19. Pull the harness grommet through the hole in thebody panel, then seat the grommet in the hole.

20. Route the 13-pin connector end of the backupsensor harness along the cargo area to the rightrear side trim panel.

4508010Y

RIGHT REAR SIDETRIM PANEL

CLIP (2)

HATCHOPENING SEAL

ANCHORSCREW

WEATHERSTRIP

4318082Y�

GROMMET

BACKUPSENSORHARNESS

VEHICLEGROMMET

OUTSIDE INSIDE

GROMMET

BACKUPSENSORHARNESS

BACKUPSENSORHARNESS

4318101Y

JUNCTIONBOX

RIGHT REAR SIDETRIM PANEL

BACKUPSENSORHARNESS

BACKUP SENSORHARNESS13-PIN CONNECTOR

VEHICLEHARNESS13-PINCONNECTOR

DRAINHOSE

4318090YBACKUPSENSORHARNESS

BACKUP SENSORHARNESS13-PIN CONNECTOR

RIGHT REARSIDE TRIM PANEL

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8 of 12 AII 33024 (0607) © 2006 American Honda Motor Co., Inc. - All Rights Reserved.

25. On the driver’s side of the vehicle, attach thebackup sensor harness ground terminal using thevehicle ground bolt.

24. Secure the backup sensor harness to the vehicleharness with five wire ties.

23. Route the backup sensor harness under the drainhose, and secure the backup sensor harness tothe vehicle harness with two wire ties.

26. Install the 2A fuse label to the fuse case.

27. Secure the backup sensor harness to the vehicleharness with three wire ties.

28. Get the backup sensor control unit and thecontrol unit bracket. Install the control unit bracketto the control unit.

4318111Y

WIRE TIE

BACKUPSENSORHARNESS

VEHICLEHARNESS

JUNCTIONBOX

DRAIN HOSE

4318131YBACKUPSENSORHARNESS

WIRE TIE WIRE TIE

VEHICLEHARNESSFUSE

CASE2A FUSELABEL

VEHICLEGROUNDTERMINAL

VEHICLEGROUNDBOLT

POWERDOORCONTROLUNIT (EX,and EX-LMODELS)

4318120Y

WIRE TIE

BACKUPSENSORHARNESS

VEHICLEHARNESS

4318150Y

BACKUP SENSORCONTROL UNIT

CONTROLUNITBRACKET

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© 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33024 (0607) 9 of 12

4319033Y

30. Secure the backup sensor harness to the vehicleharness using one wire tie.

31. Plug the backup sensor harness 5-pin connectorinto the buzzer unit. Attach the backup sensorharness to the vehicle panel using two wire tieswith clips.

32. Install the two wire ties with clips to the vehiclepanel.

29. Plug the backup sensor harness 10-pin connectorinto the control unit. Attach the control unit to theinside of the left rear vehicle panel using one 6mm flange nut.

33. Using the remaining half of the cushion tape,secure the backup sensor harness to the vehicle'spanel.

WIRE TIEWITH CLIP

BACKUPSENSORHARNESS

VEHICLEPANEL

BACKUP SENSORHARNESS3-PIN CONNECTOR

CUSHION TAPE(Half of cushiontape fromstep 16)

4319010Y

VEHICLEHARNESS

BACKUPSENSORHARNESS

WIRE TIEPOWER DOORCONTROL UNIT(EX, and EX-LMODELS)

4319022Y

BACKUP SENSORHARNESS5-PIN CONNECTOR

WIRE TIEWITH CLIP

BUZZER

VEHICLEPANEL

BACKUPSENSORHARNESS

4318161Y

BACKUP SENSORHARNESS10-PIN CONNECTORCONTROL

UNIT

6 mmFLANGENUT

POWER DOORCONTROL UNIT(EX, and EX-LMODELS)

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10 of 12 AII 33024 (0607) © 2006 American Honda Motor Co., Inc. - All Rights Reserved.

36. Remove the bumper beam support.

35. Using scissors, cut two EPT sealers in half.Attach one cut EPT sealer piece at each greentape location on the backup sensor harness.

34. Using isopropyl alcohol, clean the areas where thecable clips will attach. On the outside of thevehicle, route the backup sensor harness acrossthe back of the vehicle. Secure the backup sensorharness to the vehicle panel and to the bumperbeam with two cable clips and two small wire ties.

37. Route the backup sensor harness along thebumper beam. Secure the backup sensor harnessto the bumper beam using three long wire ties.

38. Reinstall the bumper beam support.

Installing the Switch

39. On the inside of the left rear pillar trim, measureand mark the pillar trim at the measurementsshown. Measure from the base of the ribs. Whilewearing eye protection, drill a 26 mm hole at themarked position.

4319041Y

GREEN TAPE

BACKUPSENSORHARNESS

GREEN TAPESMALLWIRE TIES(2)

BACKUPSENSORHARNESS

VEHICLEPANEL

CABLECLIPS (2)

4510040Y

EPT SEALER(Cut in half.)

EPT SEALERS (3)

BACKUPSENSORHARNESS

GREENTAPE

GREENTAPE

GREENTAPE

4319052Y

LONGWIRE TIE

BACKUPSENSORHARNESS

BACKUP SENSORHARNESS 2-PINCONNECTORS

BUMPERBEAM

EPT SEALERS (3)

BUMPERBEAMSUPPORT

4319061Y

26 mm HOLE SAW

24 mm

18 mm

LEFT REARPILLAR TRIM

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© 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33024 (0607) 11 of 12

41. Plug the backup sensor harness 3-pin connectorinto the switch, and reinstall the left rear pillartrim.

Installing the Backup Sensors

42. On the inside of the rear bumper, locate the fourscribe marks. Using a pushpin, mark the bumperat each of the four locations. When you mark thebumper with a pushpin, be careful not to piercethrough the other marks.

40. Install the switch into the hole in the left rear pillartrim in the direction shown.

43. While wearing eye protection, drill a 22 mm holethrough the outboard marks, and drill a 26 mmhole through the two inboard marks. Remove anyburrs.

UP

DOWN

4319083Y

22 mmHOLE SAW

26 mmHOLE SAW

PUSHPIN

PUSHPIN

REARBUMPER

MARK FORBACKUP SENSOR(Mark in the sameposition of theother side.)

MARK FORBACKUP SENSOR(Mark in the sameposition of theother side.)

MARK NOT USED(Do not piercethrough themark.)

MARK NOT USED(Do not piercethrough thesemarks.)

4319110Y

SWITCH

BACKUPSENSORHARNESS3-PINCONNECTOR

LEFT REARPILLAR TRIM

4319070Y

SWITCH

LEFT REARPILLAR TRIM

SWITCH

26 mm HOLE

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12 of 12 AII 33024 (0607) © 2006 American Honda Motor Co., Inc. - All Rights Reserved.

47. Check that all wire harnesses are routed properly,and that all connectors are plugged in.

48. Reinstall all removed parts.

49. Reconnect the negative cable to the battery.

50. Enter the customer’s radio anti-theft code, andreset the radio station presets.

51. Reset the clock.

52. Check the operation of the backup sensors asdescribed in the backup sensor owner’s manualsupplied.

NOTE: Whenever the battery is disconnected, thedriver’s AUTO function is disabled.

53. Start the engine. Push down on the driver'swindow switch until the window is fully open, thenhold the switch for 2 seconds or more.

54. Pull up on the driver’s window switch to close thewindow completely.

55. Test the driver’s AUTO window function.

44. Install the two corner sensors and the two centersensors into the rear bumper with the arrow onthe sensors facing up. Do not to push on themicrophone when installing the sensors.

46. With the help of an assistant, connect the 2-pinconnectors from the backup sensor harness to thesensors, then reinstall the bumper.

45. On the inside of the bumper, install the twospacers on the center sensors.

4319100Y

CENTERSENSOR 2-PINCONNECTOR

BACKUP SENSORHARNESS2-PINCONNECTOR

CORNERSENSOR2-PINCONNECTOR

CORNERSENSOR2-PINCONNECTOR

BACKUPSENSORHARNESS2-PINCONNECTOR

REAR BUMPER

4319093Y

CORNERSENSOR

CENTERSENSORCORNER

SENSOR

REARBUMPER

UP

DOWN

SPACER

MICROPHONE

HOUSING

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