agenda - schaedler yesco | electrical distributor in pa > home · · 2012-06-05• 1784-sd1...

Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 2

1. Controllers, I/O, HMI terminals, Network switches

2. Motion Control – Current Product Technology, Next Generation Control

3. Rockwell Software – Asset Management, Visualization, Data CollectionManufacturing Performance, Reporting, Evolving Technology

Agenda

Copyright © 2009 Rockwell Automation, Inc. All rights reserved.

Insert Photo Here

Presented by: Thomas HouseTechnical ConsultantRockwell Automation

Rockwell AutomationControllersI/OHMI TerminalsNetwork Switches


1. Programmable Automation Controllers Hardware

2. Programmable Automation Controllers Software

3. Input and Output Enhancements

4. Human-Machine Interface Hardware

5. Networking Switch Technology

Agenda – Controllers, I/O, HMIs, Networks



Agenda – Controllers, I/O, HMIs, Networks


Scalable Control Solutions

Integration Continuum

Connected Components Mid-Range Solutions Advanced Solutions

Low High

• Simple Connectivity• Mechanical linked machine

• Stand alone machine• Low cost

• Just enough control

• Multi axis motion• Increased controller capabilities

• Mix of mechanical and electrical controls• Low engineering costs

• Coordinated Multi axis motion• Robotic Feeders

• Electronic Line Shafting• Advanced connectivity

• Advanced information capabilities

6

Components & Intelligent Motor Control Integrated Architecture

CompactLogix Product Road map

7(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

1769-L45

1769-L4xS

1769-L43

1769-L35E

1769-L35CR

1769-L32E

1769-L32C

1769-L31

2004 2006 2008 2010 2011

1769-L23E-QFBC1B

1769-L23-QFBC1B

1769-L23E-QB1B

2012

CompactLogix 5370 Programmable Automation Controllers (PACs)

Expanding on the scalability of the Logix family of controllers

The CompactLogix 5370 PACs offer: • A wider variety of options to provide best-fit alternatives for specific application

requirements• A strong motion solution when combined with Kinetix® 350 for customers requiring

high performance in a compact and affordable package• Common and consistent features across all three platforms; scalability between the

Logix families8(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Additions to CompactLogix Family of PACs

9

Controller with no Integrated Motion Controller with Integrated Motion

L30ER/L30ER-NSE

L33ER

L30ERM

L33ERM

L36ERM

4 axis with Kinematics



Note: NSE – No Storage Energy (No RTC SuperCap)

L27ERM-QBFC1B4 axis with Kinematics

L24ER-QB1B

L24ER-QBFC1B

(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

L18ERM-BB1B2 axis with Kinematics

L16ER-BB1BL18ER-BB1B

General Purpose Machine Controller

Small Stand-Alone & Ancillary Equipment Controller

Small Machine Controller

Platform enhanced to provide better features and faster return of investments

Application space

CompactLogix 5370 L1 CompactLogix 5370 L3

CompactLogix 5370 L2 L4x


Rotary Knife, Cutting, Labeling, Wrapping,

Solar, Fuel Cell, RTU, Clinical Washer, Sorter, Pre-packing, Building

Automation

Mixing, FiltrationBlending, Baking

Drying, CompressionExtrusion, Coating

Filling, Form/Fill/SealCase forming, Cartoning,

Wrapping, Palletizing, Conveying, Winding,

Printing, Web handling, Batching, Wind Power

Applications that require multiple EtherNet/IP networks, Safety and

Motion

CompactLogix 5370 PACs Hardware Overview

~2x

Optional Device Level Ring (DLR)

• Faster CPUExisting CompactLogix 5370 controllers

• Integrated Motion support (ERM models)– Fully scalable motion solution with at least one ERM catalog in each series– Up to 16 axis supported on unmodified Ethernet network– Average 2axis/ms with 2x faster application program execution– Support all motion instruction including Kinematics

• Dual Ethernet Port– Linear/Star/Ring Topology capable– Ethernet switch that supports Device Level Ring (DLR)

• allows user to connect the Ethernet network in a ring topology

• provides resiliency from loss of one network connection

• allows replacement of devices one at a time without stopping production (similar to star topology)

• includes ring supervisor capability (same as ETAP or 1756-EN2TR)

• reduces the number of Ethernet switches in the system which reduces cost

– Open socket capabilities• up to 32 sockets available• supports packets size of up to 500 bytes• send using existing MSG command• Modbus/TCP supported programmatically using

sample code


12(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.


• USB Type B port– USB 2.0 communicating at full-speed (12mb/s)– Improved performance for flashing firmware, uploads and downloads, on-line edits, and bridging to

the backplane– Device only, not a host

• no ASCII communications via USB– for ASCII applications use 1769-ASCII or 1769-SM2 or 1734 ASCII module

• no connection to visualization or other USB devices– Connect to PC using a standard USB Type B cable– Typical usage:

• Flash firmware• Upload/Downloads• Mode changes• Bridge to the backplane• Online edits

• Performance improvement for firmware flashing– 15 x faster firmware flashing speed compared to serial ports

(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 13


• Removable Secure Digital (SD) memory card– Industrially rated and certified Secure Digital card

• 1784-SD1 (1GB) – Ships with controller• 1784-SD2 (2GB)

– Faster reads and writes compared to Compact Flash– Auto load of program upon power up– New capabilities in the 5370 controllers

• Application/Project storage• Firmware Supervisor• Runtime tag data read/write• Fault Dump during MNRF(Major Non Recoverable Faults)

• Battery-less Energy Storage– Eliminates maintenance, transportation and environmental issues associated with lithium

batteries– Embedded in every new CompactLogix5370 controller

(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved. 14

ControlLogix 557x Hardware Overview

•New faster CPU –2x+ performance improvement over L6x for standard apps–2x the process loops and 2x number of defined tags for Process–Cuts in ½ Crossload times for high availability systems–Up to 2.5x+ faster application prog. motion command/logic exec.

•Enhanced SDRAM memory for Automation Control–Faster and more robust reads & writes–Controller Scaling based on application memory (2MB to 32MB)

•On-board 4-character display provides–Enhanced controller diagnostics, runtime & health information.

•Embedded SD card – 1 GB shipped with each controller

•Energy Storage Module –Eliminates all needs for the battery–ESM options depending on application / industry specifics

•USB 2.0 port–Dramatic performance improvement over RS232–Firmware Flashing, Online Edits, Upload/Downloads

• V20 is last version of RSLogix 5000 to allow selection and creation of some existing controllers. V21 firmware will not be available for these controllers

Controller Support Roadmap

17(Confidential – For Internal Use Only) Copyright © 2011 Rockwell Automation, Inc. All rights reserved.V20 will be in “extended maintenance mode” for several years

FIRMWARE AVAILABLEV18 V19 V20 V21

Controller

ControlLogix L6

1756‐L61, L62, L63, L64, L65 1756‐L61S, L62S, L63S Yes Yes Yes No Firmware

CompactLogix L2x, L3x, L4x

1768‐L43, L45 1768‐L43S, L45S1769‐L35CR, L35E, L32E, L32C, L31

1769‐L23QBFC1B, L23EQB1B, L23EQBFC1B

Yes Yes Yes No Firmware

ControlLogix 55701756‐L72, ‐L73, ‐L74, ‐L75

+1756‐L71, ‐L72S, ‐L73S introduced starting at v20No Yes+ Yes Yes

CompactLogix 53701769‐L16ER, L18ER, L18ERM,L24ER, L27ERM

1769‐L30ER, L33ER, L30ERM, L33ERM, L36ERM No No Yes Yes

RSLogix 5000 V20 Highlights

Expanded ScalabilitySupport for a broader range of controllers, I/O, and drives provides best-fit alternatives for a wider variety of applications• ControlLogix 5570 L71, L73XT, L72S, L73S• CompactLogix 5370 L1, L2, L3• Kinetix 350

Broader Device IntegrationReduce downtime, improve speed of application development, and connect to a wider variety of devices• Large Device Auto Device Configuration• EDS Add-on Profiles• EtherNet/IP Quick Connect• Open Socket interface support for 1756-EN2x family • Security Extensions• Module Discovery

18

RSLogix 5000 V20 Highlights

Integrated Motion on EtherNet/IPAdvanced motion functions for a broader spectrum of applications• Master Driven Speed Control (MDSC)• Acceleration compensation for interpolated actual position

Enhanced Safety FeaturesNew safety components and programming features extend the performance of the 5570 family of controllers into safety-related applications• Floating Point in Safety Task• EtherNet/IP Unicast Safety I/O• Safety Instruction additions

New Profiles• 1794 Flex on EtherNet/IP with DLR• Armorstart on EtherNet/IP with DLR• Motor Protection EtherNet/IP Adaptor• SLC-500 EtherNet/IP Adapter• Kinetix 350 EtherNet/IP CIP Motion• Kinetix Integrated Drive Motor – SERCOS interface 19

Automatic Device Configuration (ADC)

Reduce Downtime when Replacing a Drive• Configure your Logix system to automatically download a PowerFlex 755 drive configuration

after it has been replaced– Configuration data exists in the ACD file and the Logix controller, but the download was a

manual process in RSLogix 5000 v16-v19• Works with Firmware Supervisor which flashes the drive and/or peripherals for the application

20

EtherNet/IP

2:00 AM

Stratix6000 /8000

IP AddressFlash

Configuration

Add-on Profile (AOP) Expansion

21

More Choices for Integrated EtherNet/IP Devices• Addition of Electronic Data Sheet AOPs makes integration of EtherNet/IP devices easier than

ever before• Use text-based Electronic Data Sheets• Add devices directly from RSLogix 5000 design environment• Provides configuration, connection information, I/O tags, and configuration screens, other

pre-defined tabs

Socket Connections

Scanners

Printers

Socket ConnectionRobots

Non-Windows Based Workstations

Any Standard Ethernet Devices

Connect Even More Devices to Integrated Architecture• Allows Logix connection to non-CIP

devices• Barcode scanners, vision systems,

printers, robots, competitive controllers, databases, and more

• Socket-specific messaging available in RSLogix 5000

• Supported in:– 1756-EWEB and 1768-EWEB– CompactLogix 5370 L1, L2, L3– 1756-EN2x and 1756-EN3TR

More Efficient Communications Extended to Safety I/O

Logix PACs communicate to other EtherNet/IP devices via Unicast• Offers more IT-friendly communication method• Standard I/O in V18• Standard produced/consumed tags in V18• Safety Produced/Consumed tags in V19• Safety I/O in V20Allow communications to span multiple VLANs or subnets• Example application includes interlocking of

remote controllers over plant infrastructure

23

New Profiles Added to RSLogix 5000 V20

24

Kinetix Integrated Drive Motor (Sercos Interface)

Kinetix 350 EtherNet/IP CIP

Motion

Flex I/OEIP w/DLR

Motor ProtectionEtherNet/IP Adaptor

w/ DLR

ArmorStartEIP w/DLR

SLC EtherNet/IP Adaptor

What changes in V21?

(Confidential – For Internal Use Only) C i h © 2010 R k ll A i

25

Extended data around tags & structures – “Meta Data”

High Speed Button Control

Logix & View Shared Tag Definitions

Controller Based High Speed Data Log

InstanceTag.MotorSpeed.@Max

InstanceTag.MotorSpeed.@EU

InstanceTag.MotorSpeed.@Min

Jog MotorJog Motor

A-B Controller Based High Speed Alarm Log

(Confidential – For Internal Use Only) 27

• Controller Configures Input & Output Modules to define their behavior:– Input module configuration defines when the module “Produces” Output Command data

• For the –IB16IF: any Input Change of State• For the –LSC8XIB8I: any Input Change of State or any Output Window definitions

– Output module configuration defines which Input module to “Listen” to and what combination of parameters, from both the Controller and the Input module, the Output Pts will respond to

• Output module “Hears” parameters required to energize an Output

1756 I/O Enhancement ProjectPeer to Peer I/O Control Concept

When Input criteria is met, Outputs will respond in less than 50uS

Configuration

Configuration

Input Module produces data

“Gate” CmdsOptional Controller Output

(Confidential – For Internal Use Only) Copyright © 2009 Rockwell Automation, Inc. All rights reserved.28

1756 I/O EnhancementFast DC I/O (target late-summer 2012)

• 1756-IB16IF Fast 24vdc Input Module• <25 uS Symmetrical On /Off response time• 10 uS Pulse Capture capability• Per Point CIPSynch Timestamping • Sink / Source Capable (Isolated)• Event Tags / 2nd Connection support• Uses Peer to Peer I/O Connection to the –OB16IEF for Output control

• 1756-LSC8xIB8I 24vdc Low-Speed Counter• 8 – 40kHz Counters w/Rollover and Preset values in Output Tags• Returns Accum Count + Instantaneous and Average Frequency Values• 8 “Control” Inputs for Up/Dn, Reset and Gate functions• 2 Configurable Output Windows per Counter• Uses Peer to Peer I/O Connection to the –OB16IEF for Output control

• 1756-OB16IEF Fast 24vdc Output• <25 uS Symmetrical On /Off response time• 2A Capability @ 30deg C• Per point E-Fusing (Thermal)• Programmable Fault State Delays• Built-in Pulse Width Modulation • Master to both the –IB16IF Input and the –LSC8XIB8I Counter modules

• 1756-OB16IEFS Scheduled Output• Per Point Scheduling for all 16 outputs

• 32 Schedules• 2 Schedule / Output (On and Off)

• 2A Capability @ 30deg C• Per point E-Fusing (Thermal)• Programmable Fault State Delays• Built-in Pulse Width Modulation greatly simplifies Stitching applications

World class, highest performance IO platform available only from Rockwell AutomationPeer to Peer Control capabilities resulting in Screw to Screw performance <100uS

Peer Device Peer Device

Peer Device

PanelView 5300

PanelView 5500Studio

5000

Industrial Computers and Monitors

PanelView Plus Compact

PanelView Plus 6

FactoryTalk View ME

FactoryTalk ViewPoint

FactoryTalk View SE

Visualization Solutions

Becomes PVP 6 Compact CY 2013

PanelView Plus 6

• PanelView Plus 6 – Touchscreen, Keypad and Touch Keypad models– 7”, 10”,12” and 15” Screen Sizes– Color – IP65 for all models– Conformal coating in select models– Standard and extended feature Sets– AC/DC Models– Combined function of PanelView Plus & CE

(Confidential – For Internal Use Only)

All PanelView Plus 700-1500 and all PanelView Plus CE models (version 5.1 and earlier) are Silver Series with expected last-time

buy deadline of December 31, 2012 or as parts last.

• Redesign of PanelView Plus Logic module– Increased RAM Capacity – 512 MB DDR2 SDRAM– Larger FLASH Capacity – 512 MB FLASH– High speed USB 2.0 port– Separate USB device port for download, direct connection to PC– Faster processor - VIA 1.0 GHz – Increased DRAM Bandwidth - DDR2 @ 533MHz

SD Card Serial Port

Dual USB2.0

Mini B USB

Device

Ethernet

AC and DC Power Input

*Locations and Components are backwards compatible with existing Display and Communication modules.

v6.0 Logic Module is compatible with existing Display and Communication modules

Specifications / Details

(Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation, Inc. All rights reserved.

Indicates new featureFor PanelView Plus 6

FEATURE PanelView Plus (64 MB)

PanelView Plus CE(128Mb)

PanelView Plus 6(512Mb)

FactoryTalk Machine Edition √ √ √FactoryTalk Viewpoint √ √PDF Viewer √ √Active X Controls(Email, DataStorePlus, Recipe) √ √

Remote Terminal Control(Based on VNC) √ √

FTP Server √ √Email Alarms √Font Library (Inc. Arial Unicode) √USB device/client download port √Restore Factory Default Option √MPEG Video playback √ OMicrosoft Office Viewers √ OMicrosoft Internet Explorer √ ORemote Desktop Services √ O

PanelView Plus / PanelView Plus 6 Feature Alignment

PanelView Plus 6 Features

O = Optional extended feature set(Confidential – For Internal Use Only)

Higher Performance and New Features… Same Price!

PanelView 5000 Hardware Platform

• Wide range of sizes and options from 4” to 19”– Standard and wide aspect ratios available in both 5300 and 5500– Performance equal to or better than PVP6– Device Level Ring (DLR) Ethernet

For Smaller SystemsPanelView 5500 PanelView 5300






5. Networking Switch Technology

Stratix 8000/8300 Updates

Release 6 SW (version 122-58.SE2)• Broken wire detection in AOP

– Improved troubleshooting and maintenance• Two new Smartport

– Multiple port automation devices which will support:• ETAPs, Unmanaged switches, Managed switches without RSTP

• PTP pass thru on expansion module– Allows IEEE PTP 1588 messages to pass through instead of being dropped

• Encrypted Firmware– Encrypts administrative traffic during Telnet and SNMP sessions (SSHv2 and SNMPv3)

Release 7 SW• Improved boot up time

– >50% improvement

New Expansion Modules• 4 & 8 port all SFP• PoE options

– 4 port PoE– 4 PoE + 4 copper

Stratix 8x00


Stratix 2000 Update

Expanding the portfolio in 2012– 16 port

• 16 copper, 14+2 fiber– All Gig ports

• 5 & 6+2 offering– Fiber options

• Single & Multimode– Extended temperature ranges

• (-40º to 85ºC)

Stratix 5700 Layer 2 Overview

3 port configurations across 5 HW platforms offering 20 versions

– 6 port (5.1”H, 2.95”W, 4.3”D)• 6 copper ports• 4 copper ports + 2 SFP slots

– 10 ports (5.1”H, 3.6”W, 4.3”D), (5.1”H, 3.6”W, 5.05”D)• 8 copper ports + 2 combo*

– 20 ports (5.1”H, 5.0”W, 5.05”D)• 16 copper + 2 combo* ports + 2 SFP slots

SFP slots for multi & single mode fiber – New SFPs added to overall portfolio

Advanced feature set:– Two software packages - lite or full– REP, Etherchannel, Flexlink– 2 Gig ports– IEEE 1588 support– Conformal coating – Embedded NAT - Phase 1.5

Compact and Scalable PlatformCompact and Scalable Platform*Combo = copper or SFP

Hardware Features

General Specifications– Dual (independent) power inputs

• 12/24/48VDC– Alarm Relays

• 24V configurable alarm inputs (2) and single output– Console port

• Serial and USB port for direct switch access– Port and mode LEDs– Operating Temperature

• -40º C to 60º C

Configuration and Backup Options– Optional Secure Digital (SD) support

• Contains switch configuration and IOS– Quickly duplicate and manage configurations

• Copied to multiple SD cards• Copied into multiple switches• Store and copy on a PC

–Configuration file can be edited on PC as .txt file• Configuration as part of IA project Flexible duplication and storage

of switch configuration


Insert Photo Here

Presented by: Kevin MillerMotion Application SpecialistSchaedler Yesco

Rockwell AutomationMotion Control Current Product TechnologyNext Generation Control


1. Kinetix 300 Single-Axis Control

2. Kinetix 6000, 6200, 6500 Multi-Axis Control w/ Safety and CIP Motion

3. Kinetix 350 – Single Axis w/ Safety and CIP Motion

4. Kinetix 6000M – Next Generation Integrated Drive Motor

Agenda – Part 1



Agenda – Motion Control

Copyright © 2009 43

Kinetix 300 Single-Axis Control

• Standard Unmodified Ethernet– Lower wiring costs – Simplified Integration of the entire control solution on

one network. including HMI, PAC, I/O and motion.

• Integration with L2x and L3x CompactLogix PACs with Kinetix 300 Add On Profile.

– Cost effective motion solution

• Safe Torque Off standard on all models– Protect personnel and increase machine productivity

• Built in web server for configuration and diagnostics

– No motion software to install or maintain.


Kinetix 300 Anatomy

ODVA certified EtherNet/IP support

Absolute and Incremental Feedback, MP and TLY motors.

Smart Motor Recognition Technology – Plug and Play

Auto Tuning

Analog and PTO Control

Integrated Safe Torque Off

ISO 13849-1 Safety Category 3 PL d

4 Character Display

Memory Module for ADR

Keypad Input

Electronic Gearing

400W – 3kW Power Range120/230V single phase, 230/460V 3-phase models

32 Indexes w/ S-Curve capabilityCommanded Control over Ethernet/IP

24V backup power for “Keep Alive” function

Analog and Digital I/O

Copyright © 2009 45(Confidential – For Internal Use Only) Copyright © 2007 Rockwell Automation, Inc. All rights reserved. 45

Kinetix 300 Product Positioning

250W 3 KW 22 KW 112 KW1.2 KWDrive Continuous Power Rating

Kinetix 6000 Kinetix 7000

Kinetix 2000

Volta

ge 120V

2

30V

1 ph

ase

230

V 3

phas

e

460

V 3

phas

e

11 KW7.5 KW

Ultra3000

500W

Kinetix 300Kinetix 300

Line Interface Module

Kinetix 6000 Drives (Multi-Axis )

• Simplicity– SERCOS interface eliminates up to 18 discrete

wires per axis.– Power rail makes layout and installation fast and

easy.

• Compact design– Up to 65% smaller than competitors’ units.– Integral features save additional panel space.

• Time saving accessories– Line interface module replaces nine components

(such as 24 VDC power supply for I/O), eliminating up to 72 wire terminations (and mistakes).


Kinetix 6200/6500 Benefits - Modularity

• Additional modules will allow user to choose between safe off or advanced safety.

• Migration platform for EtherNet/IP network connectivity protects your investment for future technology enhancements

• Control module attaches to all Power modules reducing spare parts inventory

Kinetix 6200 SERCOS interface™ Safe Speed Servo


The Kinetix 6200 Safe Speed drives incorporate world class safety integration to our existing multi-axis motion platform


Kinetix 6200 Benefits - Upgrades

• The Kinetix 6200 SERCOS interface™ drive is compatible with your existing Kinetix 6000 system.

• Any number of axes can be upgraded to advanced safety where needed without replacing the entire system.

• Programming and wiring changes will be needed on any axis upgraded.


Kinetix 6500 Ethernet Safe Speed Servo

The Kinetix 6500 Safe Speed drives incorporate world class safety integration on Ethernet/IP, providing a servo platform to support a

single network for machine to enterprise.

Kinetix 350

The Kinetix 350 is a single-axis EtherNet/IP servo drive for coordinated motion applications. It was developed to provide scalability for customers by simplifying integration of the entire control solution on one network (including HMI, PAC, I/O and motion).


Scalability of the System

Developed to provide scalability for customers by simplifying integration of the entire control solution on one network (including HMI, PAC, I/O and motion).

Supported in RSLogix 5000

Version 20Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Compatible with any CompactLogix ERM

processors supporting CIP Motion

Kinetix 350 Anatomy


ODVA certified EtherNet/IP - CIP Motion

Absolute and Incremental Feedback, MP and TLY motors.

Smart Motor Recognition Technology – Plug and Play

Auto Tuning

Integrated Safe Torque Off

PLd (ISO 13849), SIL2

4 Character Display

400W – 3kW Power Range120/230V single phase

230/460V 3-phase models

24V control powerI/O & Encoder Output

Automatic Device Recovery Module


Kinetix 350 vs. Kinetix 6500

The Kinetix 350 supports the complete motion command set but does not support some of the high end features that exist in the Kinetix 6500

Kinetix 6500 vs. Kinetix 350Feature Kinetix 6500 Kinetix 350

Panel space Larger Smaller

System cost Higher Lower

Input Voltage 460 VAC 120, 230, 460 VAC

Auxiliary Encoder Support YES Not SupportedDual Loop Feedback YES Not Supported

Native Device Level Ring YES W/Etap

Dual port Ethernet Switch YES Not Supported

Motor Commutation Test YES Not Supported

Disturbance Observer YES Not Supported

Linear Motor Support YES Not SupportedUser Limit Exceptions YES Not SupportedSafe Speed Yes Not SupportedSafe Torque Off SIL 3 PLe SIL 2 PLdHardware configuration Multi Axis Single Axis





4. Kinetix 6000M – Next Generation Integrated Drive Motor


From the Electrical Enclosure to the Machine


Kinetix 6000M IDM - Architecture

SERCOS Network

“Hybrid” Power CableKinetix 6000/6200 System

IDM Power Interface Module (IPIM)

Standard Motor

Up to 16

IDMs

(Confidential – For Internal Use Only) Copyright © 2010 Rockwell Automation,


Insert Photo Here Presented by:

Mike MurphyAutomation Software SpecialistSchaedler Yesco

Rockwell Software


1. Asset Management

2. Visualization

3. Data Collection / Persistent Storage

4. Manufacturing Performance

5. Reporting

6. Managing Evolving Technology

7. I want to learn more…

Rockwell Software – Overview and What’s New


1. Asset Management



Asset Management

What is an Asset?People – People need tools to help them be more effectiveHardware – production lines, machines, supporting equipment

PLCs, PACs, VFDs, EOIs, drawings, schematics, user manuals…

What do we mean by Asset Management?Keeping track of backups, PLC program changes, VFD parameter settings, device calibration status, process device configuration in the easiest and most automatic way possible

Why manage our plant-floor assets? safety, downtime minimization, security, stress management…all of these are important on their own, and they all improve the “bottom line” - $$$

Is it worth the effort and expense?What does an hour of downtime cost?

OK, so how? What tool is available for Asset Management?


• A set of asset-centric focused tools to manage your automated production environment securely and centrally • Secure access to the control system • Track users’ actions• Provide backup and recovery of operating asset configurations• Manage asset configuration files• Configure process instruments• Manage device calibrations

• Scalable design allows expansion of functionality and device counts• Practical application for small-line applications and site-wide installations

• Low entry cost easily supports testing and proof of concept work

Asset Management

FactoryTalk AssetCentre is a tool to manage automation assets


1. Asset Management

2. Visualization



Visualization

What do we mean by Visualization?

In the simplest of definitions, Visualization products create a window into your control system.

• Can be used for monitoring only• Can be used for both monitoring and controlling the system• May include simple data logging for trending time-series analog values• Includes alarming and alarm management• Can include anything from operator level to plant manager level


Machine-level HMI

Also known as Operator Interface

Dedicated Hardware EOI• PanelView Component• PanelView Plus 6• Coming Soon… PanelView 5000

PC-Based• FactoryTalk View Machine Edition Station

Visualization


Line Level HMI

Visualization

Machine 1 Machine 2 Machine 3Line 1

FactoryTalk View Site Edition Station


Visualization

Machine 1 Machine 2 Machine 3

Plant Level HMI


There’s a FT ViewPoint for any level of Rockwell HMI in your facility

FactoryTalk ViewPoint adds ability to view HMI applications in a browser

Visualization – FT ViewPoint Add-in


Visualization - Migrating Older Systems

Do you have aging RSView32 or Wonderware Applications in your Facility?

- Step Forward Program for Software

50% Discount on new FTView SE Software if upgrading


1. Asset Management

2. Visualization




Data Collection / Persistent Storage

There are two primary choices for long term production data storage:

1. Store Data in a Relational Database such as MSSQL Server, Oracle, etc.• Good for bi-directional data requirements such as recipe data, machine setup

specs, end-of-batch data, etc.• Not as good for large volumes of time-series data

2. Store data in a Data Historian• Good for large volumes of time-series analog data• Not good for bi-directional data


Middleware which provides bi-directional data transfer between control systems and relational database management systems (RDBMS)

• Allows bi-directional data transfer between database and PLC/PAC.• Think recipe data, machine setup specs, end-of-batch data, etc.• Can be purchased with MSSQL Server, or without• Can be used with existing ODBC–compliant databases



Time-Series Data Collection, Storage, and On-Demand Retrieval • Collects, compresses, and archives large volumes (number of

points/duration of time) of time-series data

• Time-series database architecture allows for fast retrieval of data no matter how large the database gets

• Compression and exception algorithms save disk space and can be configured to individual point level if desired

• Data retrieval / reporting accomplished using MSExcel or FTVantagePoint. SQC tools are available.

• Interface nodes can be designed into system to buffer data

• High-Availability designs can be implemented




Device Historian on a ControlLogix, 1756 module • Full FactoryTalk Historian capabilities• Web client interface for configuration and reporting• Compatible with Site Edition server, OSI PI server and clients

• Data roll-up to FactoryTalk Historian SE and PI Server• Reporting Clients can connect directly to FactoryTalk

Historian ME• Clients = FactoryTalk VantagePoint, Excel Add-In, etc.

• Store and Forward data collection• Add-on profile to Logix5000 that can provide basic control• 1 GB and 2 GB modules available • Ethernet port• 10ms max scan rate, 2500 events/sec (25 tags @ 10ms scan

rate)


1. Asset Management

2. Visualization





Manufacturing Performance

What do we mean by “Manufacturing Performance”?It’s all about reducing cost, and there are three general ways to reduce cost

of an automated process:1. Reduce unproductive machine time2. Reduce cycle times3. Reduce waste/scrap

OEE – “Overall Equipment Effectiveness”Measures the three things that reduce costs

1. Productive time = “Availability”2. Cycle times = “Performance”3. Waste/scrap = “Quality”

OEE % = Availability % x Performance % x Quality %

Higher OEE = Lower costs

Question: What is FactoryTalk Metrics?Answer: A management tool to help you optimize production efficiency and reduce costs

Question: How can information from FactoryTalk Metrics help me?Answer(s):

– 1. Benchmark Performance – You can’t improve you don’t measure!

– 2. Reduce unproductive machine time– 3. Reduce cycle times– 4. Reduce waste/scrap

Question: What capabilities does FactoryTalk Metrics include?Answer: FactoryTalk Metrics provides the ability to collect, store, and report data acquired from automation systems.

Question: How does it work?Answer: FactoryTalk Metrics is configured to acquire values (part counts, machine status, events, etc.) directly from your controllers, store, and report based on user configuration.

FactoryTalk Metrics – Product Overview:What is FactoryTalk Metrics?


1. Asset Management

2. Visualization



5. Reporting


Reporting and Analyzation


Business Intelligence - FTVantagePoint

ERP

MES

Batch

Laboratory

Maintenance

Historians

HMI / SCADA

Control Systems

CommonData Services

Custom Apps

OEE, Downtime, …

Dashboards

X-Y Plots

Trends

Reports

Data PresentationDataSources

DataConnectors

WebBrowser

Data Model*

*Data organized ina meaningful way


1. Asset Management

2. Visualization



5. Reporting




Managing Evolving Technology

http://prod.symx.com/ProductCompatibility/Pages/ProductReplacement.aspx?crumb=101

Question: Is product XYZ compatible with operating system 123?


1. Asset Management

2. Visualization



5. Reporting


7. I want to learn more…



I want to learn more…


QUESTIONS?

Thomas House, Technical ConsultantRockwell Automation

[email protected]

Kevin Miller, Motion Application SpecialistSchaedler Yesco Distribution, Inc.

[email protected] x3101

Mike Murphy, Automation Software SpecialistSchaedler Yesco Distribution, Inc.

[email protected] x3107

November 7‐8, 2012100+ Vendors

16 Hands‐On Labs, 63 Technical Sessions(Each Day)

Schaedler Yesco will be offering transportation and lodging packagesDetails coming Summer 2012

agenda - schaedler yesco | electrical distributor in pa > home · · 2012-06-05• 1784-sd1...

Documents