agen010 v18 en dec 2014 - assets … · agen010 v18 en dec 2014 mechanical and hydraulic presses...
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
DRAHTZUG STEIN CUSSET is :
The French leader of wire formed parts and assemble d parts for automotive industry since 1936.A company of ~ 80 employees.
COMPANY
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
Our certification labels :
Located in Cusset in the area of Vichy City
Cusset
LyonClermont Ferrand
Paris
200 Km70 Km
400 Km
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014BUILDING
Covered Area Bt 73 (Production and Storage) :
10 000 m²
Covered Area Bt 66 (Energy) : 270 m²
Covered Area Bt 58 (storage) : 750 m²
Covered Area Bt 49 (storage) : 700 m²
Covered Area Bt 69 (storage) : 700 m²
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
HISTORY
1936 Creation of the Thomas Establishments manufacturing m etal ropes for tires in Cusset(60 km North of Clermont Ferrand).
2002 On 1st April, Applifil is acquired by EURODEC group and i ts associates.
2004 The complete facility is transferred on a new workshop o f 7000 m², located in Cusset
2005 Certification ISO 9001 & ISO TS 16949. Beginning of tube activity.
2007 EURODEC group is acquired by HALBERG GUSS. APPLIFIL bec ame HALBERGPRECISION CUSSET.
2008 Development of the activity and transfert in a new build ing of 10 000 m2 in Cusset.
2009 HALBERG GUSS group in France is acquired by ALTIA GROUP. HALBERGPRECISION CUSSET becomes ALTIA CUSSET.
2013 Certification ISO 14000
2014 ALTIA group is broken up. ALTIA Cusset plant is acquired by DRAHTZUG STEIN (80%) and CALIFIL (20%) ALTIA CUSSET becomes DRAHTZUG STEIN CUSSET.
COMPANY
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
Evolution of WorkForce (and temporay worker)
Turnover (in M€)
Wire(From 0,5 mm to 16 mm)
Metal rope(From 1 mm to 6 mm)
Tube(From 6 mm to 16 mm)
Flat steel(Thickness : 0,4 mm to 3 mm)
(Width : 2 mm to 50 mm)
ACTIVITY
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
Our Knowledge
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
AUTOMOTIVE CONSTRUCTORS (Rank 1)
AUTOMOTIVE SUPPLIERS (Rank 2)
OTHER5 %
45 %
50 %
CUSTOMERS
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
Geographical Turnover
1,5 %
0,2 %
2,3 %
2,3 %
93,2 %
0,5 %
DU SUD
AMERIQUE
DU NORD
RUSSIA
51%
9% 9% 12%
CUSTOMERS
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
Hood rod
Safety belt Sliding bars
Hooks
Acoustic Reinforcement
Tow Ring / Tie Lug
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
Door strike
Accelerator Pedal
PRODUCTS
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
Cable guide
Luggage ties
Buckle
Cooler holder
Spare Wheel Cradles
Motor mounting bracket
Oil level gauge
Exhaust Bracket (Tube)
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
PRODUCTS
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Contacts
PRODUCTSWire / Tube for Seats
Seats MAP Overmould
Height AdjustmentTorsion Spring
ISOFIX Parts
Handel (Tube)
Reinforcement
Cushion
Backrest
Torsion Springs
Headrest support
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
OTHER PRODUCTS
Current Loops
Bracket Galvanized
Eyelid Retractor
Lamp Support
Handle Parachute
Pan Handle
Bucket Handle
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
Mechanical and Hydraulic PressesCNC Forming Machines
Welding Stations
3 CAO stationsSoftware CATIA, IGES, DXF
SOLIDEDGE, CATIA, AUTOCAD
MEASURES & TESTS
Mechanic : R&D, Milling, Electroerosion, Turning, …
Automatism : Design, Cabling, Programmation, …
ENGINEERING
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
R & D PROTOTYPES TOOLING
Profile projector Machines with vision control
Welding macrographic control Gages
1 machine 3D Measure BROWN & SHARPE1 Measurement Arm 3D ROMER
1 Traction Machine SCHENCK 1600 daN1 Traction Machine VOLPERT 12 000 daN
Specific Testing Machines
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014MATERIAL
STEEL WIRE
GALVANIZED WIREBEZINAL/GALFAN WIRE(Zn-Al)
STAINLESS STEEL WIRE(302-304-304L-316…)
COPPER WIRE
ROPESTEEL & STAINLESS STEEL
TUBESTEEL & STAINLESS STEEL
FLATSTEEL & STAINLESS STEEL
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
SPRING WIRE
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014SURFACE TREATMENT
EPOXYCATAPHORESIS CHROME PLATING
PTFEZINC PLATING(Zn, ZnNi, ZnFe, …)
RILSANISATION (internal process)
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
DRAHTZUG STEIN CUSSET CAN DELIVER PARTS WITH SURFACE TREATMENT USING CLOSE PARTNER
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014PRODUCTION
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
WIRE AND TUBE FORMING
Slide MachinesLATOUR diam. 8LATOUR diam. 5LATOUR diam. 3BILHER RM35/GRM50(with machines MRP – OMCG …)
CNC Machines(With tooling)LATOUR NUMAC 3010LATOUR NUMAC 3010 with press 50 tLATOUR NUMAC 3008LATOUR NUMAC 2008
Hydraulic MachinesMachines with CNC feedingMachines with bar feeding
CNC Machines(Production Without tooling)FTX 10 (capacity 10 mm)MACSOFT F410 (capacity 10 mm)ROBOMAC 212 (capacity 12 mm)ROBOMAC 210/310 (capacity 10 mm)ROBOMAC 206 (capacity 6 mm)
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014PRODUCTION
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Organization chart
10. Strategy
Electrical WeldingWelding process PRP-SciakyWelding process PRP integrated in automated cells
MIG-MAG-CMT WeldingWelding process robot ABB 6 axisWelding process robot Mig MOTOMANWelding process COMMERCY 1 axisWelding process CMT 2 robots
WELDING
These equipments integrate linear and rotary movements. Robots are also frequently used for operations
AUTOMATED PRODUCTION AREASSeveral production cells have been developed and fully automatedin the company in order to guarantee the best productivity for complex parts.
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014The main assets :
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Main Assets
10. Organization chart
11. Strategy
The site's main assets:
- Multidisciplinary team work, initiative & adaptability- Extensive experience in industrial challenges faced so far (transfer of activities to Cusset : Renault Choisy le Roi, Faurecia Celles-sur-Plaine, Allevard Rejna Mussey for Faurecia, CGR Mulhouse for PSA)
- Proven expertise in the definition and control of wire forming process from small to very large series, assembly and welding (resistance welding, MIG, MAG, ...).
-Technical expertise and co-development with manufacturers and suppliers in the areas of assembled wire parts, wire forming, welding and associated special machines.
- 15% of the factory workforce in the study and industrialization office, design and manufacture of tools and automated cells to develop the most efficient solution for our customers.
- Design and realization of robotized cells.
- Design CAD / CAM wire forming tooling, welding and assembly.
- Design and production of the means of control.
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014The main assets:
The site's main assets:
Projects and Investment in the site:From 2012 to 2014: more than 1 Million Euros
⇒ 2 Numerical Control Machines NUMALLIANCE FTX 10 axes (2x220 K€)=> Retrofit of 2 NUMAC 3704 (50K €) & 3705 (28 K€)=> Robotized cell for sound reinforcement wires Renault-Dacia (250 K€)=> Automatic production cell (tube forming + machining) for Renault engine support
(200K €)=> Welding cell in CMT Process 2 robots (200 K€).⇒ Rilsanisation line for backrest torsion spring and hood rod
Technical recognition of our customers through major projects :Electric industry :
Electric counter LINKYAutomotive industry :
Tow ring PSA, BVH2’ projectRenault engine support , X07 projectSeat Torsion bars Faurecia, CMF1 & M3-M4 projects
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Main Assets
10. Organization chart
11. Strategy
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014The main assets:
TOW RING / TIE LUG:
DRAHTZUG STEIN CUSSET delivers all the PSA sites in the World
⇒ Co-development, industrialization and manufacturing of the new generation of PSA
towing rings (platform BVH2 ')
Investment 2013 : 280 K€
Generated Turnover : 600 K€/year and potential of 2 M€/year
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Main Assets
10. Organization chart
11. Strategy
New definition
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014The main assets:The site's main assets:
DRAHTZUG STEIN CUSSET is recognized as a specialist in design of torsion bars.
Co-development, industrialization and manufacturing of seat torsion bars. Application seat height adjustment and backrest torsion bars.
Investment 2012 : 220 K€ achieved for M3-M4Investment 2013-2014: 215 K€ performed for CMF1Generated turnover : 2.1 M€ / year, of which 1.2 M€ / year for CMF1 and 0.9 M€ / year for M3-M4
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Main Assets
10. Organization chart
11. Strategy
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014The main assets:
Industrialization and manufacturing of a engine support tube for Twingo 3 and the new SMART
Investment 2013/2014 : 570 K€Generated turnover : 2 M€ / year from 2014/15
Tube bending Milling / drilling of tube DRAHTZUG STEIN CUSSET
Sub-contracted cold forged part
Sub-contractedstamped part
Assembling –Welding DRAHTZUG STEIN CUSSET
PROJECT : ENGINE SUPPORT TUBE FOR RENAULT1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Main Assets
10. Organization chart
11. Strategy
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014The main assets:
Co-development, industrialization and manufacturing of sub-assemblies for the "LINKY" counters with Landis & GyrMarket of 3.5 millions of three-phase counters – electric counter which is intelligent-named - in a global market of 35 millions over the period 2016-2020).
Investment 2015/16: 300 K€Generated turnover : 1 M€ / year from 2015 to 2019
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Main Assets
10. Organization chart
11. Strategy
PROJECT : ELECTRIC LINKY COUNTER (Landys & Gyr)
New design
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014ORGANIZATION CHARTRégis ALAUZEN
Plant Manager
Maintenance ManagerJosé VALENCA
Team Production ManagersThierry COMBE
Jean François DICIOCCIO
Julien PEYROUXHuman resources
Manager
Projects ManagersPhilippe DELRIEU
Thomas COUDEYRAS
CAO / R&D Dept Richard ANSELMET
Philippe DESCHAMPSGeoffrey DURANTHON
Florian AMAN
MéthodsPierre BERTRANDDidier LAZZERINI
Christophe MOULIN
Mechanics ManagerPatrick COLAS
Quality TechnicianViviane WILHELM
Quality ProjectJean François GOUGAUD
Alexandra DUHEMEAccounting Manager
Fabien JACOBERGERTechnical Manager
Production Calixte MENGOUAQuality Manager
Florian POUGHEONInformatic Manager
Olivia MARQUESSafety Environment
Manager
PurchasingMonique SEVE
Scheduling / SubcontractingMarion BERGER
Sales AdministrationGeneviève VIGUIER
Expedition
Logistic ManagerChristophe DUHEME
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Main Assets
10. Organization chart
11. Strategy
Jean François MEYERPresident
Thierry FOUCAUDCommercial Team
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014CONTACTSName Function Phone Number Fax Email Languages
Thierry FOUCAUD
Commercial contact
+33 / (0)4 70 98 62 23+33 / (0)6 09 95 52 63
+33 / (0)4 70 30 97 69 [email protected] FrenchEnglish
ALAUZEN Régis Plant Manager
+33 (0)4 70 30 97 60+33 (0)6 16 56 89 10
+33 (0)4 70 30 97 [email protected] French
English
JACOBERGER Fabien Technical Manager
+33 (0)4 70 30 16 67+33 (0)6 16 56 89 12
+33 (0)4 70 30 97 69 [email protected] FrenchEnglish
MENGOUA Calixte
Quality Manager+33 (0)4 70 30 99 97+33 (0)6 71 27 10 00
+33 (0)4 70 30 97 69 [email protected]
DELRIEU Philippe
Project Manager+33 (0)4 70 30 16 67+33 (0)6 14 08 82 57
+33 (0)4 70 30 97 69 [email protected] FrenchEnglish
COUDEYRAS Thomas
Project Manager+33 (0)4 70 30 16 69+33 (0)6 26 68 27 82
+33 (0)4 70 30 97 69 [email protected]
DUHEME Christophe
Logistics Manager+33 (0)4 70 30 16 69+33 (0)6 28 53 54 27
+33 (0)4 70 30 97 69 [email protected] FrenchEnglish:
1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Main Assets
10. Organization chart
11. Strategy
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DRAHTZUG STEIN CUSSET – 12, Boulevard Alsace Lorraine – 03300 CUSSET – FRANCE Tel : +33 (0)4 70 30 97 60 – Fax : +33 (0)4 70 30 97 69
AGEN010 V18 EN
Dec 2014
1. Consolidation of automotive business :
Because we deliver rank 1 French car manufacturers and rank 2 major European car industry suppliers, we can expand towards German or Italian auto makers and automotive equipment manufacturers
2. Expansion out of automotive industry :
DRAHTZUG STEIN CUSSET is at the mercy of car industry and it is a dangerous situation.We will develop parts and solutions in the markets where DRAHTZUG STEIN CUSSET and CALIFIL are making business today, in synergy with the other plants
3. How :
By going on with the same management team, same employees, at the same location, to produce best quality at the market price.
STRATEGIC VISION1. Company
2. Activity
3. Our Customers
4. Products
5. Engineering
6. Material
7. Surface Treatment
8. Production
9. Main Assets
10. Organization chart
11. Strategy