afs introduction
DESCRIPTION
Compositos (composite)TRANSCRIPT
Introduction to Alcoa Corporation, Alcoa Fastening Systems and update on fastener regulations
Presentation to Embraer May 12, 2004
Luke Haylock
Director of New Product Development
Alcoa OverviewAlcoa Overview
• Founded in 1888• 127,000 employees• 350 operating locations in 38 countries• Over $20 billion in annual revenues
Alcoa Today
• To be the best company in the world• Best Employer• Best Supplier• Best Neighbor• Best Investment
Alcoa’s Vision
How we do businessHow we do business
Three Strategies one underlying principle:
• Make to use• Defect free• At lowest cost• Safely
New “ideal”1. Diverse business platforms in market and technology leadership position
2. Operating excellence and continuous elimination of waste
3. People linchpin the system
Environmental, Health and SafetyEnvironmental, Health and Safety
• Alcoa is one of the safest companies in the world…if not the safest
• Safety is one way we show our employees how much we value them
• 45% of facilities worldwide have operated without a lost workdayinjury since 2003
Alumina & Aluminum24.6%
Alumina & Aluminum24.6%
Building & Construction
10.8%
Building & Construction
10.8%
Industrial Products, IGT, Distribution,
Other14.8%
Industrial Products, IGT, Distribution,
Other14.8%
Aero, Auto, Commercial
Transportation25.1%
Aero, Auto, Commercial
Transportation25.1%
Packaging24.7%
Packaging24.7%
Alcoa’s Market PresenceAlcoa’s Market Presence
$20.3 Billion in Revenues$20.3 Billion in Revenues
2002 Revenue by Market
Alcoa’s Product and Process Technology in Today’s AircraftAlcoa’s Product and Process Technology in Today’s Aircraft
Alcoa Fastening Systems Alcoa Fastening Systems Our HistoryOur History
• 2000 - Huck Fasteners and Howmet join Alcoa in the acquisition of Cordant Technologies
• 2002 - Alcoa acquires Fairchild Fasteners from its former parent company, (Fairchild Corporation), and develops a new Business Unit called:
• Alcoa Fastening Systems is an integration of (at least) 3 Companies, not just 2
Alcoa
Huck
Fairchild
Aerospace and Commercial Transportation StructureAerospace and Commercial Transportation StructureMarket Sector ChangeMarket Sector Change
$130
$180
$565
Sheet &Plate
Extrusions
Forgings
•$180•$130
•$1,000
•$800
•$565
• Howmet• Fasteners• Sheet / Plate• Extrusions• Forgings
TodayBefore 2000
Alcoa Fastening Systems At a GlanceAlcoa Fastening Systems At a Glance
HeadquartersTorrance, California USA
Key MarketsAerospace and Commercial
Employees5,500 worldwide
Primary ProductsFastening Systems, Machined Components Installation Tool Systems
Revenue (2002 combined)Approx. $800 Million US
Manufacturing Facilities26 locations7 countries
AFS Worldwide Current…AFS Worldwide Current…
VougyVougy
MarignierMarignier
KelkheimKelkheim
SaintSaint--CosmeCosme
NemesvamosNemesvamosMontbrisonMontbrison
ToulouseToulouse
TelfordTelford
HildesheimHildesheim
KingstonKingstonWacoWaco
TorranceTorrance
CarsonCarson
Fullerton Fullerton
COICOITucsonTucson
StoughtonStoughton
OakleighOakleigh
MelbourneMelbourne
UsUs
SimiSimi
BardonBardon
AichachAichach
Cergy/UsCergy/Us
AFS Business ObjectivesAFS Business Objectives
•• Zero accidentsZero accidents
•• 100% environmental compliance100% environmental compliance
•• BestBest--inin--class fastening solutions providerclass fastening solutions provider
•• 100% On100% On--time Deliverytime Delivery
•• Zero DefectsZero Defects
•• Best leadBest lead--timestimes
AFS Destination Statement:AFS Destination Statement:
To be recognized as the global industry leader in environment, health and safety, on-time delivery, customer service and technical support, cost-effective supply of fasteners, components, fastening systems, and logistic solutions with zero defects; to lead the industry in innovation in Design and Development, and product breadth.
Specifically:Specifically:
Aerospace Product FamiliesAerospace Product Families
• Blind Fasteners (Bolts & Rivets)• Bolts & Recess Fasteners• Fluid Products• Inserts & Studs• Latching Systems & Related Mechanisms• Lockbolts (Pins & Collars)• Nuts• Panel Fasteners• Pin Systems (Pins, Collars & Nuts)• Assembly Tool Systems
Brand NamesBrand Names
• Camloc ™• Delron ™• Eagle ™• Huck ™• Kaynar ™• K-Fast ™• Mairoll ™• Mecaero ™
• Microdot ™• RAM ™• Rosan ™• Screwcorp ™• Simmonds ™• SNEP ™• Tridair ™• Voi-Shan ™
+ Assembly Tool Systems (ATS) ™
Logistics SystemsLogistics Systems
Simple Kits Repair Containers
VendFast®Available in various Configurations
Dassault Fixture KitsTrolley Cart & Tray System
Quality Assurance ExcellenceQuality Assurance Excellence
Worldwide CertificationsISO-9000-2000 Quality Management Systems
EN-9100-A Aerospace Quality Design, Development, Production, Installation & Servicing
AS-9100-A Aerospace Quality Design, Development, Production, Installation & Servicing
TS-16949 Quality Systems - Automotive Supplies
QS-9000 Quality Management System for Automotive Suppliers
NADCAP National Aerospace & Defense Contractors Accreditation Program
FAR-21-303 Federal Aviation Administration
FAA-ODARS Certification North American Operations & Logistics Centers
JAR 21.303 Joint Aviation Authority
Operating worldwide under a single Global Quality Assurance System
Customer Support StrategyCustomer Support Strategy
•• Worldwide ManufacturingWorldwide Manufacturing
•• Worldwide Customer SupportWorldwide Customer Support
•• Worldwide Technical SupportWorldwide Technical Support
•• Worldwide New Product DevelopmentWorldwide New Product Development
•• Worldwide Distribution / LogisticsWorldwide Distribution / Logistics
New Product Development StrategyNew Product Development Strategy
• We develop new products in response to customer’s needs – Search for opportunities to reduce weight
– Increase assembly efficiency
– Facilitate development of efficient airframe structures
• Our main Aerospace NPD Center is located in Carson, California
• Second NPD center will be located in Toulouse, France
• Focus on projects with significant long term growth potential
• Close working relationship with Alcoa Technical Center
• Regular Technical Symposiums with Customers
Olivier JarraultPresident AFS
Martin RyanSr. VP Technology
AFS Worldwide
Don BusbyPresident AFSCommercial
Claude LuratiPresident AFS
Aerospace Europe
Luke HaylockNPD Director
AFS Aero Worldwide
Louis ValisEngineering Manager
Waco
Genevieve LacombeManager NPD
European Operations
OpenSr. Engineer
Hai-Tao WangManager NPD Center
Gerry HufnaglSr. Principal
Engineer
Liang ZengSr. Engineer
Frank CosenzaConsultant
Al YamamotoConsultant Christian Pouplier
EngineeringManager
St. CosmeOps.
Dieter JulingEngineering
ManagerKelkheim Ops.
Andreas ZenkeEngineering
ManagerHildesheim Ops.
Tom HarbinSr. Engineer
Ernie MonserrattR&D Test Engineer
Oviedo ArcienegaR& D machinist
Van DangR&D Machinist
Terry VanceR&D machinist
Frank WlaterR&D Technician
Jim EllwoodR&D Test
Technician
M. CarmenAmezquitaR&D Testtechnician
NPD OrganizationNPD Organization
NPD StrategyNPD Strategy
• Focus on our core competencies of specialty mechanical fastening systems.
• All projects must have high customer value
– Technical capability,
– Low life cycle cost
• Design for product and process safety (minimize liability)
• Promote proprietary products
• Maintain balanced portfolio approach
•Current areas of focus
•Assembly automation•Assembly automation
High performance fastenersHigh performance fastenersFastener intensive subassemblies
Fastener intensive subassemblies
Overview of FAA Fastener RegulationsOverview of FAA Fastener Regulations
Regulatory Oversight Regulatory Oversight Standard PartsStandard Parts
Standard parts• A standard part conforms to an established industry or U.S.
government published specification.
– The FAA does not certificate manufacturers of standard parts. However, when a type design calls for the installation of a standard part, the FAA may conduct surveillance of the manufacturer and/or supplier of that part.
Regulatory Oversight nonRegulatory Oversight non--Standard PartsStandard Parts
• Many specialized fasteners are manufactured to specifications that are known only to the manufacturer. Obtaining a Parts Manufacturing Approval for these specialized groups of fasteners, is not practical.
– To provide approvals under which these groups of parts could be produced, the FAA issued Technical Standard Order (TSO): TSO-C148, Aircraft Fasteners;
– TSO’s are not issued for standard parts nor for parts used in critical applications. In contrast to "standard part" nuts, bolts, etc., these fasteners, bearings, and seals must meet the TSO minimum performance, marking and installation approval requirements.
– Eleven companies currently hold authorization for TSO-C148
Procurement ConsiderationsProcurement Considerations
• When purchasing and installing standard parts, consider the following:
– A Certificate of Conformity (C of C) should be provided by the producer of a standard part.
– A standard part should carry a mark indicating the part has been produced in accordance with the specification requirements.
– A part is no longer considered "standard" if it is used in a critical application that imposes qualification or quality control requirements beyond the standard specification.
– To facilitate traceability, commingling like fasteners from different lots is not recommended.