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AFR Symposium Markus Oberle 19 th 20 th February’15 New Delhi

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Page 1: AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New Delhi. 2 Vicat Group, is globally active player in cement, ... Black Carbon / Dolachar Fire Wood

AFR Symposium

Markus Oberle19th – 20th February’15

New Delhi

Page 2: AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New Delhi. 2 Vicat Group, is globally active player in cement, ... Black Carbon / Dolachar Fire Wood

2Vicat Group, is globally active player in cement, ready mix & aggregates …..having presence in 11 countries

Vicat Group is in the business of Cement, Aggregates, Ready Mix and related services

Globally Vicat is having close to 7,700 employees , well spread over 11 countries

Sales of € 2,286 million in 2013

Industrial Profile

15 cement plants

5 grinding centers

243 concrete batch plants

73 aggregate quarries

Page 3: AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New Delhi. 2 Vicat Group, is globally active player in cement, ... Black Carbon / Dolachar Fire Wood

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Vicat....a name synonyms with CEMENT

Louis Vicat

Joseph Vicat (1821-1902)

Maurice Merceron-Vicat (1846-1904)

Joseph Merceron-Vicat (1879-1968)

André Merceron-Vicat (1910-2001)

Jacques Merceron-VicatHonarary Chairman

Guy SIDOSChairman & CEO

1817 : Louis Vicat Invented cement

1853 : Louis VICAT’s son, Joseph, founded company & built the

first cement plant of the group in France

Mr. Jacques Merceron-Vicat, is honarary chairman and Mr. Guy

SIDOS is the Chairman and CEO of Vicat Group

Page 4: AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New Delhi. 2 Vicat Group, is globally active player in cement, ... Black Carbon / Dolachar Fire Wood

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Cement has been the basis of vertical integration and international growth

* Other Products and Services

Over 197 years excellence & Trust

Page 5: AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New Delhi. 2 Vicat Group, is globally active player in cement, ... Black Carbon / Dolachar Fire Wood

5Vicat is active in India since 2008

….having 3 Business Divisions

Cement

Aggregates

Polymers

Concrete

• 2 cement manufacturing plants

• 2 aggregate quarries

• 1 concrete batch plants

• 1 Laminated PP bag Mfg. unit

For operational

synergies of Vicat in

India : Both companies

have common brand

“Bharathi” cement

2 Companies in India : Vicat Sagar Cement (100% Owned)

and Bharathi Cement (JV with 51% majority stake)

Page 6: AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New Delhi. 2 Vicat Group, is globally active player in cement, ... Black Carbon / Dolachar Fire Wood

6Alternative Fuels at Group Vicat

......Sustainable development through Optimization of energy sources

Vicat Group strongly promotes waste co-processing solutions in order to reduce the

use of fossil fuels and thereby reduce Fuel and Raw Material Cost

The recovery of energy and materials for fuel alternatives in cement plants is part of

a sustainable development orientation aims is to reduce:

extractions of natural resources

greenhouse gas emissions

fuel fossil consumption,

quantities of waste incinerated or placed in landfills.

Since the 1970s, cement plants have been co-processing several types of waste:

Used oils, non-chlorinated solvents, tires, residual waste from compacted cars, bone meal,

ground timber, SRF (Solid Recovered Fuel) and sludge from wastewater treatment plants

Several projects are undertaken in Turkey, India, Senegal and Switzerland, allowing

the Group to increase its use of these fuels.

Refuse-derived fuel

preparation plant

Whole tire storage facility,

Créchy cement plant

Dried sludge

granules from the

treatment plant

Page 7: AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New Delhi. 2 Vicat Group, is globally active player in cement, ... Black Carbon / Dolachar Fire Wood

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Vicat India is active contributor in Alternative Fuels

5.5 MTPA Capacity

2 Kilns : 5000 TPD

(Line 1 : 2009, Line 2: 2010)

AF usage since 2011

AF Substitution Rate : 13-15%

2.75 MTPA Capacity

1 Kiln : 7000 TPD

(Line 1 : Nov’ 2012)

AF usage since 2013

AF Substitution Rate : 18- 20%

Bharathi Cement,

Kadapa PlantVicat , Gulbarga Plant

Since 2011, cement plants in India are using various types of alternative fuels

and raw materials as under

Pharmaceutical waste

Black Carbon / Dolachar

Fire Wood / Bio Mass (Mango Seeds)

Refused Derived Fuels

100% Phospho-gypsum being used in cement as

alternate raw material

Aggressive Investments are done

in past 2 years in both plants to

promote use of “Alternative

Fuels”

Plan in place achieve 30%

substitution rate at both plants

Plans of utilizing industrial

hazardous & Non-hazardous

waste that can offer long term

sustainable solutions to the

industries of Telengana & Andhra

Pradesh

AFR Mission

Add value to core business

Ensure Occupational Health & Safety

Guarantee the quality of our products

Comply with the relevant regulations

and promote best practices

Monitor and control the inputs,

process, products and emissions

Page 8: AFR Symposium Markus Oberle - · PDF fileMarkus Oberle 19 th–20 February’15 New Delhi. 2 Vicat Group, is globally active player in cement, ... Black Carbon / Dolachar Fire Wood

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Double Flap Liquid Feeding RDF Handling System Bio Mass Feeding

Solid / Semi Solid

Pharma Waste

Liquid

Pharma Waste

Refused Derived Fuels

(RDF)Mango Seeds

Mango Seeds -Fire Wood / Agro Waste

/ Rice HuskFire Wood

Alternative Fuels Installations

Installation

Materials

which can be

used