Advantech Fieldbus I/O System

I d t i l A t ti GIndustrial Automation Group

Fieldbus Solution -- Industrial Ethernet

Global Industrial Ethernet

EtherCAT, 4%

POWERLINK, 11%

Other, 5% 4%

11% 4%www.ethernet-powerlink.org www.ethercat.org

EtherNet/IP, 30%

www odva org

Modbus TPC/IP, 22%

30%www.odva.org

PROFINET, 28%

22%www.modbus.org

S IMS R h 2010

22%28%

www.profibus.com

Source: IMS Research, 2010

Advantech Remote I/O on Ethernet

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√ √ADAM-5000/TCP √ 4 26 √ADAM-5000LTCP √ 8 26 √

ADAM-6000 √ √ 10 √ √ √ADAM 6000 √ √ 10 √ √ √ADAM-6100EI √ √ √ 7 √ADAM-6100PN √ √ √ 7 √

ADAM-6200 √ √ 7 √ √ √ √APAX-5070 √ √ √ 32 10 √

√ √ √ √ 32 10 √APAX-5070 √ √ √ √ 32 10 √APAX-5070 √ √ √ √ 32 10 √DMU-3000 √ √ 1 √DMU 3000 √ √ 1 √

Reduce Complex I/O Wiring

The disadvantage for long distance direct I/O wiring– Signal decay and interference– Difficult on deployment

Difficult on fault diagnosis– Difficult on fault diagnosis– Difficult on maintain and upgrade

One Cable from controller to collect data Simple and Tidy

Rack vs. Modular

Racks are used where there is a higher density of sensors and actuators in close physical proximity; such as valve p y p y;manifolds or an array of proximity sensors.Modules are used to for connecting a few points of I/O such

h ddi t k li ht t hias when adding a stack light to a machine.

High Density, fewer Node ID / IP required

Easy Connection & flexible

Can Racks and Modules be Mixed?

EKI-2525Un managed 10/100

EthernetPROFINETto Control Yes!Un-managed 10/100

Switch

ADAM-6117PNLevel Sensors ADAM-6117PN

Level SensorsAPAX-5071PROFINETPROFINET

CommunicationCoupler

Valve Manifold

What about EtherNet/IP?

EKI-2548I

EthernetEtherNet/IPto Control Yes!EKI-2548I

Managed10/100 Switch

/w IGMP Snooping

ADAM-6117EILevel Sensors ADAM-6117EI

Level SensorsAPAX-5072EtherNet/IPEtherNet/IP

CommunicationCoupler

Valve ManifoldIGMP

Snooping?

IGMP Snooping

IGMP means Internet Group Management ProtocolsIGMP means Internet Group Management Protocols.

IGMP snooping means listening to the IGMP communications being passed through a switch The switch must be “managed” to have thispassed through a switch. The switch must be managed to have this feature and when enabled, will automatically optimize IGMP communication.

The primary objective of IGMP snooping is to filter Multicast transmissions. Implicit connections use multicasting, which means the speed and efficiency of the I/O related communication is significantly i dincreased.

The significance of this is more reliable determinism allowing the term “real-time” to be used in conjunction with the I/O messagingreal-time to be used in conjunction with the I/O messaging.

Simple, It just works

Ethernet Ethernet

WebOPCIP ControlLogix

Eth t T NA-B

ControlLogix ControllerRemote I/O EtherNet/IP

Implicit ConnectionEthernet Tag Namebased protocol

ControlLogix Controller(Scanner)

Implicit Connection(Adapter)

CIP, or Common Industrial Protocol, is the name of the family of protocols under the auspices of ODVA. The ControlLogix Tag Name protocol is not under ODVA but is communicated in a satndard CIP packet and is usedunder ODVA but is communicated in a satndard CIP packet and is used by ControlLogix 5000.

Siemens will also Work

Ethernet Ethernet

WebOP SimaticS7 Ethernet Protocol

SiemensS7 Controller

Remote I/OPROFINET

The ADAM-6100 and APAX-5071 Series Ethernet based remote I/O modules are designed to work as slave remote I/O to a controller. odu es a e des g ed o o as s a e e o e /O o a co o e

APAX I/O Concept

SpeedThe speed of transmission of Ethernet is the single most significant factor for the acceptance of Ethernet as a viable network supporting remote I/O.

10BASE-T 1990 Ethernet 10 Mbit/s10BASE T 1990 Ethernet 10 Mbit/s100BASE-TX 1995 Fast Ethernet 100 Mbit/s1000BASE-T 1999 GigE 1,000 Mbit/s10GBASE-T 2006 10 GigE 10 Gbit/s100 GbE 2010 100 Gbit/s

Keeping pace with Moore’s Law.

1 000 bits = 1 kbit1,000 bits = 1 kbit1,000 kbit = 1 Mbit1,000 Mbit = 1 Gbit1,000 Gbit = 1 Tbit,

Eth t t d t i i tiC t Eth t t h l i d t i i tiThe Determinism Obstacle

Ethernet was not deterministic.Current Ethernet technology is deterministic.

Collision

Hubs are not deterministic, they only support half-duplex Ethernet.Switches are full duplex, faster, and more efficient, so that collisions do not occur. At only 10 Mbps networks are prone to collisions.Ethernet today is deterministic within its bandwidth.

Speed and DeterminismThe delivery van must be fast and reliable enough to deliver a packet under the worst predictable conditions. The deterministic condition is that it must reach its

destination by noon every day.y y y

PacketDeli erPacket

Deli erPacket

D liDeliveryDelivery Delivery

Van arrives at 9:00 amVan leaves at 8:00 amVan leaves at 9:30 am Van arrives at 11:30 am

S it h d k th Eth t bl t t “ l ti ” I/O B t it h d

Switches Add LatencySwitches do make the Ethernet able to support “real-time” I/O. But, a switch does

not simply pass a communication packet through, it processes the packet to varying degrees, and this takes time.

An old rule of thumb was 3 – 4 – 5.

RealReal--time Ethernet I/Ostime Ethernet I/Os-- ADAMADAM--6000EI & ADAM6000EI & ADAM--6000PN Series6000PN Series

Feature: Daisy-chain Connection

Each ADAM-6100 module has built-in Ethernet switches toEach ADAM 6100 module has built in Ethernet switches to allow Daisy-chain connectionHelping improve scalability of I/OSaving wiring cost

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Feature: Ethernet-based Configuration Tool

ADAM NET Utilit b dl d ith h ADAM 6100 d lADAM.NET Utility comes bundled with each ADAM-6100 moduleHelping set, configure and test ADAM-6100 modulesMaking the modules ready for PLC systems before runningMaking the modules ready for PLC systems before running

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Feature: 2,500 VDC Isolation Protection

Isolation between power supply input/outputIsolation between power supply, input/output, and Ethernet communicationMaking sure the operation of each module won’t be affected by others

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Feature: 2,500 VDC Isolation Protection

Three mounting ways:Three mounting ways:- Wall Mounting- DIN-rail Monuting

Pi b ki- Piggybacking

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ADAM-61/6200 SeriesADAM-61/6200 Series

ADAM-6100EI Series ADAM-6100PN Series ADAM-6200 Series TypeADAM-6100EI Series ADAM-6100PN Series ADAM-6200 Series Type

ADAM-6117EI ADAM-6117PN ADAM-6217 8 x Analog In

ADAM-6118EI ADAM-6118PN ADAM-6218 7x Thermocouple

ADAM-6124EI ADAM-6124PN ADAM-6224 4 x Analog Out

ADAM-6150EI ADAM-6150PN ADAM-6250 7/8 x Digital In / Out

ADAM-6151EI ADAM-6151PN ADAM-6251 16 x Digital In

ADAM-6156EI ADAM-6156PN ADAM-6256 16 x Digital Out

ADAM-6160EI ADAM-6160PN ADAM-6260 6 x Relay OutADAM 6160EI ADAM 6160PN ADAM 6260 6 x Relay Out

High Density Remote I/Os High Density Remote I/Os g yg y-- APAXAPAX--5070 Series5070 Series

Expand I/O in Existing Project

Main Control System with Existing Fieldbus Protocolg

APAX‐5070 APAX‐5071 APAX‐5072 APAX‐5073Coming soon

CouplerCoupler

Coming soon

POWERLINK, 11%

Other, 5%

EtherCAT, 4% , 0 , 0

Up to 32 I/O module with Flexible topology

EtherNet/IP,

30%

ModbusTPC/IP,

22% p gyPROFINET

, 28%

22%

Key Feature: Flexible Topology APAX I/O APAX I/O

Consume only one node

APAX I/O

ID / IP from Controller

Ethernet Switch

APAX I/OAPAX-507x

Remain real-time performance Benefit: Decrease coupler number

(Fewer IP address used)

Key Feature: Daisy-Chain Connection

Two LAN ports support both line and star topologyB fit S i t ll ti tBenefit: Save installation cost

Key Feature: Fail Safety Value (FSV)

APAX-5000 Output Modules (DO, AO) Support.Output Channel Become Pre-defined Value While Loosing Connection with Control System

Key Feature: Alarm Function

User can configure specific input channels’ value to trigger specific h l loutput channels as alarm

Total 16 alarms availableBenefit: Enable APAX-507x intelligence featureBenefit: Enable APAX 507x intelligence feature

Featured IO Modules

High Density I/OAI/O: 12 channels DI/O: 24 channelsAI/O: 12 channels, DI/O: 24 channelsSave installation space and cost

Hot-Swap I/OInsert/remove modules without shutdown systemSave operation cost

Flexible Range for Analog ModulesFlexible Range for Analog ModulesEach channel configured with different rangeSave stock cost Ch0: 10 VSave stock cost

Ch2: K-type T/C

Ch1: 4 ~ 20 mA

Ch0: 10 V

APAX-IO Modules, Easy and Friendly

Friendly Design for Installation and Debugging

Hot Swappable Cl TppI/O Module Design

Clamp Type Terminal Block

Easy Identification by Color-matched Connector

Writable Label with Wiring InformationConnector Information

Completed IO Modules Offering

AI AO DI DI/O DO

APAX-5017, 5017H APAX-5028 APAX-5040 APAX-5045 APAX-5046

RelayCounterAI PWM

APAX-5060APAX-5080APAX-5013, 5018 APAX-5082

THANKTHANK