advances in the performance of lac knife …€¦ ·  · 2017-03-28and expanded graphite in...

18
ADVANCES IN THE PERFORMANCE OF LAC KNIFE NATURAL FLAKE AND EXPANDED GRAPHITE IN ELECTROCHEMICAL POWER SOURCES 34th Interna+onal Ba/ery Seminar March 20 to 23, 2017 Dr. Joseph E. Doninger, Director of Manufacturing and Technology Gary Economo, President and CEO

Upload: ngotruc

Post on 04-May-2018

214 views

Category:

Documents


0 download

TRANSCRIPT

ADVANCES IN THE PERFORMANCE OF LAC KNIFE NATURAL FLAKE AND EXPANDED GRAPHITE IN ELECTROCHEMICAL POWER SOURCES

34thInterna+onalBa/erySeminarMarch20to23,2017

Dr.JosephE.Doninger,DirectorofManufacturingandTechnologyGaryEconomo,PresidentandCEO

Lac Knife Graphite Project

OUTLINE

Introduc)onofSuperfineGradeofLacKnifeGraphite

ResultsfromExtendedLongTermCyclingTests

Conduc)vityofLacKnifeFlakeandExpandedGraphite

FutureDevelopmentPlans

v

v

v

v

INTRODUCTION OF SUPERFINE GRADE OF LAC KNIFE GRAPHITE

LacKnifePurifiedFlakeGraphiteSuperfineGradeofSphericalGraphite

Fig.1 INITIAL GALVANOSTATIC CHARGE-DISCHARGE CURVES FOR SUPERFINE GRADE OF COATED SPG

D50 = 11.9μm

0.0

0.5

1.0

1.5

2.0

2.5

0 50 100 150 200 250 300 350 400

Volta

ge,V

SpecificCapacity,mAh/g

FirstCharge

Firstdischarge 360.2mAh/g

364.6mAh/g

ICL:1.19%

Cell#1449.CR2016,counter:Li;Graphite:SuperfineGradeSurfaceCoatedSPG;Rate:C/20;Electrolyte1MLiPF6inFEC/EMC(30:70vol%)

Fig. 2 PARTICLE SIZE DISTRIBUTIONS OF SUPERFINE, FINE AND STANDARD GRADES OF LAC KNIFE SPG

SuperfineSPGD50=11.9μm

StandardGradeSPGD50=23.9μm

FineGradeSPGD50=17.4μmRange:10-15µm

Range:23–29µm

Range:16–22µm

Table 1 COMPARISON OF THE ELECTROCHEMICAL PERFORMANCE OF THREE GRADES OF LAC KNIFE SPHERICAL GRAPHITE (SPG)

FocusGraphiteCellTestSamples

ReversibleCapacity(mAh/g)

IrreversibleCapacityLoss% SurfaceArea(m2/g)

StandardCarbonCoatedSPGGrade(D50=23.9μm) 363.7 1.44% 0.48

FineCarbonCoatedSPGGrade(D50=17.4μm)

365.1 1.01% 1.14

SuperfineCarbonCoatedSPGGrade(D50=11.9μm)

360.2 1.19% 0.89

•  NotethatthehighReversibleCapacityof360mAh/g,lowIrreversibleCapacityLossof1.19%andlowsurfaceareaof0.89m2/gforthenewSuperfineGradeofsphericalgraphitecompareveryfavorablywiththestandardandfinegrades

EXTENDED LONG TERM CYCLING TESTS OF LAC KNIFE GRAPHITE

20mm

Fig. 3 LONG TERM CYCLING PERFORMANCE OF LAC KNIFE GRAPHITE COMPARED WITH TWO COMMERCIAL Li ION GRADES OF FLAKE GRAPHITE

100

200

300

400

0 20 40 60 80 100 120

Spec

ific

Cap

acity

, mA

h/g

Cycle Number

Spheronized Coated Standard Grade of Purified Lac Knife Graphite (Focus Graphite, Inc.) Commercial Lithium-Ion Battery Grade of Purified Coated Spheronized Natural Flake Graphite (Supplier #2) Commercial Lithium-Ion Battery Grade of Purified Coated Spheronized Natural Flake Graphite (Supplier #1)

Approx. 0% loss

6.4% loss

4.4% loss

AnodesweretestedinCR2016coincellspreparedwith1MLiPF6/EC/DMCelectrolyteandLifoilreference/counterelectrodes.

Fig. 4 EXTENDED LONG TERM CYCLING PERFORMANCE OF LAC KNIFE GRAPHITE COMPARED WITH TWO COMMERCIAL GRADES OF COATED SPHERICAL GRAPHITE

LacKnifeChargeCapacity

LacKnifeDischargeCapacity

SupplierDischargeCapacity#1

SupplierDischargeCapacity#2

10.5%

4.5% Coincellswerecycledbetween0.003and1.5volts.Forma)onwascarriedoutwithC/10currentdensityandcyclingwascarriedoutatthesamevoltagelimitsatC/10

SpecificCa

pacitym

Ah/g

11.7%loss

ELECTRICAL CONDUCTIVITY OF LAC KNIFE GRAPHITE

LacKnifePurifiedFlakeGraphite LacKnifeExpandedGraphite

SCOPE OF EXPANDED RESISTIVITY STUDIES Ba/eryFormula+onsTested•  LiNiCoO2(LithiumIonBa/eries)•  Zn/MnO2(AlkalineBa/eries)GraphitesEvaluatedFlakeGraphite•  LacKnifePurifiedGrades,D50=21,16,10&7μm•  CommercialPurifiedGrade,D50=6&9.5μm•  LacKnifeExpandedGrades,D50=21,15.8&3.5μm•  CommercialExpandedGrade,D50=9.5μmSynthe+cGraphite•  CommercialLiIonGrade,D50=3.5μm•  CommercialAlkalineGrade,D50=9μmCarbonBlackAddedtoCathodeMixes•  4%inLiIonMix•  0%inAlkalineMix

Fig. 5 RESISTIVITIES OF LAC KNIFE AND COMMERCIAL GRAPHITES IN Li ION CATHODE MATRIX LiNiMnCoO2

PremiumQualitySynthe)cGraphite,D50=3.5μmCommercialFlakeGraphite,D50=6μm

LacKnifeExpandedGraphite,D50=3.5μm

LacKnifeExpandedGraphite,D50=15.8μm

LowestResis)vity/HighestConduc)vity

Fig. 6 RESISTIVITIES OF LAC KNIFE FLAKE AND COMMERCIAL GRAPHITES IN ALKALINE CATHODE MATRIX MnO2

LacKnifeFlakeGraphiteD50=21μmLacKnifeFlakeGraphiteD50=16μmCommercialFlakeGraphiteD50=9.5μmLacKnifeFlakeGraphite,D50=10μmCommercialSynthe)cGraphite,D50=9μmLacKnifeFlakeGraphite,D50=7μm

v

v

Fig. 7 RESISTIVITIES OF LAC KNIFE AND COMMERCIAL EXPANDED GRAPHITES IN ALKALINE CATHODE MATRIX: MnO2

vLacKnifeExpandedGraphite,D50=21μm

LacKnifeExpandedGraphite,D50=15.75μm

CommercialExpandedGraphite,D50=9.5μm

LacKnifeExpandedGraphite,D50=3.5μm

FUTURE LAC KNIFE DEVELOPMENT PLANS

Commercial•  Nego)a)onscon)nuingonoff-takeagreements•  Projectfinancingdiscussionsongoing

Ba/eries•  Conductextendedlongtermcyclingteststo1000+cycles•  DevelopnewgradeofSPGforuseinhighpowerapplica)ons•  Developsiliconmodifiedgraphiteforhighcapacityapplica)ons•  Con)nueworkontheuseofexpandedgraphiteincathodes

MiningandProcessing•  Con)nueworkingwithQuebecGov’ttoobtainpermitsrequired

undertheEnvironmentalandSocialImpactAssessment(EISA)•  Readytoproceedwithdetailedengineering•  Con)nueworkonthedesignofthespecialtyproductsplant

DISCLAIMER Thispresenta)oncontains“forward-lookinginforma)on”withinthemeaningofCanadiansecuri)eslegisla)on.Allinforma)oncontainedhereinthatisnotclearlyhistoricalinnaturemaycons)tuteforward-lookinginforma)on.Generally,suchforward-lookinginforma)oncanbeiden)fiedbytheuseofforward-lookingterminologysuchas“plans”,“expects”or“doesnotexpect”,“isexpected”,“budget”,“scheduled”,“es)mates”,“forecasts”,“intends”,“an)cipates”or“doesnotan)cipate”,or“believes”,orvaria)onsofsuchwordsandphrasesorstatethatcertainac)ons,eventsorresults“may”,“could”,“would”,“might”or“willbetaken”,“occur”or“beachieved”.Forward-lookinginforma)onissubjecttoknownandunknownrisks,uncertain)esandotherfactorsthatmaycausetheactualresults,levelofac)vity,performanceorachievementsoftheCompanytobemateriallydifferentfromthoseexpressedorimpliedbysuchforward-lookinginforma)on,includingbutnotlimitedto:(i)vola)lestockprice;(ii)thegeneralglobalmarketsandeconomiccondi)ons;(iii)thepossibilityofwrite-downsandimpairments;(iv)theriskassociatedwithexplora)on,developmentandopera)onsofmineraldeposits;(v)theriskassociatedwithestablishing)tletomineralproper)esandassets;(vi)therisksassociatedwithenteringintojointventures;(vii)fluctua)onsincommodityprices;(viii)therisksassociatedwithuninsurablerisksarisingduringthecourseofexplora)on,developmentandproduc)on;(ix)compe))onfacedbytheresul)ngissuerinsecuringexperiencedpersonnelandfinancing;(x)accesstoadequateinfrastructuretosupportmining,processing,developmentandexplora)onac)vi)es;(xi)therisksassociatedwithchangesintheminingregulatoryregimegoverningtheresul)ngissuer;(xii)therisksassociatedwiththevariousenvironmentalregula)onstheresul)ngissuerissubjectto;(xiii)risksrelatedtoregulatoryandpermijngdelays;(xiv)risksrelatedtopoten)alconflictsofinterest;(xv)therelianceonkeypersonnel;(xvi)liquidityrisks;(xvii)theriskofpoten)aldilu)onthroughtheissueofcommonshares;(xviii)theCompanydoesnotan)cipatedeclaringdividendsinthenearterm;(xix)theriskofli)ga)on;and(xx)riskmanagement.Forward-lookinginforma)onisbasedonassump)onsmanagementbelievestobereasonableatthe)mesuchstatementsaremade,includingbutnotlimitedto,con)nuedexplora)onac)vi)es,nomaterialadversechangeinmetalprices,explora)onanddevelopmentplansproceedinginaccordancewithplansandsuchplansachievingtheirstatedexpectedoutcomes,receiptofrequiredregulatoryapprovals,andsuchotherassump)onsandfactorsassetoutherein.AlthoughtheCompanyhasakemptedtoiden)fyimportantfactorsthatcouldcauseactualresultstodiffermateriallyfromthosecontainedintheforward-lookinginforma)on,theremaybeotherfactorsthatcauseresultsnottobeasan)cipated,es)matedorintended.Therecanbenoassurancethatsuchforward-lookinginforma)onwillprovetobeaccurate,asactualresultsandfutureeventscoulddiffermateriallyfromthosean)cipatedinsuchforward-lookinginforma)on.Suchforward-lookinginforma)onhasbeenprovidedforthepurposeofassis)nginvestorsinunderstandingtheCompany’sbusiness,opera)onsandexplora)onplansandmaynotbeappropriateforotherpurposes.Accordingly,readersshouldnotplaceunduerelianceonforward-lookinginforma)on.Forward-lookinginforma)onismadeasofthedateofthispressrelease,andtheCompanydoesnotundertaketoupdatesuchforward-lookinginforma)onexceptinaccordancewithapplicablesecuri)eslaws.

THANK YOU Dr. Joseph E. Doninger PhD, MSc, BSc. Director of Manufacturing and Technology T +1 (224) 436-4835 E [email protected]

Focus Graphite Inc. 945 Princess St. Kingston, Ontario K7M 0E9 CANADA T +1 (613) 241-4040 E [email protected] W www.focusgraphite.com