advanced technologies enabling mass customization
TRANSCRIPT
-
7/31/2019 Advanced Technologies Enabling Mass Customization
1/32
ADVANCEDTECHNOLOGIES
ENABLING MASSCUSTOMIZATION
Varun SaraswatPradnil Rege
-
7/31/2019 Advanced Technologies Enabling Mass Customization
2/32
Abstract
The requirement of successful implementationof mass customization is discussed in the project.The various challenging issues in these areas
have been investigated and methodology toresolve these issues are presented.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
3/32
Mass Customization
Mass customization may be defined as producinggoods and services to meet individual customers needs
with near mass production efficiency.
Production of personalized or custom-tailored goodsor servicess to meet consumers diverse andchanging needs at near mass production rates enabledby technologies such as computerization
, product modularization, and lean production , itportends the ultimate stage in market segmentationwhere every customer can have exactly what he orshe wants.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
4/32
Advantages of MASS
CUSTOMIZATION
Higher Profits : By providing tailored products to meetparticular needs, you make comparative shoppingdifficult and you shift the focus from price to benefits .
This in turn will open your product to a wider market.
Lower Costs : Mass customisation allows the ordinaryman or women in the street to acquire a product that
has been produced to meet their own particular needsyet at a competitive price - thus providing exceptionalvalue for money.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
5/32
Disadvantages of MASS
CUSTOMIZATION
Several elements have to work well - bothindividually and together to make masscustomization a plausible business strategy. Mass
customization actually requires uniqueoperational capabilities.
Current technology can support large-scale
customization at reasonable prices withreasonable response times for only a fewattributes of a few products.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
6/32
-
7/31/2019 Advanced Technologies Enabling Mass Customization
7/32
-
7/31/2019 Advanced Technologies Enabling Mass Customization
8/32
-
7/31/2019 Advanced Technologies Enabling Mass Customization
9/32
Challenges in MC
Adaptable, integrated equipment, processes, and systems that canbe readily reconfigured .
Processes that minimize waste and energy consumption. System synthesis, modeling and simulation for all manufacturing
operations .
Technologies to convert information into knowledge foreffective decision making.
Product and process design methods that address a broad rangeof product requirements .
Software for intelligent collaboration system .
-
7/31/2019 Advanced Technologies Enabling Mass Customization
10/32
Addressing The Challenges Through
Advanced Manufacturing
Technologies
AMT is application of computertechnologies for business activity.
It consists of
CIM,FMS,CAE,CAPP,GT,JIT,CNC,DNC,AHMS
-
7/31/2019 Advanced Technologies Enabling Mass Customization
11/32
.
AMT is an integrated combination of processes,machine systems, people, organisationstructures, information flows, control systems
and computers whose purpose is to achieveeconomic product manufacture.
For successful implementation of MC strategy is
to have totally integrated manufacturingorganization.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
12/32
Technologies enabling Mass
Customization.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
13/32
Virtual Prototyping-
The primary goal of Virtual prototyping for customizedproduct development is to provide a multidisciplinarydesign definition and rapid prototyping environmentfor concept development and a tailored, scenario-basedsimulation environment for concept evaluation within asingle facility. This design environment facilitates thatcapture and utilization of information generated duringthe design phase, and the simultaneous generation, at
design time, of manufacturing, materials, costing, andscheduling data, together with visual evaluation ofcustomer perception on target products, hencesupporting the implementation of concurrent
engineering.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
14/32
-
7/31/2019 Advanced Technologies Enabling Mass Customization
15/32
FUZZY LOGIC
Fuzzy logic is a form of many valued logic; itdeals with reasoning that is approximate ratherthan fixed and exact.
Fuzzy logic addresses such applications perfectlyas it resembles human decision making with anability to generate precise solutions from certain
or approximate information.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
16/32
Fuzzy Logic in Mass Customization
Iterative product configuration method applying fuzzylogic which is designed to improve productconfiguration by replacing features which are of less
interest to the customer with features the customerprefers is necessary. Fuzzy preference relations are usedto evaluate the various configurations through theiterative product configuration process. To measure the
level of customer satisfaction for each configuration, asatisfaction rate is also proposed.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
17/32
.
. A fuzzy inference model is employed toestablish the relationship between customerneeds and alternatives for a multi-functional
product. Then a fuzzy synthetic distance methodis used to perform optimal searching forpossible alternative combinations in the product.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
18/32
Intelligent Manufacturing Systems
. A system which improves productivity by
systematizing the intellectual aspectinvolved in manufacturing, flexibility
integrating the entire range of corporate
activities - from order booking throughdesign, production, and marketing - so as
to foster the optimum in the relationship
between men and intelligent machines.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
19/32
IMS in Mass Customization
Manufacturing systems should be based in distributedand autonomous entities, being possible the addition ofnew components without stopping or restartingprocesses. All these facilities point to the concept of
agile manufacturing systems. The approach is addressedto encourage the usage of multi-agent concepts intraditional production lines. A methodology thatincludes the technological migration from a establishedflexible manufacturing structure (FMS) to intelligent
and reconfigurable manufacturing system(RMS).
-
7/31/2019 Advanced Technologies Enabling Mass Customization
20/32
Latest Concepts for
successfulimplementation of MC.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
21/32
.
Different distributed manufacturing system(DMS) conceptsare being studied to cope withthe growing costumers demands.
They have the ability to answer quickly andcorrectly to changes of the environment, andthey differ from conventional approachesbecause they can adapt to changes withoutexternal interventions.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
22/32
Fractal Manufacturing System
This system can handle inflexibility or rigidity oforganization.It is an open system.
It comsists of small components called Fractalunits.
Each unit has certain features.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
23/32
Features of FMS
Self organization-Each unit arranges its internalstructure based on previously assigned criteria.
Self Similarity-A fractal unit is similar to anotherexternally but internal structure can be different
-
7/31/2019 Advanced Technologies Enabling Mass Customization
24/32
-
7/31/2019 Advanced Technologies Enabling Mass Customization
25/32
.
Self optimization-Continuous search for Bestperformance is strived .Fractals are used to achievegoals like product output capabilities.
Eg-Unit has own resources and it effects into systemsthat provide data required to manufacture products andallocate operational resources.
These characteristics make fractal units dynamic that
make it possible to work with constant changes andreact quickly to extrnal modifications.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
26/32
Bionic Manufacturing System
It suggests that the structural and behaviourialobservation in a living thing ,from cell level tobionical beings is also applied to enterprize.
BMS makes parallelisms among these biologicalcharacteristics and essential needs for futureproduction system
In short production unit is compared to humancell
-
7/31/2019 Advanced Technologies Enabling Mass Customization
27/32
-
7/31/2019 Advanced Technologies Enabling Mass Customization
28/32
Holonic Manufacturing System
The word holon is a combination of holos (agreek word for whole) with the suffix on which,as in proton or neutron, suggests a particle or
part. It describes the hybrid nature of sub-wholes/parts in real-life systems, that is holonssimultaneously are self-contained wholes to their
subordinated parts, and dependent parts to alarger whole that contains it.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
29/32
.
This observation comes from analysinghierarchies and stable intermediate forms inliving organisms and social organisations, and
simply reinforces that although it is easy toidentify sub-wholes or parts, wholes and parts inan absolute sense do not exist anywhere.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
30/32
-
7/31/2019 Advanced Technologies Enabling Mass Customization
31/32
Future work
Comprehensive review of technology enablingMC.
To develop a road map for implementing masscustomization in Indian industries.
-
7/31/2019 Advanced Technologies Enabling Mass Customization
32/32
THANK YOU