advanced preventive and predictive maintenance online course brochure.pdf
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Advanced Preventive and Predictive Maintenance( Optimizing Maintenance Strategies & Philosophies )
10 Modules Over 2.5 MonthsFor upcoming commencement dates, please vie
our course schedule at:
http://www.Reliable-plant.com/schedule
Reliable Plant Online Certificate Course
Live Interactive Classes Over the Internet
Benefits of Attending the Course
Understanding maintenance methodologies and
Philosophies
PM , PDM , Condition based maintenance
Understanding the need for maintenance
& Failure Root cause Analysis
Maintenance program development
Equipment Specific Maintenance Program
& Reliability Program Implementation and control
Maintenance Cost control & Optimization
Maintenance & reliability Data Analysis tools and
techniques.
fe extension and Evaluation of equipment based
on maintenance strategy
Recommendations for Equipment repair and
Replacement program
ENE FITS O F LIVE E-LEARN INGAttend lessons in an online classroom with your instructor and fellow students
Upgrade your skills and refresh your knowledge without having to take valuable time away from work
Receive information and materials in small , easy to digest sections
earn while you travel - all you need is an Internet connection
Have constant support from your course instructor for the duration of the course
nteract and network with participants from around the globe for valuable insight into Int. Practice
earn from international industry experts, based around the globe
ive interactive webinars, not just a book on the web
Receive a certificate of completion for Career Development Purpose
Keep you and yourcompany one step
ahead with this
comprehensive
overview of Power
Plant Reliability and
Maintenance Program
/ Cost Optimization .
Presented BySyed Nadeem Ahme
www.reliable-plant.com Email : [email protected]
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resented by
yed Nadeem AhmedSc Mech.Engg (Power Plants) / Six Sigma MBB
adeem has twenty two plus years of diverse engineering experience
Industrial sectors with a career as a Mechanical Engineer with
anufacturing and Engineering MRO Industry. Nadeem has been
orking with Airline Engineering MRO facility on Maintenance repair, overhaul, testing an
aluation of turbo machinery including aero and aero derivative gas turbine power plant
versified experience on General Electric, Rolls Royce and Pratt & Whitney machines.
adeem has worked on assignments which include the LSS integration with reliability program
d MRO business development of aero / aero derivative gas turbine repair, refurbishment anerhaul.
e is an international conference speaker and event trainer globally addressing gas turbin
wer plants, rotating equipment, reliability engineering , Plant Asset Management , Plant Li
sessment Evaluation and Recommendations and Lean Six Sigma. He has also trained a numb
professionals in the same area within and outside his organisation.
resentation format
e certificate program features real-world applications and use a multi-pronged approacvolving self-study, interactive on-line webinars and homework assignments with a mentor o
ll. The course consists of 10 modules, over a period of 2.5 months.
me modules may involve a practical component or group activity. For each module there w
an initial reading assignment along with coursework or problems to be handed in an
actical exercises in some cases. Participants will have ongoing support from their instructor .
urse reading material will be delivered in electronic (PDF) format in advance of on-lin
esentations. Presentations and group discussions will be conducted using a live interactiv
ftware system. Assignments will be submitted electronically.
ve Webinarsuring the program you will participate in 5 live interactive sessions with the instructor an
her participants from around the world. Each webinar will last approximately 60 to 90 minute
d we take student availability into consideration wherever possible before scheduling webin
mes . Contact us for details of webinar session scheduling . All you need to participate is a
equate Internet connection, speakers and a microphone. The software package and setu
tails will be sent to you prior to the course.
Advanced Preventive and Predictive Maintenance( Optimizing Maintenance Strategies & Philosophies )
www.reliable- lant.com Email : info@reliable- lant.com
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Module 1
Overview of Plants and Equipment Used
Types of Plants
Process , Power Generation
Plant as an Asset , Special Facilities , LNGs
Plant Economics a basic Insight
Role of Equipment in Process Chain
Videos , Static Vs Rotating
Special purpose Equipment
Plant systems , Components
Compressors , Gas Turbines ,Fans
Motors , Heat Exchangers , Boilers , HRSG Generators etc
Application of Equipment and their part in your process chain
Importance of Equipment as an Asset in Plant
Videos
Module 2
Maintenance Issues for Equipment (General)
Life Cycle / Bath Tub Curve
Optimizing Operation over Lifetime
Optimizing Reliability of plant Equipment
Life cycle operating cost , Cost impact calculationsMaintenance Cost Key Performance Indicators
Key maintenance issues with plant equipment
Maintenance Management
Maintenance Planning & Scheduling for plant Equipment
Maintenance Supervision / Skill Enhancement
Working with external vendors versus self-maintenance
Types of Maintenance and its Implications
Module 3
Maintenance methodologies and philosophies
Reactive , preventive , predictive and proactive maintenance
Preventive maintenance features and benefits
Planning preventive maintenance
Prioritizing candidates for PM
Building credible PM procedures
Understanding & developing a PM program
Preventive maintenance metrics
Setting up preventive maintenance requirements
Applying preventive maintenance to plants and equipments
Advanced Preventive and Predictive Maintenance( Optimizing Maintenance Strategies & Philosophies )
www.reliable-plant.com Email : [email protected]
course outline
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Module 4
Equipment Condition Monitoring Techniques
Test & Inspection ,Inspection Data GatheringVibration Analysis , Thermal techniques
Oil Analysis , Wear Debris Detection
Online Monitoring of CBM data
Performance Monitoring and Analysis
Other methods & Latest Developments
Module 5
Equipment Fatigue and Failure Modes
Causes of Fatigue and failuresAerofoil / Impeller failures in Turbo Machinery
Failure Videos , Root Cause Failure Analysis Process , Failure Reporting
Cause behind the cause
Use of Six Sigma tools and Methodologies
Module 6
Equipment Maintenance KPIs / Overhauling Work-Scopes
Cost per hour of Operation
Restoration Work scoping Minimum Cost
MTBO , MTBUR , MTTF ConsiderationsLean Maintenance concepts
Reliability, Availability, Maintainability, and Safety
Impact of special and common cause variation on RAMS
Work-Scope example of Gas turbine in LNG Applications
Module 7
Reliability Program for Plant Equipment
Reliability Programs
The RCM Process and Method
Forecasting and predicting the failures
RCM Programs and Gains
Reliability Program elements , Implementation and Control
RCM Exercises , Reliability Analysis
Understanding a Reliability Program Implementation
Performance Measurement and Parameters
Monthly Plant Reliability Report
Reliability Based Inspections.
MRB , RCB and RRB functioning ( base lines )
Implementing RCB recommendations.
Advanced Preventive and Predictive Maintenance( Optimizing Maintenance Strategies & Philosophies )
www.reliable-plant.com Email : [email protected]
course outline
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Module 8Maintenance Program Implementation
Documents ( OEM , MPD , OSMP , Modification)
Plant Operators Scheduled / Unscheduled Maintenance
Task / Function Codes , Logistics and Man hour planning aspects
Maintenance Task Packaging
Turn around Checks , Equalized Programs ,Phased Programs
Maintenance Task Cards , CMMS
Maintenance Program Implementation and Development
Staggered Implementation Plan ,Service Experience ,
Periodic Rev & Amendments , Inspection Interval EscalationsLean Maintenance Concepts.
Efficiency & Effectiveness of Equipment maintenance Program
Inventory Monitoring to Support Equipment Maintenance Program
Module 9
quipment Maintenance work scopes
Work-scope planning guides ( OEMs)
Work-scope Examples GTs , HRSG , STs , Generators , GE
Understanding work-scope cost
HARD / SOFT time threshold for Rotating Equipment
Module 10
conomic life of Capital equipment
Operation and Maintenance economics
Direct and Indirect Cost Associated with Plant
Maintenance Cost Baselines
Maintenance Contracts Cost Aspects
Maintenance Cost Reporting
Life extension and evaluation for Equipment
Repair vs Replace ,Lease vs Buy-inLTSAs , Best Mix of Qualities
Advanced Preventive and Predictive Maintenance( Optimizing Maintenance Strategies & Philosophies )
PRACTICAL EXERCISES
Throughout the course you will
Participate in Practical exercises
through videos , which will help you
put theory to practice immediately
HARDWARE and SOFTWARE
REQUIRE MEN TS
All you need to participate is an
adequate Internet connection, PC,speakers and a microphone. The
software package and setup details w
be sent to you prior to the course.
ENTRANCE REQUIREMENTS
Some practical work experience in
some of these topics would obviously
be advantageous
CERTIFICATION
Participants completing all the
assignments and achieving 50% or
more for their final mark, as well as
attending 65% of the live webinars, w
receive the Reliable Plant Technical
Training Certificate in Preventive &
Predictive Maintenance Strategies
www.reliable-plant.com Email : [email protected]
ENROLL NOWEmails : [email protected]
Contact Us : + 92-333-3057489
+ 92-21-36190691
+ 1 210 -526- 9677We believe in Customer oriented solutions . Please
let us know your training requirements , we will
esign a course for you online and onsite and at a
venue of your choice .
course outline
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Advanced Preventive and Predictive Maintenance( Optimizing Maintenance Strategies & Philosophies )
www.reliable-plant.com Email : [email protected]
pcoming Online Certificate Series
e offer complete online and venue based Training solutions for
Power Generation Plants CCPP & TPP
Process Plants all Categories
Aviation MROs
Oil & Gas Industries
Reliable Plant is a web based , customer oriented technical training solutions
provider at an affordable cost . Please let us know your training requirements , we
will design a course for you online and onsite and at a venue of your choice . Email u
for more details on complete series of technical courses in above fields .
Email : [email protected]
training @reliable-plant.com
ENROLL NOW
Emails : [email protected]@reliable-plant.com
Contact Us : + 92-333-3057489
+ 92-21-36190691
+ 1 210 -526- 9677
Our PartnersWarping Wing AeroWarping Wing Aero is a primary solution provider to aviation companies through Engineering and
Technical services. The company is associated with the leading manufacturers of Aircraft
Components, MROs, OEMs for Commercial as well as Non-Commercial Aircraft. Our team of
professionals in Technical, Marketing, Sales would assist our valued customers in organizing
complete aviation solutions. WWA is committed to achieve complete satisfaction for its valued
customer and persistently gaining confidence through collaborative feedback from its valued
customer .WWA endeavors to attain highest level of trust in aviation domain
Please visit www. warpingwingaero.com
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