advanced packaging… · 9 drivers for heterogeneous integration •moore’s law slowing...

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1 Eelco Bergman Sr. Director, Business Development September 12, 2019 Advanced Packaging Enabling the Post Moore Era

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Page 1: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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Eelco BergmanSr. Director, Business Development

September 12, 2019

Advanced Packaging Enabling the Post Moore Era

Page 2: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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Contents• ASE Introduction• Semiconductor Market• Heterogeneous Integration Drivers• Advanced Packaging Solutions• Challenges & Opportunities • Summary

Page 3: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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ASE at a GlanceEstablished 1984, production commenced at flagship factory in Kaohsiung, Taiwan

Achieved global leadership in IC Assembly, Test & Materials (ATM) in 2003 & maintained #1 OSAT position since

Completed acquisition of Universal Scientific Industrial Co. (USI) to expand DMS/EMS/ODM module & system manufacturing capability

Completed acquisition of SPIL, Ltd. to expand IC assembly & test manufacturing capability

Operating at 19 facilities worldwide, serving multiple markets, applications & geographies

> 90K employees: Global team comprises operations, engineering, R&D, sales & marketing

ASE Technology Holding overall revenue (pro forma) of $13.2B in 2018

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Page 4: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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ASE Organization

ASE Technology Holding, Co.

Est. 2018

ASEIC Assembly, Test &

MaterialsEst. 1984

SPILIC Assembly & Test

Est. 1984

USI DMS/EMS/ODM

Est. 1976

2018 Revenue: $5.0B2018 Revenue: $5.3B 2018 Revenue: $2.9B

Page 5: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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ASE in the Electronics Value Chain

Semiconductor Design•IDM•Fabless•OEM

Wafer Fabrication•IDM•Wafer Foundry

Packaging & Test•IDM•OSAT•Wafer Foundry

SiP Module•OSAT•ODM•DMS / EMS

PCBA / System•DMS / EMS•ODM•IDM

Bridging OSAT and EMS

ASE Group Service

BumpingAssembly

Wafer SortComponent Test

Substrate

Engineering Test Module DesignModule Assembly

Module TestComponent Sourcing

FAE Support

System DesignSystem Assembly

System TestSoftware Development

Logistics Product Marketing

Sales & Support

Page 6: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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Semiconductor Revenue vs. Process Generation

1970 1980 1990 2000 2010 2020 2030

10nm

100nm

1000nm(1 um)

10000nm(10um)

1 nm

10 um

0.35 um

1 um

90 nm

7 nm

3 nm

28 nm

3 um

100 B

200 B

300 B

400 B

Technology Node Revenue US $

Page 7: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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1970 1980 1990 2000 2010 2020 2030

10 um

1 um

3 um

0.35 um90 nm

28 nm7 nm 3 nm

0.8 um

DIP

QFP

BGAFC BGA

2.5D

SiP: Package Integration

SoC: Chip Integration

Module: System Integration

HeterogeneousIntegration

Tech

nolo

gy N

ode

Com

plex

ity

Chip & System Integration

Page 8: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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Role and Value of Semiconductor Packaging Increasing

1970 1980 1990 2000 2010 2020 2030

10nm

100nm

1000nm(1 um)

10000nm(10um)

1 nm

0.35 um

1 um

90 nm

7 nm

3 nm

28 nm

3 um

10 B

20 B

30 B

40 B

Technology Node Packaging Revenue US $

10 um10 um

50 um

100 um

250 um

500 um

5 um

CMOS

Value of Packaging

50 B

60 B

PCB/Substrate

50 X

1600 X

Page 9: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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Drivers for Heterogeneous Integration• Moore’s law slowing• Exponential rise in chip development costs• Decreasing number of leading edge fabs• SoC scaling cost barriers

• Increasing cost per transistor on advanced node

• Increasing SoC die size – wafer yield/die cost impact

• SoC scaling technology barriers• Integration challenges for logic, analog and memory

• Reduced availability of IP for advanced nodes

• Opportunity to leverage mature process nodes for analog and other IP blocks• Performance and cost optimized

• Design re-use / increased flexibility

• Faster time to market

• Virtual SoCSource: Intel

Source: IBS

Chip Development Cost

Page 10: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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• ApplicationsMobile AP, RF FEM, Baseband, etc.

High Performance Mobile, Network, AI/HPC, etc.

Advanced Integration Solutions - Foundry

• WLSI – Wafer Level System Integration • InFO (Integrated FanOut)• InFO_PoP (FO Pkg on Pkg) • InFO_AiP (FO with Antenna in Pkg)• MUST (Multi-Stack)• InFo_oS (FO on Substrate)• InFO_MS (FO with Memory on Substrate)• InFO_UHD (FO Ultra High Density)• CoWoS (Chip on Wafer on Substrate- 2.5D)

Source: WikiChip (Semicon, July 2019)

Page 11: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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Advanced Integration Solutions - IDM• HPC Packaging Toolbox• EMIB: Embedded interconnect bridge

in organic substrate

• Foveros: Integration on TSV interposer

• Co-EMIB: Integration of multiple Foveros structures and memory/IP chiplets using EMIB

• ODI (Omni Directional Interconnect): Integration on reduced size interposer enabling direct vertical interconnect to top die for power delivery

Source: Intel/EE Times (07.09.19)

Page 12: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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1,000’sDie

Lev

el In

terc

onne

cts

10,000’s

5/5 2/2 1/110/10

Line / Space (um)15/1525/25

2.5DTSV

0.5/0.5

FanOutFOCoS

PoP, SiPMCM

100,000’s

Advanced Integration Solutions - OSAT

• Interconnection through organic substrate

• Line/space: > 10um

• Interconnection through post-fab RDL (FanOut)

• Line/space: > 2um

• Interconnection through silicon interposer

• Line/space: > 0.4um

Page 13: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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MCM• Die partition or multi device integration on organic substrate • High performance SoC and IP die (i.e. SERDES) integration• Multi fab/process node device combinations • Low to medium interconnect density: 100’s-1000’s• Separation of digital/analog blocks• Benefits• Enables IP reuse with advanced wafer node devices• Reduced SoC design and validation time• Enable multiple sources for ‘standard’ IP blocks / devices• Smaller SoC die size – increased yield• Lower bump/die stress – increased reliability SoC + 16 chiplets

60um die to die spacing min

Page 14: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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FanOut / FOCoS• Homogeneous partition • Yield & cost optimization • Scalable integration

• Heterogenous die partition • Process and performance optimization

• Medium to high interconnect density• 1000’s to 10,000’s

• Separation of digital/analog/memory• Benefits• Die size, yield and cost optimization• Process node / functionality optimization• Short, high density interconnect• Increased reliability

Fan Out Compound Die

Fan Out Hybrid BGA Package

28nm 16nm

2/2 µmLines/Spaces

Page 15: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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2.5D TSV• Homogeneous partition • Yield & cost optimization • Scalable integration

• Heterogenous die integration • SoC, HBM2 & SerDes

• High interconnect density• 10,000’s to 100,000• 40um microbump pitch

• Benefits• Silicon interconnect performance• High bandwidth interface enablement• Reduced power • Si on Si first level interconnect • System board size reduction

HBM2 stack HBM2 stackSoC

Page 16: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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Challenges & Opportunities• Supply chain

• Chiplet ecosystem enablement• IP chiplet type/functionality development roadmap and priorities• Pin out/interface standards (by chiplet type/function) where possible (eg. JEDEC HMB ‘chiplet’ spec)• KGD performance and reliability criteria definition

• Business model definition and development • Who is selling what to whom? What are associated liability limitations?

• Design & Simulation• Co-design flow definition and optimization

• Development of packaging PDK for various package integration solutions• Import and integration capability of multi-device GDS into package design tool

• Chiplet representation for EDA – ODSA CDX (Chiplet Design Exchange)

• Multi-physics simulation tools for multi-device integration design validation• SiP and virtual SoC system simulation

• DFT/Test• Chiplet KGD testing standards & criteria• Debug and final test of multi device SiP or virtual SoC

• Failure isolation and identification

• ATE vs. SLT

Page 17: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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Summary

Die Disaggregaton PCBA Miniaturization

Integration for Performance & Cost

PoP / MCM / FOCoS / 2.5DSystem-in-Package (SiP)

System OEM Driven

Convergence of Device and System

Integration

Page 18: Advanced Packaging… · 9 Drivers for Heterogeneous Integration •Moore’s law slowing •Exponential rise in chip development costs •Decreasing number of leading edge fabs •SoC

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w w w . a s e g l o b a l . c o m

Thank You