adding value to energy™ producing energy: emerging technologies nov 11/04 headwaters...
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adding value to energy™Producing Energy: Emerging Technologies Nov 11/04
Headwaters Coal-to-LiquidsTechnologies
Theo L.K. Lee
Headwaters Technology Innovation Group
1501 New York Avenue
Lawrenceville, NJ
Nov 11/04 Washington D.C.
2adding value to energy™Producing Energy: Emerging Technologies Nov 11/04
Corporate Vision
At Headwaters Incorporated, our singular focus is to create value
through innovative advancements in stewardship of natural resources
throughout the world.
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Headwaters at a Glance
Diversification Across the Coal Value Chain
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Corporate Fact Sheet
Pro forma TTM revenues 30JUN04: $834 million
Market capitalization >$1 billion
4,000 employees
Headquartered near Salt Lake City, Utah
Publicly traded company (NASDAQ symbol: HDWR)
Website: www.hdwtrs.com
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Headwaters Technology Innovation
Heavy Oil Upgrading Efficiently upgrades heavy oils such as oil sand bitumen into
light syncrude using a nanocatalyst
Direct Coal Liquefaction End result of $3.6 billion US government funded R&D
programs to convert coal directly into oil
Indirect Coal Liquefaction Fischer-Tropsch catalyst and process for converting coal into ultra-clean transportation fuel and chemical
feedstocks
Nanotechnology Nanocatalysts with extraordinary performance charact- eristics used in manufacturing chemicals, fuel cells and
emissions control
6 nm
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Direct Coal Liquefaction
Convert low cost coals to clean transportation fuels and petrochemical feedstocks
1st license to Shenhua Group’s Inner Mongolia pioneer plant (50,000 BPSP from12,800 TPSD of coal)– $26 to 30/bbl equiv. crude oil price– $2.2 billion capex
2nd project – feasibility study for Oil India Ltd.
Enquiries include –– South Africa, Mongolia, Philippines, United States
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Coal Derived Liquids
Properties Naphtha Diesel
Density, g/cm3 (20oC)
Viscosity, mm2/s (20oC)
Potential Aromatic, w%
S, ppm
N, ppm
Cetane No.
Flash Point, oC
Solidification Point, oC
Cold Filter Plugging Point, oC
Oxidation Sludge, mg/100ml
0.7641
-
68.8
<0.5
<0.5
<0.3
0.8648
3.69
81.9
<5
<1
46.7
76
-26
-90
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Indirect Coal Liquefaction
Gasification followed by Fischer Tropsch Synthesis to form ultra clean straight hydrocarbons
Lower efficiency as a standalone plant
Improved efficiency with poly-generation configuration
License through FT Solutions LLC. (JV with Rentech, Inc.)
Completed two feasibility studies for China
Started FEED of an ammonia revamp project in Illinois
Two other FS in progress in U.S.
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FT Diesel – an ultra clean fuel
Cetane No. >70
Zero Sulfur
No aromatics
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FT Diesel Exhaust Emissionsare Lower than Typical #2 Diesel
-42
-33
-9
-28
-45
-40
-35
-30
-25
-20
-15
-10
-5
0
Hydrocarbon CO N0x Particulates
Em
iss
ion
s R
elat
ive
to a
Typ
ical
Die
sel
Fu
el (
Per
cen
tag
e)
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Cost Estimates for FTD
FO
B D
iese
l C
ost
($
Bar
rel)
Feedstock Cost ($/mmbtu)
Natural Gas
21
42
63
Current CARB Diesel
1.00 2.00 3.000.50 1.50 2.50 3.50
Coal & Coke
adding value to energy™Producing Energy: Emerging Technologies Nov 11/04
Under the current high oil price and unstable supply scenario, coal-to-liquids is a viable
option for providing clean transportation fuels and petrochemical feedstocks in the United
States