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PRESS BRAKES SERISI AD-S Perfect Precision Deep And Fast Bending Efficient Winning Elegant Design The Winnig Force

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  • PRESS BRAKESSERISIAD-S

    Perfect PrecisionDeep And Fast BendingEfficientWinningElegant Design

    The Winnig Force

    ADS_ENG.indd 1 31.10.2015 19:22

  • 2

    1

    2 3

    The Winning ForceAs a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes the challenges, requirements and expectations of the industry.We strive to satisfy the ever higher demands of our customers by continuously improving our products and processes whileresearching and implementing the latest technologies.

    In our three production plants with a total of 150.000 m²,we dedicate 1,000 employees to delivering high qualitymanufacturing solutions at the best performance-to-price ratioin the market.

    From the innovations developed at our Research & Development Center to the technical support given by our worldwidedistributors, we all have one common mission: to be your preferred partner.

    Present Durmazlar machines with name to the world.

    High technology, modern production lines

    Top Quality Components

    High quality machines designed in R&D Centre

    ADS_ENG.indd 2 31.10.2015 19:22

  • 3

    1

    2 3

    The Winning ForceAs a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes the challenges, requirements and expectations of the industry.We strive to satisfy the ever higher demands of our customers by continuously improving our products and processes whileresearching and implementing the latest technologies.

    In our three production plants with a total of 150.000 m²,we dedicate 1,000 employees to delivering high qualitymanufacturing solutions at the best performance-to-price ratioin the market.

    From the innovations developed at our Research & Development Center to the technical support given by our worldwidedistributors, we all have one common mission: to be your preferred partner.

    Present Durmazlar machines with name to the world.

    High technology, modern production lines

    Top Quality Components

    High quality machines designed in R&D Centre

    ADS_ENG.indd 3 31.10.2015 19:23

  • 4

    The Winning ForceFeel The PerformanceDURMA press brakes produced with high technology and experience are the fastest, high precise and reliab-le in its category with high quality, specially designed and perfect combined elements.Durma press brakes guarantee long lasting durability and precision with Rigid body structure, strong back gauge and quality components.

    For this reason DURMA press brakes always have the best result.

    ADS_ENG.indd 4 31.10.2015 19:23

  • 5

    Fast, Precise and Perfect Bending

    Precise bending result at fast speed

    Minimum tool change and adjustment time

    Maximum speed and safety

    ADS_ENG.indd 5 31.10.2015 19:23

  • 6

    AD-S Series Press Brake

    ADS_ENG.indd 6 31.10.2015 19:23

  • 7

    Perfect components for precise

    With Easy to use control unit, stabile body type, perfect design, low operation cost, different tool usage options, maximum safety standards, DURMA press brake is the best in the world inits segment.

    Perfect and Fast Bending

    Better and faster bendingStronger and rigid body structure High sensitivity and repeatability Latest technologyLow service cost Reliability

    Why DURMA Press Brakes

    HighCapacity Winning Ergonomic

    RobustBody

    PerfectPrecision

    ADS_ENG.indd 7 31.10.2015 19:23

  • 8

    General Specifications

    High sensitivity, Stress relieved steel construction body, long life Mono Block Frame Automatic calibration and first start up DURMA designed and copyrighted guiding system Ball Screw and linear guide integrated perfect back gauge system Durable, long life and sensitive bending capable special hardened top tools Suitable for segmented tools special and fast tool holding system Sensitive solutions on Long and deep bending High accuracy linear scales CE safety standards Best quality world wide accepted hydraulic and electric components

    Fast, Efficient, Modern

    2, 4, 5 veya 6 Axis Back Gauge

    CE Safety System

    ModEva 15 TControl Unit

    Top BeamLED Illumination

    CNC Crowning

    Linear GuidedFront SupportArms

    Hydraulic System

    AD-S Series press brakes, designed with high technology to increase efficiency on precise part bending.

    Quality approved components used.Stress relieved made on bodies for long life and precise bending.

    ADS_ENG.indd 8 31.10.2015 19:23

  • Why DURMABack Gauge ?

    Most important feature to achieve perfect bending is the stability and the design of the back gauge, which allows an impeccable and correct product to be produced.

    The high speed ballscrew back gauge system movement is also supported with linear guides, which helps the back gauge achieve long life, greater sensitivity and strengthens against any collisions.

    Special designed finger blocks with steps to achieve maximum stability can also be supplied for every kind of bending solution.

    9

    Strong Back Gauge Systems

    Precise

    Reliable

    Strong

    Fast and high accuracySafe movementResistance to crashMaintenance freeAdjustment availability at every point

    CNC optional back gaugeX - RX - R - Z1, Z2X - R - Z1, Z2, Delta X

    CNC satndard back gaugeX - RZ manuel

    X

    X

    Z1

    Z

    Z2

    R

    R

    CNC optional back gaugeX1 - X2, R1 - R2, Z1 - Z2

    X2

    X1

    R1

    Z2

    R2

    Z1

    XDelta

    ADS_ENG.indd 9 31.10.2015 19:23

  • Tool Holders and Tools

    Bending performance increased using with high quality European clamping system and easy to use. Narrow table designed for European style tool holder and Z bending.

    DURMA is your solution partner with various tool options.

    10

    European Clamping System

    Wila Top Tool Clamping

    Wila Bottom Tool Clamping

    European Type Bottom Tool (4V Die)

    DURMA Bottom Tool Multi V

    DURMA Top Tool

    Quick Release Clamping

    ADS_ENG.indd 10 31.10.2015 19:23

  • 11

    Manual or CNC-controlled motorized crowning system simplifies bending, by adjusting each point of the bending parts to acquire straight bends. The need for shimming is eliminated.

    Crowning System

    CNC Crowning System

    Ce Laser Safety System

    Our machines are designed in accordance with Ce-Norms to ensure your safety with hydraulic, electric, appropriate height covers and laser light curtains.CE safety in tandem machines are also provided with light barriers

    CE Safety Systems

    By using long and planar guiding surfaces, all the disadvan-tages of point guiding are eliminated 100%. free bending space: guiding system that eliminates bending between frame has been moved to the outside of the frame.

    Stable Top Beam Movement

    Linear Guide Front Sheet Supports

    Rugged support arms with tilting stops are mountedon a linear guide rail system. This allows “finger-tip” lateraladjustment as required by the bend length of the part. They are also equipped with side gauges for the fast, easy, and accurate feeding of parts small or large.

    Linear Guide Front Sheet Supports

    90 Degree Endless Bend

    OTHERS

    COLLISION

    Safe and Accurate Bends withTop Quality Equipments

    ADS_ENG.indd 11 31.10.2015 19:23

  • 12

    Now Bending is More Easier

    15" color Touch ScreenOn-screen finger profile drawingAutomatic bend listingVery simple and convenient data transferHigher productivity thanks to easy and rapidMulti-simulation capabilitySimulation criteria for better sheet managementWindows XPe for multitasking and file managementEC safety-cycle managementEthernet for Easy communication

    Bundled Offline Software

    PC-ModEva software allows you to prepare your programs, calculate offers and check feasibility of the parts on your desktopcomputer. No time is wasted on the machine.

    2D graphical touch screen programming mode3D visualisation in simulation and production17" high resolution colour TFTFull Windows application suiteDelem Modusys compatibilityUSB, peripheral interfacingUser specific application support within the controllers multitasking environmentSensor bending & correction interface

    ModEva 15T

    Modeva Premium DA-69T

    DA-66T

    ADS_ENG.indd 12 31.10.2015 19:23

  • 13

    ANGLE MEASUREMENT ANGLE MEASUREMENT

    ROBOTIZED SOLUTIONS

    ADS_ENG.indd 13 31.10.2015 19:23

  • 14

    Standard Equipment

    Y1, Y2, X, R - 4- axisControl Unit - CNC ModEva15T or 66TCE Manuel F. AKAS II M FPSC-B-C + safety covers with switchCE F.AKAS BVLT light barrier and safety covers ( for tandem press brakes)Servo motor back gauge & linear guided & ballscrew system (X-R)CNC crowningEuropean style tool clamping systemSliding front arms (With T-Slot and stopper) World standards special design hydraulic block and valvesWorld standard electric equipment

    Optional Equipment

    Control unit - ModEva Premium or 69TFIESSLER AKAS-LC II AKAS-3 M Motorized + FPSC (safety PLC)CE BLVT safety – only for tandem machinesZ1, Z2 axisX1, X2 axisR1, R2 axisR1 R2 axis on back gauge fingersDelta X axis,+250mm strokeX axis = 1000 mm – light barrier back protection AP3-AP4 sheet following system Motorized height adjustable laser angle measurement systemQuick release clamping systemHydraulic and pneumatic tool clamping systemsBottom and top toolsBottom tool separation systemParking areaCentral lubrication systemOil coolerAdditional back gauge finger and sliding front support armsSpecial packing for overseas shipments

    Standard & Optional Equipments

    ADS_ENG.indd 14 31.10.2015 19:23

  • 15

    Consultancy

    Spare Parts

    R&D Center

    ServiceAgreements

    Training

    After SalesService

    Software Flexible Solution

    Solution Center

    DURMA provides the best level of service and spare parts with qualified personnel and spare parts in stock. Our experienced and professional service personnel are always ready at your service. Our professional training and application enriched courses will give you an advantage to use our machinery.

    Fast on Service and Spare Parts

    ADS_ENG.indd 15 31.10.2015 19:24

  • 16

    AD-S Series Technical Details

    AD-S

    Ser

    ies

    AD-S 1260AD-S 2060AD-S 25100AD-S 30100AD-S 30135AD-S 30175AD-S 30220AD-S 30320AD-S 37175AD-S 37220AD-S 40175AD-S 40220AD-S 40320AD-S 40400AD-S 40600AD-S 60220AD-S 60320AD-S 60400AD-S 60600AD-S 60800AD-S 70800AD-S 701000AD-S 701250AD-S 80800AD-S 801000AD-S 801250AD-S 801600AD-S 802000

    Bend

    ing

    Leng

    th

    1250205025503050305030503050305037003700405040504050405040506050605060506050605070507050705080508050805081008100

    Bend

    ing

    Forc

    e

    6060

    100100135175220320175220175220320400600220320400600800800

    10001250800

    1000125016002000

    Dis

    tanc

    e Be

    twee

    n C

    olum

    ns

    1050170022002600260026002600260031003100360036003600340031005100510051005100510051005100510064006400640064006400

    Y R

    apid

    Spe

    ed

    2002001801801601601401601401601601601601408014014012080708070708070707070

    Stro

    ke

    Day

    light

    Thro

    at D

    epth

    265265265265265265265265265265265265365365365265365365365400400500600400500500400600

    530530530530530530530530530530530530630630700530630630700700700800800700800800

    10001000

    350410410410410410410410410410410410410510510410410510510610610610610610610610610750

    Tabl

    e W

    idth

    104104104104104104104154104104104104154300300154154300300400400400400400400500500700

    A B D EC GFmmTon mm mm mmmm mm mm/sec mm/secmm

    Tabl

    e H

    eigh

    t900900900900900900900900900900900900900

    1040990110011001220990800800800900800800900900950

    Working Speed

    Y W

    orki

    ng S

    peed

    1010101010101010101010101087101087675775766

    Machines set according to optimum values.

    ADS_ENG.indd 16 31.10.2015 19:24

  • 17

    X Ax

    es W

    orki

    ng S

    peed

    R A

    xes

    Wor

    king

    Spe

    ed

    R A

    xes

    Wor

    king

    Dis

    tanc

    e

    L W HLe

    ngth

    Wid

    th

    Hei

    ght

    Wei

    ght A

    ppro

    x.

    23003200380042004200425042504300495049505250525053005750565075007500750076008050870088008800980010000100001010010500

    1200120016701670168017001770182017001770170017701910211032501770191021102650320032003250325032003250325035004350

    2350235027502750275027502900323029002900275029003230354038353250345037103850425042505900640042505900640070008100

    3100355089009500

    10500115001250017500130001436013100150002100027000405002084028500360005400072000795009550011000085000

    102000135000163000249000

    500500500500500500500500500500500500500350350350350350350350350300300300300300300300

    350350350350350350350350350350350350350300300300300300300300300250250300250250250250

    250250250250250250250250250250250250250250250250250250250250250250250250250250250250

    Y R

    etur

    n Sp

    eed

    1101101201201201001401401001201401401401208012012010080807060707060707060

    Mot

    or P

    ower

    7,57,5111115

    18,52237

    18,522

    18,522373745223737455555559055559090110

    X Axes Distance 65

    0

    750

    1000

    -SSSSSSSSSSS----------------

    S-----------SSSSSSSSS--S----

    -OOOOOOOOOOOOOOOOOOOOSSOSSSS

    S : Standard

    O : Option

    mm/secmm/sec mm kW mmmm mm kgmm

    B

    A

    L

    H

    G

    W

    E

    F

    DC

    ADS_ENG.indd 17 31.10.2015 19:24

  • 18

    ADS_ENG.indd 18 31.10.2015 19:24

  • 19

    ADS_ENG.indd 19 31.10.2015 19:24

  • 20

    Durmazlar Makina San. ve Tic. A.Ş.OSB 75. Yıl Bulvarı Nilüfer-Bursa / TürkiyeP: +90 224 219 18 00 F: +90 224 242 75 [email protected]

    www.durmazlar.com.tr

    PRESS BRAKESSERIESAD-S

    Today Tomorrow and Forever With You...

    Dur

    maz

    lar M

    akin

    a Sa

    n. T

    ic. A

    .Ş. h

    as ri

    ght t

    o ch

    ange

    cat

    alog

    ue v

    alue

    s an

    d m

    achi

    ne te

    chni

    cal d

    etai

    ls w

    ithou

    t not

    ice.

    68101215202630323742455060708090100130180200250

    5679121518222325293236435057647193130145180

    11,31,72

    2,73,34,25

    5,45,86,77,58,310

    11,513,5151722303342

    V b ris(mm)

    2,52

    1,5

    6,5543

    108654

    119764

    1311974

    1613107,56,5

    161298

    7,5

    191412

    11,610

    211917

    14,513

    2423201716

    3026232119

    3329272420

    33,533302521

    4843363127

    5849423732

    6455484238

    6960544837

    7566604633

    9586664843

    134103756754

    1491078377

    15311992

    0.5 0.8 1 1.2 1.5 1.8 2 2.5 3 3.5 4 4.5 5 6 7 8 9 10 12 15 18 20

    F: Bending Force (Ton) L: Length(mm) ri: Inside Radius (mm) Rm: Material Tensile Strength (daN/mm²) V: Channel Width (mm) b: Minimum Sheet Bending Side (mm) s: Thickness (mm)

    ADS_ENG.indd 20 31.10.2015 19:24