HighCapacity

Düşük Enerji Tüketimi

AD-ESElectrical Press Brake

SERIES

The Winning Force

Perfect PrecisionHigh CapacityLow Energy ConsumptionElegant Design

HighCapacityHigh Capacity

Low EnergyConsumption

32

1

2 3

The Winning ForceAs a total supplier for sheet metal manufacturing with almost 60 years of experience, Durma understands and recognizes the chal-lenges, requirements and expectations of the industry.We strive to satisfy the ever higher demands of our customers by continuously improving our products and processes while researching and implementing the latest technologies.

In our three production plants with a total of 150.000 m², we dedi-cate 1,000 employees to delivering high quality manufacturing solutions at the best performance-to-price ratio in the market.

From the innovations developed at our Research & Development Center to the technical support given by our worldwide distributors, we all have one common mission: to be your preferred partner.

Present Durmazlar machines with name to the world.

High technology, modern production lines

Top quality components

High quality machines designed in R&D Centre

54

AD-ES Series Electrical Press BrakeEnvironment Friendly

DURMA AD-ES CNC PRESS BRAKE serial can provide the production starting from 1250 mm tablewidth to 2500 table width. It is also possible to apply different sizes in line with customer demands.

Welding is performed on the machine body and upper table and all waste is prevented by stressrelieving and appropriate processing technologies. Reducer drive system, precision ball screw,and nut connection, high torque-resistant bearing cylinder provide high precision bending results.

EnvironmentFriendly Low CostHigh Gain

Advantages

High Energy SavingDecrease in operating costsEasy CoolingOperational reliabilityHigh availabilityLow investment costSystem reliabilityCompliance with current technologySignificant decrease in noise levelLess measurement needingEase of integration of control functionsLow maintenance costCompliance with European Union standards

Precise bending results

Minimum tool change and adjustment time

Maximum speed and safety

HighCapacity Winning Ergonomic

Robust Body

Perfect Precision

HighCapacityCaHpiagchity

Capacity Low EnergyConsumption

Energy saving

Same consistency in each cycle

Economic

Repeatability at high speed

76

Energy ConsumptionComparisons of Press Brakes

Main Components

Servo-motorAluminum PulleyTrigger BeltBall screw and nutMechanical Roller BearingSoftware

Physical Features

Position ControlPress/Load Press Control

Efficiency

40% Less energy consumption17% more productivity

High Increase in ProductionEfficiencyOur AD-ES series solutions provide high energy savings toour business with speed, efficiency, quality and low powerconsumption.

Low Cost High Gain

0AD-ES 2040 AD-S 2060

Active Energy kWh

Energy consumption kWh

1

2

3

4

5

6

Technical Data

Motor Power

Power Consumption

Oil Capacity

Approach Speed

Bending Speed

Rotation Speed

AD-ES 2040

7.2 kW 7.5 kW

5.2 kWh

100 lt

200

10

110

3.1 kWh

-

180

10

180

AD-S 2060

Why DURMABack Gauge?The most important factor thataffects bending quality is thestability and the design of theback gauge.

Perfect bending, perfect productis possible with a stable andprecise back gauge.High speed back gauge systemmoving with ballscrew is alsosupported with linear guides.Thus, long life, precision andstrength against collisions areprovided.

Back gauge finger is designed toachieve all types of bendings inthe maximum stability.

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General Specifications

Precision belt-pulley system Upper table suitable for EURO / Wila type tools. Robust body structure with long life and high performance Electric Panels creating a safer working environment Servo motors providing high speed and high precision Ball screw and nut connection providing excellent power and motion transmission Back support system with Japanese Yaskawa motor and rigid aluminum body AP1-AP2 system with high mobility and aluminum miter CE Norm Safety Standards

Strong Back Gauge System

Precise

Realiable

Strong

Fast and high accuracySafe movementLong-life linear motion elementsNo maintenance requiredSimple to use, easy to maintain

Fast, Efficient, Modern

X 650 X R Z1 Z2 (AL) Back Gauge

X 650 X R (AL) Back Gauge

• AD-ES back gauge systems are long-life, precise and strength against collisions.

• High speed back gauge system moving with ballscrew is also supported with linear guides.

Adjustable front arm with aluminum miter

Control lever with highmobility

Delem DA 66-T ControlUnit

EURO /WILA type Upper ToolConnection

Rigid machine body

Safety bodiescompliance with CE

Tool Holders and Tools

The bending performance of the machine is increased by using High Quality European type clamping systemand ease of use is provided. The lower body is designed as narrow for Z type bending and designed inaccordance with European type tool holding system.

DURMA is your solution partner with various tool options.

1110

European Type Standard Clamping System

Wila Top Tool Holder

Wila Bottom Tool Holder

European Type Tool and Holder (4V Bottom Tool)Quick Clamping

Quick Clamping System

CNC controlled, motorized crowning system providesperfect result in each point of bending.Your bending differences arising from the material or otherfactors are calculated by motorized CNC crowning systemand the perfect result is achieved.

Crowning System

CNC Crowning System

Front Sheet Support System with Linear Slide,Aluminum Miter

CE Laser Safety Systems

Our machines are designed in accordance with EuropeanCE standards and directives in order to ensure your safetywith hydraulic, electric, appropriate height covers and laserlight curtains. CE safety in tandem machines are providedwith light barriers.

CE Safety Systems

Strong front arm can be moved to the right and left and fixedat the desired position with linear slide and roller system.With aluminum miter and bar support, the sheet material canbe easily moved to the machine.

Aluminum Sheet Support System

Safe and Accurate Bends withTop Quality Equipments

3D and 2D graphic touch screen programming3D imaging in simulation and production17 "high resolution colorsSuitable for full Windows applications Compatible withDelemModusysUSB and peripheral interfaceSensor bending correction interfaceMultitasking competenciesHigher memory

On the control unit's powerful simulation screen, the bending position can be monitored instantaneously andthe bending parameters can be interfered. The blanking of the parts to be bent in CNC, back gauge positions,bending order, the compatibility of the bending parts with the stroke and the dies required for bending angles are automatically performed by the control unit on condition that the material information is defined. There is also the possibility to monitor the bends in three dimensions according to the type of the control unit and whether there is any collision during the bending or not.

AD-ES series machine has com-ponent advantages with the drive system. Drive system consists of a few main parts and does not need oil for to generate press power. Machine sets up quickly and works long time with the same calibrate R-CELL Robot brand is Japan Yaskawa.

The MOTOMAN GP12 is a com-pact and flexible handling robot which provides a payload of 12 kg. Easy set - up and maintenance and a wrist structure with great environment resistance improve efficiency in installation, operation maintenance of equipment.

1312

Now Bending is More Easy

19 "Color touch screenProfile drawing with touch fingerAutomatic bending listEasy and fast data transferHigh efficiencyMultiple simulation capabilitySimulation criterion for better sheet metalmanagementMulti-tasking and file management with Windows XPeEthernet for easy communication Offline software

2D Graphic touch screen and programming mode3D imaging in simulation and production17 "High resolution colorsSuitable for full Windows applications Compatiblewith DelemModusysUSB and peripheral interfaceUser specific application support MultitaskingcompetenciesSensor bending and correction interface

ModEva 19T

DA-69T

Delem-66T

DURMA Angle Measuring Operator table support system

Robotic Solutions

1514

RobotCell Technical Details

Air Pressure 5 - 7 bar

380 - 480 V

1.5 Kw

12 Kg

1250 mm

1950 mm

2150 mm

1100 kg

Voltage

Power Supply

Robot Maximum Lifting Force

R-Cell Length

R-Cell Width

R-Cell Height

R-Cell Weight

Advantages compared to classical press brakes

Equipment Advantages

Drive System Group Equipment

Servo MotorGearboxMechanical Roller BearingBallscrew and Nut

Simpler Drive GroupLess ComponentEasy and Fast AssemblyEasy and quick maintenanceHydraulic oil-free drive system

Standard Hydraulic Press Brake Servo Hydraulic Press Brake

AD-ES Series Technical Details

AD-ES 1240

AD-ES 2040

AD-ES 2560

mmTon

Bend

ing

Leng

th

1250

2050

2550

Bend

ing

Pow

er

40

40

60

mm

Dis

tanc

e Be

twee

n C

olum

s

1300

2050

2550

Rot

atio

n Sp

eed

120-180

120-180

120-180

mm mmmm

Stro

ke

Day

light

(D)

Wor

king

Hei

ght(F

)

200

200

200

440

440

400

1000

1000

1000

* According to CE norm, the bending speed should be maximum 10 mm / sec except for robotic use..

mm/sn mm/sn mm mm mm mm mm kg

Bend

ing

Spee

d

20-40*

20-40*

20-40*

mm/sn

Appr

oach

Spe

ed

120-180

120-180

120-180

Back

Gau

ge X

axi

s Le

ngth

Back

Gau

ge R

axi

s Le

ngth

Leng

th

Wid

th

Hei

ght

Wei

ght

650

650

650

250

250

250

2150

2870

3370

1625

1625

1875

2800

2800

3200

4500

5600

6600

Unit

Machine Types

1716

Standard Equipment

Control Unit - DA-69T 3D touchscreenY1, Y2, X, R (4-Axis) X=650mm Back Support (Al – Double Guide )CE Motorized FIESSLER AKAS-3 M + FPSC (with Security PLC)DBEND 3D bending edit and simulationServo motor back support & linear guided & ballscrew system (X-R)Motorized crowning controlled via CNC UnitEuropean type tool holding systemSliding Front arms - Sliding Front arms slide on full-length linear slides with T-Channel &Locking

Optional Equipment

Control Unit - DELEM-66TControl Unit - CNC ModEva19TZ1, Z2 axisCE Manual F.AKAS II M -FPSC-B-C Light protection (with security PLC)X=650mm X,R,Z1,Z2,Delta X +/- 125mm CNC Controlled (AL)X axis = 1000 mm – Back protection with light barriersLaser angle measurement system Quick Clamping SystemHydraulic and Pneumatic tool holding systemUpper and lower toolCentral lubrication systemAdditional support finger and additional sliding front sheet metal support systemSpecial packaging for overseas countries

Standard & Optional Equipment

Consultancy

Spare Parts

R&D Center

ServiceAgreements

Training

After SalesService

Software Flexible Solution

Solution Center

DURMA provides the best level of service and spare parts with qualified personnel and spare parts in stock.Our experienced and professional service personnel are always ready at your service.Our professional training and application enriched courses will give you an advantage to use our machinery.

Fast on Service and Spare Parts

1918

20

AD-ESElectrical Press Brake

SERIES

Today, Tomorrow and Forever with You...

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e.Durmazlar Makina San. ve Tic. A.Ş.OSB 75. Yıl Bulvarı Nilüfer-Bursa / TürkiyeP: +90 224 219 18 00 F: +90 224 242 75 80info@durmazlar.com.tr

www.durmazlar.com.tr

EN 2019/06/V03

AD-Servo SERİSİ

68101215202630323742455060708090100130180200250

5679121518222325293236435057647193130145180

11,31,72

2,73,34,25

5,45,86,77,58,310

11,513,5151722303342

V b ris(mm)

2,52

1,5

6,5543

108654

119764

1311974

1613107,56,5

161298

7,5

191412

11,610

211917

14,513

2423201716

3026232119

3329272420

33,533302521

4843363127

5849423732

6455484238

6960544837

7566604633

9586664843

134103756754

1491078377

15311992

0.5 0.8 1 1.2 1.5 1.8 2 2.5 3 3.5 4 4.5 5 6 7 8 9 10 12 15 18 20

F: Bending Force (Ton) L: Length (mm) Ri: Inside Radius (mm) Rm: Material Tensile Strength (daN/mm²) V: Channel Width (mm) B: Minimum Sheet Bending Side (mm) S: Thickness (mm)