ad-2026-2021-08 - manufacture drawing (dual height)

1930

2

6

710 INTERNAL WIDTH

113

6

350

994.4 680

165

1

4

72.80°

48.3

817

UPPE

R HE

IGHT

MA

X BA

TTER

Y HE

IGHT

1300 BED LENGTH

883

LOW

ER H

EIG

HTM

AX

BATT

ERY

HEIG

HT

221

66

558.

2 UP

PER

HEIG

HTM

IN B

ATT

ERY

HEIG

HT

150

88 1

55

624L

OW

ER H

EIG

HTM

IN B

ATT

ERY

HEIG

HT

CONTROL PANEL 5

7

3

20

8

NOTE:ACRES CAN ONLY SET THE ROLL-OFF HEIGHT OF THE PU MACHINE. THE OVERALL RANGE WILL BE DETERMINED BY THE LIFT RANGE OF THE PPT.

THE SPECIFICATION OF THE HOST PPT IS THE SOLE RESPONSIBILITY OF THE CUSTOMER. ACRES ENGINEERING CAN ONLY OFFER ADVICE AND GUIDANCE IF REQUIRED.

PLEASE NOTE ON SOME HEAVIER BATTERIES THE PPT MAY RELAX (YIELD) BY UP TO 13mm.

AD-2026-2021-08 - PU DUAL HEIGHT 1250x650 FRESENUIS

PLAIN CARBON STEEL CHASSIS DUAL HEIGHT PU MACHINE.POWDERCOATED TO REQUIRED COLOUR.

FOR FORK SIZES: 165 mm (W) x 88 mm (H), 680 mm (OW)

TAKE OFF HEIGHT RANGE (BASED ON 88 mm HIGH FORKS AND 125 mm LIFT RANGE OF PPT)

MINIMUM: 155 mm MAXIMUM: 346 mm

BATTERIES TO CHANGE (LENGTH x WIDTH x HEIGTH, CHANGE HEIGTH)

BATTERY 1: 1220 mm x 427 mm x 784 mm , 320mm (RAISED BED)BATTERY 2: 830 mm x 519 mm x 627 mm , 200mm (LOWERED BED)BATTERY 3: 784 mm x 210 mm x 627 mm , 170mm (LOWERED BED)BATTERY 4: 1028 mm x 711 mm x 784 mm , 320mm (RAISED BED)

OPTIONAL EXTRAS:

- LASER KIT 1 - PROXIMITY SWITCH AND REFLECTOR x3 2 - BATTERY CATCH INTERLOCK 3 - EXTERNAL CONTACT RELAY (NOT VISIBLE)- MAGNET SAFETY ZONE SENSOR 4 - SYSTEM STATUS INDICATOR 5 - DOUBLE PIVOT MAGNET HEAD WITH HEIGHT VALANCE TRAVERSE 6 - HOUR METER COUNTER 7 - HIGH TORQUE HYDRAULIC MOTOR (NOT VISIBLE)

ADDITIONAL REQUEST:

- BATTERY CATCH TO HAVE JUST 20mm REACH 8

REVISIONSREV DESCRIPTION ZONE DATE BY

1 FIRST ISSUE 19/02/18 SH

DRAWING NUMBER:

DRAWN BY:

1Rev:AD-2026-2021-08JOB NAME:

AC

PU DUAL HEIGHT 1250x650 FRESENUIS

Sheet: 1 of 31

ACRES ENGINEERING LTD,UNIT A, CASTLE LANEMELBOURNEDERBYSHIREDE73 8JBTEL: 0844 209 0006

-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm

FABRICATIONTHIRD ANGLEPROJECTION

GENERAL TOLERANCE U.O.S

MACHINING

FINAL ASSEMBLYDESCRIPTION:-

IF IN DOUBT, ASKREMOVE WELD SPATTER

AND DEBRISDEBURR ALL SHARP EDGES

450.95kgWEIGHT:

PART NAME: AD-2026-2021-08

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M

3 4 8 1592 7 141 6 17135 11 12 16DO NOT SCALE. ALL DIMENSIONS IN MILLIMETRES.

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ACRES ENGINEERING LTD AND ANY REPRODUCTION IN PART OR AS A WHOLE, WITHOUT PRIOR PERMISSION FROM ACRESENGINEERING LTD, IS PROHIBITED.

CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

A

18

2

3

17

5

7

32

21

61

10

33

53

31

61

4

61

1

31

16

28

30

61

22

DETAIL ASCALE 1 : 1

BEARING PRESS FITTED INTO ROLLER, SHAFT INSERTED WITHWASHER ON EITHER SIDE OF ROLLER BEFORE FITTING

12

41

34

ITEM NO. PART NUMBER DESCRIPTION QTY.1 AD-2026 - AS 1- CHASSIS WELDED ASSY WELDED ASSEMBLY 12 AD-2026 - AS 3 - INSTRUMENT COVER WELDED ASSEMBLY 13 AD-2026 - AS 4 - CONTROL PANEL ELECTRICAL ASSEMBLY 1

4 AD-2026 - AS 6 - STANDARD GUIDE TRACK HOUSING WELDED WELDED ASSEMBLY 2

5 AD-2026 - AS 8 - BATTERY CATCH WELDED ASSY WELDED ASSEMBLY 16 AD-2026 - AS 9 - MOTOR ADJUSTER BRACKET WELDED ASSEMBLY 17 AD-2026 - Pt 12 - BATTERY CATCH CLAMP BAR 16mm DIA BDMS 18 AD-2026 - AS 10 - FRONT PROXY COVER FRAME WELDED ASSEMBLY 19 AD-2026 - AS 11 - REAR PROXY COVER FRAME WELDED ASSEMBLY 110 AD-2026 - Pt 13 - DRIVE SHAFT MACHINED BAR 111 AD-2026 - Pt 14 - ROLLER MACHINED TUBE 912 AD-2026 - Pt 15 - ROLLER AXLE 20mm BDMS 913 AD-2026 - Pt 16 - GUIDE TRACK BAR MACHINED BAR 214 AD-2026 - Pt 19 - ADJUSTMENT BLOCK MACHINED BLOCK 215 AD-2026 - Pt 21 - GUIDE TRACK RUNNER MACHINED CHANNEL 216 AD-2026 - Pt 23 - TOP FRAME BUMP STRIP MACHINED PLASTIC 117 AD-2026 - Pt 24 - BATTERY CATCH TOP PLATE LASER CUT & FOLDED PLATE 118 AD-2026 - Pt 25 - CHAIN GUARD LASER CUT PLATE 119 AD-2026 - Pt 26 - DRIVE CHAIN GUARD FORMED LASER CUT & FOLDED PLATE 120 AD-2026 - Pt 27 - REAR FRAME FRONT COVER LASER CUT PLATE 121 AD-2026 - Pt 29 - BUMP STRIP 710mm LONG DOUBLE D RUBBER 122 AD-2026 - AS 40 - DUAL HEIGHT ROLLER FRAME WELDED ASSEMBLY 123 AD-2026 - Pt 41 - DUAL HEIGHT LINK LASER CUT PLATE 1224 AD-2026 - Pt 44 - LASER POINTER BRACKET LASER CUT & FOLDED PLATE 125 AD-2026 - Pt 47 - DUAL HEIGHT FRONT BUMP STRIP 404mm LONG DOUBLE D RUBBER 126 HYDRAULIC MOTOR CFP HYDRAULIC KIT 127 POWER PACK BROUGHT IN PART 128 HFR_NFR HYDRAULIC CYLINDER PART NO:: NFR1250100 229 LASER POINTER BANNER: 70252 130 CLAMPING HANDLE WDS: 8238-51040 131 BUMP RUBBER ALBERT JAGGER: 2026/002 232 BEACON LIGHT INDESPENSION: EL408 133 STF 25 BEARING DERBY BEARINGS: STF 25 (+STF 26 COVER) 234 RADIAL BALL BEARING- 68SKF BEARING: 6004.ZZ 2035 FRONT ROLLER CHAIN WHEEL DERBY BEARINGS: 236 REAR ROLLER CHAIN WHEEL DERBY BEARINGS: 337 DUAL HEIGHT PIN BUSH DU1612 BUSH 2438 DUAL HEIGHT THRUST WASHER WC14DU THRUST WASHER 2439 DUAL HEIGHT CIRCLIP SHAFT 640 BEARING SPACER MACHINED BOSS 241 M20 WASHER, PLAIN, BZP BS 4320 2242 M10x120mm BOLT, HEX HEAD, BZP BS 3692 243 M10x25mm BOLT, BUTTON HEAD, BZP BS 3692 2044 M6x16mm BOLT, COUNTERSUNK HEAD, BZP BS 3692 645 * M6 NUT, PLAIN, BZP BS 3692 246 POSITION PROXY COVER LENS - 347 AD-2026 - Pt 31 - MOTOR CLAMP TAPPED & CUT 100x100x10 ANGLE 148 M16x40mm BOLT, HEX HEAD, BZP BS 3692 249 M20 NUT, NYLOCK, BZP BS 3692 250 PALLET 2000 x 1200 151 AD-2026 - Pt 20 - STANDOFF TUBE 16Ø x 2 CHS SECTION 252 AD-2026 - Pt 30 - PPT CLAMP TOP PLATE LASER CUT PLATE 353 AD-2026 - Pt 28 - REAR SIDE COVER LASER CUT PLATE 254 AD-2026 - AS 5 - PPT CLAMP WELDED WELDED ASSEMBLY 355 AD-2026 - Pt 42 - DUAL HEIGHT PIN MACHINED BOSS 656 AD-2026 - Pt 45 - EXTRA LASER COVER LASER CUT & FOLDED PLATE 257 POSITION PROXY REFLECTOR 358 POSITION PROXY SWITCH 359 * M10 WASHER, PLAIN, BZP BS 4320 2460 * M6 SPRING WASHER, PLAIN, BZP BS 4464 2061 AD-2026 - AS 2 - TRAVERSE ARM SA 5 162 SENSOR TURCK BANNER: 4607006 563 SENSOR 15mm DETECTION RS: 188-9098 1

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 2 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




450.95kgWEIGHT:

PART NAME: AD-2026-2021-08

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

121

852.5

1584

1710

23

103

55

CC

D

D

WELD M10 NUT INSIDE BOTH HOLES,BOTH SIDES

300.2

50

340

710 INTERNAL

357.5

E

9

10

14

3

5

4

100

158

100

158

72

566

SECTION C-C

50 22.5

320

77.5 FROM EDGE OF PANEL

164 FROM EDGE OF PANEL

164 FROM EDGE OF PANEL

870

SECTION D-D

DETAIL ESCALE 1 : 2

21

21

16

S

18

19

19

19

11

22

12

11

DETAIL SSCALE 1 : 1

DRILL 14mm HOLES ALIGNED TO SENSORS HOLES

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 1250x650 BED 12 AD-2026 - Pt 1.1 - LH CHASSIS BODY LASER CUT & FOLDED PLATE 13 AD-2026 - Pt 1.2 - RH CHASSIS BODY LASER CUT & FOLDED PLATE 14 AD-2026 - Pt 1.3 - FRONT CHASSIS BRACE 50x50x5mm SHS, 710mm LONG 15 AD-2026 - Pt 1.4 - REAR CHASSIS BRACE 50x50x3mm SHS, 710mm LONG 16 AD-2026 - Pt 1.5 - REAR TOP FRAME WELDED FRAMEWORK 17 AD-2026 - Pt 1.6 - REAR FRAME MOTOR SUPPORT PLATE LASER CUT & FOLDED PLATE 18 AD-2026 - Pt 1.7 - MOTOR ADJUSTMENT BRACKET LASER CUT PLATE 19 AD-2026 - Pt 1.8 - OUTER COLUMN LASER CUT & FOLDED PLATE 110 AD-2026 - Pt 1.9 - COLUMN PROXY SWITCH COVER LASER CUT & FOLDED PLATE 111 AD-2026 - Pt 1.10 - CHASSIS PROXY CABLE TUBE 20x20x2mm SHS 112 AD-2026 - Pt 1.11 - CABLE TUBE 25x2 ERW TUBE 113 AD-2026 - Pt 1.15 - CHASSIS BEARING PROTECTOR LASER CUT PLATE 414 AD-2026 - Pt 1.16 - REAR COVER PLATE LASER CUT & FOLDED PLATE 115 AD-2026 - Pt 1.17 - CHASSIS CONDUIT LOOP ROLLER FLAT 416 AD-2026 - Pt 1.31 - PIVOT STOP LASER CUT PLATE 617 * M10 NUT, PLAIN, BZP BS 3692 418 AD-2026 - Pt 1.13 - CHASSIS GUSSET 2 SLOT LASER CUT PLATE 719 AD-2026 - Pt 1.12 - CHASSIS GUSSET 1 CUTOUT & SLOT LASER CUT PLATE 320 AD-2026 - Pt 1.14 - CHASSIS CHAIN ADJUSTMENT BRACKET LASER CUT PLATE 221 AD-2026 - Pt 1.30 - PIVOT LINK LASER CUT PLATE 1222 AD-2026 - Pt 1.32 - CYLINDER BRACKET LASER CUT PLATE 4

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 3 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

WELDED ASSEMBLYDESCRIPTION:



183.91kgWEIGHT:

PART NAME: AD-2026 - AS 1- CHASSIS WELDED ASSY

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

40

270

170

40

460

80 70

295

195

1710

220

270

71.

8

AD-2026 - Pt 1.1 - LH CHASSIS BODYLASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 54.66kg

1x PER SET

35

220

505

.1

575

.1 735

.1

795

.1

830

.1

1710

DOWN 90° R 8

UP 90° R 8

UP 90° R 8

UP 90° R 8 DOWN 90° R 8

UP 90° R 8

AD-2026 - Pt 1.1 - LH CHASSIS BODY - FLAT PATTERN

5

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 4 of 31


-

-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

LASER CUT & FOLDED PLATEDESCRIPTION:PLAIN CARBON STEEL



54.66kgWEIGHT:

PART NAME: AD-2026 - Pt 1.1 - LH CHASSIS BODY

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

40

270

170

40

460

80

70

295

195

1710

260

71.

8

AD-2026 - Pt 1.2 - RH CHASSIS BODYLASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 54.39kg

1x PER SET

1710 35

220

505

.1

575

.1 7

35.1

795

.1

830

.1

AD-2026 - Pt 1.2 - RH CHASSIS BODY - FLAT PATTERN

UP 90° R 8

DOWN 90° R 8

DOWN 90° R 8

DOWN 90° R 8

UP 90° R 8

DOWN 90° R 8

5

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 5 of 31


-

-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




54.39kgWEIGHT:

PART NAME: AD-2026 - Pt 1.2 - RH CHASSIS BODY

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

16 x M5 DRILL 3

30

375

12

12

30 16 x M5 DRILL 3

QQ

50

80

110

140

170

580

610

750

20

20

283 375

Ø20.0 DRILL 50.8

3 x Ø25.0 DRILL THRU

31

M

M

25 25 12

12

16 x M5 DRILL 3

415

225

5

6

3

8

1

2

3

4 2

3

3

77

360 30

25

16 x M5 DRILL 3

283

25

Ø20.0 DRILL 8.8

10 10

10

SECTION M-M

90°

32

375

R8.5

SECTION Q-Q

12

1 X 45°

0.5

22

HOLE FOR BATTERY CATCH MAST DETAILS.DRILL 12mm THROUGHDRILL 22mm WITH FLAT DRILL, 0.5mm DEPTH, REMOVE BURR EDGESCHAMFER 12mm HOLE 1mm DEPTH

ITEM NO. QTY. DESCRIPTION LENGTH ANGLE1 ANGLE2 +/-1 1 RSC102x51 750 0.00 0.002 2 SHS, 60 x 60 x 5 415 45.00 45.003 4 SHS, 60 x 60 x 5 225 45.00 0.004 1 TUBE, SQUARE 40 X 40 X 3 750 0.00 0.005 1 TUBE, SQUARE 40 X 40 X 3 750 0.00 0.006 1 25x25x3 ANGLE 750 0.00 0.007 4 25x25x3 ANGLE 295 0.00 0.008 1 25x25x3 ANGLE 750 0.00 0.00

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 6 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

WELDED FRAMEWORKDESCRIPTION:



WEIGHT:

PART NAME: AD-2026 - Pt 1.5 - REAR TOP FRAME

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

710

50

50

5

AD-2026 - Pt 1.3 - FRONT CHASSIS BRACE50x50x5mm SHS, 710mm LONGMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 4.63kg

14THRU WALL

0

545

113

5

146

8 AD-2026 - Pt 1.10 - CHASSIS PROXY CABLE TUBE20x20x2mm SHSMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 1.23kg

20

20 1.5

707.5

AD-2026 - Pt 1.11 - CABLE TUBE25x2 ERW TUBEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.80kg

25

710

205

505

2 x Ø11.0 DRILL THRU

25

AD-2026 - Pt 1.4 - REAR CHASSIS BRACE50x50x3mm SHS, 710mm LONGMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 2.99kg

3

50

50

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 7 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




183.91kgWEIGHT:


MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

560

40

27

65

127.5

190

560

62.

5

148

.5

155

280

140

295

9 X 18

11 X 41

12

235

12

12

AD-2026 - Pt 1.6 - REAR FRAME MOTOR SUPPORT PLATELASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 7.92kg

1x PER SET

35 35

620

335

DO

WN

90°

R 8

DO

WN

90°

R 8

AD-2026 - Pt 1.6 - REAR FRAME MOTOR SUPPORT PLATE - FLAT PATTERN

5

98

12

12

230

AD-2026 - Pt 1.7 - MOTOR ADJUSTMENT BRACKETLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 2.74kg

1x PER SET

212

92.4 92.4

230

385.4

UP 9

0° R

8

UP 9

0° R

8

AD-2026 - Pt 1.7 - MOTOR ADJUSTMENT BRACKET - FLAT PATTERN

6

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 8 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




183.91kgWEIGHT:


MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

32

31

9

15

305

311

360

3 THRU

AD-2026 - Pt 1.9 - COLUMN PROXY SWITCH COVERLASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 1.25kg

1x PER SET

42

62

20

26 THRU

62 6

2

59.

3 5

9.3

175

.3

360

DOWN 90° R 3.3

DOWN 90° R 3.3

AD-2026 - Pt 1.9 - COLUMN PROXY SWITCH COVER - FLAT PATTERN

3

360

AD-2026 - Pt 1.8 - OUTER COLUMNLASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 4.30kg

1x PER SET

155

62 35 35

30 82 82

30

360

309.1

DO

WN

90°

R 8

DO

WN

90°

R 8

DO

WN

90°

R 8

DO

WN

90°

R 8

AD-2026 - Pt 1.8 - OUTER COLUMN - FLAT PATTERN

5

12

35

214

.5

35

313

35

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 9 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




183.91kgWEIGHT:


MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

20

32

38

180

40

6

60

R10

R5

39

40.

5

39

5

20

AD-2026 - Pt 1.13 - CHASSIS GUSSET 2 SLOTLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 0.30kg

5 20

22

32

38

180

R5

22 40

60

R3

6

5

39

40.

5

20

AD-2026 - Pt 1.12 - CHASSIS GUSSET 1 CUTOUT & SLOTLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.28kg

5

55

90

160

10.5 TYP

10

30 60

R3 TYP

AD-2026 - Pt 1.14 - CHASSIS CHAIN ADJUSTMENT BRACKETLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 366.31kg

5

R100

250

174

.5

85.6 AD-2026 - Pt 1.15 - CHASSIS BEARING PROTECTORLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.75kg

10

390

4

78

553

75

185 75

R10 TYP

20

AD-2026 - Pt 1.16 - REAR COVER PLATELASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 11.63kg

1x PER SET

AD-2026 - Pt 1.16 - REAR COVER PLATE - FLAT PATTERN

40

30

27.

3 3

7.3

860

612

.3

UP 90° R 3.3

UP 90° R 3.3

3

25

85

AD-2026 - Pt 1.17 - CHASSIS CONDUIT LOOPROLLER FLATMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.05kg

4x PER SET

20

114.3

20

19.8 19.8

DO

WN

90°

R 1

5

DO

WN

90°

R 1

5

AD-2026 - Pt 1.17 - CHASSIS CONDUIT LOOP - FLAT PATTERN

3

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 10 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




183.91kgWEIGHT:


MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

869.2

130

310

176

.6

3

150

370

2

1

306.8

175

64.

6

208.6

AD-2026 - Pt 3.2 - ELECTRIC COVER SIDE PANELLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.59kg

1.6

866

AD-2026 - Pt 3.1 - ELECTRIC COVER FORMED PANELLASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 7.05kg

1x PER SET

866

30.

2

139

.5

358

.3

456

.8

630

.6

660

.8

UP 90° R 1.6

DOWN 90° R 1.6

DOWN 17.2° R 1.6

DOWN 72.8° R 1.6

UP 90° R 1.6

AD-2026 - Pt 3.1 - ELECTRIC COVER FORMED PANEL - FLAT PATTERN

176

.6

31.6 31.6

370

310

111

.6

100 219.8

340

11.5 11.5

1.6

380

12 x M4 - 6H 8

25

50 30 PITCH

AD-2026 - Pt 3.3 - ELECTRIC COVER RELAY MOUNTLASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 1.06kg

1x PER SET

100

15

12.

3 1

2.3

119

.3

380

DOWN 90° R 3.3

DOWN 90° R 3.3

AD-2026 - Pt 3.3 - ELECTRIC COVER RELAY MOUNT - FLAT PATTERN

3


1 AD-2026 - Pt 3.1 - ELECTRIC COVER FORMED PANEL LASER CUT & FOLDED PLATE 1

2 AD-2026 - Pt 3.2 - ELECTRIC COVER SIDE PANEL LASER CUT PLATE 2

3 AD-2026 - Pt 3.3 - ELECTRIC COVER RELAY MOUNT LASER CUT & FOLDED PLATE 1

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 11 of 31


-

POWDERCOATED

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




9.28kgWEIGHT:

PART NAME: AD-2026 - AS 3 - INSTRUMENT COVER

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

23

23

24

6 18 1511

4

16 17 14 12

1

19 ?

2121

22

22

1

8

AD-2026 - AS 2 - TRAVERSE ARMSA 5MATERIAL: Mild steelFINISH: WEIGHT:

REVISIONSREV DESCRIPTION ZONE DATE BY

1 FIRST ISSUEITEM NO. PART NUMBER DESCRIPTION

1 AD-1887 - Pt 2.1 - TRAVERSE ARM WELDED FRAMEWORK 12 AD-1887 - As 7.1 - WA MAGNETS PLATE WELDED ASSEMBLY 13 AD-1887 - As 7.2 - WA HEIGHT VALANCE PLATE WELDED ASSEMBLY 14 AD-1887 - Pt 32 - UNIVERSAL JOINT WELDED FRAMEWORK 15 AD-1887 - Pt 33 - TRAVERSE BEAM PIVOT WASHER MACHINED BOSS 46 AD-1887 - Pt 34 - SPRING KEEP MACHINED BOSS 87 AD-1887 - Pt 35 - VALANCE HEIGHT GUIDE 25mm BDMS 28 MB2550D Wrapped Steel Plain Bearing Bush

25x28x50mm SIMPLY BEARINGS: PAP2550P10 2

9 404240-FREE_LENGTH FLEXO SPRINGS: 404240 210 444124-FREE_LENGTH FLEXO SPRINGS: 444124 211 444132-FREE_LENGTH FLEXO SPRINGS: 444132 212 M567324-FREE_LENGTH FLEXO SPRINGS: M567324 213 M6x40mm BOLT, COUNTERSUNK HEAD, BZP BS 3692 814 * M6 NUT, NYLOCK, BZP BS 3692 815 M10x25mm BOLT, BUTTON HEAD, BZP BS 3692 416 M6x30mm BOLT, BUTTON HEAD, BZP BS 3692 417 MAGNET RUBBER DERBY GASKETS: DG-AC-140111 818 MAGNET F2 MAGNETICS: 1 TONNE MAGNET 219 M6x40mm BOLT, HEX HEAD, BZP BS 3692 820 * M6 SPRING WASHER, PLAIN, BZP BS 4464 1621 * M8 WASHER, PLAIN, BZP BS 4320 24

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 12 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

SA 5DESCRIPTION:Mild steel



WEIGHT:

PART NAME: AD-2026 - AS 2 - TRAVERSE ARM

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

1

1

1

1

1

AD-2026 - Pt 2.1 - TRAVERSE ARMWELDED FRAMEWORKMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 7.70 kg

585 50 50

43

246 93

25 28

15

22

45 20

5 THRUM6 TAP 25

221 143

120 147

174

5 THRUM6 TAP

20

30

60 7

0

10 25

5 THRU M6 TAP

8.5 THRU

25

585

ITEM NO. QTY. DESCRIPTION LENGTH ANGLE1 ANGLE2 +/-1 1 RHS90x50x5 585 0° 0°2 2 50 X 50 X 5 ANGLE 90 0° 0°3 2 50 SOLID SQUARE 50 0° 0°

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 13 of 31


-

-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

WELDED FRAMEWORKDESCRIPTION:PLAIN CARBON STEEL



7.70 kgWEIGHT:

PART NAME: AD-2026 - Pt 2.1 - TRAVERSE ARM

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

1

2

1

2

3

ITEMS PLACE WITH TAB & SLOT ITEMS PLACE WITH TAB & SLOT


1 AD-2026 - Pt 7.1 - MAGNETS PLATE 3mm LASER CUT & FOLDED 1

2 AD-2026 - Pt 7.2 - MAGNETS PLATE GUSSET 2


1 AD-2026 - Pt 7.3 - HEIGHT VALANCE PLATE 3mm LASER CUT & FOLDED 1

2 AD-2026 - Pt 7.4 - HEIGHT VALANCE PLATE GUSSET 2

3 AD-2026 - Pt 7.2 - MAGNETS PLATE GUSSET 3

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 14 of 31


-

-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

WELDED ASSEMBLYDESCRIPTION:-



2.23kgWEIGHT:

PART NAME: AD-2026 - As 7.1 - WA MAGNETS PLATE

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

50

220

3

260

AD-2026 - Pt 7.1 - MAGNETS PLATE3mm LASER CUT & FOLDEDMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 1.82 kg

308.7

47.2 47.2 UP

90°

R 4

UP 9

0° R

4

50

246

260

260

220

AD-2026 - Pt 7.3 - HEIGHT VALANCE PLATE3mm LASER CUT & FOLDEDMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 2.17 kg

50

206

220

3

43

214

AD-2026 - Pt 7.2 - MAGNETS PLATE GUSSET

MATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.20 kg

3

43

254

AD-2026 - Pt 7.4 - HEIGHT VALANCE PLATE GUSSET

MATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.24 kg

3

348.7

47.2 47.2

308

.7

47.

2 4

7.2

DOWN 90° R 4

DOWN 90° R 4

UP 9

0° R

4

UP 9

0° R

4

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 15 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

3mm LASER CUT & FOLDEDDESCRIPTION:PLAIN CARBON STEEL



1.82 kgWEIGHT:

PART NAME: AD-2026 - Pt 7.1 - MAGNETS PLATE

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

1

1

1

AD-2026 - Pt 32 - UNIVERSAL JOINTWELDED FRAMEWORKMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 3.26 kg

50

50

25

25

R25

BOTH SIDES 8.5 24.5M10 TAP

212

25

25.5 HOLE

R25

BOTH SIDES 8.5 24.5M10 TAP

254

25 25.5 HOLE

AD-2026 - Pt 33 - TRAVERSE BEAM PIVOT WASHERMACHINED BOSSMATERIAL: Plain Carbon SteelFINISH: P/CWEIGHT:

10.5 25

A

A

16

9

4

0.5 X 45°

SECTION A-ASCALE 2 : 1

AD-2026 - Pt 34 - SPRING KEEPMACHINED BOSSMATERIAL: FINISH: WEIGHT:

20

B

B

2 X 45°

35

6.6

90°

13

.4

SECTION B-BSCALE 2 : 1

212

25 BDMS

8.5 24.5M10 TAP

QTY: 8QTY: 4

QTY: 2

ITEM NO. QTY. DESCRIPTION LENGTH ANGLE1 ANGLE2 +/-1 1 25mm ROUND BRAR 254 0.00 0.002 1 25mm ROUND BAR 212 0.00 0.003 1 50 SOLID SQUARE 109 0.00 0.00

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 16 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

WELDED FRAMEWORKDESCRIPTION:PLAIN CARBON STEEL



3.26 kgWEIGHT:

PART NAME: AD-2026 - Pt 32 - UNIVERSAL JOINT

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

*

3

3

4 2

5

3

?

7

ITEM NO. PART NUMBER DESCRIPTION QTY.1 PU DECAL, DUAL HEIGHT, FRENCH, STATUS FR-AE 006 12 ILLUMINATED PUSH BUTTON 13 PUSH BUTTON 34 PRESSURE GUAGE 15 EMERGENCY STOP 16 KEY SWITCH 17 STATUS LIGHT - 18 3 POSITION SPRING RETURN CENTRE SWITCH 19 HOUR METER COUNTER RS:896-6914 1

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 17 of 31


-

-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

ELECTRICAL ASSEMBLYDESCRIPTION:-



0.33kgWEIGHT:

PART NAME: AD-2026 - AS 4 - CONTROL PANEL

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

25

5

5

15 25

99

55

50

31

2

4

AD-2026 - AS 6 - STANDARD GUIDE TRACK HOUSING WELDEDWELDED ASSEMBLYMATERIAL: -FINISH: POWDERCOATWEIGHT: 1.47kg

2x PER SET

146

46

33

17.

5

75

132

.5

6 X 21

AD-2026 - Pt 6.1 - GUIDE TRACK HOUSING BRACKET ALASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.28kg

5

17.

5 30

50

75

100

120

132

.5

150

33

50

91

105

6 X 21

8 X 16

AD-2026 - Pt 6.2 - GUIDE TRACK HOUSING BRACKET BLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.46kg

5

12 75

138 150

12.

5 25

4 x M6 - 6H 123 X 45° TYP

AD-2026 - Pt 6.3 - GUIDE TRACK HOUSING BARMACHINED BRIGHT BARMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.71kg

25

25

150

26 1

0

5.1 15.9

R5

15

5.5

AD-2026 - Pt 6.4 - GUIDE TRACK HOUSING CHAIN MOUNTLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT:

10


1 AD-2026 - Pt 6.3 - GUIDE TRACK HOUSING BAR MACHINED BRIGHT BAR 1

2 AD-2026 - Pt 6.1 - GUIDE TRACK HOUSING BRACKET A LASER CUT PLATE 1

3 AD-2026 - Pt 6.2 - GUIDE TRACK HOUSING BRACKET B LASER CUT PLATE 1

4 AD-2026 - Pt 6.4 - GUIDE TRACK HOUSING CHAIN MOUNT LASER CUT PLATE 1

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 18 of 31


-

POWDERCOAT

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




1.47kgWEIGHT:

PART NAME: AD-2026 - AS 6 - STANDARD GUIDE TRACK HOUSING WELDED

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

32.5

130

75

4.5

95

2

3

3

4

5

6

16 THRU ONE SIDE ONLY

65

15

AD-2026 - Pt 8.1 - BATTERY CATCH BOX SECTION60x40x4 RHS. DRILLEDMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.67kg

25 THRU 65

20

40

60

4

25

2.5

AD-2026 - Pt 8.2 - BATTERY CATCH TUBE25x2.5 CHS, DRILLEDMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.08kg

15

60

8.5 THRU ONE SIDE

20

44

AD-2026 - Pt 8.3 - BATTERY CATCH GUIDE PLATELASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.03kg

5

65

16

R10TYP

120°

120°

25

65 R10

46.

8 3

2

105

.8

32.5

15

16

UP 60° R 6

DOWN 60° R 6

10

16

M10 - 6H THRU ALL

AD-2026 - Pt 8.5 - BATTERY CATCH BOSS20mm BAR, TAPPEDMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.02kg

22

32

52

R5TYP

AD-2026 - Pt 8.6 - BATTERY CATCH END CAPLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.03kg

2

NOT STANDARDITEM NO. PART NUMBER DESCRIPTION QTY.

1 AD-2026 - Pt 8.1 - BATTERY CATCH BOX SECTION 60x40x4 RHS. DRILLED 12 AD-2026 - Pt 8.2 - BATTERY CATCH TUBE 25x2.5 CHS, DRILLED 13 AD-2026 - Pt 8.3 - BATTERY CATCH GUIDE PLATE LASER CUT PLATE 24 AD-2026 - Pt 8.4 - BATTERY CATCH PLATE LASER CUT & FOLDED PLATE 15 AD-2026 - Pt 8.5 - BATTERY CATCH BOSS 20mm BAR, TAPPED 16 AD-2026 - Pt 8.6 - BATTERY CATCH END CAP LASER CUT PLATE 2

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 19 of 31


-

POWDERCOATED

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




1.42kgWEIGHT:

PART NAME: AD-2026 - AS 8 - BATTERY CATCH WELDED ASSY

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

230

AD-2026 - AS 9 - MOTOR ADJUSTER BRACKETWELDED ASSEMBLYMATERIAL: -FINISH: POWDERCOATEDWEIGHT: 3.25kg

1x PER SET

186

91

146

85.4 140.4

230

412.4

DO

WN

90°

R 8

DO

WN

90°

R 8

AD-2026 - Pt 9.1 - MOTOR ADJUSTER PLATE - FLAT PATTERN

6


1 AD-2026 - Pt 9.1 - MOTOR ADJUSTER PLATE LASER CUT PLATE 1

2 M10 NUT, PLAIN, STEEL BS 3692 2

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 20 of 31


-

POWDERCOATED

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




3.25kgWEIGHT:

PART NAME: AD-2026 - AS 9 - MOTOR ADJUSTER BRACKET

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

115

60

70

1

2

3

AD-2026 - AS 11 - REAR PROXY COVER FRAMEWELDED ASSEMBLYMATERIAL: -FINISH: POWDERCOATEDWEIGHT: 0.23kg

MANUFACTURED MIRROR IMAGE OF AS 10

112

AD-2026 - Pt 10.1 - FRONT PROXY COVER PLATELASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.16kg

1x PER SET

15

60

104.04°

70

12.5

50

60

70

20

15

25

25

5.5

35

20

AD-2026 - Pt 10.2 - PROXY COVER END PLATELASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.03kg

1.5

112

46.5

31.8

13.5

128.7

26

16

48.2

DO

WN

90°

R 2

.6

DO

WN

14.

04°

R 2.

6

DO

WN

75.

96°

R 2.

6

1.5

15

70

60

104.04° 50

12.5 112

AD-2026 - Pt 11.1 - REAR PROXY COVER PLATELASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.16kg

1x PER SET

128.7

46.5 31.8

13.5

112

48.2

16

26

DO

WN

90°

R 2

.6

DO

WN

14.

04°

R 2.

6

DO

WN

75.

96°

R 2.

6

1.5

ITEM NO. PART NUMBER DESCRIPTION QTY.1 AD-2026 - Pt 10.2 - PROXY COVER END PLATE LASER CUT PLATE 22 AD-2026 - Pt 10.1 - FRONT PROXY COVER PLATE LASER CUT & FOLDED PLATE 13 M5 NUT, PLAIN, STEEL BS 3692 2

ITEM NO. PART NUMBER DESCRIPTION QTY.1 AD-2026 - Pt 10.2 - PROXY COVER END PLATE LASER CUT PLATE 22 AD-2026 - Pt 11.1 - REAR PROXY COVER PLATE LASER CUT & FOLDED PLATE 13 M5 NUT, PLAIN, STEEL BS 3692 2

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 21 of 31


-

POWDERCOATED

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




0.23kgWEIGHT:

PART NAME: AD-2026 - AS 10 - FRONT PROXY COVER FRAME

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

376

12.5

42

12.5

AD-2026 - Pt 14 - ROLLERMACHINED TUBEMATERIAL: PLAIN CARBON STEELFINISH: SELF COLOURWEIGHT: 1.95kg

9x PER SET

48

.3

5

5 15

415

4.5

20

AD-2026 - Pt 15 - ROLLER AXLEMACHINED BARMATERIAL: PLAIN CARBON STEELFINISH: SELF COLOURWEIGHT: 1010.74kg

9x PER SET

20

360

16

AD-2026 - Pt 12 - BATTERY CATCH CLAMP BAR16mm DIA BDMS MATERIAL: BDMSFINISH: -WEIGHT: 0.54kg

1x PER SET

2 x M10x1.5 DRILL 25

1705

AD-2026 - Pt 16 - GUIDE TRACK BARMACHINED BARMATERIAL: BDMSFINISH: SELF COLOURWEIGHT: 10.52kg

2x PER SET

40

20

8

955

55 60 110

55

AD-2026 - Pt 13 - DRIVE SHAFTMACHINED BARMATERIAL: BDMSFINISH: ZINC PLATEDWEIGHT: 3.61kg

1x PER SET

25

5

52

255.6

459.3

662.9

866.5

1070.1

1273.8

1477.4

1681

1705

9 x M10x1.5 DRILL 25

12

M10x1.5 DRILL 25

REMOVE SHARP EDGES

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 22 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




450.95kgWEIGHT:

PART NAME: AD-2026-2021-08

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

6.6 THRU 13.4 X 90° 20

AD-2026 - Pt 17 - SPRING KEEPMACHINED BOSSMATERIAL: ZINC PLATED STEELFINISH: POWDERCOATEDWEIGHT: 0.07kg

4x PER SET

35

2 X 45°

25

AD-2026 - Pt 18 - TRAVERSE BEAM PIVOT WASHERMACHINED BOSSMATERIAL: PLAIN CARBON STEELFINISH: POWDERCOATEDWEIGHT: 20.90kg

2x PER SET

10

.5

17

5 12

3 X 45°

15

50

15

30

16 5 X 45°

AD-2026 - Pt 19 - ADJUSTMENT BLOCKMACHINED BLOCKMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.18kg

2x PER SET 5 X 45°

10 20

15

8.5

50

AD-2026 - Pt 20 - STANDOFF TUBE16Ø x 2 CHS SECTIONMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.03 kg

2x PER SET 16

2

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 23 of 31


-

POWDERCOATED

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

MACHINED BOSSDESCRIPTION:ZINC PLATED STEEL



0.07kgWEIGHT:

PART NAME: AD-2026 - Pt 17 - SPRING KEEP

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

12

12.

5

75

138

150

4 x Ø6.6 DRILL THRU 13.3 X 90°, Near Side

AD-2026 - Pt 21 - GUIDE TRACK RUNNERMACHINED CHANNELMATERIAL: RE-GEN POLYETHYLENEFINISH: NATURALWEIGHT: 0.03kg

2x PER SET

25

25

2.4

2

.4

6

30

325

620

650

15

30

3 x M6 DRILL THRU 0 X 0°, Near Side

AD-2026 - Pt 23 - TOP FRAME BUMP STRIPMACHINED PLASTICMATERIAL: PE 300FINISH: NATURALWEIGHT: 0.11kg

1x PER SET

6

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 24 of 31


-

NATURAL

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING

MACHINED CHANNELDESCRIPTION:RE-GEN POLYETHYLENE



0.03kgWEIGHT:

PART NAME: AD-2026 - Pt 21 - GUIDE TRACK RUNNER

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

29 374

719 748

11.

4 1

1.4

133

7 TYP

AD-2026 - Pt 27 - REAR FRAME FRONT COVERLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: POWDERCOATEDWEIGHT: 1228.64kg

1.6

24 24 11

11

163

7 THRU TYP

293

AD-2026 - Pt 28 - REAR SIDE COVERLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: POWDERCOATEDWEIGHT: 0.59kg

1.6

R17.5

50

70 1700 1

2.5

95

25

8.5 X 11.5

254 PITCH

AD-2026 - Pt 26 - DRIVE CHAIN GUARD FORMEDLASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: POWDERCOATEDWEIGHT: 3.81kg

337

55

337.3

390

1750.3

UP 9

0° R

3.3

DO

WN

90°

R 3

.3

AD-2026 - Pt 26 - DRIVE CHAIN GUARD FORMED - FLAT PATTERN 3

62

31

80

11 THRU

AD-2026 - Pt 24 - BATTERY CATCH TOP PLATELASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: POWDERCOATEDWEIGHT: 0.38kg

219.3

28

17.

5 1

7.5 10

7 TYP

25.4 25.4 264.9

62

DO

WN

90°

R 3

DO

WN

90°

R 3

AD-2026 - Pt 24 - BATTERY CATCH TOP PLATE - FLAT PATTERN

3

50

95

68 R17.5

1696

8.5 X 11.5

12.

5

25

254 PITCH

AD-2026 - Pt 25 - CHAIN GUARDLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 3.70kg

3

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 25 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




450.95kgWEIGHT:

PART NAME: AD-2026-2021-08

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

45 45

415

10

25

300

325

50

12.5

50

60

2

2

1

75

385

75

50

25

13TYP

AD-2026 - Pt 30 - PPT CLAMP TOP PLATELASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: POWDERCOATEDWEIGHT: 1.48kg

100

70

10

AD-2026 - Pt 31 - MOTOR CLAMPTAPPED & CUT 100x100x10 ANGLEMATERIAL: PLAIN CARBON STEELFINISH: POWDERCOATEDWEIGHT: 1.22 kg

19 19 98

20

100

2 x M8x1.25 DRILL THRU

10


1 AD-2026 - Pt 5.1 - PPT CLAMP BODY BOX 50x50x5mm SHS SECTION 1

2 * M10 NUT, PLAIN, BZP BS 3692 2

ITEM NO. QTY. DESCRIPTION LENGTH ANGLE1 ANGLE2 +/-1 1 50 x 10 Flat 415 0.00 0.00

2 1 TUBE, SQUARE 50 X 50 X 5 325 0.00 0.00

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 26 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




450.95kgWEIGHT:

PART NAME: AD-2026-2021-08

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

52.

9

510

80

1125

384

4

3 4

3

341.3 602.5

863.8

1220.5

2

4

6

5

1

6

3

4

47

41

47

AD-2026 - Pt 40.4 - ROLLER FRONT ANGLE50x50x5mm ANGLEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 1.74kg

50

50

5

510

384

AD-2026 - Pt 40.5 - ROLLER BED SPACER50x50x5 SHS, 384mm LONGMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 2.50kg

50

50

5

9.8

47.9

9

9

61

AD-2026 - Pt 40.6 - ROLLER FRAME SPACERLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 0.17kg

10

ITEM NO. PART NUMBER DESCRIPTION QTY.1 AD-2026 - Pt 40.1 - ROLLER HOLE SUPPORT PLATE LASER CUT PLATE 12 AD-2026 - Pt 40.2 - ROLLER SLOTTED SUPPORT PLATE LASER CUT PLATE 13 AD-2026 - Pt 40.4 - ROLLER FRONT ANGLE 50x50x5mm ANGLE 14 AD-2026 - Pt 40.5 - ROLLER BED SPACER 50x50x5 SHS, 384mm LONG 55 AD-2026 - Pt 40.3 - ROLLER FRAME PIVOT SUPPORT LASER CUT & TAPPED PLATE 26 AD-2026 - Pt 40.6 - ROLLER FRAME SPACER LASER CUT PLATE 14

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 27 of 31


-

POWDERCOATED

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




34.62kgWEIGHT:

PART NAME: AD-2026 - AS 40 - DUAL HEIGHT ROLLER FRAME

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

1215.5

15 20.3

35 130 PITCH

52.

9

20.5

10 10

41

25

AD-2026 - Pt 40.1 - ROLLER HOLE SUPPORT PLATELASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 4.64kg

10

10

35 10.2

6

15

10

52.

9

130 PITCH

1215.5

20.5

25

41

AD-2026 - Pt 40.2 - ROLLER SLOTTED SUPPORT PLATELASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 4.60kg

10

130 10

630

1130

1215.5

20.5

34.

4

61 61

R9

15.5

5 X 45°

25

41

AD-2026 - Pt 40.3 - ROLLER FRAME PIVOT SUPPORTLASER CUT & TAPPED PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 4345.00kg

10

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 28 of 31


-

POWDERCOATED

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




34.62kgWEIGHT:

PART NAME: AD-2026 - AS 40 - DUAL HEIGHT ROLLER FRAME

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

10

30

50

60 4

24

R15

16.1

AD-2026 - Pt 1.30 - PIVOT LINKLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 129.46kg

12

10

30

40

4.5

24.

5

R1.5 TYP

AD-2026 - Pt 1.31 - PIVOT STOPLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.08kg

12

5

25

50

R25

20.5

108

133

AD-2026 - Pt 1.32 - CYLINDER BRACKETLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT:

1

84

15

R15

13.55°

R15

17.5 TYP

R3 TYP

30

35

AD-2026 - Pt 41 - DUAL HEIGHT LINKLASER CUT PLATEMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 334.54kg

12

67.7 1.3

72

3

20

16

14

1 X 45° 20

AD-2026 - Pt 42 - DUAL HEIGHT PINMACHINED BOSSMATERIAL: PLAIN CARBON STEELFINISH: -WEIGHT: 0.12kg

6x PER SET

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 29 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




450.95kgWEIGHT:

PART NAME: AD-2026-2021-08

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

5

7.5

35

32.5

40

16

50 6

5

3 X 45°

6 THRU x2

3 THRU x2

AD-2026 - Pt 44 - LASER POINTER BRACKETLASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: WEIGHT: 0.03kg

40

20 4

310

4

4 TYP

AD-2026 - Pt 46 - PROXY WINDOW3mm POLYCARBONATEMATERIAL: POLYCARBONATEFINISH: CLEARWEIGHT: 0.04kg1x PER SET

3

1.6

4 x 8.4 THRU ALL 21.3 X 90°

0

40

250

460

670

710

0

25

50

AD-2026 - Pt 51 - FRONT NYLON BUMPER

MATERIAL: NYLON 6FINISH: -WEIGHT: 0.48 kg

10

5 X 45°

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 30 of 31


-

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




0.03kgWEIGHT:

PART NAME: AD-2026 - Pt 44 - LASER POINTER BRACKET

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

81.

6

102

120

25

40

41.6

30

70

6 X 8 61.6

81.

6

22

22.5

83.2

61.

6

AD-2026 - Pt 45 - EXTRA LASER COVERLASER CUT & FOLDED PLATEMATERIAL: PLAIN CARBON STEELFINISH: POWDERCOATEDWEIGHT: 0.26kg

2x PER SET

58.

5

18.5

77.2 77.2

18.5

25

138

.6

234.6

DO

WN

90°

R 2

DO

WN

90°

R 2

UP 9

0° R

2

UP 9

0° R

2

UP 90° R 2

1.6

DRAWING NUMBER:

DRAWN BY:


AC


Sheet: 31 of 31


-

POWDERCOATED

+/- 0.5mm+/- 0.25mmOVER 300mm

OVER 300mm

UP TO 300mm

+/- 1.5mmUP TO 300mm+/- 2.5mm



MACHINING




0.26kgWEIGHT:

PART NAME: AD-2026 - Pt 45 - EXTRA LASER COVER

MATERIAL:FINISH:

1 2 4 5 6 7 8

A

12 13 14 15 16 17

B

C

D

E

F

G

H

J

K

L

1193

M

C

G

L

B

F

K

A

E

J

D

H

M



CHECKED BY:

APPROVED BY:

DATE:

DATE:

DATE:

-24/09/21--

ad-2026-2021-08 - manufacture drawing (dual height)

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