actuating systems table of contents - dexter parts brake actuati… · actuating is the cause...

TexTrail Trailer Parts • 1.844.TexTrail • www.TexTrail.com

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ACTUATING SYSTEMS TABLE OF CONTENTS

Brake Actuating

Brake Controllers ...............................................................................................................................O2

Brake Controllers Harnesses .............................................................................................................O3

Trailer Breakaway Kits .......................................................................................................................O5

Actuator Couplers ............................................................................................................................O6

6,000 lb.Capacity .............................................................................................................O6 - O8

7,500 lb.Capacity ...........................................................................................................O9 - O10

8,000 lb.Capacity .........................................................................................................O11 - O13

12,500 lb.Capacity .......................................................................................................O14 - O16

16,000 lb.Capacity .................................................................................................................O19

20,000 lb.Capacity .................................................................................................................O17

Electric / Hydraulic Brake Systems .......................................................................................O20 - O22

Stainless Steel Braided & Rubber Flex Hydraulic Hoses ...............................................................O23

Hydraulic Brake Line Units ....................................................................................................O24 - O27

Air / Hydraulic ABS Brake System .........................................................................................O28 - O30


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TROLS

BRAKE CONTROLS

Actuating is the cause making something operate. In the case of trailering, the operator wants the brakes to operate, therefore a need for an actuator is required. This Brake Actuating Section will provide the actuating options available and outline the features and benefits of each.

All brakes have an actuator. Electric brakes are activated when electricity from the tow vehicle flows to the brake's electromagnet (magnet). In turn, the energized magnet is attracted to the rotating surface of the wheels brake drum. This causes the actuating lever in the

brake to move in the same direction as the wheel is turning. This force pushes the brake shoes out to the drum which slows the rotation of the wheel. Increasing the electric flow to the brake increases the braking force. This electric current is supplied by the tow vehicle but must have a controlling device to properly allocate the power to the brakes. The actuating device for electric brakes is called a brake controller. There are two basic types: Proportional and Time Delayed. Below are the brake controller options.

Brake Actuating

COMPARISONTypes Of Brake Controllers

A Proportional Brake Controller Senses How The Tow Vehicle Is Slowing Or Stopping And Applies The Trai ler’s Brakes With The Same Intensity. So If You Slam On The Brakes In Your Tow Vehicle, The Controller Will Activate Your Trailer’s Brakes Just As Forcefully. With A Proportional Controller, You Can Adjust The Initial Braking Power And Aggressiveness Based On Your Trailer’s Weight And Your Braking Preferences.

A Time-Delayed Brake Controller Activates The Trailer’s Brakes With A Preset Intensity (Power Output) And Rate Of Application (Sync), Both Of Which Are Determined By You. With This Type Of Controller, There Is A Delay Be-tween The Time That You Initially Apply The Brakes In Your Tow Vehicle And The Time That The Controller Reaches Maximum Power Output To The Trailer’s Brakes. However, This Delay Can Be Adjusted With The Sync Setting.

PROS PROS* SMOOTH, QUICK BRAKING* LESS WEAR ON BOTH VEHICLE AND TRAILER BRAKES* INCREASED BRAKING EFFICIENCY

* EASY TO INSTALL - CAN BE MOUNTED AT ANY ANGLE* USER FRIENDLY* LOW PROFILE

CONS CONS* MORE EXPENSIVE THAN TIME-DELAYED CONTOLLERS (ALTHOUGH THE COST GAP BETWEEN THE TWO TYPES IS NARROWING AND THE COST OF BRAKE WEAR SHOULD EQUALLY BE CONSIDERED)* NOT AS EASY TO INSTALL AS A TIME-DELAYED UNIT

* UNEVEN BRAKE WEAR BETWEEN VEHICLE AND TRAILER* CHANCE OF BRAKE PULSING WHEN HAZARD FLASHERSARE USED

PROPORTIONALBRAKE CONTROLLER

TIME-DELAYED BRAKE CONTROLLER

Brake Control

BRAKE CONTROLLERSREF NO. ITEM NO. DESCRIPTION ID NO. # AXLES TYPE ELEC/HYD LEVELING WARRANTY

1 6500001 POD 80500 1 - 2 TIMED NO AUTO 5 YEAR LIMITED2 6500013 PILOT 80550 1 - 3 TIMED NO AUTO LIFETIME LIMITED3 6500094 VENTURER 51110 1 - 3 TIMED NO AUTO LIFETIME LIMITED4 6500064 DISCOVERY 51120 1 - 4 TIMED NO AUTO LIFETIME LIMITED5 6500012 PREDATOR 5800800 1 - 2 TIMED YES AUTO 7 YEAR LIMITED6 6500092 TRIFLEX 51140 1 - 4 PROPORTIONAL YES AUTO LIFETIME LIMITED7 6500017 VOYAGER 9030 1 - 4 PROPORTIONAL NO MANUAL 5 YEAR LIMITED8 6500045 PRIMUS 90160 1 - 3 PROPORTIONAL NO AUTO LIFETIME LIMITED9 6500004 PRODIGY 90885 1 - 4 PROPORTIONAL NO AUTO LIFETIME LIMITED

10 6500052 P3 90195 1 - 4 PROPORTIONAL YES AUTO LIFETIME LIMITED11 6500060 PRODIGY RF 90250 1 - 3 PROPORTIONAL NO AUTO 15 /5 LIMITED

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BRAKE CONTROL HARNESSES

MAKE & MODEL TYPE YEARS ITEM NO. CURT NO. ITEM NO. TEKONSHA PLUG

STYLEINSTALL

TIMEHARNESS

LOCATIONBUICK

Enclave - 08-16 6500082 51423 6500062 3026-P 10 5 BH1CADILLAC

Escalade - 14-16 6500106 51452 6500153 3016-P 15 5 BH3- 03-06 6500070 51353 7000089 3015-P 5 5 BH3- 2002 6500071 51343 6500110 3025-P 4 5 BH3

CHEVROLET/GMCAcadia - 07-17 6500082 51423 6500062 3026-P 10 5 BH1

Avalanche- 03-06 6500070 51353 7000089 3015-P 5 5 BH3- 2002 6500071 51343 6500110 3025-P 4 5 BH3

Silverado/Sierra

- 14-17 6500106 51452 6500153 3016-P 15 5 BH1NEW BODY* 07-13 6500079 51516 6500057 7894 - - -

CLASSIC BODY 2007 6500070 51353 7000089 3015-P 5 5 BH3- 03-06 6500070 51353 7000089 3015-P 5 5 BH3- 99-02 6500071 51343 6500110 3025-P 4 5 BH3

Tahoe- 15-16 6500106 51452 6500153 3016-P 15 5 BH3- 03-06 6500070 51353 7000089 3015-P 5 5 BH3

NEW BODY W/AMBER TURN SIGNAL 00-02 6500071 51343 6500110 3025-P 4 5 BH3

Suburban, Yukon Yukon Xl, Denali

- 14-16 6500106 51452 6500153 3016-P 15 5 BH3- 03-06 6500070 51353 7000089 3015-P 5 5 BH3

NEW BODY W/AMBER TURN SIGNAL 00-02 6500071 51343 6500110 3025-P 4 5 BH3Traverse W/FACTORY TOW PACKAGE 09-17 6500082 51423 6500062 3026-P 10 5 BH3

CHRYSLERAspen W/FACTORY TOW PACKAGE 07-09 6500072 51333 6500109 3020-P 3 5 BH1

DODGEDakota W/FACTORY TOW PACKAGE 97-11 6500072 51333 6500109 3020-P 3 5 BH1

Durango W/FACTORY TOW PACKAGE 11-15 6500107 51447 6500113 3045-P 20 5 BH8

- 98-09 6500072 51333 6500109 3020-P 3 5 BH1Ram 1500 - 2010 6500083 51439 6500066 3021-P 13 5 BH8Ram 2500 - 2010 6500083 51439 6500066 3021-P 13 5 BH8Ram 3500 - 2010 6500083 51439 6500066 3021-P 13 5 BH8

Ram Pickup ALL FULL SIZE PICKUPS 95-09 6500072 51333 6500109 3020-P 3 5 BH1FORD

Bronco FULL SIZE 94-96 6500073 51323 6500040 3035-P 2 5 BH2

- 92-93 6500080 51313 - - 1 5 BH1

Econoline Van- 09-14 6500075 51433 6500051 3034-P 11 5 BH5- 92-08 6500073 51323 6500040 3035-P 2 5 BH1

Excursion - 00-05 6500073 51323 6500040 3035-P 2 5 BH2

Expedition- 13-17 6500075 51433 6500051 3034-P 11 5 BH5- 97-12 6500073 51323 6500040 3035-P 2 5 BH2

OEM WIRE HARNESSES

• Allows brake control to be plugged into OEM socket

• Quick plug harness installs in less than ten minutes

• Wire colors match standard brake control harnesses

• Includes 24” of 12 gauge wire for flexible installation


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BRAKE CONTROL HARNESSES OEM WIRE HARNESSES

Make & Model YEARS ITEM NO. CURT NO. ITEM NO. TEKONSHA PLUG

STYLEINSTALL

TIMEHARNESS

LOCATIONDODGE/RAM

Ram 350015-16 6500152 51458 6500141 3024-P 18 10 BH213-14 6500104 51453 6500149 3023-P 16 10 BH811-12 6500083 51439 6500066 3021-P 13 5 BH8

SATURNOutlook 07-09 6500082 51423 6500062 3026-P 10 5 BH1TOYOTA4Runner 03-16 6500077 51363 6500053 3040-P 6 5 BH1

Land Cruiser13-15 6500077 51363 6500053 3040-P 6 5 BH103-11 6500077 51363 6500053 3040-P 6 5 BH1

Sequoia 03-14 6500077 51363 6500053 3040-P 6 5 BH1Tacoma 2016 6500140 51456 6500146 3017-P 17 5 BH4

07-15 6500077 51363 6500053 3040-P 6 5 BH1

Tundra15-16 6500140 51456 6500146 3017-P 17 5 BH403-14 6500077 51363 6500053 3040-P 6 5 BH1

Harness Location Designators:BH1 = Underneath dash, left of steering column, near emergency brake pedalBH2 = Underneath dash, near center consoleBH3 = Underneath dash, in junction box left of steering columnBH4 = Behind storage pocket, above ashtrayBH5 = Underneath dash, behind center access panel on passenger sideBH6 = Underneath dash, near brake pedalBH7 = Behind storage pocket in center of dashBH8 = Underneath dash, to right of emergency brake pedal*Truck is not equipped with OEM harness socket.

3 4 5 621

13 15 16 1714

119 10 128

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BREAKAWAY KITS

BREAKAWAY KITS

REF NO. ITEM NO. AXLES TYPE LED TEST PREWIRED CHARGER ELEC/HYD BATTERY AMPS

REPLACEMENTBATTERY PIN/SWITCH

1 6550033 1 - 2 AXLES FRONT NO 5 AMP 6250009 65500192 6550020 1 - 2 AXLES FRONT NO YES YES NO 5 AMP 6250009 6550019

3 6550020-01 Retail Package - Same As 6550020 YES 5 AMP 6250009 6550019

4 6550036 1 - 3 AXLES TOP NO YES YES NO 5 AMP 6250009 65500195 6550028 1 - 4 AXLES TOP NO YES YES YES 9 AMP 65500196 6550021 1 - 2 AXLES FRONT YES YES 5 AMP 6250009 6550019

7 6550021-01 Retail Package - Same As 6550021 5 AMP 6250009 6550019

8 6550030 1 - 2 AXLES TOP NO YES YES NO 5 AMP 6250009 6550019

REPLACEMENT BATTERYREF NO. ITEM NO. DESCRIPTION

14 6250009 12V 5 AMP BREAKAWAY BATTERY15 6251270 12V 8 AMP BREAKAWAY BATTERY16 6550003 12V DC BATTERY CHARGER17 6250007 12V DC BATTERY CHARGER - TEKONSHA18 6500027 TWO STAGE 12V DC CHARGER - TEKONSHA

OTHER HARNESSESREF NO. ITEM NO. DESCRIPTION

1 6500079 UNIVERSAL HARNESS CURT2 6500057 UNIVERSAL HARNESS TEKONSHA3 6500119 CONVERT TEKONSHA ADAPTER TO CURT

BREAKAWAY SWITCHES & PINSREF NO. ITEM NO. DESCRIPTION

9 6550039 UNIVERSAL ZIP CABLE 4’- 6550052 UNIVERSAL ZIP CABLE 6’

10 6550010 BREAKAWAY SWITCH - 2010 TEKONSHA11 6550011 REPLACEMENT PIN & CABLE FOR 655001012 6550019 BREAKAWAY SWITCH- 6550019-01 RETAIL PACKAGE - SAME AS 6550019

13 6550016 REPLACEMENT PIN & CABLE FOR 6550019

Check Your Breakaway Kit Periodically To Insure That The Wiring And Connections Are Secure. A Short Or An Open Circuit Can Result In A Non-Brake Condition. It Is Recommended That Breakaway Devices Be Replaced Every 3 - 5 Years.

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OUPLERS • 6,000 LB. C

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ACTUATOR COUPLERS • 6,000 LB. CAPACITY

MODEL 60 LEVERLOCK PLATED ACTUATORREF NO. ITEM NO. DESCRIPTION QTY.

1 6750307 COUPLER CASE 12 4863800 OUTER CASE 13 2337700 STRUT 14 48358500183 SOLENOID VALVE COVER 15 2339100 LOCKNUT, HEX 7/16”NF 16 2339000 BOLT, HEX 7/16” NF 17 9050021 SHOCK ABSORBER 18 2327800 ROLLER 49 4861300 BOLT, HEX 1/2” NF 2

10 4861400 LOCKNUT, HEX 1/2” NF 211 2452500183 PLATED FRONT COVER 212 6450624 SOLENOID BACKUP VALVE 113 9050178 BREAKAWAY ASSEMBLY 114 9050113 S-HOOK (INCLUDED W/ #13) 115 9050241 PUSH ROD ASSEMBLY 116 4005200 BREAKAWAY SPRING 117 4861200 COVER SCREW 618 9050094 MASTER CYLINDER KIT 1

DRUM BRAKES 1.25” BORE CONSISTING OF 18A - 18G:18 9050062 MASTER CYLINDER KIT 1

DISC BRAKES 1.25” BORE CONSISTING OF:18A 9050093 FILLER CAP 118B 9050249 GASKET 118C 2356600 MASTER CYLINDER COVER 118D 9050013 MASTER CYLINDER - DRUM 1

4714200042 MASTER CYLINDER - DISC 118E 9050116 CONNECTOR FITTING - DRUM 1

4750300 CONNECTOR FITTING - DISC 118F 0794000 LOCKWASHER 1/4” 418G 1050800 BOLT HEX 1/4” NC 419 6750082 LEVERLOCK COUPLER KIT 1

LEVERLOCK COUPLER REPAIR KIT CONSIST OF:19A 4358500 HANDLE ASSEMBLY 119B 4336800 SPRING 119C 4335800 BALL LATCH 119D 4334500 SPRING PLATE 119E 1809000 LOCK PLATE 119F 4861400 LOCKNUT, HEX 1/2” NF 120 1502600 MASTER CYLINDER REPAIR KIT 1

WAGNER 1” BOREIndividual Components Are Special Order Parts Only.

6,000 POUND CAPACITY, MAXIMUM GVWR, 600 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.ITEM NO. BRAKE TYPE MASTER CYLINDER MASTER CYLINDER ASSEMBLY COUPLER REPAIR KIT9050055 DRUM 9050013 9050094 67500829050068 DISC 4714200042 9050062 6750082

Note: For 3” Wide Trailer Tongue. Fits 1-7/8”, 50Mm And 2” Ball (Some Adjustments Required).

20 - Master Cylinder Repair Kit

19 - Leverlock Parts

18 - Master Cylinder Kit

MODEL 60 ACTUATOR DIAGRAM

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Brake Actuator 6K 1-7/8" & 2" Coupler


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MODEL DA66B - PLATED LEVER LOCK ACTUATORREF NO. ITEM NO. QTY DESCRIPTION

1 12190-95 1 6000# 2” LEVER LOCK COUPLER2 SB23278 2 ROLLER3 12151 2 FRONT ROLLER SPACER4 02166 1 3/8”-16UNC X 2-3/4” HEX HEAD BOLT (GR.5)5 07176 1 3/8”-16UNC STOVER LOCK NUT6 05684 2 1/2”-13UNC X 4-7/16” HEX HEAD BOLT (GR.5)7 02178 2 1/2”-13UNC NYLON INSERT LOCK NUT8 12193 1 PUSH ROD ASSEMBLY9 9050092 1 DAMPENER/ SHOCK

10 12103 2 REAR ROLLER SPACER11 *9050080 1 EMERGENCY LEVER12 12187 1 FRONT COVER COMPOSITE BLACK13 *12200 1 28” CABLE14 05960 2 5/16”-18UNC X 1/2” SELF-TAPPING SCREW15 05424 2 5/16” EXTERNAL TOOTH LOCK WASHER16 *9050081 1 EMERGENCY LEVER SPRING17 7950007 1 MASTER CYLINDER CAP W/ DIAPHRAGM & O-RING18 **00618 4 1/4-20UNC X 2.00” HEX HEAD BOLT19 **00057 4 1/4” SPRING LOCK WASHER20 12191-95 1 OUTER CASE21 **9050199 1 REPLACEMENT MASTER CYCLINDER GASKET22 9050031 1 MASTER CYLINDER DRUM KIT (INCLUDES ** ITEMS)

9050091 1 MASTER CYLINDER DISC KIT (INCLUDES ** ITEMS)23 05679 1 0.125 FULL ORIFICE DRUM

11993 1 INLINE BLOCKING SOLENOID DISC24 **9050171 1 MASTER CYLINDER PROTROTIVE BOOT25 **00062 4 1/4-20 UNC NUT26 9050198 1 THREADED CAP FOR MASTER CYLINDER27 12267-95 1 SOLENOID COVER DISC28 07283 1 10MM FLAT WASHER DISC29 02384 4 1/2” X 14GA NR ZINC MACHINE WASHER

Drum Brake

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ITEM NO BRAKE TYPE MASTER CYLINDER9050161 DRUM 90500318605101 DISC 9050091

NOTE: For 3” wide trailer tongue. Fits 1-7/8”, 50mm and 2” ball. (Some adjustments required).

6,000 POUND CAPACITY, MAXIMUM GVWR, 600 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.

Do not adjust these bolts. They arefactory torqued and must remainloose enough to allow freecoupler movement.

Disc Brake

Master Cylinder Repair Kits

Coupler Repair Kit - 5696

171818

1921

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24

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22

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Brake Actuator 6K 1-7/8" & 2" Coupler

9050031

9050091


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BRAKE ACTUATOR 6K 2” COUPLERREF NO. ITEM NO. QTY. DESCRIPTION REF NO. ITEM NO. QTY. DESCRIPTION

9050040 1 SHOCK ABSORBER KIT 9050037 1 MASTER CYLINDER PUSH ROD KIT4 - 1 SHOCK ABSORBER 3 - 1 SPRING ASSEMBLY24 - 2 NUT 6 - 1 MASTER CYLINDER28 - 2 WASHER 7 - 1 GASKET29 - 2 BUSHING 8 - 1 BOOT15 9050020 1 CAP 9 - 1 BREAKAWAY SPRING TAB

9050042 1 SHOULDER BOLT KIT 11 - 1 NUT20 - 1 SHOULDER BOLT 14 - 5 BOLT21 - 1 WASHER 16 - 1 CABLE24 - 2 NUT 17 - 1 S-HOOK25 - 1 SPACER BLOCK 24 - 2 NUT26 - 1 SPACER BUSHING 34 - 1 PUSH ROD

9050048 1 RELEASE HANDLE ASSEMBLY 9050123 1 6,000 LB DRUM BRAKE HOUSING KIT5 - 1 HANDLE 7 - 1 GASKET13 - 1 SPRING 35 - 1 HOUSING BACKSIDE18 - 1 BOLT 36 - 1 COUPLER FRONTSIDE22 - 1 CATCH 6750129 1 STOP & SPRING ASSEMBLY24 - 3 NUT 9 - 1 BREAKAWAY SPRING TAB30 - 1 LATCH 11 - 1 NUT

9050029 1 MASTER CYLINDER - DRUM BRAKE 14 - 1 BOLT6 - 1 MASTER CYLINDER 24 - 1 NUT7 - 1 GASKET 8 9050017 1 BOOT

14 - 4 BOLT

MODEL 84132 / 85483 - LEVER LOCK ACTUATOR6,000 POUND CAPACITY, MAXIMUM GVWR, 600 POUND TONGUE LOAD.

GVWR LIMITED TO BALL RATING.ITEM NO BRAKE TYPE MASTER CYLINDER FINISH9050008 DRUM 9050031 PLATED9050009 DRUM 9050091 PAINTED

NOTE: For 3” wide trailer tongue. Fits 1-7/8”, 50mm and 2” ball. (some adjustments required).

Brake Actuator 6K 2" Coupler


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7,500 POUND CAPACITY, MAXIMUM GVWR, 750 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.ITEM NO. BRAKE TYPE MOUNT FINISH BOXED KIT DESCRIPTION9050214 DRUM TOP MOUNT ZINC K99-075-04 A-75S DRUM BRAKE ACTUATOR 14.5” LONG, HOLES 3/4” DOWN9050206 DISC TOP MOUNT ZINC K99-060-24 A-75S DISC BRAKE ACTUATOR 14.5” LONG, HOLES 3/4” DOWN

Note: For 3” Wide Trailer Tongue.

MODEL A-75 ACTUATOR - 7.5K 2” COUPLER

8,400 POUND CAPACITY, MAXIMUM GVWR, 840 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.ITEM NO. BRAKE TYPE MOUNT FINISH BOXED KIT DESCRIPTION9050216 DRUM TOP MOUNT ZINC K99-184-04 XR-84S DRUM BRAKE ACTUATOR 14.5” LONG, HOLES 3/4” DOWN9050217 DISC TOP MOUNT ZINC K99-184-24 XR-84S DISC BRAKE ACTUATOR 14.5” LONG, HOLES 3/4” DOWN


MODEL XR-85 ACTUATOR - 8.4K 2” BALL COUPLER

6,000 POUND CAPACITY, MAXIMUM GVWR, 600 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.ITEM NO. BRAKE TYPE MOUNT FINISH BOXED KIT DESCRIPTION9050177 DRUM TOP MOUNT ZINC K99-060-04 A-60S DRUM BRAKE ACTUATOR 14.5” LONG, HOLES 3/4” DOWN9050213 DISC TOP MOUNT ZINC K99-060-24 A-60S DISC BRAKE ACTUATOR 14.5” LONG, HOLES 3/4” DOWN


MODEL A-60 ACTUATOR - 6K 2” COUPLER


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MODEL 60 ZX7000 LEVERLOCK PLATED ACTUATORREF NO. ITEM NO. DESCRIPTION QTY

1 6750307 COUPLER CASE 12 4863800 OUTER CASE 13 2337700 STRUT 14 48358500183 SOLENOID VALVE COVER 15 2339100 LOCKNUT, HEX 7/16”NF 16 2339000 BOLT, HEX 7/16” NF 17 9050021 SHOCK ABSORBER 18 2327800 ROLLER 49 4861300 BOLT, HEX 1/2” NF 210 4861400 LOCKNUT, HEX 1/2” NF 211 2452500183 PLATED FRONT COVER 212 6450624 SOLENOID BACKUP VALVE 113 9050178 BREAKAWAY ASSEMBLY 114 9050113 S-HOOK (INCLUDED W/ #13) 115 9050241 PUSH ROD ASSEMBLY 116 4005200 BREAKAWAY SPRING 117 4861200 COVER SCREW 618 9050094 MASTER CYLINDER KIT 1

DRUM BRAKES 1.25” BORE CONSISTING OF 18A - 18G18 9050062 MASTER CYLINDER KIT 1

DISC BRAKES 1.25” BORE CONSISTING OF:18A 9050093 FILLER CAP 118B 9050249 GASKET 118C 2356600 MASTER CYLINDER COVER 118D 9050013 MASTER CYLINDER - DRUM 1

4714200042 MASTER CYLINDER - DISC 118E 9050116 CONNECTOR FITTING - DRUM 1

4750300 CONNECTOR FITTING - DISC 118F 0794000 LOCKWASHER 1/4” 418G 1050800 BOLT HEX 1/4” NC 419 6750082 LEVERLOCK COUPLER KIT 1

LEVERLOCK COUPLER REPAIR KIT CONSIST OF:19A 4358500 HANDLE ASSEMBLY 119B 4336800 SPRING 119C 4335800 BALL LATCH 119D 4334500 SPRING PLATE 119E 1809000 LOCK PLATE 119F 4861400 LOCKNUT, HEX 1/2” NF 120 1502600 MASTER CYLINDER REPAIR KIT 1

WAGNER 1” BORE21 4360900 QR PIN & LANYARD ASSY 1

Individual Components Are Special Order Parts Only.

MODEL 60 ACTUATOR DIAGRAM

7,000 POUND CAPACITY, MAXIMUM GVWR, 700 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.ITEM NO. BRAKE TYPE MASTER CYCLINDER MASTER CYCLINDER ASSEMBLY COUPLER REPAIR KIT9050175 DISC 4714200042 9050062 6750082

43329007K DRUM 9050013 9050062 6750082Note: For 3” Wide Trailer Tongue. Fits 1-7/8”, 50Mm And 2” Ball (Some Adjustments Required).

BRAKE ACTUATOR 7K 1-7/8” AND 2” COUPLER

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20 - Master Cylinder Repair Kit

19 - Leverlock Parts


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ACTUATOR COUPLERS • 8,000 LB. CAPACITY BRAKE ACTUATOR 8K 2-5/16” COUPLER, LUNETTE AND CHANNEL BRACKET

8,000 POUND CAPACITY, MAXIMUM GVWR, 800 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.

ITEM NO. BRAKE TYPE DESCRIPTION MASTER CYCLINDER MASTER CYCLINDER ASSEMBLY COUPLER REPAIR KIT

9050069 DISC 2-5/16” COUPLER STRAIGHT 9050061 9050135 9050098*9050052 DISC 2-5/16” COUPLER DROP 9050061 9050135 9050098*9050050 DRUM 2-5/16” COUPLER STRAIGHT 9050096 1777401 90500989050179 DRUM 2-5/16” COUPLER A-FRAME 9050096 1777401 90500989050124 DRUM 3” LUNETTE EYE 9050096 1777401 -9050129 DRUM 3” LUNETTE EYE A-FRAME 9050096 1777401 -9050051 DRUM 4 HOLE CHANNEL BRACKET 9050096 1777401 -9050160 DRUM 6 HOLE CHANNEL BRACKET 9050096 1777401 -

Note: *Includes Lockout Valve And Cover. All For 3” Wide Trailer Tongue Except Where Noted As A-Frame.

MODEL 6 PLATED ACTUATOR

REF NO. ITEM NO. DESCRIPTION QTY35 6450624 SOLENOID VALVE 136 4836800183 SOLENOID VALVE COVER 1

37 1502600 MASTER CYLINDER REPAIR KIT1” BORE 1

38 9050098 2-5/16” COUPLER REPAIR KIT 139 2496400 LOCKING RING 140 2420000 HAND WHEEL 141 2338300 HAND WHEEL LOCK 142 4336800 SPRING 143 4335800 2” BALL LATCH 144 1809000 LOCK PLATE 145 2338100 LATCH BOLT 1

Individual Components Are Special Order Parts Only.

Multi-Fit Parts

REF NO. ITEM NO. DESCRIPTION QTY1 9050064 INNER SLIDE 2-5/16” BALL LATCH 12 4845600183 INNER SLIDE 6-HOLE CHANNEL 13 4045600 INNER SLIDE 3” LUNETTE EYE 14 4745100183 INNER SLIDE 4-HOLE CHANNEL 15 9050076 INNER SLIDE 2” BALL LATCH 16 2339000 BOLT, HEX 7/16” NF 17 9050138 DAMPER PIN 18 8750003 COTTER PIN 1/8” X 1-3/4” 29 1777300 MASTER PIN 1

10 0815200 COTTER PIN 3/16” X 1-1/4” 111 1776600 FRONT ROLLER PIN 112 1776300 FRONT ROLLER 113 4655900183 FRONT ROLLER COVER 8K RATING 114 1781500 5/16” X 1/2” GRADE 5 HEX BOLT 415 4594100 BREAKAWAY LEVER WITH PIN 116 1055500 S-HOOK (INCLUDED WITH 45941) 117 9050146 COVER 118 2480100183 OUTER CASE, PLATED 3” WIDE 1

2493000 OUTER CASE, PLATED A-FRAME 119 2339100 LOCKNUT 7/16” THIN 120 9050019 SHOCK ABSORBER 121 9050246 REAR ROLLER 222 9050132 BEARING 0.075” 223 1831600 WASHER 124 1861900 FLAT WASHER 125 1780300 BREAKAWAY SPRING 126 1027300 HEX BOLT 5/16” X 5” GRADE 5 227 4390500 PUSH ROD ASSEMBLY 128 1776200 MASTER CYCLINDER MOUNT PLATE 129 9050095 DIAPHRAGM TYPE FILLER CAP 130 9050096 MASTER CYLINDER DRUM BRAKE 1

9050061 MASTER CYLINDER DISC BRAKE 131 9050140 SPRING 232 0782000 FLAT WASHER 3/8” 233 0797600 NUT 3/8” 234 9050116 ORIFICE 0.015” FOR DRUM BRAKES 1

4750300 ORIFICE 0.125” FOR DISC BRAKES 1

11

3

9 10

4

5

67

1315

16

17

18

19 2021

2324

25

22

12

21

14

14

26

28

29

30

31

3233 34

35

39

36

40 41 42 43 44 45

278


38 - Coupler Repair Kit


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*8,000 POUND CAPACITY, MAXIMUM GVWR, 800 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.* NOTE: ACTUATOR CAPACITY IS DEGRADED TO THE LOWEST COMPONENT CAPACITY RATING.REF NO. ITEM NO. ID NO. BRAKE TYPE MOUNT FINISH POSITION DESCRIPTION DIAGRAM

1 9050152 8759922 DRUM WELD-ON PRIMED STRAIGHT 8” 4-BOLT CHANNEL BRACKET PAGE O-15

2 9050111 8759122 DRUM BOLT-ON 3-HOLE STANDARD PRIMED STRAIGHT 8” 4-BOLT CHANNEL BRACKET PAGE O-14

3 9050090 8759522 DRUM WELD-ON PRIMED STRAIGHT 50° A-FRAME 8” 4-BOLT CHANNEL BRACKET PAGE O-144 9050248 8759802 DRUM WELD-ON PRIMED STRAIGHT 50° A-FRAME 2-5/16” BULLDOG® COUPLER PAGE O-14

5 9050194 8759153 DRUM BOLT-ON 3-HOLE STANDARD ZINC STRAIGHT FLAT MOUNT PAGE O-15

6 8759132 8759132 DRUM BOLT-ON 3-HOLE STANDARD PRIMED DROP 8” 4-BOLT CHANNEL BRACKET PAGE O-14

7 9050083 8750311 DISC BOLT-ON 5-HOLE STANDARD ZINC DROP 2-5/16” EASY LATCH COUPLER WITH BYPASS

SOLENOID KIT PAGE O-15

MODEL DA91 8,000 LB G.V.W.R - ACTUATOR

Brake Actuator 8K 2-5/16" Flat Mount & Channel Bracket Coupler

3 4

5 6 7

21


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CITY

11

9 10

6

7

13

1315

16

17 18 1920

21

23242522

12

14

26

28

3132

3334

35 36

27

8


*8,000 Pound Capacity, Maximum Gvwr, 800 Pound Tongue Load. Gvwr Limited To Ball Rating.REF NO. ITEM NO. QTY DESCRIPTION REF NO. ITEM NO. QTY DESCRIPTION

1 05937-97 1 CLEVIS CHANNEL DOWN (DROP) 22 6750146 1 3/32” CABLE WITH S-HOOKS ON BOTH ENDS2 03734-97 1 CLEVIS CHANNEL CENTERED (STRAIGHT) SB10555 REPLACEMENT S-HOOKS ONLY

3 05594-97 1 BULLDOG® 2-5/16” COUPLER WELDED TO DROP SLIDER TUBE 9050101 1 LEVER REPLACEMENT KIT (INCLUDES #22 & #30)

4 05975-97 1 STRAIGHT MOUNT OUTER CASING 23 9050080 1 EMERGENCY LEVER5 05967-97 1 50° A-FRAME MOUNT OUTER CASING 24 9050082 2 5/16”-18UNC X 5/8 GRADE 5 HEX BOLT6 05432 1 FULTON® 2” COUPLER 25 7950007 1 MASTER CYLINDER CAP W/DIAPHRAGM & O-RING7 01896 3 1/2”-13UNC X 4” GRADE 5 HEX BOLT 05849 1 O-RING ONLY (NOT SHOWN)8 02178 3 1/2”-13UNC NYLON INSERT LOCK NUT 26 00618 4 1/4”-20 UNC X 2” HEX BOLT9 05441-95 1 FRONT SHOCK PIN 5/8” DIAM X 3” (DROP) 27 00057 4 1/4” LOCK WASHER

05426-95 1 FRONT SHOCK PIN 5/8” DIAM X 3” (STRAIGHT) 28 05977 1 PUSH ROD ASSEMBLY10 05440-97 1 STRAIGHT ACTUATOR SLIDER TUBE 29 03866-97 1 LEVER GUIDE11 05421-97 1 DROP ACTUATOR SLIDER TUBE 30 05693-97 1 EMERGENCY LEVER SPRING12 SB12426 1 SHOCK ABSORBER 31 02363 2 5/32” X 1-1/4” COTTER PIN13 05403 2 BRAKE ACTUATOR ROLLER 32 9050142 CAST MASTER CYLINDER GASKET ONLY14 05401 10 NYLATRON WEAR BUTTON 9050199 PLASTIC MASTER CYLINDER GASKET ONLY15 09420 6 WASHER 3/4”OD X 21/64”ID STAINLESS STEEL 33 9050141 1 0.018 CONNECTOR ORIFICE16 05423-97 1 TOP ROLLER PIN 34 05680 1 CAST MASTER CYLINDER WITH GASKET17 04305 2 5/16”-18UNC X 1/2” GRADE 5 HEX BOLT 9050031 1 PLASTIC MASTER CYLINDER WITH GASKET18 05424 4 5/16” EXTERNAL TOOTH LOCK WASHER 35 05687 1 MASTER CYLINDER PROTECTIVE BOOT19 05422-97 1 INNER ROLLER PIN 36 00062 4 1/4”-20 UNC HEX NUT20 05402 1 TOP ROLLER 37 11101-97 1 PRIMED RED NO MOUNT OUTER CASING21 05419-97 1 TOP ROLLER COVER 38 11168-95 1 ZINC PLATED 3-HOLE MOUNT OUTER CASING

39 11170-95 1 ZINC PLATED 5-HOLE MOUNT OUTER CASINGOther Hitch Configuration Options. Note: ?? = -97 Primed Red -95 Zinc Plated

07678-??

0405103730

2-5/16” Ez-Latch Coupler5/8”-11 X 1-1/2 Bolt5/8” Stover Locknut

11073-?? Straight Tube Slider 2-5/16” Coupler 11074-?? Drop Tube Slider

2-5/16” Coupler

11075-??05557-??05823-??0405103730

Channel Center Slider2” 7K Coupler2/5-16” 8K Coupler5/8”-11 X 1-1/2 Bolt5/8” Stover Locknut

11081-?? Slider With Flat Plate

11077-??05593-??0405103730

Channel Up SliderClevis Hitch5/8”-11 X 1-1/2 Bolt5/8” Stover Locknut

11076-??09557-??0243402587

Channel Down SliderPintle Ring 10-Ton5/8”-11 X 4-1/2” Bolt5/8” Nylon Locknut

12113-??

0405103730

2” 6K Lever Lock Coupler5/8”-11 X 1-1/2 Bolt5/8” Stover Locknut

14976-??

0405103730

2” Ez-Latch Flat Mount Coupler5/8”-11 X 1-1/2 Bolt5/8” Stover Locknut

15080-?? 2” Ez-Latch Flat Mount Coupler

12141-?? 2-5/16” Lever Lock Coupler Flat Mount

12688-??0405103730

2” Ez-Latch Coupler5/8”-11 X 1-1/2 Bolt5/8” Stover Locknut

Many Other Hitch Configurations Are Available. Contact Your Sales Representative For More Options.

* Note: Actuator Capacity Is Degraded To The Lowest Component Capacity Rating.

37

38

39

MODEL DA91 8,000 LB G.V.W.R - ACTUATORNote: -97 Primed Red -95 Zinc Plated

3

45

21


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MODEL 10 ACTUATOR PARTS LISTREF NO. ITEM NO. DESCRIPTION QTY. REF NO. ITEM NO. DESCRIPTION QTY.

1 *1601600 OUTER CASE, PAINTED, WELD-ON 1 N 0774500 GASKET FOR USE WITH EARLIER 1209900 ORIFICE 1

2 1020900 BEARING TOP & BOTTOM .125” THICK 6 23 0838900 CYLINDER BRACKET, LEFT HAND 13 1242700 BEARING (SIDE) .075” THICK 8 24 0827100 HEX BOLT, 3/8”-16 NC X 3” LONG 24 1601900 FRONT ROLLER 1 25 0797600 HEX NUT, 3/8” NC 25 0828800 FRONT ROLLER BOLT 1 26 1255200 STAR LOCKWASHER 3/8” 26 0799700 COTTER PIN 1/8” X 1” 2 27 0830100 PUSH ROD BLOCK 17 1601800 FRONT ROLLER COVER 1 28 1242600 DAMPER 28 0776800 BREAKAWAY CHAIN 1 29 0829100 REAR ROLLER 29 1055500 S-HOOK 2 30 1593500 MASTER PIN 210 1054100 BREAKAWAY LEVER ASSEMBLY 1 31 0815200 COTTER PIN 3/16” X 1-1/4” 211 1055200 WEATHER SEAL 1 32 1593400 DAMPER PIN 212 1052600 BREAKAWAY LOCK - LEFT HAND 1 40 0793700 LOCKWASHER 1/2” STANDARD 113 1052700 BREAKAWAY LOCK - RIGHT HAND 1 41 0798500 HEX NUT 1/2”-13 NC 114 0793800 LOCKWASHER 5/16” STANDARD 8 42 0144901 GREASE ZERK 115 0794900 HEX BOLT 5/16”-18 NC X 5/8” LONG 4 43 1861900 NYLON FLAT WASHER 2

16 1507000 CYLINDER COVER 1 N 2374600 DRUM BRAKE MASTER CYLINDER ASSY WITH BRACKETS 1

17 0794800 HEX BOLT 5/16”-18 NC X 1/2” LONG 4 N 4749501042 DISC BRAKE MASTER CYLINDER ASSY WITH BRACKETS 1

18 1608700317 INNER SLIDE, 4-HOLE LEVELER 1 50 1018700 1-1/4” MASTER CYLINDER REPAIR KIT FOR 2374400 1

19A 2374400 MASTER CYLINDER, 1-1/4” BORE, DRUM BRAKE 1 50A 4359100 MASTER CYLINDER BOOT 1

N 4831600 MASTER CYLINDER, 1-1/4” BORE, DRUM BRAKE 1 52 4748800

SOLENOID BACKUP VALVE, MALE 1/8” NPT AND 3/8” X 24 NF WITH INVERTED SEAT

1

19B 4747100 MASTER CYLINDER, 1-1/4” BORE, DRUM BRAKE 1 53 4836100183 BACKUP VALVE COVER, PLATED 1

20 0838800 CYLINDER BRACKET, RIGHT HAND 1 54 2478300183 INNER SLIDE DROP WITH 2-5/16” COU-PLER, PLATED 1

21 4830601 FILLER CAP WITH DIAPHRAGM 1 55 1608400183 INNER SLIDE DROP WITH 2-5/16” COU-PLER, PLATED 1

22 1209800 ORIFICE CONNECTOR, DRUM .015” 1/8” NPT 1 NOTE: N = NOT SHOWN IN DIAGRAM

*SPECIAL ORDER

N 1209900 ORIFICE, DRUM, EARLY TYPE 1/2” NF THREAD 1

MODEL 10 PLATED ACTUATORBRAKE ACTUATOR 12.5K 2-5/16” COUPLER. GVWR LIMITED TO BALL RATING.

PART NO. DESCRIPTION ATTACHMENT MASTER CYLINDER COUPLER REPAIR KIT

9050047 2-5/16” COUPLER, STRAIGHT, PAINTED, DRUM WELD-ON 9050032 9050098

9050203 2-5/16” COUPLER, 2.5” OFFSET, PLATED, DRUM BOLT-ON 1/2” 9050032 9050098

9050071 2-5/16” COUPLER, 2.5” OFFSET, PLATED, DISC BOLT-ON 1/2” 9050063 9050098

9050085 2-5/16” DROP COUPLER, PLATED, DRUM BOLT-ON 5/8” 9050032 9050098

9050070 2-5/16” DROP COUPLER, PLATED, DISC BOLT-ON 5/8” 9050063 9050098

9050066 2-5/16” DROP COUPLER, PLATED, WITH SOLENOID & COVER DISC BOLT-ON 5/8” 9050063 9050098

9050046 4-HOLE LEVELER CHANNEL, PAINTED, DRUM WELD-ON 9050032 N/A

9050181 4-HOLD LEVELER CHANNEL, 2.5” OFFSET, PAINTED, DRUM BOLT-ON 1/2” 9050032 N/A

9050047

9050066

9020203

9050046

9050070

9050181


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ACTUATOR COUPLERS • 12,500 LB. CAPACITY MODEL 10 PLATED ACTUATOR DIAGRAM

11

3

9 10

4

5

6

7

13

15

16

17

18

19

2021

23

24

25

22

12

2

1

14

14

26

28 29

30 3132

4041

42

43

51

52

53

5455

27

8

A

PARTS LIST ON PAGE O-14.


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*12,500 POUND CAPACITY, MAXIMUM GVWR, 1,200 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.* NOTE: ACTUATOR CAPACITY IS DEGRADED TO THE LOWEST COMPONENT CAPACITY RATING.

REF NO. ITEM NO ID NO BRAKE TYPE MOUNT FINISH POSITION DESCRIPTION DIAGRAM1 9050154 8102222 DRUM WELD-ON PRIMED STRAIGHT 50° A-FRAME 8” 4-BOLT CHANNEL BRACKET PAGE O-182 9050243 8102232 DRUM WELD-ON PRIMED DROP 50° A-FRAME 8” 4-BOLT CHANNEL BRACKET PAGE O-183 9050144 8104002 DISC WELD-ON PRIMED STRAIGHT 2-5/16” EASY LATCH COUPLER WITH BYPASS SOLENOID KIT PAGE O-18

4 9050252 8101022 DRUMBOLT-ON5-HOLE

STD.PRIMED STRAIGHT 8" 4-BOLT CHANNEL BRACKET PAGE O-18

MODEL DA10 12,500 LB G.V.W.R. - ACTUATOR

Brake Actuator 12.5K 2-5/16" & Channel Bracket Couplers

3

21

4


O17

ACTUATOR COUPLERS • 20,000 LB. CAPACITY A

CTUA

TING

CO

UPLERS • 20,000 LB. CA

PAC

ITY

*20,000 POUND CAPACITY, MAXIMUM GVWR, 2,000 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.* NOTE: ACTUATOR CAPACITY IS DEGRADED TO THE LOWEST COMPONENT CAPACITY RATING.

REF NO. ITEM NO ID NO BRAKE TYPE MOUNT FINISH POSITION DESCRIPTION DIAGRAM

1 9050006 8202222 DRUM WELD-ON PRIMED STRAIGHT 50° A-FRAME 8” 4-BOLT CHANNEL BRACKET PAGE O-18

2 9050005 8202022 DRUM WELD-ON PRIMED STRAIGHT 8” 4-BOLT CHANNEL BRACKET PAGE O-18

3 9050193 8202052 DRUM WELD-ON PRIMED STRAIGHT FLAT PLATE PAGE O-18

4 9050087 8202802 DRUM WELD-ON PRIMED STRAIGHT 2-5/16” EASY LATCH COUPLER PAGE O-18

5 9050001 8203102 DISC WELD-ON PRIMED STRAIGHT 2-5/16” EASY LATCH COUPLER PAGE O-18

MODEL DA20 20,000 LB G.V.W.R. - ACTUATOR

Brake Actuator 20K 2-5/16" & Channel Bracket Couplers

3

4 5

21


O18

11

3

9 10

4

56

7

1315

1617 18

19

2021

2324

25

22

12

2

1

14

2627

8

NOTE: ?? = -97 PRIMED RED -95 ZINC PLATED

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OUPLERS • 12K &

20K LB. CA

PAC

ITY

ACTUATOR COUPLERS • 12K & 20K LB. CAPACITY

*DA10 12,500 pound capacity, maximum GVWR,1,200 pound tongue load. GVWR limited to ballrating.

*DA20 20,000 pound capacity, maximum GVWR,2,000 pound tongue load. GVWR limited to ballrating.

*NOTE: Actuator capacity is degraded to thelowest component capacity rating.

DA10 12.5K ACTUATOR COMPONENT DIAGRAM DA20 20K ACTUATOR COMPONENT DIAGRAMREF NO. ITEM NO. QTY. DESCRIPTION REF NO. ITEM NO. QTY. DESCRIPTION

1 11058-?? 1 INNER SLIDE TUBE CHANNEL DOWN 1 11042-?? 1 INNER SLIDE TUBE CHANNEL DOWN11053-?? 1 INNER SLIDE TUBE CHANNEL CENTER 11040-?? 1 INNER SLIDE TUBE CHANNEL CENTER11063-?? 1 INNER SLIDE TUBE CHANNEL UP 11050-?? 1 INNER SLIDE TUBE CHANNEL UP

2 ***10964 2 DA10 SPACER 2 ***10964 2 DA20 SPACER3 ***10966 1 DA10 SLIDE CHANNEL BOTTOM 3 ***10963 1 DA20 SLIDE CHANNEL BOTTOM4 ***10965 1 DA10 SLIDE CHANNEL TOP 4 ***10962 1 DA20 SLIDE CHANNEL TOP5 05973-95 1 FRONT SHOCK PIN 5 03409-95 1 FRONT SHOCK PIN6 SB12426 2 SHOCK ABSORBER 6 SB12426 2 SHOCK ABSORBER

5482 1 MASTER CYLINDER REPAIR KIT (DISC) 5482 1 MASTER CYLINDER REPAIR KIT (DISC)5398 1 MASTER CYLINDER REPAIR KIT (DRUM) 5398 1 MASTER CYLINDER REPAIR KIT (DRUM)

7 12397 2 RUE RING LOCK COTTER 7/8 SHAFT 7 12397 2 RUE RING LOCK COTTER 7/8 SHAFT8 05408 1 ACTUATOR SAFETY CABLE 8 05408 1 ACTUATOR SAFETY CABLE9 05986-95 2 COLD HEADED CLEVIS PIN 0.875 9 03411-95 2 COLD HEADED CLEVIS PIN 0.875

10 05974-95 1 COLD HEADED CLEVIS PIN 0.625 10 03411-95 1 COLD HEADED CLEVIS PIN 0.62511 05951 1 EMERGENCY LEVER 11 05951 1 EMERGENCY LEVER12 05961 2 BOLT 0.313NC X .625 HEX HEAD GRADE 5 12 05961 2 BOLT 0.313NC X .625 HEX HEAD GRADE 513 05424 2 WASHER 0.313 EXTERNAL TOOTH LOCK 13 05424 2 WASHER 0.313 EXTERNAL TOOTH LOCK14 03866-95 1 EMERGENCY LEVER GUIDE 14 03866-95 1 EMERGENCY LEVER GUIDE15 05693-95 1 SAFETY LEVER SPRING 15 05693-95 1 SAFETY LEVER SPRING16 00618 4 BOLT 0.25NC X 2.00 HEX HEAD GRADE 5 16 00618 4 BOLT 0.25NC X 2.00 HEX HEAD GRADE 517 00057 4 WASHER 0.25 SPRING LOCK 17 00057 4 WASHER 0.25 SPRING LOCK18 05989 1 PUSH ROD ASSEMBLY DA10 18 03534 1 PUSH ROD ASSEMBLY DA20

12891 1 PUSH ROD ASSEMBLY 1.25” BORE MASTER CYLINDER 11724 1 PUSH ROD ASSEMBLY 1.25” BORE MASTER

CYLINDER19 05687 1 REPLACEMENT MASTER CYLINDER BOOT 19 05687 1 REPLACEMENT MASTER CYLINDER BOOT20 03876 1 MASTER CYLINDER CAP ASSEMBLY 20 03876 1 MASTER CYLINDER CAP ASSEMBLY

05849 REPLACEMENT O-RING 05849 REPLACEMENT O-RING21 12557 1 FILL PLATE FOR MASTER CYLINDER 21 12557 1 FILL PLATE FOR MASTER CYLINDER22 09153 1 CORK GASKET MASTER CYLINDER 22 09153 1 CORK GASKET MASTER CYLINDER23 5650 1 DRUM BRAKES MASTER CYLINDER KIT 23 5650 1 DRUM BRAKES MASTER CYLINDER KIT

5672 - DISC BRAKES MASTER CYLINDER KIT 5672 - DISC BRAKES MASTER CYLINDER KIT

5783 - 1.25” BORE ALUMINUM MASTER CYLINDER KIT (DISC) 5783 - 1.25” BORE ALUMINUM MASTER CYLINDER KIT

(DISC)24** 05679 1 BRAKE FITTING 0.125 FULL FLOW 24** 05679 1 BRAKE FITTING 0.125 FULL FLOW25 00062 4 NUT 0.25NC HEX 25 00062 4 NUT 0.25NC HEX26 12396 1 RUE RING LOCK COTTER 5/8 SHAFT 26 12396 1 RUE RING LOCK COTTER 5/8 SHAFT27 11068-?? 1 DA10 OUTER CASE 27 03412-?? 1 DA20 OUTER CASE

** Optional Substitutions:SB12099

** Optional Substitutions:SB12099 0.031 ORIFICE BRAKE FITTING

SB12100 SB12100 0.024 ORIFICE BRAKE FITTINGSB12098 SB12098 0.016 ORIFICE BRAKE FITTING

*** Optional Configurations *** Optional Configurations

Brake Actuator 12.5K & 20K


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ACTUATOR COUPLERS • 16K LB. CAPACITY

16,000 POUND CAPACITY, MAXIMUM GVWR, 1,600 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING.

REF NO. ID NO. PARTS QTY1 19050S IM, STRAIGHT, PLATED 1

1A 19050D IM, DROP, PLATED 1

1B 19050B I&M 2, BBOOLLTT-SO N9/,1W6/-C12O UX P4L.5E”R +, I2N LNOECRK S NLUIDTES 1

2 19023 SLIDE BEARING 23 19041 LANYARD, HITCH PIN, SAFETY 14 19059 RIVET, SNAP, LANYARD 15 19034 OUTER CASE ASSEMBLY, BOLT-ON 16 19010 CAP, PLASTIC 17 19014 PIN, SHOCK ABSORBER, REAR 48 32262 RETAINER RING 89 32306 SHOCK ABSORBER 210 19003 PIN, SHOCK ABSORBER, FRONT 111 19066 LATCH HANDLE W/ DEAD BOLT 112 1 9067 LINK, BALL LOCK/LATCH 113 19068 SPRING, LINK, LATCH HANDLE 114 19069 BALL LOCK SUPPORT 115 19092 PIN, LATCH HANDLE 116 19091 COTTER PIN, LATCH PIN 217 19072 PIN, BALL LOCK SUPPORT 118 19005 BREAKAWAY CABLE ASSEMBLY 119 19006 B REAKAWAY LEVER 120 19011 LEVER GUIDE 1

20A 32522 DECAL, BREAKAWAY LEVER, RED/GREEN 121 19012 SAFETY STOP PLATE 122 19009 TOOTH WASHER 223 19008 BOLT, HEX 5/16 - 18, 1/2” 224 19073 TANDEM DISC PUSH ROD ASSY 1

24A 19074 TRIPLE DISC PUSH ROD ASSY 124B 19075 DRUM BRAKE PUSH ROD ASSY 12 5 34762 M/C-E-DISC ASSY 125A 32747 M/C-S, 1” DRUM ASSY 126 19018 SPACER, M/C,A160 227 34500 SOLENOID VALVE WITH FITTINGS 128 34508 REVERSE VALVE DRAIN TUBE 129 32269 NYLON CABLE TIE 2

MODEL A-160 ACTUATOR - 16K 2-5/16” COUPLER

11

910

4 4 5 6

7

13

15

17

18 19 20 21 23

24

25

22

12

2

1

14

26

8

24 A

24 B25 A

x2

x2

x2 x2

x2

x4 x8

x2

16

B

A

1

1

AVAILABLE CONFIGURATIONS:


O20

ELECTRIC

OV

ER HYD

RAULIC

ELECTRIC OVER HYDRAULIC

CONVERSION SYSTEMWorks with FORD, DODGE and GM Factory Brake Controllers.

MODEL ID NO. ITEM NO. ID NO.

1000 PSI (HBA-10) 7010001 381-70651200 PSI (HBA-12) 7010009 381-70661600 PSI (HBA-16) 7010002 381-7067

FEATURES AND BENEFITS:• 2 Year Warranty From Date Of Purchase• Sealed, Extruded, Anodized Aluminum

Housing (Not Cast Or Plastic)• Dimensions: 11.8” L X 3” W X 7.3” H• Trailer Mounted• 12 V Dc Operation• Solid State Electronics• Uses Dot 3 Or Dot 4 Brake Fluid• Easy To Install, (4) 12Ga Wires• Black - Constant Power• Blue - Brake Controller• White - Ground• Yellow - Break-Away• Available In 1000,1200, And 1600 Psi For Any

Trailer Configuration With 1-3 Axles• Meets All Dot Regulations• Complies With Cfr-393 Braking Requirements

The Hydrastar Electric Over Hydraulic (Eoh) Trailer Brake Actuator Gives You The Reliability And Confidence You Expect And Need From Your Trailer Braking System. With Hydrastar You Get The Fastest Response Time For Shorter Stopping Distance, So In Emergency Situations And In Your Day To Day Towing, You Can Control Those Precious Fractions Of A Second That Matter When It Comes To Stopping Your Trailer. Industry Leading Hydrastar Actuators Are Easy To Install And Meet All Dot And Federal Braking Requirements - Unlike Surge Brakes, Which Are Illegal In Many States. Hydrastar Has Improved The Stopping Performance For Trailers Hauling Boats, Rv/Towables, Horses, Cars, Construction And Farm Equipment, And Many Other Loads.

Note: 9500067 Is Required If Line Kit 9500014 Or 9500015 Is Selected.

9500067

ELECTRICAL SCHEMATIC

• 1-3 Brakes• Brake Actuator for DISC or

DRUM Brakes!• Complies with CFR-393 Federal

Braking Requirement.• Meets All D.O.T. Regulations.• 2-Year Limited Warranty


O21

ELECTRIC OVER HYDRAULIC ELEC

TRIC O

VER H

YDRA

ULIC

CONVERSION SYSTEMWorks with FORD, DODGE and GM Factory Brake Controllers.

MODEL ID NO. ITEM NO. ID NO.

1000 PSI (MHBA-10) - 481-80651200 PSI (MHBA-12) - 481-80661600 PSI (MHBA-16) 7010018 481-8067

• 1-3 Brakes• Brake Actuator for DISC or

DRUM Brakes!• Complies with CFR-393 Federal

Braking Requirement.• Meets All D.O.T. Regulations.• 2-Year Limited Warranty

496-82 - Break-A-Way System - For 1, 2 ,Or 3 Axle Trailers, To Activate Brakes Upon Separation Of Trailer And Tow Vehicle. Includes 12 Volt, 5 Amp/Hr Battery With Built In Charger, Weather Resistant Heavy Duty Polymer Case To Protect Battery/Charger, And Break Away Switch With 7.5 In. Lead Wires. Dimensions 5 In. X 4.125 In. X 4 In.

496-210 - 7 Way Insulated Trailer Harness - 7 Way Plastic Connector Molded To Heavy Duty 7 Way Insulated Cable. Made With Self-Cleaning Contact And Molded To Encapsulate Terminals And Wires To Form Weather Resistant, Non-Corrosive Assembly. Black And White Wires-10 Gauge, Blue Wire -12 Gauge, Brown/Red/Green/Yellow Wires 14 Gauge. Molded Connector Can Be Used With Thermo-Plastic Or Metal Car End Connectors.

471-8025 - 7 Pole Junction Box - Weatherproof And Corrosion Resistant Construction Makes Wire Installation And Diagnosing A Problem Easy Complete With Hardware And 7 Color Coded Studs With Nuts. Mounts With 2 5/16 In. Holes. Length 6 ¾ In. Height 2 ¼ In. Width 3 ½ In.

Qty (4) - Adhesive-Backed Mounting Pads Provide Secure Mounting For Cable Ties Where Drilling A Hole Is Impractical With Black Cable Ties.

496-180 - 6 Ft Split Wire Loom - Provides Abrasion Protection For Trailer Wiring. Allows Leads In And Out At Any Point For Easy Installation.

700-115 - Mounting Hardware - Qty (8) #10 Mounting Hardware For Installation Of To Trailer.

304-7170 - Wiring Hardware - Wiring Hardware Constructed With Adhesive Lined Heat Shrink Tubing Ideal For Any Leads Exposed To Moisture. Qty (9) – 10 /12 Gauge Ring Connectors Qty (8) – 12 /14 Gauge Ring Connectors Qty (1) – 10 /12 To 12/14 Gauge Butt Connector Qty (1) – 10 /12 To 12/14 Gauge Butt Connector Qty (1) – 10 /12 To 10/12 Gauge Butt ConnectorAdditional Options: Qty (1) – 10 Gauge Ground Wire For Grounding Of Hydrastar To Trailer Including Self-Tapping Screw For Installation.

381-7073 - Hba-Cam - Allows Hydrastar Braking System To Be Compatible With Some Factory Installed Brake Controllers.

43-9035 - 1/4 In. Brake Line Adapter

394-56 - Drawtite Activator In Cab Brake Controller- Small Compact Design For 2, 4, 6 And 8 Brake Systems. Easy, Push Button Adjustment For “Output” And “Sync.” Digital Display With No Leveling Required And Mounts In Any Direction.

304-7169 - Mounting Bracket

Included In The Kit:


O22

ELECTRIC

OV

ER HYD

RAULIC

ELECTRIC OVER HYDRAULIC

WORKS WITH FORD AND DODGE FACTORY BRAKE CONTROLLERS

Braking Performance You Can Depend On Stop After Stop.

Dexter Axle Brake Actuator Provides 1,000 Psi (For Drum Brakes) And 1,600 Psi (For Disc Brakes) Of Pressure For 1-3 Axles.

Meets Or Exceeds All D.o.t. Regulations And Federal Braking Requirements.

All Stainless Steel Fasteners For Superior Corrosion Resistance.

Goretite® Seals Protect The Circuit Board From Water And Provide Protection Against The Elements.

Finned Housing Design Helps Dissipate Heat More Efficiently For Long-Lasting Durability.

Incorporates Enhanced Wiring Protection To Prevent Possible Damage To The Unit If Wired Improperly.

Solid State Electronics For Improved Performance And Compatibility With Most Aftermarket And Oem Integrated Electric Brake Controllers On The Market.

Large Brake Fluid Reservoir And Self-Priming Pump Reduce The Time Required For Brake Bleeding While Preventing The System From Running Dry During The Process.

Unresitricted By Brake Fluid Displacement Requirements Eliminating The Risk Of Starving Brakes For Fluid.

Allows For Use On Single, Tandem, Or Tripler Axle Configurations Regardless Of Capacity.

Provides Braking Power When Moving The Trailer In Reverse.

Eliminates The Feeling Of Being Pushed By The Trailer Which Reduces The Possibility Of Jackknife Situations.

Eliminates Brake Drag Commonly Experienced When Using Surge Actuator Systems In Downhill Towing.

The Dexter Actuators ARE NOT Compatible With The GM Integrated Brake Controller.

AXLE TYPE APPLICATION MODEL ID NO. ITEM NO. ID NO.DRUM 1000 PSI (DX-1000) 7010004 K71-650-00DISC 1600 PSI (DX-1600) 7010005 K71-651-00

ITEM NO. ID NO. DESCRIPTION

6550028 034-285-00 9-AMP/HOUR BREAKAWAY BATTERY AND CHARGER KIT

*Note: Requires 6550028. Separate Purchase.

7010004 Dexter K71-650-00 Electro/Hydraulic Brake Actuator Provides 1000 Psi Of Pressure For 1-3 Axles Equipped With Drum Brakes. Brake Fluid Pressure Is Proportional To The Electronic Brake Controller Signal. Sealed Housing Provides A Weather Tight Seal. Five Year Limited Warranty.

7010005 Dexter K71-651-00 Electro/Hydraulic Brake Actuator Provides 1600 Psi Of Pressure For 1-3 Axles Equipped With Disc Brakes. Brake Fluid Pressure Is Proportional To The Electronic Brake Controller Signal. Sealed Housing Provides A Weather Tight Seal. Five Year Limited Warranty.

9500067 Is Required If Hydraulic Line Kit 9500014 Or 9500015 Is Selected.

ITEM NO. ID NO. DESCRIPTION

6500012 058-008-00 INERTIA-ACTIVATED ELECTRIC BRAKE CONTROLLER. SEE PAGE O-2 FOR MORE DETAILS.

9500067


O23

HYD

RAULIC

BRAKE H

OSES

HYRAULIC BRAKE HOSES

RUBBER FLEX HOSELow and High Temperature Ranges -50°C (-58°F) to +121°C (+250°F) • Bursting Strength 10, 950psi

ITEM NO. ID NO. LENGTH END DESCRIPTION9500089 DOT-RFL-12” 12” 3/16”

DOT APPROVED RUBBER FLEX LINE BRASS INVERTED FLARE MALE ON BOTH ENDS.

9500090 DOT-RFL-16” 16” 3/16”9500091 DOT-RFL-18” 18” 3/16”9500092 DOT-RFL-24” 24” 3/16”9500093 DOT-RFL-36” 36” 3/16”9500094 DOT-RFL-38” 38” 3/16”9500095 DOT-RFL-60” 60” 3/16”9500096 DOT-RFL-72” 72” 3/16”9500097 DOT-RFL-78” 78” 3/16”9500098 DOT-RFL-220” 220” 3/16”9500099 DOT-RFL-240” 240” 3/16”9500100 DOT-RFL-260” 260” 3/16”9500101 DOT-RFL-280” 280” 3/16”9500102 DOT-RFL-312” 312” 3/16”

WORKS WITH FORD AND DODGE FACTORY BRAKE CONTROLLERS

STAINLESS STEEL BRAIDEDLow and High Temperature Ranges -70°C (-94°F) to +260°C (+500°F) • Bursting Strength 15, 110psi

ITEM NO. ID NO. LENGTH END DESCRIPTION9500084 DOT-SSFL-18” 12” 3/16”

DOT APPROVED STAINLESS STEEL BRAIDED FLEX LINE WITH TEFLON CORE. SS INVERTED FLARE MALE ON BOTH ENDS.

9500085 DOT-SSFL-24” 16” 3/16”9500086 DOT-SSFL-30” 18” 3/16”9500087 DOT-SSFL-36” 24” 3/16”


O24

HYD

RAULIC

BRAKE LIN

E KITS • DRUM 9500040

9500038

HYDRAULIC BRAKE LINE KITS • DRUM Hydraulic Line Kits Come Complete With All Fittings Needed To Connect Hydraulic Brake Axles. Kits Begin With A Basic Single Line Kit And With The Additional “Add-On” Kit You Can Plumb More Brakes. Choose From Steel (With Alum Galfan Finish), Stainless Steel, Torsion Or Dot Approved “Flex” Line Kits. The Standard

Hydraulic Brake Line Kits Listed Below Are Designed To Be Used On Trailers Using Either Surge Brake Actuators Or Power Brake Actuators And Are Manufactured Using Double Wall Brazed Low Carbon Steel Tubing In Accordance With Sae J527.

ITEM NO. ID NO. DESCRIPTION9500038 AG-100SA LINE KIT - SINGLE AXLE DRUM 3/16” X 15’ 9500040 S-100SA LINE KIT - SINGLE AXLE DRUM STAINLESS STL 3/16” X 15’ Choose This Line Kit For A Single Axle Drum Trailer. For A Tandem, Add-On One Of The Kits

Below. I.e., If You Select Ag-100Sa, Then For A Tandem Select Ag-130Sa Also.

DRUMREF NO. QTY DESCRIPTION

1 1 3/16” X 15’ BRAKE LINE2 1 3/16” X 72” BRAKE LINE3 1 3/16” X 17.5” BRAKE LINE4 1 18” FLEX BRAKE LINE ML/FML5 1 HOSE BRACKET6 3 HOSE CLIP7 3 3/16” IF UNION TEE W/ BRKT8 3 TUBE CLAMP9 3 SELF TAB SCREW10 3 AXLE STRAP11 1 1/8 MPT X 3/16 IF ADAPTER

ADD-ON KITSITEM NO. ID NO. DESCRIPTION9500039* AG-130SA LINE KIT - ADD FOR AG-100SA (ABOVE)9500041* S-130SA LINE KIT - ADD FOR S-100SA (ABOVE)* Add One Of These Kits For Each Additional Axle. I.e., A Triple Would Require One Kit From Above Plus Two Of The Matching Add-On Kits.

DRUMREF NO. QTY DESCRIPTION

1 1 3/16” X 30” BRAKE LINE2 1 3/16” X 72” BRAKE LINE3 1 3/16” X 17.5” BRAKE LINE4 1 18” FLEX BRAKE LINE ML/FML5 1 HOSE BRACKET6 1 HOSE CLIP7 1 3/16” IF UNION TEE W/ BRKT8 1 TUBE CLAMP9 1 SELF TAB SCREW10 3 AXLE STRAP11 1 3/16” IF ADAPTER TEE

9500039

9500041

AS REQUIRED

AS REQUIRED

AS REQUIRED

11

11

3

3

9

9

10

10

4

4

5

5

6

A

AA

A

FOR REFERENCE ONLY. NOT INCLUDED WITH THIS PART NUMBER. REPRESENTS THE SINGLE KIT THAT IS BEING EXTENDED.

AA

6

7

7

2

2

1

1

8

8


O25

HYD

RAULIC

BRAKE LIN

E KITS • DISC

HYDRAULIC BRAKE LINE KITS • DISC

DISCREF NO. QTY DESCRIPTION

1 1 3/16” X 72” BRAKE LINE2 1 3/16” X 30” BRAKE LINE

3 23/16” X 5” BRAKE LINE

13” FLEX BRAKE LINE ML/FMLWITH SWIVEL ENDS ON HOSE

4 2 3/16” IF STREET TEE5 2 HOSE BRKT6 2 HOSE CLIP7 2 TUBE CLAMP8 2 SELF TAB SCREW

Hydraulic Line Kits Come Complete With All Fittings Needed To Connect Hydraulic Brake Axles. Kits Begin With A Basic Single Line Kit And With The Additional “Add-On” Kit You Can Plumb More Brakes. Choose From Steel (With Alum Galfan Finish), Stainless Steel, Torsion Or Dot Approved “Flex” Line Kits. The Standard

Hydraulic Brake Line Kits Listed Below Are Designed To Be Used On Trailers Using Either Surge Brake Actuators Or Power Brake Actuators And Are Manufactured Using Double Wall Brazed Low Carbon Steel Tubing In Accordance With Sae J527.

ITEM NO. ID NO. DESCRIPTION9500044 AG-701-TR LINE KIT - SINGLE AXLE TORFLEX OR DISC DELUXE 3/16” X 15’

Choose This Line Kit For A Single Axle Torflex Or Disc Trailer. For A Tandem, Add-On One Of The Kits Below. I.e., If You Select Ag-701-Tr, Then For A Tandem Select Ag-700-Ak Also.

DISCREF NO. QTY DESCRIPTION

1 1 3/16” X 15’ BRAKE LINE2 1 3/16” X 72” BRAKE LINE

3 23/16” X 5” BRAKE LINE WITH13” FLEX BRAKE LINE ML/FMLWITH SWIVEL ENDS ON HOSE

4 1 3/16” IF STREET TEE5 2 HOSE BRKT6 2 HOSE CLIP7 1 1/8 MPT X 3/16 IF ADAPTER8 4 TUBE CLAMP9 4 SELF TAB SCREW

9500044

ADD-ON KITSITEM NO. ID NO. DESCRIPTION9500076 192-7089 HYDRAULIC LINE ADAPTER FOR USE WITH 10K-12K DISC BRAKES

9050128 18018-SF HYDRAULIC HOSE OPTION 90° SWIVEL MALE 3/8"-24 X 3/8"-24 FEMALE 18" LONG

9500067 7828 HYDRAULIC ADAPTER 1/4"FEMALE 3/16" MALE INVERTED FLARE FOR DEXTER ACTUATORS

9500045* AG-700-AK LINE KIT - ADD FOR AG-701-TR (ABOVE) * Add One Of These Kits For Each Additional Axle. I.e., A Triple Would Require One Kit From Above Plus Two Of The Matching Add-On Kits.

9500076 9050128

9500045

AS REQUIRED

AS REQUIRED

3

3

9

4

5

5

6

6

FOR REFERENCE ONLY. NOT INCLUDED WITH THIS PART NUMBER. REPRESENTS THE SINGLE KIT THAT IS BEING EXTENDED.

AA

7

2

1

8

3

3

4

4

5

5

6

6

7

2

18

A

AA

A

9500067


O26

HYD

RAULIC

BRAKE LIN

E KITS • FLEXIBLE

HYDRAULIC BRAKE LINE KITS • FLEXIBLE

REF NO. QTY DESCRIPTION1 1 72” FLEX BRAKE LINE2 1 48” FLEX BRAKE LINE3 1 18” FLEX BRAKE LINE4 1 3/16” IF UNION TEE W/ BRKT5 3 TUBE CLAMP6 3 SELF-TAP SCREW7 3 TIE STRAP8 1 1/8 MPT X 3/16 IF ADAPTER

ITEM NO. ID NO. DESCRIPTION9500046 F-100-SA LINE KIT - SINGLE AXLE “D.O.T. FLEX LINE”

Choose This Line Kit For A Single Axle Drum Or Disc Brake Trailer. For A Tandem, Add-On The Kit Below. I.e., If You Select F-100-Sa, Then For A Tandem Select F-130-Sa Also.

FLEXIBLE • DISC OR DRUMREF NO. QTY DESCRIPTION

1 1 EA 72” FLEX BRAKE LINE2 1 EA 48” FLEX BRAKE LINE3 1 EA 18” FLEX BRAKE LINE4 1 EA 3/16” IF UNION TEE W/ BRKT5 1 EA 3/16” IF ADAPTER TEE6 3 EA TUBE CLAMP7 3 EA SELF-TAP SCREW8 3 EA TIE STRAP

ADD-ON KITSITEM NO. ID NO. DESCRIPTION9500047 F-130-SA LINE KIT - ADD FOR F-100-SA

* Add One Of These Kits For Each Additional Axle. I.e., A Triple Would Require One Kit From Above Plus Two Of These Add-On Kits.

9500046

9500047

3

4

5

6

7

2

1

8

Designed To Be Used On Trailers With Either Surge Brake Actuators Or Powered Brake Actuators, Such As The Electric Over Hydraulic. Can Be Used With Drum Or Disc Brakes. Brake Lines Are Dot Flexible Hoses Approved For Use On All Trailers. All Fittings Are Brass For Ultimate Corrosion Resistance. Do Not Exceed 3,000 Psi.

3

4

5

67

2

1

8

AS REQUIRED

AS REQUIRED

AS REQUIRED

AA FOR REFERENCE ONLY. NOT INCLUDED WITH THIS

PART NUMBER. REPRESENTS THE SINGLE KIT THAT IS BEING EXTENDED.

AA


O27

HYD

RAULIC

BRAKE LIN

E KITS • FLEXIBLE

HYDRAULIC BRAKE LINE KITS • FLEXIBLE

REF NO. QTY DESCRIPTION1 1 3/16” X 25’ BRAKE LINE2 1 3/16” X 51” BRAKE LINE3 2 3/16” X 60” BRAKE LINE4 4 18” X 7/16-20 FLEX LINE ML/FML5 4 HOSE BRKT6 4 HOSE CLIP7 3 3/16” IF STREET TEE8 8 TUBE CLAMP9 8 SELF-TAP SCREW

DRUMITEM NO. ID NO. DESCRIPTION9500015 T-1002 LINE KIT - TANDEM DUAL DRUM BRAKES

Choose This Line Kit For A Tandem Dual Wheel Drum Brake Trailer.

9500015

DRUMITEM NO. ID NO. DESCRIPTION9500014 T-1002D LINE KIT - TANDEM DUAL DISC BRAKES OR TORFLEX AXLE

Choose This Line Kit For A Tandem Dual Wheel Disc Brake Or Torflex Axle Trailer.

9500014

3

3

3

3

9

9

10

4

4

4

4

4

4

5

5

5

5

5

6

6

6

6

6

6

7

7

7

77

2

2

2

2

1

1

8

8

Designed To Be Used On Longer Trailers. Includes 25 Feet Of Main Line Verses 15 Feet In The Standard Kit. Disc Kit Includes Hoses Designed To Be Used With Disc Brake Calipers With 7/16-20 Male Ends Avoiding The Use Of Additional Fittings.

1/4" RED NUT TOPOWER BOOSTER

1/4" RED NUT TOPOWER BOOSTER

AS REQUIRED

B

7/16" MALE THREAD TOWHEEL CYLINDER

REF NO. QTY DESCRIPTION1 1 3/16” X 25’ BRAKE LINE2 3 3/16” X 51” BRAKE LINE3 2 3/16” X 60” BRAKE LINE4 2 18” FLEX BRAKE LINE ML/FML5 2 HOSE BRKT6 2 HOSE CLIP7 2 3/16” IF UNION TEE W/ BRKT8 1 3/16” IF STREET TEE9 8 TUBE CLAMP10 8 SELF-TAP SCREW

B


O28

ABS BLIN

K CO

DES

ABS BLINK CODES

ABS Blink Codes provides faults with the ABS Air System.


O29

ABS TRA

ILER KITS

ABS TRAILER KITS

There Are Many Configuration Options Possible That Can Apply For Your Use. We Have Provided The Most Common ABS Air Trailer Kits.If You Have An ABS Air Need That Is Unmet With These Basic Kits, Ask Your Sales Representative For Assistance.

ITEM NO ID NO DESCRIPTION

6050017-02 2S/1M TANDEM AXLE ABS KIT - ONE ABS AXLE2 SENSORS / 1 MODULATOR

6050018-02 4S/2M TANDEM AXLE ABS KIT - TWO ABS AXLES4 SENSORS / 2 MODULATORS

6050008 AIR TUBING - 3/8” BLUE 100-FT BOX6050009 AIR TUBING - 3/8” RED 100-FT BOX

COMPONENT DESCRIPTION 6050017-02 6050018-02 COMPONENT DESCRIPTION 6050017-02 6050018-026050010 ISOLATION PAD 2 2 6050126 ELBOW 2 26050091 ABS WARNING TAG 1 1 6050127 ELBOW 1 16050093 ABS WARNING TAG 1 1 6050128 UNION TEE 2 26050096 MANUAL-2S/1M-4S 1 1 6050150 40” AIR HOSE 4 46050100 GLADHAND BLUE 1 1 6050151 72” AIR HOSE 4 46050101 GLADHAND RED 1 1 7000157 WIRE LOOM CLAMP 8 86050110 BULK HEAD ADAPT 2 2 7000273 CONN BUTT 16-14 2 26050120 DRAIN VALVE 1/4 2 2 7000287 TIE CABLE 7.5 5 8 86050121 PLUG 2 2 7030032 BOLT HEX 3/8-24 4 46050122 PLUG 2 2 7030200 SCREW #8 X 1/2 8 86050123 NIPPLE 1 1 7030201 NUT 3/8-24 LOCK 4 46050124 NIPPLE 1 1 8100382 GRMT 2 FLUSH MT 1 16050125 FITTING 1 1 8100383 PLUG MOLDED STR 1 16050001 2S1M ECU 1 - 8100925 WARNING LIGHT 1 1

42321 4S2M ECU - 1 6050023 ABS LIGHT CABLE 1 16050059 ABS SENSOR PLUG 2 4 6050006 AIR TANK 1 1

N/A ECU PLUG 1 1 6050021 ABS POWER CABLE 1 1

Note: 6S/3M For Triple ABS Axle Application Is Available. Ask Your Sales Representative For Details.

Meritor Wabco Has Been A Trailer Abs Technology Leader Since 1993 With ABS Offered As Standard Equipment At All Major Trailer Oem’s. Enhanced Easy-Stop™ ABS Provides Unparalleled Trailer Monitoring And Control Capabilities To Fleet And Owner-Operators With System Configurations To Meet Virtually Any

Trailer Application – Basic, Standard, And Premium. These Kits Provide Increased Directional Stability While Meeting Fmvss-121 Requirements For ABS Air Brake Systems And Offer The Benefits Of Reduced Tire Flat Spotting And Trailer Swing.


O30

ABS TRA

ILER KITS

ABS TRAILER KITS ELECTRONIC CONTROL UNIT (ECU) • ANTI-LOCK BRAKES (ABS) VALVE CONTROLLER

ABS SensorChamber Plug

6050001- 2S1M Two Sensor One Modulator 6050102 - ABS Air Valve RV-3103

*6050014 - Four Port DeliveryService NON-ABS Relay Valve

110415Use 6050123 &6050124 to install.

42321 - 4S2M Four Sensor Two Modulator 6050120 - Drain Valve 1/4”5-FT Cable Fits Air Tank

6050121 - Air Valve Fitting 3/8” PlugFits ABS Air Valves and Air Tank Ports

6050122 - 3/4” Square Head Plug used on ECU or Tank

6050126 - 3/8” Pipe x 1/4” ThreadPush to Connect Elbow

6050124 - 3/4” x 3/4” FittingUsed to attach ECU to Tank

6050123 - 3/4” x 1/2” NippleUsed to attach Air Valve and Tank

6050127 - 3/8” x 3/8” ElbowPush to Connect

6050125 - 3/8”x3/8” Male FittingPush to Connect Fitting

6050110 - Glad Hands 3/4” Bulk Head Adapter

6050128 - 3/8” Union TeePush to Connect

AIR SYSTEM GLADHAND METAL TAGS

6050091 6050093

6050059

6050021 - 6050023 - ABS UnitPower Cord & ABS Light Cable

GLADHANDS

050100 - Service (Blue)

6050101 - Supply (Red)

7030200 - #8 X 1/2 Self-Tap Screw 7000157 - Clamp

7030032 - 3/8”-24 x 1”Hex Bolt 7000287 - Cable Tie

8100382 - Light Grommet8100925 - ABS Warning Light8100383 - Light Plug

6050150 - 3/8” Swivel x 3/8” Rigid D.O.T. 40” Hose 225 P.S.I.

6050151- 3/8” Swivel x 3/8” Rigid D.O.T. 72” Hose 225 P.S.I.

6050010 - ABS System Tank Isolation Pads

*6050008 - Air Tubing - 3/8” Blue

*6050009- Air Tubing - 3/8” Red

* Not included in any kit. Separate purchased required. 6050006 - Air Tank 2,800 CU IN (12 GAL)

Doing Our Best to Provide You the Best DEMCO TRAILER COMPONENTS

www.demco-products.com • 800.543.3626

TOYOTA

Demco Actuators

Demco offers the widest selection of hydraulic brake actuators available today. Our mounts, including A-Frame, weld-on, bolt-on and several universal mounts are industry standard, offering an application suited to your needs.

Demco eZ-Latch Couplers

Demco has an exclusive eZ-Latch coupler design which auto locks when dropped over it’s appropriate sized standard hitch ball.The eZ-Latch coupler is offered in an array of different hitch mounts in both 2” and 2 5/16” ball coupler sizes. Mounting configurations include: weld-on and bolt-on for 3” tube, A-frame weld-on, and bolt-on adjustment height channel mounts.

PART DESCRIPTION PART #

DA66B 6000 lb. G.V.W.R. Plated, top mount, lever lock coupler 8605001DA91 8000 lb. G.V.W.R. Down, 3 hole standard, black 8759138DA91 8000 lb. G.V.W.R. Down, 3 hole standard, zinc 8759411DA20 20,000 lb. G.V.W.R. Down, weld on, primed 8202032DA20 12,500 lb. G.V.W.R. Center, 50º mount, primed 8102222

8605001 8759138 8759411

8202032 8102222

TOYOTAPART DESCRIPTION PART #

2 5/16” eZ-Latch G.V.W.R. 15791-812 5/16” eZ-Latch 21,000 lb. G.V.W.R. 12660-972” eZ-Latch 10,000 lb. G.V.W.R. 129252 5/16” eZ-Latch 21,000 lb. G.V.W.R. 14040-812” eZ-Latch 10,000 lb. G.V.W.R. 12688-81

15791-81 12660-97 12925

12688-8114040-81

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