accessories introduction & contents - balluffusa.balluff.com/otpdf/07_accessories_2008.pdf ·...

Accessories

7.1www.balluff.com/accessories

t TechnicalReference

pPartNumberIndex

7 Accessories

6 Connectors

Accesso

ries

oProductOverview

AccessoriesIntroduction & ContentsAccessories

www.balluff.com/accessories

Contents

SelectionGuide

UniversalMountingAccessories

InductiveAccessories– Mounting

Brackets– Protection

Devices– Prox Actuator– Banking

Screws

CapacitiveAccessories

PhotoelectricAccessories– Brackets– Apertures– Lenses– Reflectors

BMS

SignalConditioning

Power Supplies– Sensor

Testers– Controllers

Digital Displays

Accessories

Balluff supplies a wide variety of mountingand sensor protection accessoriesdesigned to decrease installation costs,prolong sensor life expectancy, reduceunplanned downtime, and increase theoverall performance and utility of oursensors.

Balluff mounting hardware accomodates awide variety of inductive and photoelectricsensors. These handy accessories aregeared toward extending sensorperformance in harsh industrial conditionsinvolving chemical attack, debrisaccumulation, shock/vibration/impact, andhigh temperatures.

7.2 Selection Guide7.6 Universal Mounting Accessories7.14 Inductive Accessories7.18 Capacitive Accessories7.19 Photoelectric Accessories7.36 BMS Mounting System7.44 Signal Conditioning7.48 Power Supplies7.49 Digital Displays

Accessories

7.2

Selection Guide Selection Guide

Accessory Type

For Use With:

Description

Features & Benefits

Page Number

Mounting Clamps& Brackets

Inductive, Capacitive,Photoelectric

Allows quick installationof tubular sensors withuniversal mountingbrackets. These bracketsoffer multiple mountingand sensor clampingoptions for a variety ofapplications.

– Plastic and platedcarbon steel versionsavailable

– Designed withslotted holes foreasy installation andadjustment

– 8,12,18, and 30 mmsizes available

– Snap clamp with positivestop

7.6

Prox Mounts


Easy to install; forhassle-free sensorreplacement or toolingmodifications.

– Reduced downtime

– Reduced setup costs

– Secure and accuratesensor fastening

– Acts as a heat barrier inwelding applications

– Available in nickel platedand PTFE coated brassor PTFE coated steel

7.9

Universal Universal

Bunker Blocks®

Mounting Brackets


Provides extra protectionfor your sensors inabusive or weldingenvironments.

– Provide protection fromside or frontal blows

– Easy two bolt installation

– Aluminum models acceptProx Mounts for preciseinstallation

– Solid steel models offeradditional mass andadjustability

– All models offer sensorprotection to increasesensor life

7.10

Weld Repel™

Connectivity

Protect sensors, cables,hoses, and vital machineparts from heat and weldslag with Weld Repel™

wrap, tubing, andsheeting.

– Protective tubing extendslife of cables or hydraulichoses

– Self-bonding wrapprotects ends of cables/hoses, plus it can be usedfor tubing repair

– Large sheeting addsprotection to vitalmachine componentsand is easy to install

7.11

Universal

Bunker Block® & Bunker Block® IIBunker Blocks® are specifically designed to protectflush mounted inductive proximity sensors fromdamage from side or frontal blows and abrasion.

Bunker Block® II –Without positive stop,copper plated steel torepel weld slag.

Prox MountsProx Mounts provide precisepositioning of inductive proximitysensors plus rapid installation andchange-out.

Prox Mount –Used with BunkerBlock® for addedprotection.

Universal

Bunker Block® –For use with ProxMounts, aluminumto repel slag.

Accessories



pPartNumberIndex

7 Accessories

6 Connectors

Accesso

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oProductOverview

Selection GuideSelection Guide

Sensor ProtectionDevices

Inductive

Increase sensor lifewith a PTFE, Delrin orceramic cap toprovide protection forthe sensor face.

– Increases sensor life

– Withstands hightemperatures, weldsplatter and abrasives

– Ideal for weldingapplications

– Easy to install

7.15

Prox Actuators

Inductive

Prox actuators isolatesensors from mechanicalcontact and damage.Multiple sizes andconfigurations areavailable.

– Consist of mountingclamp and detent holder

– Straight or right angleversions for 4 mm and8 mm sensors

– Detent holders availablein 3 configurations:- M12x1, 70 mm long- M8x1, 49 mm long- M8x1, 89 mm long

– Detent holders have8 mm smooth bore end forinsertion into the clamp

– Any holder can be usedwith any clamp

7.16

Banking Screws

Inductive

Eliminate allmechanical contactwith the sensor byadding a bankingscrew actuator.

– Heat treated alloysteel to withstandheavy use

– Accept any standardM8, M12 or M18shielded sensor

– Isolates sensor fromimpact

– Multiple lengths ineach size for varyingneeds

7.17

CapacitiveMounting Brackets

Capacitive

Widen your ability touse capacitive sensorswith Balluff's mountingaccessories.Switchwells and splitmounting bracketsexpand the ways youcan use the capacitivesensors.

– Switchwells for M18and M30 sensors

– PTFE and Lexanversions for variousapplications

– Split mountingbrackets for sightglass or tubing leveldetection

– Split mountingbrackets for M12,M18 and M30 sensors

7.18

Block SensorMounting Brackets

Inductive

Allows quick installationof block sensors withuniversal mountingbrackets.

– Mounting plates andbrackets for varioushousings

– Made from corrosionresistant aluminum andAL/CuZn

– Various adjustability forflexible mountingconfigurations

7.14

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Weld Repel ™Heat and slag build-up cause sensors, cables,and connectors to prematurely fail in the weldcell environment. Weld Repel™ silicone tubularjacketing, silicone sheets, and silicone self-bonding wrap sheds slag and protects fromup to 500° F of ambient heat. Weld Repel™products increase control survivability tomonths rather than hours or days.

Accessories

7.4

Accessory Type

For Use With:

Description

Features & Benefits

Page Number

Lenses

Photoelectric

The most criticalcomponent of colormark and luminescencesensors can be thelens, since both typesrequire precise sensingdistances and spotsizes. Balluff offers avariety of lensesavailable with differentfocal lengths.

– Fine focusing lensdetects marks as smallas 1mm at 9mmsensing

– Standard lens available:9mm, 18mm, 28mmand 50mm sensingdistances

7.28

Reflectorsand Reflective Tape

Photoelectric

Balluff offers a rangeof reflectors andreflective tape tomeet the needs ofany retroreflectivephotoelectric sensor.

– Standard andcustom sizesavailable

– Mounting holes,tabs, adhesive, andsnap-in

– Standard and highefficiency factors

– High temperatureversions available

– Laser versions

– Reflective tapes

7.32

Selection Guide Selection Guide

BMSMounting System


Balluff BMS universalmounting systemprovides a way tomount virtually anysensor for maximumutility.

– Simple installation

– Easy adjustment

– Flexible mountingconfigurations

– Broad range ofproduct for use withany manufacturer'ssensors

7.36

MountingBrackets

Photoelectric

Mounting bracketscan quickly solvedifficult applicationsand also replaceform factors of otherphotoelectricsensors.

– Swivel bracketsallow tubularsensors to bemounted straight or90 degree

– Micro adjustmentbrackets allow forpin point adjustmentof laser sensors

– Joint brackets allowfor long adjustments

– EASYin snap-inmounting of the18KF body style

– Right angle allow foruniversal mountingto any sensor

– Fixed bracketsmount like othercommon sensors

7.19

Apertures

Photoelectric

The environment canbe a problem for aphotoelectric sensorfrom the build up ofdebris on the lens ormechanical abuse.Air blow off shields,protective covers,and apetures willsolve these issuesand many more.

– Air blow shieldprevents debrisbuild-up on lens

– Protective end capstops mechanicalabuse

– Small beamapertures reducethe beam size fordifficult applications

– Slit aperturesreduce beam sizeto a long thin slit todetect thin parts

7.26

BMS Universal Mounting SystemBalluff offers high quality mounting accessoriesfor positioning sensors in systems andmachines. The BMS mounting systemcan be attached to base platesor common extrusion rails.

Universal

Accessories



pPartNumberIndex

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6 Connectors

Accesso

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oProductOverview

Universal Universal Universal

Selection GuideSelection Guide

In-Line Analog SetPoint Controller

Inductive, Photoelectric,Magneto-Inductive

This device can beconnected to any Balluff0…10V analog sensor(inductive, photoelectric,BIL) and provide an analogoutput plus 3 integratedswitching outputs.

– Continuous 0-10V Analogsignal

– Three teachable digitaloutputs

– Easily programmableteach function

– LEDs provided for eachdigital signal

– Analog and digital signalsfrom one controller

– Eliminates need foranalog card if only digitaloutputs are used

7.46

Pulse WidthStretching Device


Insure that your machineknows when switchinghas occurred byextending your sensor'soutput by up to onesecond.

– Protected againstoverload (through PTC)and against polarityreversal

– On the input, a PNPNO or NC sensor maybe used

– Both or only one of theoutputs can be installed

– Adjustable from 2milliseconds to 1second

7.47

Sensor Testers& Controller


Sensor testers are thequick and easy way totest and calibratesensors in the field.

– Tests 3-wire and 2-wireDC sensors

– PNP or NPN output

– Audible sound

– Convenient size

– Higher current andvoltage versionavailable

– Operate two 24Vdcsensors from oneportable source

– Powerd by two 9-voltbatteries

7.48

Digital Displays


Low cost displaysfor use with analogsensors and providesmeasurement indicationand position monitoring.

– 6 digits displayed

– 16 bit resolution

– Models available with2 or 4 discrete outputs

– Models available with ascalable analog output

7.49

Universal

Signal Adapter


Replace your expensivesignal converters andother control elementswith a signal adapter.Ideal for sensors thatmust be retrofittedwithout change to thecontroller.

– Convert any sensorinto a teach-in sensorand modify its outputin various ways

– Four versionsavailable:- Timer- PNP/NPN Converter- Frequency- Counter

– Eliminate relay timers

7.44

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Universal

Analog Set Point ControllerBalluff analog set point controllercan be connected to any Balluff 0…10Vanalog sensor and provide an analogoutput plus 3 digital switching outputs.

Signal AdaptersBalluff BOS S signal adapters providequick-change options to convertPNP/NPN outputs, add delay timingand counting functions, or monitorfrequency of machine speedsand motion.

Accessories

7.6

Universal MountingMounting Clampsfor Tubular Sensors

Note: All units are in mm

Clamp for tubular sensors ∅∅∅∅∅ 4 mm and 5 mm

BES 04-KB-1BES 05-KB-1BES 06.5-KB-1

ØD45

6.5Material: PA6

Clamp for tubular sensors ∅∅∅∅∅ 8 mm or M8ØD8BES 08-KB-1

Material: PA6

DØ

Clamp for tubular sensors M12 and M18 (stackable)B4045

C2530

ØD1218

BES 12-KB-2BES 18-KB-2Material: PA6

A1622

Snap clamp with positive stop

Material: Plastic PC

BES 08.0-KB-5-FBES 12.0-KB-5-FBES 18.0-KB-5-FBES 30.0-KR-5-F

A12162133

B20242941

C151824

34.5

ØD8

121830

E78

1424

F22303035

Ø

G4.54.54.54.54.54.55.55.55.55.5

Clamping cuff

BES 06.5-BS-1BES 08.0-BS-1BES 12.0-BS-1BES 14.5-BS-1BES 16.0-BS-1BES 18.0-BS-1BES 20.0-BS-1BES 22.0-BS-1BES 30.0-BS-1BES 36.0-BS-1Material: PA6

J11111122

1.51.5

I88

1010131315151922

H4.54.54.54.54.54.55.55.55.55.5

F888888

10101010

E12121212121215151818

ØD6.47.9

11.914.516

17.920

21.930

35.9

C16162020262630303844

B27273232363645455561

A17172222262632324248

Accessories



pPartNumberIndex

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6 Connectors

Accesso

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oProductOverview

Universal Mounting Mounting Clampsfor Tubular Sensors

12.5 deep

Clamp without positive stop for sensors ∅∅∅∅∅ 3 mm to M8

Clamp with positive stop for sensors ∅∅∅∅∅ 3 mm to M8

Clamp without positive stop for sensors M12 or M18 non-flush

Clamp with positive stop for sensors M12, M18 or M30 flush

Clamp with positive stop for vertical insertion of sensorsfor M12 or M18 flush, with mounting plate

Clamp with positive stop for horizontal insertion of sensorsfor M12 or M18 flush, with mounting plate

E4040

404054

C9.7

13.5

9.713.519.5

B9

12

91218

D2828

282842

BES 03.0-KB-3BES 04.0-KB-3BES 05.0-KB-3BES 06.5-KB-3BES 08.0-KB-3

BES 08.0-KB-3-F

∅ D345

6.58

8

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Material: PA6

∅ D1218

121830

∅ D1218

BES 12.0-KB-3BES 18.0-KB-3

BES 12.0-KB-3-FBES 18.0-KB-3-FBES 30.0-KB-3-F

BES 12.0-KB-3-F-SA 1BES 18.0-KB-3-F-SA 1Material: PA6

BES 12.0-KB-3-F-SA 2BES 18.0-KB-3-F-SA 2Material: PA6

A1824

182436

A30.536.5

A7985

∅ D1218

B5558

B21.524.5

Material: PA6

Accessories

7.8

BES 08-HW-5

Mounting Bracketsfor Tubular Sensors Universal Mounting

SuperShorties™ offset mounting bracket

BES 516-MB-08BES 516-MB-12BES 516-MB-18BES 516-MB-30

34343455

29292945

17171725

31313151

19191929

6667

B767676

108

A D E F G8

121830

HCUniversal "L" mounting bracket

BES 08-HW-1BES 12-HW-1BES 16-HW-1BES 18-HW-1BES 24-HW-1BES 30-HW-1BES 36-HW-1

B30304040506060

A25253030354050

D8.1

12.116.118.124.130.136.1

E129

1211131813

F7

8.51212161921

G4455555

H66

1010101010

I14141818233040

C30304040404040

Slotted angle bracket (screws and washers included)

BES 08-HW-4

SuperShorties™ "L" mounting bracket

12x17.5x16 mm

26.5x7x12 mm

Material: Stainless steel

Material: Carbon steel

Material: Aluminum

Material: Stainless steel

Note: All units are in mm

Accessories



pPartNumberIndex

7 Accessories

6 Connectors

Accesso

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oProductOverview

BES 08.0-KH-11S/WBES 12.0-KH-11S/WBES 12.0-KH-11S/W-M18BES 18.0-KH-11S/W

Prox Mountsfor Tubular Sensors

Balluff provides a range of mounting solutions to decrease the need to adjustsensors for correct sensing range to reduce downtime and setup costs whensensors are replaced.

Initial Sensor InstallationSensor is assembled into the Prox Mount tube and locked into place witha plastic compression ring and metal nut. The Prox Mount and sensorassembly is then mounted and adjusted as with any tubular sensor, but theProx Mount will remain in place on future sensor replacement tasks.

Quick Sensor ReplacementSimply loosen the metal nut, allowing the sensor to be quickly removed.Install the new sensor into the Prox Mount mounting tube and lock intoplace with the compression ring and nut. A positive stop designed into theProx Mount tube ensures effortless repeatable sensor positioning.

Advantages- Reduced downtime- Reduced setup costs- Secure and accurate sensor fastening

Universal Mounting

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Material: Steel, black PTFE coated

BES 08.0-KH-3LBES 12.0-KH-3LBES 18.0-KH-3L

H0.511

Material: PBT fiberglass reinforced

Prox Mounts with enclosed end for sensors in sealed installation

AM12x1‡

M16x1M18x1‡

M24x1.5

ØB8

121218

Prox Mounts with positive stop for sensors with thread length 30 mmC

17.52121

21.5

D max.15.515.515.515.5

E17222230

F17222230

G4445

‡ Allows smaller diameter sensor to replace larger when installed in this prox mount.

C13

17.519.519.520.520.5

E131722223041

F131722223041

G444456

Ø B58

12121830

AM5x0.5M12×1‡

M16×1M18×1‡

M24×1.5M36×1.5

Prox Mounts with positive stop for sensors with thread length 30 mm

Material: CuZn, nickel plated* Also available for welding environments (PTFE coated). Add /W to ordering code.

Ordering example: BES 12.0-KH-2S/W or BES 12.0-KH-2S/W-M18‡ Allows smaller diameter sensor to replace larger when installed in this prox mount.

D max.11

14.514.514.515.515.5

BES 05.0-KH-2S*BES 08.0-KH-2S*BES 12.0-KH-2S*BES 12.0-KH-2S*-M18BES 18.0-KH-2S*BES 30.0-KH-2S*

AM12×1M16×1

M24×1.5

Ø B8

1218

C343040

D max.14.514.519.5

E172230

F172230

G445

BES 08.0-KH-2L*BES 12.0-KH-2L*BES 18.0-KH-2L*BES 30.0-KH-2L*

Prox Mounts with positive stop for sensors with thread length 40 mm or longer

Material: CuZn, nickel plated* Also available for welding environments (PTFE coated). Add /W to end of ordering code.

Ordering example: BES 12.0-KH-2L/W

AM12×1M16×1

M24×1.5M36×1.5

Ø B8

121830

C34304040

D max.14.514.51818

E17223041

F17223041

G4456

Accessories

7.10

BES 30,0-KH-2L/WBES 08,0-KH-2S/WBES 12,0-KH-2S/WBES 18,0-KH-2S/WBES 30,0-KH-2S/W

D15.8815.8819.0525.415.8815.8819.0525.4

EM12M16M24M36M12M16M24M36

F6.556.557.9

7.756.556.557.9

7.75

G2525354825253548

H34304040

17.519.520.520.5

J17152020

8.759.7510.2510.25

C31.7531.7538.150.831.7531.7538.150.8

Bunker Blocks® Universal MountingProx Mount RequiredBES 08,0-KH-2L/WBES 12,0-KH-2L/WBES 18,0-KH-2L/W

Bunker Block®

BES 12.0-KB-9LBES 16.0-KB-9LBES 24.0-KB-9LBES 36.0-KB-9LBES 12.0-KB-9SBES 16.0-KB-9SBES 24.0-KB-9SBES 36.0-KB-9S

Bunker Block®Ø6.50

A

B

C

D

E

F G

H

JA

38.138.150.863.538.138.150.863.5

BES 08.0-KB-4-FBES 12.0-KB-4-FBES 18.0-KB-4-FBES 30.0-KB-4-F

B30354056

A28282834

D20171722

E4

5.55.56

F5667

G68

1117

∅H8

121830

∅ I3.44.34.36.4

∅K688

10

L3.4446

C12162234

Sensor clamp with positive stop

Material: AluminumNote for aluminum clamps with positive stop:The switching distance of the proximity sensor may be reduced by use of these clamps.Note this when using this clamping system.

B19.0519.0525.431.7519.0519.0525.431.75

BES 08.0-KB-6BES 12.0-KB-6BES 18.0-KB-6BES 30.0-KB-6

A8

121830

F3.56.63.76.0

Slotted clamp mount without positive stopB

16.025.431.850.8

C19.219.225.433.1

D25.438.138.163.5

E18.425.030.751.6

G4-40 SHCS

10-32 SHCS8-32 SHCS1/4 SHCS

B

AC

F

8.0

G

ØE

ØH

ØD

BES 08.0-KB-10*BES 12.0-KB-10*BES 18.0-KB-10*BES 30.0-KB-10*

B28.5834.9238.160

A12.719.0525.438.1

∅D8

121830

∅E5.55.56.58.5

F17222642

G6.45

77

6.45

∅H4.54.55.56.5

C35

38.138.144.45

Bunker Block®II without positive stop

45.5

61.5

(38.1

)

13

(23.2

2)

7.94

6

Ø6.0x4

Ø3.3x4

45.5

61.5

(38.1

)

13

(23.2

2)

9.52

6

Ø6.0x4

Ø3.3x4

14.5M3x0.5-6H Typ 2

Overtop for retro-fitinstallations

Material: Aluminum

Material: Aluminum

Material: Steel, black zinc chromate coated* Also available for welding environments (copper plated steel). Add /W to end of ordering code.

Ordering example: BES 12.0-KB-10/W.Note: No Prox Mount is required. Sensor mounts directly in Bunker Block®II.

Bunker Block® for R01Z block sensors

BES R01-SH-4-A BES R01-SH-4-BMaterial: Aluminum Material: Aluminum

Socket-style for newinstallations

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Accessories

7.12

Universal MountingMounting Bracketsfor 8x8 Block Sensors

Description

Ordering Code

Material

Compression Block Mount for8mm x 8mm Sensors

BES Q08-KH-1

Anodized Aluminum

Set Screw Block Mount for8mm x 8mm Sensors

BES Q08-HW-4

Anodized Aluminum

Description

Ordering Code

Material

8mm Channel Extruded Rail Mount for8mm x 8mm Cable-out Sensors

BES Q08-KH-2

Plated Copper Alloy

10mm Channel Extruded Rail Mount for8mm x 8mm Cable-out Sensors

BES Q08-KH-3

Plated Copper Alloy

60

42.5

10

12

M5 set screw

M2 set screw

59.8

42.5

7.9

12.1

M5 set screw

M2 set screw

Accessories



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6 Connectors

Accesso

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oProductOverview

Nuts & Seal NutUniversal MountingMounting Nuts

Ordering code = Part no.

Metal nutsM8×1M12×1M18×1M30×1.5

Stainless steel nutsM5×0.5M5×0.5M12×1M18×1M30×1.5

Plastic nutsM12×1M18×1M30×1.5

Part no.500557500462500152500252

008607605313636981636982636983

507936606841610292

Materialsteel galvanizedMs nickel platedMs nickel platedMs nickel plated

1.4305 (303)1.4305 (303)1.4305 (303)1.4301 (304)1.4401 (304)

PA 6.6PA 6.6PA 6.6

d15202842

8.38.9202842

19.72840

wrench13172436

78

172436

172436

h4445

2.12.7445

688

metal nut plastic nut

Spring type lockwasher for M5 sensors: part no. 710256Toothed lockwasher for M8 sensors: part no. 500558Toothed lockwasher for M12 sensors: part no. 500552

Pressure Seal Nut

BES 08-DM-1

This is used to seal pressure rated proximity switches. It seals against bothliquids and gases, and can be removed and tightened again up to five times.For use with BES 516-300-S289-B0-D-PU- (page 5.46)

See Fig. 1 for mounting guidelines.

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

permissibletighteningtorque 5 Nm

sensor

pressurearea

Fig. 1

Description

Ordering Code

Material

Description

Ordering Code

Material

Accessories

7.14

Mounting Bracketsfor Block Sensors Inductive Accessories

DescriptionOrdering Code

Unisensors can be adjusted upto 30 mm on this mountingplate while wired.

Loosening the sensormounting screws (M5×25;included in set) allows theUnisensor to be easilyrepositioned to the desiredlocation. Then simply tightenthe screws.

This holding system is used toattach Unicompact sensors toextruded rails.The mounting set consists of:

1 mounting plate2 tenon blocks2 M5×10 cheese head

screws DIN 912galvanized

2 washers ∅ 5.3 DIN 5332 M5×40 cheese head

screws ISO 4762

Dimensions in mm (inches)

Q40 Optional Metal Mounting BracketBES Q40-HW-2



Slotted Mounting BracketBES Q40-HW-1*Material: Aluminum

Protection CapBES Q40-SH-2*Material: PA 6

*Consult factory for dimensions

Protective CoverBES Q40-SH-1*For use withBES Q40KFU-...A-...Material: Coated brass

Mounting Plate for UnisensorZ/B4 - 2057

Extruded Rail Mounting System for UnicompactBES HS-01-P1-C8/Q40

Material: Corrosion-resistant aluminum

Material: Al/CuZn

Accessories



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oProductOverview

Inductive Accessories

NOTE: Using protective caps will reduce the sensing distance by the thicknessof the cap (dimension D above)!

Protective Caps

Sensor ProtectionDevices

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

BES 08-SM-1BES 18-SM-1BES 30-SM-1BES 08-SM-2BES 12-SM-2BES 16-SM-2BES 18-SM-2BES 22-SM-2BES 30-SM-2BES 36-SM-2BES 12-CERAMIC-CAP-1BES 18-CERAMIC-CAP-1BES 30-CERAMIC-CAP-1

A8

18308

121618223036121830

Sensor size

B5555

10159.2

15.215151616

18.7

C1022

30.5121620

21.2283642182540

D11111

1.51122111

MaterialPTFEPTFEPTFEPTFEDelrinDelrinDelrinDelrinDelrinDelrin

CeramicCeramicCeramic

Increase the life of a sensor with a PTFE, Delrin

or ceramic screw on cap.

- Increases life of the sensor by protecting

sensor face

- Withstands high temperatures

- Used in welding applications

- Easy installation

* Above part numbers are for shielded sensors. For unshielded sensors, alterpart number in the following manner: BESA ...-N-CM.

Cushioned Prox Mount

BESA 08-CM*BESA 12-CM*BESA 18-CM*BESA 30-CM*

M8x1M12x1M18x1

M30x1.5

Nut Flats22293551

BM16x1.5M22x1.5M30x1.5M47x1.5

C11151525

D10101015

E19192525

For applications where impact to thesensor by the target is inevitable,cushioned Prox Mounts extend the life ofthe sensor by allowing up to 15mm oftarget overtravel. D = travel distance.Sensor returns to orginal location afterintrusion is removed.

Ceramic Faces

Protects sensor face from weld spatter and abrasives.

- Minimal sensing distance affect (0.3-0.5 mm)

- Held in place with epoxy*

- Extends life of sensor

- Provides physical and thermal protection to sensor face

* An epoxy similar to Loctite 480-40 is recommended.

Ceramic face

604094619341505933634036

M8x1M12x1M18x1

M30x1.5

Diameter (mm)5.8

10.415.227.9

Thickness (mm)0.30.30.50.5

Accessories

7.16

Prox ActuatorMounting Clamps Inductive Accessories

sensor∅4/∅8

sensor∅4/∅8

positive stop ∅8

positive stop ∅8

Before

After

Plunger

Inductive Prox senses

Detent Holder M8x1x49BES 08-FA-49

Material: stainless steelTemperature range: –25...100 °CSpring force: 3 NPermissible tightening torque: 15 Nm





Mounting Clamp - Straightfor sensors with ∅∅∅∅∅ 4 mm or ∅∅∅∅∅ 8 mmBES 08-FA-BS-4.0-GBES 08-FA-BS-8.0-G

Material: AluminumTemperature range: –25...100 °CPermissible tightening torque: 15 Nm

Mounting Clamp - Right anglefor sensors with ∅∅∅∅∅ 4 mm or ∅∅∅∅∅ 8 mmBES 08-FA-BS-4.0-WBES 08-FA-BS-8.0-W

Material: AluminumTemperature range: –25...100 °CPermissible tightening torque: 15 Nm

Prox Actuator

To avoid sensor damage, Balluff’s proxactuators isolate inductive proximitysensors from mechanical contact withtargets. They consist of a mountingclamp and a detent holder and are usedwith either a 4mm or 8mm smoothbore sensor.

When a target contacts the plunger, therod moves the detent into the sensingrange of the switch, thus activating itsoutput. When the target is removed,the plunger springs back into place andthe detent is moved out of the sensingrange.

Each prox actuator consists of athreaded barrel, a plunger and rod withspring return and a detent, which isdetected by the sensor.The sensor is inserted into one end ofthe mounting clamp and the detentholder is inserted into the other end.Mounting clamps are available in fourconfigurations:

- Straight and right angle for usewith 4mm sensors

- Straight and right angle for8mm sensors

Detent holders come in threeconfigurations:

- M12 x 1, 70mm long- M08 x 1, 49mm long- M08 x 1, 89mm long

All have a 8mm smooth bore end forinsertion into the clamp. Any holder canbe used with any clamp. Once thesensor and holder are installed, twoallen screws are tightened to hold themin place.

Accessories



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oProductOverview

Banking ScrewActuatorsInductive Accessories

Features:

Banking screw actuators are heat treated alloy steel that will acceptany standard (1x) M8, M12 or M18 shielded sensor. Not intendedfor use with extended range models.

Benefits:

- Solid state output with no mechanical contact with sensor.- Isolates sensor from impact.- Allows for positive mechanical contact to plunge without physical contact to sensor.

Construction & Operation

Both the screw and piston are heat-treated to withstand heavy use.A connecting rod ties the spring-loaded piston to the target, whichtriggers the sensor when the piston is displaced. The sensor isisolated from impact and separated from the target with a plasticbushing.

Ordering CodeBESA 08-25-08-BANKING-SCREWBESA 08-50-08-BANKING-SCREWBESA 12-25-12-BANKING-SCREWBESA 12-50-12-BANKING-SCREWBESA 12-75-12-BANKING-SCREWBESA 12-100-12-BANKING-SCREWBESA 18-50-18-BANKING-SCREWBESA 18-75-18-BANKING-SCREWBESA 18-100-18-BANKING-SCREW

AM8 X 1M8 X 1

M12 X 1M12 X 1M12 X 1M12 X 1M18 X 1M18 X 1M18 X 1

B25 mm50 mm25 mm50 mm75 mm

100 mm50 mm75 mm

100 mm

CM8 X 1M8 X 1

M12 X 1M12 X 1M12 X 1M12 X 1M18 X 1M18 X 1M18 X 1

D3.16 mm3.16 mm4.32 mm4.32 mm4.32 mm4.32 mm4.32 mm4.32 mm4.32 mm

E5.84 mm5.84 mm9.40 mm9.40 mm9.40 mm9.40 mm14.2 mm14.2 mm14.2 mm

G11.0 mm11.0 mm15.7 mm15.7 mm15.7 mm15.7 mm22.1 mm22.1 mm22.1 mm

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Cushioned Prox Mount Banking Screw Actuator

Screw Jam Nut (2)

PistonStop Bushing

Target

Banking screw used asa rugged stop for alinear slide.

G

D

E

B31.8(1.25)

FA 16.7

(0.66)

C

Accessories

7.18

CapacitiveAccessories Capacitive Accessories

Split halves clamped with screwsHose clamp

Plastic and stainless steel

Ø 34 mm

BCSA-SG-34-D

19.167.869.934.1

25.4-44.51.0-1.75

M301-1/4" NPT with wrench flats

M30 inside threadedPTFE

BES 30-SM-3

Reduced by the thickness of theswitchwell3.0 mm

200 psi (13 bar)Maintain 2xSr minimum from inside

wall surface to face of sensor

M183/4" NPT with wrench flats

M18 inside threadedPTFE

BES 18-SM-3




FitsMounting - SwitchwellMounting - SensorMaterial

Ordering Code

Sensing Distance

Thickness in Front of SensorPressure RatingMounting Through Metal Wall

For mounting to sightglass or tubing for leveldetection

FitsMounting - BracketMounting - SensorMaterial

Ordering CodeDimensions (mm)

ABCD

Tube Diameter (mm)Tube Diameter (inches)

M18

BCSA-SG-18-D

11.738.145.018.1

9.4-20.60.37-0.81

M30

BCSA-SG-30-D

19.167.869.930.1

25.4-44.51.0-1.75

M12

BCSA-SG-12-D

10.529.538.112.1

9.4-20.60.37-0.81

Protective switchwellsavailable for bulk and liquidlevel detection applications.Mounting through thecontainer wall means quickadjustment or replacementof the sensor withouthaving to empty the tank.

M301-1/2" NPT with wrench flats

Oversized M30, held with band clampLexan

BES 30-SM-5




1.8

Ø41.3

55.9

62

73.4

Ø63.2

56.9

NPT 1½-11.5

Ø30.1mm

A

B

CD

Accessories



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oProductOverview

BracketsPhotoelectric AccessoriesSeries

Ordering Code

DescriptionSuitable ProductMaterial

18 mm Tubular

BOS 18.0-HW-1

Small L bracket short foot18 mm tubular

Aluminum

Small Block/Combination

BOS 18.0-HW-2

Dual axis adjustableBOS 18KF, BOS 18 KW

Aluminum

Mounting Adapter

BOS 18.0-BS-3

Adapter bracketBOS 18KF, BOS 18KW

Durethan

Series

Ordering Code


Small Block

BOS 16-HW-1

Dual axis adjustableBOS 6K, BOS 11K, BOS 16K

Aluminum

Right Angle

BOS 16-HW-2

Single axis adj., 18 mm tubular mount18 mm tubular

Aluminum

18 mm Tubular

BOS 18.0-HW-3

Small L bracket long foot18 mm tubular

Aluminum

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Converts BOS 18KF or 18KW sensor mounting to that of BOS 16K.

Accessories

7.20

Brackets Photoelectric AccessoriesSeries

Ordering Code


Ordering Code


Series

12 mm Tubular

BOS 12.0-BS-1

Swivel adjustable mounting bracket12 mm tubular

ABS

Straight Bracket

BOS 18.0-HW-4

Straight bracket long foot18 mm tubular

Aluminum

Accessories



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Mounting Bracket with Micro Adjustment

Micro adjustable brackets allow precision beam placement by simply turning ascrew. Three individual screws allow for horizontal, vertical and diagonaladjustment. These precision mounts are ideal for long or short range targetingof small parts.

BOS 18.0-HW-6

��

��

��

18 mm Tubular

BOS 18.0-KB-1


ABS

66

57

28.6

50.820.6

29M18x1

20

10

30 mm Tubular

BOS 30.0-KB-1


ABS

66

57

28.6

50.8

20.6

29M30x1.5

20

10

BracketsPhotoelectric Accessories

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Accessories

7.22

Small Block

BOS 2-HW-1

Ball clampBOS 2K

ABS

Small Block

BOS 2-HW-2

Dual axis adjustableBOS 2K

Zinc-plated steel

Small Block

BOS 2-HW-3


Zinc-plated steel

Small Block

BOS 5-HW-1


Stainless steel


Ordering Code


Small Block

BOS 5-HW-2

Protective mountBOS 5K

Stainless steel

Small Block

BOS 5-HW-3


Stainless steel

Small Block

BOS 5-HW-4

Single axis adjustableReflector BOS R-10 or R-25

Zinc-plated steel

Series

Ordering Code


Accessories



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Accesso

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oProductOverview

BracketsPhotoelectric AccessoriesSmall Block

BOS 5-HW-5

Single axis adjustableReflector BOS R-26

Zinc-plated steel

Small Block

BOS 5-HW-6

Single axis adjustableReflector BOS R-9 or R-22

Zinc-plated steel

Small Block

BOS 5-HW-7


Stainless steel

Small Block

BOS 5-HW-8


Zinc-plated steel

Small Block

BOS 5-HW-9


Zinc-plated steel

Small Block

BOS 6-HW-1

Dual axis adjustableBOS 6K, 21MStainless steel

64

25

.4

4.8

13.7

3.9

1.22

21.55

61

4

14º

7°

Ø3.2Typ 4

3.4 x 6.35

7°

1.51

7

5.5

25.4

29.0

40.5

26

.29

12.61

12

Ø4.2TYP 2

R25.4 Ø3.2 TYP 4

5.8

31

.2

65

15

12

13

19

60

.2

5616.7

13

9

24.229

7.6

21

.3

24

.2

9.2

Ø6.5

Ø3.2

7°

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Accessories

7.24

Mid-size Block

BOS 21-HW-4

Protective mountBOS 21M

Zinc-plated steel

Mid-size Block

BOS 21-KH-1

Dove tail clampBOS 21MAluminum

Mid-size Block

BOS 21-KH-2

Dove tail clampBOS 21MAluminum

Mid-size Block

BOS 21-AD-1

Universal mountBOS 21MAluminum

Mid-size Block

BOS 21-HW-1

Dual axis adjustableBOS 6K, BOS 21M

Zinc-plated steel

Mid-size Block

BOS 21-HW-2

Dual axis adjustableBOS 6K, BOS 21M

Zinc-plated steel

Mid-size Block

BOS 21-HW-3

Protective mountBOS 21M

Zinc-plated steel


Ordering Code


Series

Ordering Code


Accessories



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BracketsPhotoelectric AccessoriesMid-size Block

BOS 26-HW-1

Dual axis adjustableBOS 21M, BOS 25K, BOS 26K

Stainless steel

Mid-size Block

BOS 26-HW-7


Painted steel

Mid-size Block

BLT 31M-HW-1

Dual axis adjustableBLT 31M

Anodized Aluminum

Large Block

BOD 63-HW-1

Dual axis adjustableBOD 63M

Zinc-plated steel

Large Block

BOS 65-HW-1


Zinc-plated steel

Large Block

BOD 66-HW-1

Dual axis adjustableBOD 66M

Zinc-plated steel

2.0”

4.0

”

.50”

1.50”

.25”

.50

”.7

5”

.50” Typ4 places

.40” .40”

3.4

5”

2.5

0”

2.0

”

1.25”

.12

5”

O .19”

Rad 0.35”

O .19” Typ.4 places

16.19

42.08

54.19

16

.19

42

.08

54

.19

70

3.42

9.2

5

30.8

17

.5

30°

61.58

70

Ø6.5 Typ 2

26.5

7.2X15

4.2x11.7

Ø4.2

7.2HEX

Rad 26.0

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Accessories

7.26

Photoelectric AccessoriesApertures

Aperture, double-slitfor BOS/BLE/BLS 18

Thru-beam

BOS 18-BL-2

Aperture, round holefor BOS/BLE/BLS 18

Thru-beam

BOS 18-BL-1

Series

Ordering Code

Circular aperture designed tolimit the effective beam for athru-beam sensor.

Aperture, double-slitfor BOS/BLE/BLS 12

Thru-beam

BOS 12-BL-1

Double-slit type aperturedesigned to limit the effectivebeam for a thru-beam sensor.

882

Effe

ctiv

e ra

nge

in m

eter

s

Ape

rture

on

Rec

eive

r

Ape

rture

on

Emitt

er

322

Effe

ctiv

e ra

nge

inm

eter

s

Ape

rture

pos

ition

Rec

eive

r

Ape

rture

pos

ition

Emitt

er

> 1> 1.5> 2

Min

. obj

ect s

ize

in m

m

0.512

Effe

ctiv

e ra

nge

in m

11.52

Slit

siz

ein

mm

Accessories



pPartNumberIndex

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Accesso

ries

oProductOverview

AperturesPhotoelectric AccessoriesAperture, horizontal

for BOS 5KThru-beam

BOS 5-BL-4BOS 5-BL-5BOS 5-BL-6

Stainless steel

Aperture, verticalfor BOS 5K


Stainless steel

Aperture, round holefor BOS 5KThru-beam


Stainless steel

ABOS 5-BL-1 0.5 mmBOS 5-BL-2 1 mmBOS 5-BL-3 2 mm

A BBOS 5-BL-4 0.5 mm 6 mmBOS 5-BL-5 1 mm 5 mmBOS 5-BL-6 2 mm 4.5 mm

ABOS 5-BL-7 0.5 mmBOS 5-BL-8 1 mmBOS 5-BL-9 2 mm

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Series

Ordering Code

Material

Accessories

7.28

Photoelectric AccessoriesLenses& Adapters

Series

Ordering Code

Convex lens designedto spread out diffusesensor light beam.Useful in applicationswhere the field-of-viewof a sensor needs to beexpanded.

Convex Lensfor all BOS 18M diffuse

and BGS sensors

BOS 18-PK-1

Used in retro-reflectiveapplications where thetargets are shiny, thisfilter can convert astandard non-polarizedretro-reflective sensorto a polarized type. Inthis type of installation,the normal amount ofsensing range reductionby adding this filter is50%.

Polarizing Filterallnon-polarized BOS18Mretro-reflective sensors

BOS 18-PF-1

Air blow-off shields helpprevent accumulation ofdirt and debris on thesensors lens. Unitscome with a 4mm airfitting and are typicallyconnected to the airsource available in afactory.

Air Blow-offfor BOS 12M BOS 18M

BOS 1_-LT-1

Adapterallows BFO 18V fiber

optic cables to fit BOS30m

BFO 30-A1

BOS 12-LT-1M12×1

142514

ABCD

BOS 18-LT-1M18×1

153022

Accessories



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6 Connectors

Accesso

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oProductOverview

LensesPhotoelectric Accessories

*1= 50 % Transmission, 2 = 75 % Transmission

Neutral Filterfor BOS 18M

BOS 18-NF-_*

Protective cap with plasticlens suitable for all BOS 12Msensors. Adds a layer ofprotection from mechanicaldamage as well as heat.

Protective Lens Capfor BOS 18M

BOS 18-SM-1

Protective cap with glass lenssuitable for all BOS 18Msensors. Adds a layer ofprotection from mechanicaldamage as well as heat.


BOS 18-SM-2

Neutral filters reduce theamount of light transmitted(or received) by aphotoelectric sensor.The lens material is madeof a specialized glass thatworks effectively with allwavelengths of light. Typicalapplications include sensortesting, where a specificexcess gain level is requiredor specialized configurations,where an emitter needs to bedampened to reduce theamount of light as to not"burn-thru" an object.


BOS 12-SM-1

Protective cap with plasticlens suitable for all BOS 18Msensors. Adds a layer ofprotection from mechanicaldamage as well as heat.

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Accessories

7.30

Photoelectric AccessoriesLenses

90° Rotatable Head

BOS/BLS/BLE 18

BOS 18-UK-10

90° Rotatable Head

BOS/BLS/BLE 18

BOS 18-UK-_**=1 or 2; see table below

45° Angle Miror

BOS/BLS/BLE 12

BOS 12-WS-1

Series

Ordering Code

BOS 18-UK-2 example:In the diagrams to the right,several differentconfigurations of thru-beamsensors are shown. Theeffective sensing range wouldbe equal to the normalsensing range times thereduction factor.

Using 90° or 45° headsreduce the effective sensingof the sensors they aremounted to.

Reaction FactorsDiffuseUp to 100mm100-200mm200mm or MoreRetro-reflectiveAll RangesThru-beamAll Ranges

BOS 18-UK-1RF = 45%RF = 25%

Not recommended

Not recommended

Not recommended

BOS 18-UK-2Not recommendedNot recommended

RF = 25%

RF = 20%

RF = 15%

BOS 18-UK-10RF = 50%RF = 50%RF = 30%

RF = 20%

RF = 30%

BOS 12-WS-1RF = 30%RF = 30%RF = 30%

Not recommended

RF = 30%

Normal 100 %Emitter

Emitter

Emitter

Emitter

Receiver

Receiver

Receiver

Receiver

Accessories



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6 Connectors

Accesso

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oProductOverview

LensesPhotoelectric AccessoriesObject Lensfor BKT, BLT

Complete lens for 9mm fixeddistance with 7mm spot size

BKT M-PK-2

4.5

Protective Coverfor BOWA; Sensing windows, cut-to-length plastic U-channel that protects

lenses from damage

BOWA Z-SH-1

Aluminum/Glass

Object Lensfor BKT, BLT


BKT M-PK-5

Aluminum/Glass

20



BKT M-PK-1

6.5

4.5

Fine Focusing Lensfor BKT, BLT

Detect small marks (1mm) with lowUV intesity at a distance of 9mm

BKT M-PK-4

Aluminum/Glass

11.5


Complete lens for 28mm fixed distancewith 10mm spot size

BKT M-PK-3

40

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

22.75

11

.35

1.5

0

17.7 Length

Series

Ordering Code

Series

Ordering Code

Material

Accessories

7.32

Reflectors Photoelectric AccessoriesReflector ∅ 84 mm

one M5 screw

BOS R-1

PMMABOS 21-AD-1

Standard0...+65 °C

100 %

Reflector ∅ 63two M4 screws

BOS R-10

PMMABOS 5-HW-4

Standard0...+65 °C

60 %

Reflector ∅ 51 mmplastic rivot

BOS R-14

PC

Chemical Resistance0...+100 °C

60 %

SizeMounting

Ordering Code

MaterialRecommended BracketApplicationTemperature RangeReflectivity Rating

Reflector ∅ 46 mmself-adhesive

BOS R-2

PMMA

Standard0...+65 °C

60 %


BOS R-3

PMMA

Standard0...+65 °C

25 %


BOS R-15

ABS/PMMA

Chemical Resistance0...+110 °C

25 %

SizeMounting

Ordering Code

MaterialRecommended BracketApplicationTemperature RangeReflectivity Rating

Accessories



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oProductOverview

Reflectors

Reflector 51×72 mmtwo M4 screws

BOS R-25

PMMABOS 5-HW-4

Standard0...+50 °C

Reflector 33×12 mmone M3 screw

BOS R-29

PMMABOS 5-HW-1 or 2

Standard0...+50 °C


BOS R-26

PMMABOS 5-HW-5

Standard0...+50 °C

Reflector 19×60 mmtwo M4 screw

BOS R-33

PMMA

Standard–20...+85 °C

Photoelectric Accessories

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

80

9

84

5


BOS R-5

PMMA

Standard0...+50 °C

40 %


BOS R-9

PMMABOS 5-HW-6

Standard0...+50 °C

100 %


BOS R-11

PMMA

Extended Range0...+50 °C

125 %

Reflector 33×12 mmone M3 screw

BOS R-27

PMMABOS 5-HW-1 or 2

Standard0...+50 °C

Reflector Ø 84 mmone M5 screw

BOS 18-R

PMMA

Economy0...+65 °C

85%

Reflector 33×12 mmself-adhesive

BOS R-28

PMMA

Standard0...+50 °C

Accessories

7.34

Reflectors Photoelectric AccessoriesReflector 14×23 mm

two M2 screws

BOS R-12

ABS/PMMA

Laser0...+55 °C

100% (Laser)30% (Non-Laser)


BOS R-13

PMMA

Laser0...+55 °C

100% (Laser)40% (Non-Laser)

SizeMounting

Ordering Code

MaterialRecomended BracketApplicationTemperature RangeReflectivity Rating


BOS R-16

ABS/PMMA

Laser–20...+60 °C100% (Laser)

40% (Non-Laser)

Reflector 51x62 mmtwo M4 screws

BOS R-22

ABS/PMMABOS 5-HW-6

Laser–10...+60 °C100% (Laser)

40% (Non-Laser)

Retro-reflective sensors are ideal for applicationswhere space constraints prohibit the mounting of asecond sensor.

Accessories



pPartNumberIndex

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6 Connectors

Accesso

ries

oProductOverview

Tape Dimensions (LxB) Ordering code45 m×50 mm BOS R-6-45

250 mm×50 mm BOS R-6-0,2522 m×50 mm BOS R-7-22

250 mm×50 mm BOS R-7-0,2522 m×25 mm BOS R-8-22

250 mm×25 mm BOS R-8-0,25

Reflective Tapeself-adhesive

BOS R-6-... for non-polarized lightBOS R-7-... for non-polarized lightBOS R-8-... for non-polarized light

40 %


BOS R-30for polarized light

40 %

Adhesive TapeReflectorsPhotoelectric Accessories


BOS R-17-22

50%


BOL 27K-TAPE-01*

� � � � � ��

� � � � � ��

� � � � � ��

� � � � � ��

25.4

0.3

2

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

SizeMounting

Ordering Code

Reflectivity Rating

* for use with BOL 27Konly

Accessories

7.36

Note: Stainless steel screws included.

Articulated Base Holderfor 1 rod ∅ 12 mm

for mounting on base plates or rails

BMS CUJ-P-D12-R040-00

POM plastic

BMS Mounting Systems

Balluff offers high-qualitymounting accessories foroptimally positioning thesensors in systems andmachines. The mountingsystem can be attached tobase plates or on all commonextrusion rails. The kit designmeans that virtually anyrequired solid angle can beaccommodated. Additionalaccessories such as reflectorholders and adapter plates,usable for tubular and block-style sensors, complete theaccessories kit.

Mounting rods ∅∅∅∅∅ 12 mm, anodized Al

BMS RS-M-D12-0150-00 = 150 mmBMS RS-M-D12-0250-00 = 250 mmBMS RS-M-D12-1000-00 = 1000 mm

1×45° 1×45°

150

Ø11

.95

The mounting rods are knurled overthe full length. This prevents slippingand position shifting.

Base Holderfor 1 rod ∅ 12 mm or 10×10 mmfor mounting on base plates or rails

BMS CU-P-D12-A040-00

POM plastic

Rod Adapterfor 1 rod ∅ 10 mm

converts a ∅ 10 mm rodto a ∅ 12 mm rod

BMS AD-P-001-12/10

POM plastic

27

10

12

1

BMSBMSMounting System

DescriptionTypeApplication

Ordering Code

Material


Ordering Code

Material

Accessories



pPartNumberIndex

7 Accessories

6 Connectors

Accesso

ries

oProductOverview

BMSSensor Holder

for 1 rod ∅ 12 mm or 10×10 mmfor cylindrical sensors

BMS CS-P-D12-AD08-00 for M8 sensorsBMS CS-P-D12-AD12-00 for M12 sensorsBMS CS-P-D12-AD18-00 for M18 sensors

POM plastic

Cross-Connectorfor 2 rods ∅ 12 mm or 10×10 mm

connecting element for 2 rods∅ 12 mm or 10×10 mm

BMS CC-P-D12-A-00

POM plastic

Reflector Holderfor 1 rod ∅ 12 mm or 10×10 mm

for all reflectors with ∅ 20 mm (glue) andBOS R-14 ∅ 51 mm (pluggable)

BMS CR-P-D12-AU-00

POM plastic

ABMS CS-...08 Ø8BMS CS-...12 Ø12BMS CS-...8 Ø18

BMSMounting System

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Accessories

7.38

Clamping Cylinder

for mounting all holders, sensorsand reflectors

BMS CS-M-D12-IZ

GD-Zn

Base Holderfor 1 rod ∅ 12 mm (vertical or horizontal)

for mounting on base plates or rails

BMS CU-M-D12-A040-00

Al anodized

Note: Stainless steel screws included withconnectors, holders, and clamping cylinders.


OrderingCode

Material

Cross-Connectorsfor 2 rods ∅ 12 mm

connecting element for 2 rods∅ 12 mm

BMS CC-M-D12-B-00

Al anodized

PX2

345

20

35

M6

8

6Ø

11Ø

6.5

Ø12

.1

20

10

55

47

M6

20

BMSMounting System BMS


Ordering Code

Material

Adjusting Unitfor clamping cylinder

for adjusting M18 laser sensors

BMS AD-M-002-D12/D18

V4A

PX2

367

328

57

Ø18.5

20

Accessories



pPartNumberIndex

7 Accessories

6 Connectors

Accesso

ries

oProductOverview

Sensor Mountfor clamping cylinder

for cylindrical sensors M8, M12, M18

BMS CS-M-D12-ID08-01 for M8 sensorsBMS CS-M-D12-ID12-01 for M12 sensorsBMS CS-M-D12-ID18-01 for M18 sensors

V4A


for cylindrical sensors M30

BMS CS-M-D12-ID30-01

V4A


for use with prox mounts

CS-M-D12-ID16-01CS-M-D12-ID24-01CS-M-D12-ID36-01

V4A

PX2

349

28 34

34

320

R14

18 A

Ø18.5

PX2

350

33

47

2619

3

Ø42 Ø30.2

Ø20R14

BMS BMSMounting System

Mounting Bracketfor clamping cylinder

for UniCompact sensors

BMS CS-M-D12-IQ40-02

V4A

Mounting Bracketfor clamping cylinder

for UniCompact sensors

BMS-M-D12-IQ40-03

V4A

5

5

9.513

16

19.8

30

40

45

65

1.5

39.8

14.7

60

80

86

3

26

3143

55

21

30

60

Ø5.6(2x)Ø5.3(6X)

Ø8(2x)

Ø20

Ø5(2X)

34

40

5

5

9.5 13

16

19.8

111

40

45

65

1.5

39.8

14.7

60

80

26

3143

55

102

30

60

Ø5.6(2x) Ø5.3(6X)

Ø8(2x)

Ø20

Ø5.3(2X)

121

ØD

ØC

28

Ø20

1933

A

3

B

ID16 36.5 20 Ø16.5 Ø33ID24 41.5 24 Ø24.5 Ø35ID36 54.0 30 Ø36.5 Ø48

A B C D

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

ABMS CS-...08 Ø8.5BMS CS-...12 Ø12.5BMS CS-...18 Ø18.5

Accessories

7.40


Ordering Code

Material

Reflector Mountfor BOS R1 + R2 + R3for clamping cylinders

BMS CR-M-D12-IU-02

V4A

PX2

352

R13.

5

Ø3.

5

85

Ø20

21

85

77

93

77

274

4

3

BMSMounting System BMS

Sensor Adapter Platefor BOS 21/25/26

for base holder with 40 mm holespacing or clamping cylinders

BMS CS-M-D12-BX05-02

Al anodized

Sensor Adapter Platefor BOS 21/25/26

for base holder with 40 mm holespacing or clamping cylinders

BMS CS-M-D12-BX01-01

Al anodized

PX

23

63

Ø20

Ø40.6

110

5

95

6.6

45

30

37

50

60

10

3× M4

50°

3


Ordering Code

Material

154146

5465

99105

114

9

10

17.5

30

42.5

55

60

5.5

35

12.5

37

20

50

9

30

36.8

Ø20

Ø6.6

50º120

5

M4

M4

M4M5

M5

Reflector Mountfor BOS R11

for clamping cylinders

BMS CR-M-D12-IS-03

V4A

Ø5.3Ø84

28

Ø20

2236

50.5

3

92.5

Reflector Mountfor BOS R1 + R2 + R3for clamping cylinders

BMS CR-M-D12-IU-05

V4A

Accessories



pPartNumberIndex

7 Accessories

6 Connectors

Accesso

ries

oProductOverview

Reflector mountfor BOS R9

for clamping cylinders

BMS CR-M-D12-IS-04

V4A

BMS BMSMounting System

Mounting Rodfor BOS 2K, BOS 5K, BOS 6K, BES/BOS Q08

for base holder ∅ 12 mm

BMS BS-M-D12-0250-02

Al anodized

PX

2369

Ø11.95

4

2.7

250

11.2

21.5

20

25

15

10

4.5

16.5

150

4×M3

Mounting Rodfor reflectors R1, R9, R14, R22, R26

for base holder ∅ 12 mm

BMS BS-M-D12-0250-01

Al anodized

PX

2368

Ø11.95

4

250

49.6

3.81

0.5

15.325.334.3

40.5

200.5

2×M3

Ø6.5

2×M4

M5

50 9

0

150 159 167 2

50

276

400

Ø11.75

Ø11.95

M4 (6x)

8

120

Mounting Rodfor BGL 5A...80A

for base holder Ø 12mm

BMS BS-M-D12-0250-03

Al anodized

34.5 42.5 54.5 6

2.5 7

7.5 85.5 95.5 117.5

126

250

Ø11.75

Ø11.95

M4 (8x)

8

120

Mounting Rodfor BGL 80A...220A

for base holder Ø 12mm

BMS BS-M-D12-0400-04

Al anodized

Mounting rods ∅ 12 mm, anodized AlBMS RS-M-D12-0150-00 =150 mmBMS RS-M-D12-0250-00 =250 mmBMS RS-M-D12-1000-00 =1000 mm

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Accessories

7.42

Sensor adjustment toolfor BGL

for fine positioning

BMS CS-M-D12-CZ

Adapter bracketfor BGL

for fine positioning

BMS CS-M-D12-CX02-01BMS CS-M-D12-CX03-01BMS CS-M-D12-CX04-01

Kits Available:

BMS CS-M-D12-CX02-01-Z = BMS CS-M-D12-CZ and BMS CS-M-D12-CX02-01



20 20 20 8

20

40 9812.7

52

0

30

20 12.5 8

50

12.7

10 9.5 8 4.5

9.5

2

45

12.7 8

4.5

9.5

2

(CX04)

(CX03)

(CX02)

25.6

44.7

62.7

46.9550


Ordering CodeAll BGLsBGL 5 - 20 mmBGL 30 - 80 mmBGL 120 - 220 mm

BMSMounting System

Mounting rods Ø 12 mm, anodized Al

BMS RS-M-D12-0150-00 =150 mm

BMS RS-M-D12-0250-00 =250 mm

BMS RS-M-D12-1000-00 =1000 mm

BMS

Accessories



pPartNumberIndex

7 Accessories

6 Connectors

Accesso

ries

oProductOverview

BMSMounting System

Kit Components DescriptionBMS CS-M-D12-IZ Joint, Rotary Mounting typeBMS CS-M-D12-ID08-01 Bracket, for standard M8 sensorsBMS CS-M-D12-ID12-01 Bracket, for M8 sensor prox mounts or standard M12 sensorsBMS CS-M-D12-ID16-01 Bracket, for M12 sensor prox mountsBMS CS-M-D12-ID18-01 Bracket, for standard M18 sensorsBMS CS-M-D12-ID24-01 Bracket, for M18 sensor prox mountsBMS CS-M-D12-ID30-01 Bracket, for standard M30 sensorsBMS CS-M-D12-ID36-01 Bracket, for M30 sensor prox mountsBMS CS-M-IQ40-02 Bracket, 40x40mm Cube Sensor MountM10 x 40mm bolt and M10 nut M10 x 40mm bolt with M10 x 1.5 nut, black oxideM10 x 55mm bolt and M10 nut M10 x 55mm bolt with M10 x 1.5 nut, black oxideM10 x 70mm bolt and M10 nut M10 x 70mm bolt with M10 x 1.5 nut, black oxide

M10 nut

Sensing surface

M10 bolt

BMS CS-D12-IZ(Mounting Knuckle)

BMS CS-M-IQ40-02(Mounting Bracket)Q40 Sensor

Mounting screws

Unicompact Sensor

M10 bolt

M10 nut


BMS CS-M-D12-IDXX-01(Mounting Bracket)

Balluff Sensor

Tubular Sensors Only

M10 nut

M10 bolt


BMS CS-M-D12-IDXX-01(Mounting Bracket)

Balluff Sensor

Prox Mount

Tubular Sensors with Prox Mount

NEW! BMS Mounting Kits

Kit NumberBMS KIT-MTG-01-D08/40BMS KIT-MTG-01-D12/40BMS KIT-MTG-01-D16/40BMS KIT-MTG-01-D18/40BMS KIT-MTG-01-D24/40BMS KIT-MTG-01-D30/40BMS KIT-MTG-01-D36/40BMS KIT-MTG-01-D08/55BMS KIT-MTG-01-D12/55BMS KIT-MTG-01-D16/55BMS KIT-MTG-01-D18/55BMS KIT-MTG-01-D24/55BMS KIT-MTG-01-D30/55BMS KIT-MTG-01-D36/55BMS KIT-MTG-01-D08/70BMS KIT-MTG-01-D12/70BMS KIT-MTG-01-D16/70BMS KIT-MTG-01-D18/70BMS KIT-MTG-01-D24/70BMS KIT-MTG-01-D30/70BMS KIT-MTG-01-D36/70BMS KIT-MTG-01-Q40/40BMS KIT-MTG-01-Q40/55BMS KIT-MTG-01-Q40/70

BM

S C

S-M

-D12

-IZ

BM

S C

S-M

-D12

-ID

08-0

1

BM

S C

S-M

-D12

-ID

12-0

1

BM

S C

S-M

-D12

-ID

16-0

1

BM

S C

S-M

-D12

-ID

18-0

1

BM

S C

S-M

-D12

-ID

24-0

1

BM

S C

S-M

-D12

-ID

30-0

1

BM

S C

S-M

-D12

-ID

36-0

1

BM

S C

S-M

-IQ

40-0

2

M10

x 4

0mm

bol

t and

M10

nut

M10

x 5

5mm

bol

t and

M10

nut

M10

x 7

0mm

bol

t and

M10

nut

These kits provideyou the convenienceof all the parts youneed in a single box.

BMS

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Accessories

7.44

Signal Adapters Signal Conditioning

TimerPNPNPNCounterPNPNPNSignal InverterPNP to NPNNPN to PNPFrequency (under speed)PNPNPN

Rated Operational VoltageSupply VoltageInput ResistanceMinimum Response RimeMaximum Load CurrentTimer

Counter

Signal Inverter Operating Frequency (max.)Frequency(under speed)Pulses/SecondShort Circuit ProtectionAmbient Temperature RangeRemote TeachOutput IndicationMechanical ProtectionHousing MaterialInput ConnectionOutput Connection

BOS S-T01BOS S-T02

BOS S-C01BOS S-C02

BOS S-F01BOS S-F02

BOS S-M01BOS S-M02

10…30 Vdc12…24 Vdc

>10k Ω100 µs400mA

1ms65.535s10 kHz

16553510 kHz10 kHz0.15 Hz1000 Hz1000 Hz

Yes0…60°C

YesRed Led

IP67Plastic PBTA/PA

M12 4 pin FemaleM12 4 pin Male

SeriesModel

Signal AdapterTimer 1ms…65.535sCounter 1…65535

Signal Inverter PNP to NPN, NPN to PNPFrequency (Under speed) 0.15…1000Hz

O20

48

60

Minimum DelayMaximum Delay

Operating Frequency (max.)Minimum CountMaximum Count

Operating Frequency (max.)

Minimum FrequencyMaximum Frequency

Operating Frequency (max.)

Teach-in

Output

BOS S Series Signal Adapter

BOS S series signal adapters are crucial forquick, versatile modifications, retrofits andenhancements of a sensor’s functionality.Several available models provide quick-change options that will convert PNP/NPNoutputs, add delay timing and countingfunctions, or monitor frequency of machinespeeds and motion.

BOS S series signal adapters take the placeof expensive signal converters and othercontrol elements. They are also suitable asstand-alone solutions in areas lackingexternal controllers. They are ideal forapplications where a solution must be retrofitwithout changing the controller. Signaladapters are plugged-in between the sensorand the connection cable, and can beprogrammed through the control line using asimple teach-in procedure. The outputcurrent of 400 mA also allows any signaladapter to be used as a switching amplifier.

Applications

– Batch counting– Indexing– Increased switch output– Underspeed detection– Jam detection– Motion detection– Pulse stretcher– Broken conveyor detection

Accessories



pPartNumberIndex

7 Accessories

6 Connectors

Accesso

ries

oProductOverview

Signal Conditioning

Used as pulse counter

Used as pause counter

Teaching a turn-off delay

Signal Adapter BOS S-CProgrammable pulse or pause counter

Teaching a pulse count

Teaching a pause count

Signal Adapter BOS S-TProgrammable timer for turn-on or turn-off delay

Signal Adapter BOS S-FNPN/PNP logic converter, selectable normally-open/normally-closed

TeachInput

InputBOS S-C01

OutputBOS S-C01

TeachInput

InputBOS S-C01

OutputBOS S-C01

SupplyVoltage

TeachInput

InputBOS S-C01

OutputBOS S-C01

TeachInput

InputBOS S-C01

OutputBOS S-C01

SupplyVoltage

TeachInput

InputBOS S-F01

OutputBOS S-F01

From here on withoutsignal inversion

H = Input or Output active; L = Input or Output inactive

Signal AdapterFunctions

TeachInput

InputBOS S-T01

OutputBOS S-T01

Learned time for turn-off delay

TeachInput

InputBOS S-T01

OutputBOS S-T01

Learned time for turn-off delay

TeachInput

InputBOS S-T01

OutputBOS S-T01

Learned time forturn-off delay

TeachInput

InputBOS S-T01

OutputBOS S-T01

Learned time forturn-off delay

TeachInput

InputBOS S-T01

OutputBOS S-T01

TeachInput

InputBOS S-T01

OutputBOS S-T01

Teaching without signal inversion

Using with turn-off delayUsing with turn-on delay

Teaching a turn-on delay

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Accessories

7.46

In-Line AnalogSet Point Controller Signal Conditioning

In-line analog set pointcontroller with integratedswitching outputs

M18×10...10 V

BES 516-615-PS-1-PU-05BES 516-615-NS-1-PU-05

24 Vdc15…30 Vdc

≤15%75 Vdc

4200 Ohm20 mA

yes

-10…+70 °C500mV2000IP 67

nickel plated brasscable

7 x 24 AWGcULus

C75 ENL-04-VY-003Myesyes

100 mA

≤ 1.5 V

Housing SizeOutput Signal

PNP Normally-openNPN Normally-open

Rated Operational Voltage Ue

Supply Voltage UB

RippleRated Insulation Voltage Ui

Load Resistance Ri for Analog OutputNo-load Supply Current I0 at Ue

Protected Against Polarity Reversal

Ambient Temperature Range Ta

HysteresisOperating Frequency fDegree of Protection per IEC 60529Housing MaterialConnectionNo. of Wires x GaugeApprovalsRecommended ConnectorLED Indication for Each OutputTeach-in FunctionRated Operational Current Iefor One Switching OutputVoltage Drop Ud at Ie

This device can be connected to anyBalluff 0…10V analog sensor (inductive,photoelectric, BIL) and provides threeintegrated switching outputs.

Analog sensors provide a signal which isproportional to the target distance fromthe sensor face. However, manyapplications also require a switchingsignal at certain points along the fullrange.

The three switching outputs areprogrammed using a teach-in procedureby holding a target in postion andmomentarily connecting the control lineto the supply. This programs the digitaloutput for that point. A total of threeoutputs are programmable.

In addition to the three digital outputs, a0-10 V analog signal is also provided.An LED for each output indicates theswitching state of that output.

Accessories



pPartNumberIndex

7 Accessories

6 Connectors

Accesso

ries

oProductOverview

Signal Conditioning Pulse WidthStretching Device

Rapid Movement Recognition

Three-wire DC sensors can havevery high switching frequencies.This fast response time coupledwith high speed operations on amachine can mean that eventscan sometimes occur withoutbeing detected by the control onthe machine.

The pulse width lengtheningdevice allows the switch outputto be extended from 2milliseconds to 1 second. Theadjustable delay can then beused to insure your machinereceives the switching signal.

Features:

– Protected against over-load (through PTC) andagainst polarity reversal.

– On the input, only a PNPsensor from BES 515-...,BES 516-... or BES 517-...(DC, 3-/4-wire) can beused, either normally openor normally closed.

– Both or only one of theoutputs can be installed.

Output: 3 low pulse, expanded4 high pulse expanded

PNP NPNInput: 7 falling edge rising edge

8 rising edge falling edge5 low pulse high pulse6 high pulse low pulse1 -Vs

2 +VS

Falling edge Expanded output signal is triggered by the falling edgeRising edge Expanded output signal is triggered by the rising edgeLow pulse Expanded output signal is triggered by a low pulseHigh pulse Expanded output signal is triggered by a high pulse

Type

Ordering Code

Output (LED displays)Pulse Length AdjustableFactory Set ValueInput 7/8Input 5/6

RepeatabilityInputMin. Input Pulse LengthSupply Voltage UB

Including RippleNo-load CurrentOutput CurrentAllowable Load CapacityAmbient Operating TemperatureDimensionsHousing MountMax. Connector Cross-sectionDegree of Protection per IEC 60529

Pulse Stretching Device

BES 516-IV 2

plus switching (PNP), complementary2 ms...1 s

200 ms (+50 ms)refers to each edge of the input signal

refers to the pulse end of the input signal

< 10 %1 PNP- or 1 NPN-Normally open or closed

1.5 ms10...30 Vdc

(input voltage = output voltage)≤ 15 % (SS)ca. 20 mA≤ 130 mA

≤ 0.5 µF/24 V0...60 °C

90 × 58 × 17.5 mmrail EN 50 022-35

2 x 14 AWGhousing IP 40/clamp IP 20

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

Accessories

7.48

Sensor TesterBES 516-3A quick and easy way totest standard 10-30 Vdcsensors in the field.

– Tests 3-wire and2-wire DC sensors

– PNP or NPN output– Audible sound– LED indicators– Convenient size

High Power Sensor TesterBES 516-5For use with higher voltageand current sensors andoptos.

Tester and ProgrammerBES 516-4This programming deviceprovides an easy way toperform the following testsand calibration on sensors:

– Programs the switchingdistance of analogsensors

– Tests analog sensors– Tests 2-wire and 3-wire

BES sensors

Sensor ControllerBES 516-705-U5Designed to operate two24 Vdc electronic sensorsfrom a 115 Vac line source.

– DIN rail or panelmountable

– 2 independent relays– 110 Vac input, 24 Vdc

output– Accepts PNP and NPN

sensors– Provides 100 mA

output current

Description

Part Number

Output VoltageSupply CurrentLED IndicationBattery TypeSensor ConnectionDegree of ProtectionHousing Material

Analog Tester andProgrammer

BES 516-4

18 Vdc35 mA

power, output and battery2 × 9 V batteries

7 spring-loaded terminalsIP 40plastic

Sensor Tester

BES 516-3

18 Vdc35 mA

1 power indicator2 × 9 V batteries

3 spring-loaded terminalsIP 21plastic

High Power SensorTester

BES 516-5

20-24 Vdc100 mA

power and output6 - 1.5 VAA (not included)3 spring-loaded terminals

IP 21plastic

PWR LOWBAT

PNP

HIGH POWER SENSOR TESTER

24VDC Output, 100mA

Made in the UK

BES 516-5

NPN

10

7

34 mm deep

45.5 mm deep

Description

Part Number

Input VoltageInput CurrentOutput VoltageOutput CurrentOutput Ripple/NoiseCircuit ProtectionRelay ConfigurationRelay Contact MaterialRelay RatingsRelay LifeLED Indication

24 mm deep

Sensor Controller

BES 516-705-U5

115 Vac (±10%), 60 Hz36mA AC (Full Load)

24 Vdc100mA DC max.

20 mV2AG, .250mA Slo-Blo fuse

2, 1 Form C (SPDT)Silver Cadmium Oxide

6A at 120 Vac or 24 Vdc100,000 Operations

Green Power, 2 red output

LOWBAT

Sensor Testers& Controller Power Supply

Accessories



pPartNumberIndex

7 Accessories

6 Connectors

Accesso

ries

oProductOverview

BDD 600 SeriesAnalog - inputdigital display

Display onlyDisplay with 4 programmable PNP outputs

Display with 2 programmable PNP outputs and 2 scalableanalog outputs

0-10 Vdc or 4-20 mA6-digit (5-digit usable for analog models),

0.56" digits, 6 ms refresh rate24 Vdc ± 20%

0 to 70ºC67 ms

16-bit A/DPNP, 100 mA per output

16-bit analog, 0-10 Vdc or 4-20 mA,100% adjustable

Plastic, 1/8 DIN housing, panel mountable

Clear NEMA 4X IP65 display cover

NameSeries

BDD 640-R3A-0-00-E-00BDD 644-R3A-0-54-E-00BDD 645-R3A-5-53-E-00

Input SignalDisplay

Supply VoltageTemperature RangeUpdate RateResolutionDigital OutputsAnalog Output

Housing Information

AccessoriesBSS Z-001

Digital Displays Digital Displays

0.2

8”

0.2

5”

1.6

”

1.8

9”

3.78”

0.5

7”

0.8

0”

0.1

8”

1.85” 0.53”

3.43”

BDD 640 Series

The BDD 640 series panelmeters offer highperformance and advancedfunctionality in a compactpackage. The BDD 640series is a high resolutiondisplay designed for usewith continuous outputanalog position sensors.The universal 16-bit analoginput allows the BDD 640series to be used witheither 0–10 Vdc or 4–20mA analog inputs.Available options include ascaleable 16-bit output andup to 4 programmablePNP set-points.

Features:

– Ultra thin designconsumes minimalpanel space

– 100% adjustable zeroand span

– 16-bit input resolutionfor superior accuracy

– Fast update rateprovides superiordisplay readoutresponse

– Available with up to 4programmable setpointoutputs

– Scaleable 16-bit analogoutput available

Contents

SelectionGuide





Screws



BMS

SignalConditioning



Digital Displays

NEW

Accessories

7.50

accessories introduction & contents - balluffusa.balluff.com/otpdf/07_accessories_2008.pdf ·...

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