accelerating high performance operations€¦ · foxboro systems to rockwell plantpax. design and...

Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

The Connected EnterpriseAccelerating High Performance Operations

2Copyright © 2018 Rockwell Automation, Inc. All Rights Reserved.PUBLIC

MARKETGlobal Competitiveness

Opportunities and challenges in changing global landscape

WORKFORCETalent Shortages & Skills Gap

Global challengehiring and retaining

RISKSChanging Risk Patterns

Highly publicized and expensive incidents worldwide

TECHNOLOGYIndustrial Internet of Things

IoT value at stake and growth of internet enabled assets

Macro Trends and Pressures

220,000New engineers every year until 2022 to connect the unconnectedThe World Bank Studies

11%Of worlds economy in 2025 will be provided by IoTMcKinsey & Co 2015

70%Suffered a security breachin the last year2014 Ponemon Institute Survey


84%of executives believe Internet

of Things (IoT) will createnew income streams for

their operations.

61%

Source: Accenture CEO Briefing and The Economist Intelligent Unit

IoT will deliver:87% long-term JOB growth | 57% long-term REVENUE growth

46% saw improving productivity as the key benefit of IoT.

Executives cited digital initiatives as a tool for growth,compared to 31% in 2014.

Do leaders understand IoT?38% fully | 57% have some | 4% have little at all

Only 7% have developed a comprehensive strategy.

Presenter

Presentation Notes

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Business Risks & DriversRealizing Smart Manufacturing has become a business imperative

$65BAutomation systems reaching end of life

~75%U.S. plants are more than 20 years old

2 Exabytes Big data generated in manufacturing

$20Bcost of unscheduled downtime

<14 % US Plants completely integrated

21% Suffered a loss of IP in the past year

SOURCE: Industry Week SOURCE: Kapersky (2014)SOURCE: McKinseySOURCE: ARC SOURCE: Industry WeekSOURCE: ARC


Contemporary Technologies Enhance The Connected Enterprise

E N A B L E D B YT H E C O N N E C T E D E N T E R P R I S E

GOVERNMENT INITIATIVESVisions for fueling manufacturing leadership Advanced Manufacturing

Partnership 2.0Industrie 4.0 Made in China

2025Manufacturing Innovation 3.0

Usine du Futur

TECHNOLOGIESInnovations that redefine and create new value opportunities IoT Security CPS

INDUSTRY CONSORTIUMSAssemble and promote best practices

INDUSTRY STANDARDSDrive interoperability and commonality

Copyright © 2016 Rockwell Automation, Inc. All Rights Reserved. 6

Supply Chain

Headquarters

Distribution Center

Smart Grid

Customers

Production

Field-Based Assets

Optimized for Rapid Value CreationTHE CONNECTED ENTERPRISE

6


CONNECT

• Connect plant equipment & people

• Use available, standard technologies

• Must be scalable and flexible

• Do it securely

EVALUATE

• What data is needed, from which assets, and define how it helps

• Ensure the assets are able to provide the information need

COLLECT

• Data from assets and organize to improve business processes

• Leverage information from across the plant and expertise

PRESENT

• Contextualize it against other data

• Make it actionable & to make smarter decisions

• Put it in terminology that’s right for the user

OPTIMIZE

• Correlation & quantitative analysis of the information for process improvement

• Maximize plant workflow in a coordinated way

• Make the plant integral to B2B partners

Journey to a Connected EnterprisePeople, Processes and Technologies

BUSINESS IMPACT


20 YEARSAVG PRODUCT LIFE

PRODUCT TYPES• Stock + Configure to Order• Engineered to Order

387, 000 SKUS

200 SKUsAVG ORDER

20PLANTS

UP TO

8


S E R V I N G Y O U A R O U N D T H E W O R L D

NORTH AMERICA300 sales & support locations 9500+ employees

LATIN AMERICA30 sales & support locations 4400+ employees

EUROPE, MIDDLE EAST, AFRICA90+ sales & support locations 4200+ employees

ASIA PACIFIC60+ sales & support locations 4000+ employees


IT

OT

World-Class Partners and Ecosystems Are Essential

...

COMMON SECURENETWORK INFRASTRUCTURE


NETWORK INFRASTRUCTURED E S I G N S O L U T I O N S

Together, Cisco, Panduit and Rockwell Automation enable IT and Operationsto address the Industrial Internet of Things today and into the future.

Pre-engineered network solutions• Secure, simplify and

streamline design through implementation

• Help reduce risk, save time and enable cost effective production

Converged Plantwide Ethernet:• Tested and validated

architectures• Follow the Cisco Validated

Design (CVD) program to help • Reduce risk while aligning

business outcomes to increase ROI


C U S T O M E R S U C C E S S

FORTUNE 50LIFE SCIENCES

PHARMA COMPANY

CHALLENGESDowntime Caused by Current Infrastructure DesignManufacturing Expansion Delaysdue to network and compute infrastructure not designed to scalewith manufacturing

SOLUTIONNetwork DesignIndustrial Demilitarized Zone DesignIndustrial Data CenterRemote Infrastructure Monitoring and Administration

RESULTSReal-Time Insight into current orders on the floorIncrease Production by way of automated systemsElectronically Track & Trace ordersPull historical data for FDA review

9 5 % O F T H E F O R T U N E 5 0 L I F E S C I E N C E S C O M P A N I E S R E L Y O N R O C K W E L L A U T O M A T I O N


C U S T O M E R S U C C E S S

LARGEOIL & GAS

MIDSTREAMCOMPANY

CHALLENGESMigrate controls from legacy GE and Foxboro systems to Rockwell PlantPAxDesign and Installation of new control panels for 3500 I/OCreate standardized hardware and programming that can be leveraged at other terminals/assets

SOLUTIONFEL2 and FEL3 StudiesDefinition: Control narratives, cause & effect diagrams, I/O database, and functional specificationDesign: System architecture, P&IDs, control panels, blown fiberDevelopment: PLC code, communications, HMI, testingDeployment: Field installation and commissioningKey Technologies: Industrial data center, thin clients, virtualization

RESULTSLogical & Physical network design, with pre-configured network zone panelsIndustrial Data Center setup onsiteand operationalThin Client – standardized for alloperator workstationsVirtualization of all serversSecure, optimized architecture12 Phase Project. Currently in Phase 3 of design and Phase 1 of installation

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accelerating high performance operations€¦ · foxboro systems to rockwell plantpax. design and...

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