accelerated testing validation - us department of energy · 2013-05-02 · u.s.doe fct program amr...
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U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Accelerated Testing Validation
Rangachary (Mukund) Mukundan Los Alamos National Laboratory
May 15th 2013
This presentation does not contain any proprietary, confidential, or otherwise restricted information
Project ID # FC016
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Project Overview Barriers
• Project Start Date – August 2009
• Project Duration – 4 Years (End: Sept ’13)
• ≈ 90% complete
Fuel cells: 2011 Technical Plan A. Durability
Automotive 5,000 hours (10% degradation) Stationary 2017 : 40,000 hours (20% degradation) 2020 : 60,000 hours (20% degradation) Bus 1016 : 18,000 hours
Accelerated testing protocols need to be developed to enable projection of durability and to allow for timely iterations and improvements in the technology.
• Total project funding – 4 Years : $4,159,790 – DOE Cost : $4,000,000 – Cost Share : $159,790
• Funding for FY12/FY13 LANL $ 397k, 750k + Partners (Industry)
Other National Labs $ 300k, 250k FY12/FY13 Total $ 697k,1000k
• Ballard Power (System Integrator) • Ion Power (Materials Supplier) • ORNL (Metal Bipolar Plates) • LBNL (Modeling)
Timeline
Partners
Budget
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Objectives/Barriers - Relevance
The objectives of this project are 3-fold 1. Correlation of the component lifetimes measured in an AST to real-world behavior of that component. 2. Validation of existing ASTs for Catalyst layers and Membranes 3. Development of new ASTs for GDLs, bipolar plates and interfaces
Technical Targets Automotive : Durability with cycling: 5,000 hours (2010/2015): 2005 Status (2000 hours for stack and 1000 hours for system) Stationary : Durability: 40,000 hours (2011): 2005 Status = 20,000 hours Bus Data : 18,000 hours (2016); 25,000 hours (ultimate); Status = 12,000 hours. Importance of Accelerated Stress Test (AST) • Allows faster evaluation of new materials and provides a standardized test to benchmark existing materials • Accelerates development to meet cost and durability targets • Different ASTs are available (DOE-FCTT, USFCC and JARI)
– Lack of correlation to “Real World” Data – No tests available for GDLs and other cell components – Value of combined vs individual tests
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Approach
BPS Bus Fleet Data • Voltage degradation distribution data from P5 fleet & HD6 Module
• Cell Data (36 Cells) • MEA Characterization (108 MEAs)
LANL Drive Cycle Testing • Automotive drive cycle testing • RH, Temp, Pressure effects
Field Data
Statistical Correlation • Relate field and AST data to
physical attribute change • Good correlation if AST slope
similar to “Real World Data” slope
Physical Attribute Change
AST Data
Voltage Loss
Materials • BPS provides materials used in Bus Stack • W. L. Gore provides commercial MEAs • Ion Power provides custom MEAs • SGL carbon provides commercial GDL materials • ORNL provides metal bipolar plates
LANL performs DOE-FCTT ASTs Develops GDL, bipolar plate ASTs
Characterization Fuel Cell Performance VIR, Impedance, HelOx, Modeling Catalyst • ECSA, Mass activity, particle size, layer thickness, composition, loading Membrane Cross-over, shorting resistance, HFR, thickness GDL •Impedance, Hydrophobicity
Goals • Recommend improved catalyst and membrane ASTs that correlate to real world data • Recommend ASTs for GDL and bipolar plate materials • Co-ordinate efforts with FCHEA and USDOE-FCTT
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Approach - Milestones
Begin 08/09
End 09/13 Milestones
M1: Complete failure analysis of LANL AST samples (Complete 12/2011) M2: Developed improved multi-model and multi-variable fitting algorithm. (Complete 03/2013) M3: Complete failure analysis of Ballard samples (Complete 04/2012) M4: Complete AST testing on a high SA and a low SA carbon (Complete 04/2012) M5: Delivery of AST, field, and virgin membranes to LBNL for testing. (Complete 12/2012) M6: Complete failure analysis of LANL AST samples including 3 different catalyst layers on DuPont XL membranes. (Complete 12/2012) M7: Deliver a total of 50 MEAs customized for 2 different MEA types (standard, FCT, 50 cm2 and 50 cm2 for GM/RIT hardware) (Complete 04/2013) M8: Complete drive cycle testing on 3 different membranes and 3 different catalyst layers (33% complete) M9: Propose validated GDL, membrane and start/stop ASTs (80% complete) M10 : Final Statistical correlation of AST and Bus data to material property and AST lifetimes to drive cycle of materials with varying lifetimes
M9/M10 09/13
M5/M6 12/12
M1 12/11
M2 03/12
M3/M4 04/12
M7 04/13
M8 06/13
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Materials Used • GoreTM MEAs (AST: 2010 AMR, F/A: 2011 AMR)
– GoreTM Primea® MESGA MEA A510.1/M720.18/C510.2 – GoreTM Primea® MESGA MEA A510.2/M720.18/C510.4 – GoreTM Primea® MESGA MEA A510.1/M710.18/C510.2
• Ballard P5 and HD6 MEAs (AST: 2011 AMR, F/A: 2012 AMR) • Ion Power MEAs (AST, F/A: 2012 AMR)
– DuPont XL membranes – Tanaka Catalysts
• TEC10E50E, TEC10E40E, TEC10E20E (High Surface area carbon 50 wt%, 40 wt% and 20 wt% Pt)
• TEC10V40E, TEC10V20E (Vulcan carbon 40 wt%, 20 wt% Pt) • TEC10E40EA Low Surface area carbon 40 wt% Pt
• GDL – SGL 24BC (5% PTFE-substrate/23% PTFE MPL) – Varying PTFE content and substrate porosity
• Bipolar plates – G35 and Ni50Cr: Corrosion testing (coupons) and fuel cell testing (plate) – No degradation observed in short term testing in MEA (awaiting input from other LANL
durability project)
Accomplishments /Progress
M710 : Discontinued product. Lower chemical and mechanical durability sample
M720 : technology circa 2005. Higher chemical and mechanical durability sample
F/A = Failure Analysis
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Field Data • History of P5 Stacks are as follows:
– PE4 with 2,769 hours of operation – PE22 with 3,360 hours of operation – PE24 with 2,597 hours of operation – All 3 buses operated in Hamburg for their life – Data over a sample stretch of 1-2 hours were analyzed to define
performance degradation – 8-10 time periods per stack were analyzed to ensure enough
points to develop a good average performance degradation rate
• HD6 Stack is designated as follows: – SN5096 with 6,842 hours of operation – Stack was system tested in lab under Orange County Transit
Authority (OCTA) cycle – Due to pull outs of MEAs from stack will have failure analysis
(FA) data at ~2,400 hours, 4,300 hours and 6,842 hours
Accomplishments /Progress
Presented in 2011/2012 AMR
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Drive Cycle Testing
Use 100% H2 instead of 80% H2 Only one station capable of RH control (bottle = 90oC, adjust dry and wet flows) Also performing cycles at the high RH conditions (Wet Cycling)
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1.60
1.80
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0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34
Time (minutes)
US DRIVE Wet/Dry Drive Cycle 2 cycles Shown
Cell Voltage (volts)
Current Density (amps/cm2)
Hydrogen Flow (lpm)
Air Flow (lpm)
H2 Humidity (%RH/100)
Air Humidity (%RH/100)
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Potential Cycling AST
• Pt particle size growth observed in both TEM and XRD • Correlates with decreasing ECSA
• Observed in both electro-catalyst (potential cycling) and carbon corrosion (high potential hold) AST
• Mass activity, voltage loss, and increased impedance in kinetic region observed
• 40% ECSA loss corresponds to approx. 20 mV voltage loss
0
0.005
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0.015
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0.045
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0 5000 10000 15000 20000 25000 30000 35000
Volta
ge L
oss @
0.8
A/c
m2 (
V)
% E
CSA
Loss
# of Potential Cycles
TEC10E20E (0.2mg/cm2) ECSA
TEC10E20E (0.2mg/cm2) (Rep), ECSA
TEC10E40E (0.4mg/cm2), ECSA"
TEC10E20E (0.2mg/cm2), Voltage
TEC10E20E (0.2mg/cm2) (Rep), Voltage
TEC10E40E (0.4mg/cm2), Voltage
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0 5 10 15
ECSA
(m2 /
gm)
Average Pt Particle Size (nm)
Cathode ECSA vs Pt Particle size Fresh Baseline
Potential Cycling
Potential Hold
Drive Cycle 1
Drive Cycle 2
Fresh (Differentcarbons)
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Correlation of AST and Drive Cycle Accomplishments /Progress
• 30,000 cycles ≈ 2000 hours of bus operation (Both P5 and HD6)
• 30,000 cycles ≈ 850 hours of US DRIVE Drive-Cycle
• 30,000 cycles ≈ 500 hours of wet drive cycle
• 5000 hours ≈ 175,000 cycles • Need > 30,000 cycles for 5000
hour automotive durability
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0 20000 40000 60000 80000
% E
CSA
Loss
# of Potential Cycles
AST
US Drive : Drive cycle
•Pt particle size increase. • Consistent with potential cycling AST • Larger Pt growth in drive cycle samples than AST samples 6.5 nm after 30,000 cycles 9.5 nm to 11.5nm after 1.2 V AST 9.4 nm after 2000+ hours wet/dry cycle 7.5 nm after 1200 hours wet cycle 5.6 nm after 300 hours wet cycle
Catalyst AST
30000 Cycles Drive Cycle
30000 cycles
C510.2 53.80% 53.7%, 54.3%
C510.4 46.3%, 46.8% 46.60%
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Carbon corrosion at low potentials
0
25
0 0.5 1 1.5 2
Corr
osio
n ra
te (μ
g C cm
-2 h
-1)
Time (min)
EA 1.3 V holdEA 1.2 V holdEA 1.1 V holdEA 1.0 V holdEA 0.9 V hold
0255075
100125150175200225250275300325350375400
0 0.5 1 1.5 2
Corr
osio
n ra
te (μ
g C cm
-2 h
-1)
Time (min)
E 1.3 V holdE 1.2 V holdE 1.1 V holdE 1.0 V holdE 0.9 V hold
0
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40
45
50
0.6 0.8 1 1.2 1.4
Corr
osio
n ra
te (μ
g C cm
-2 h
-1)
Cell potential (V)
1.4 V UPL
EA 0.6 to 1.4 V @ 5 mV/s
EA 0.8 to 1.4 V @ 5 mV/s
EA 1.0 to 1.4 V @ 5 mV/s
Significant carbon corrosion observed @ 0.9 V for high surface area carbon Corrosion can be significantly accelerated using higher upper potentials and cycling instead of holds FCTT adopting 1 – 1.5 V cycling
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Drive Cycle: Catalyst degradation (HSAC)
Pt band observed on cathode side of MEA. Band clearly visible after 2000 hours with high (0.4 mg.Pt/cm2) loaded catalyst 860 hours results in 10% thinning of catalyst layer, 1200 hours results in 25 % thinning and 2000+ hours in 50% thinning
860 hrs wet drive cycle 1224 hrs wet drive cycle HSAC : High surface area carbon
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Carbon Corrosion : Correlations
• Large spatial variations in corrosion due to start/stop
• Longer times at air/air potential results in greater corrosion
• Pt particle size growth much larger during start/stop tests.
Accomplishments /Progress
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60
0 10 20 30 40 50
Chan
ge in
ele
ctro
de th
ickn
ess (
%)
Hours at 1.2 V
Cathode thickness decrease at 1.2 V hold 690 Stops Air Outlet 690
Stops Air Inlet
577 Starts Air Outlet
577 Starts Air Inlet
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70
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Chan
ge in
Pt s
ize (%
)
Hours at 1.2 V
Pt growth at 1.2 V hold
577 Starts Air Outlet
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1.2
1.4
0 100 200 300 400 500 600 700 800 900 100011001200130014001500
Volta
ge (V
), C
urre
nt D
ensi
ty (A
/cm
2 )
Time (seconds)
Voltage (V)
Current Density (A/cm2)
Hydrogen / Air
Air / Air
single cycle = 800 seconds
Hydrogen / Air
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Voltage loss Breakdown Analysis Accomplishments /Progress
• LBNL modeling used for VLB • Catalyst coarsening causes slight increase in cathode
kinetic loses • Little Ohmic changes • Major loss is cathode transport losses consistent with
collapse of cathode structure • Will be compared with drive cycle testing using multiple
catalyst layers to get statistical correlations
0
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1
1.2
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Cell
Pote
ntia
l[V]
Current Density [A/cm2]
Xptal 100 hours
Model Fit
Xptal - Initial
Model Initial
-
200
400
600
800
1,000
1,200
1,400
Volta
ge (m
V)
-
200
400
600
800
1,000
1,200
1,400
Volta
ge (m
V)
AMR 2012
BOL EOL
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
-0.10
0.10.20.30.40.50.60.70.8
0 5 10 15 20 25
Ioni
c Cu
rren
t (A)
Nodes from Membrane to GDL
Initial
Aged
Voltage loss Breakdown Analysis Similar performance could be achieved
for different distribution of resistance
Manual supervision is required to allot appropriate weight to the various resistances
Reaction distributions in the catalyst layers need adjustment
Mass transport losses in ionomer, catalyst layer pores, GDL
- 200 400 600 800
1,000 1,200 1,400
Pote
ntia
l (m
V)
-
200
400
600
800
1,000
1,200
1,400
Pote
ntia
l (m
V)
Accomplishments /Progress
Similar EOL Performance : Needs further refining of mass transport losses
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
00.20.40.60.8
11.21.4
0 0.5 1 1.5
Imag
inar
y Im
peda
nce
(Ohm
cm
2 )
Real Impedance (ohm cm2)
Model
Experimental
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1
1.2
1.4
0 0.5 1 1.5
Imag
inar
y Im
peda
nce
(Ohm
cm
2 )
Real Impedance (ohm cm2)
Good agreement in the kinetic region
The second capacitance loop is associated with channel effects
Modeling impedance gives an accurate determination of individual resistance
Simultaneous fitting of Air and HelOx data at different current densities
Voltage loss Breakdown Analysis Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Membrane ASTs Accomplishments /Progress
0
5
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25
0 5000 10000 15000 20000 25000
Cros
s Ove
r (m
A/cm
2)
# of RH Cycles
N212Sample ASample BBallard HD6Ballard P5Dupont XL
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25
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Cros
s Ove
r (m
A/cm
2)
Time (Hours)
Ballard HD6Ballard P5Sample ASample BDupont XL
RH Cycling OCV
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5
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25
0 5000 10000 15000 20000 25000
Cros
s ove
r (m
A/cm
2)
# Cycles
RH Cycling in H2/Air (80C) Ballard HD6Ballard P5N212Dupont XLSample ASample B
20,000 cycles = 1333 hrs
333 hrs 1000 hrs
• RH cycling test does not have ability to distinguish between most PFSA membranes
• OCV testing too severe for bus applications
• Combined mechanical/chemical AST has ability to distinguish between MEAs, needs further acceleration.
AMR 2012
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Drive Cycle: Membrane failure modes
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20.0
0 500 1,000 1,500 2,000 2,500
Cros
sOve
r (m
A/cm
2 )
Total Hours
Crossover
Sample B (Wet/Dry)
Sample A (Wet/Dry)
Sample A (Wet)
Sample A (Wet - RIT)
• Both Wet/Dry and Wet cycles result in crossover increases and membrane failure
• Little thinning observed in membrane (< 10% to none) • Consistent with field data from buses • Not compatible with OCV AST.
Baseline: 1200+ hours wet cycling Baseline: 850+ hours wet cycling
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
AST/Field correlation - Membrane
P5 sample after H2/Air RH cycling AST HD6 Field Sample
P5 Field Sample
•! RH cycling data being analyzed •! Membrane failure time decreases with
increased time > 0.8 V •! Membrane failure time increases with
increasing inlet RH
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Membrane Degradation
SAXS reveals similar membrane degradation in field samples as those aged under the combined mechanical/chemical cycle.
The OCV aging is too severe and the RH cycling is too benign.
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Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Develop GDL AST Accomplishments /Progress
Collaborative development with UTC to examine observed field GDL degradation GDLs aged at 95oC in 30% H2O2 (Original procedure from Decode project, Peter Wilde: SGL Carbon) Simulates loss of hydrophobicity Substrate pore volume increases Low current/ low RH performance similar Degradation in high current/high RH performance
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Volta
ge (V
)
Current Density (A/cm2)
100% RH Fresh H2/HelOx
7hrs H2/HelOx
15 hrs H2/HelOx
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-Imag
inar
y Im
peda
nce
(Z")
Ohm
-cm
2
Real Impedance (Z) Ohm-cm2
0.8A/cm2 (100% RH) 15 hrs H2/Air
7hrs H2/Air
Fresh H2/Air
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-Imag
inar
y Im
peda
nce
(Z")
Ohm
-cm
2
Real Impedance (Z) Ohm-cm2
1A (100% RH) 15 hrs H2/Air
7hrs H2/Air
Fresh H2/Air
AMR 2012
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Drive Cycle: GDL Failure mode
• Mass transport issues. Catalyst layer/GDL flooding • Slightly higher flow rates can easily restore performance to almost
BOL levels
0.000.100.200.300.400.500.600.700.800.901.001.101.201.30
0 1 2 3 4 5 6 7 8 9 10
Volta
ge (V
)/Cu
rren
t Den
sity
(A/c
m2)
Time (minutes)
Ten EOL (600 hours) Cycles (113% RHs, 101 KPa-abs) for SGL-25BN Cell
Current Density (A/cm2)Cell Voltage (2.0 lpm Air, 2.0 stoich)Cell Voltage (1.89 lpm Air, 1.9 stoich)Cell Voltage (1.8 lpm Air, 1.8 stoich)
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Mass transport losses : HSAC
3040 hours of drive cycle 1224 hours of wet drive cycle
Significant increase in mass transport losses GDL degradation? Difficult to de-couple catalyst layer effects
HSAC : High surface area carbon
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Mass transport losses : LSAC
• Mass transport losses : Stopped Wet Drive cycle testing @ 382 hours. (Cannot sustain high currents, Cell Reversal)
• Little thinning observed. • 30-35% ECSA loss with 80% increase in Pt particle size
LSAC : Low surface area carbon (Graphitized)
0.25
0.35
0.45
0.55
0.65
0.75
0.85
0.95
0.00 0.50 1.00 1.50 2.00 2.50
Volta
ge
Current Density (A/cm2)
LANL H2/Air Polarization Curves
BC 0 HoursBC 164 HoursBC 328 HoursBC 389 Hours
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0.15
0.20
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Imag
inar
y Im
ped.
(Z')
ohm
-cm
2
Real Imped. (Z) ohm-cm2
Impedance for 70 Amp (1.4 A/cm2)
BOL H2-Air
EOL H2-Air
BOL H2-HelOx
EOL H2-HelOx
0.00
0.05
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0.15
0.20
0.25
0.30
0.00 0.10 0.20 0.30 0.40 0.50
Imag
inar
y Im
ped.
(Z')
ohm
-cm
2
Real Imped. (Z) ohm-cm2
Impedance for 10 Amp (0.20 A/cm2)
BOL H2-Air
EOL H2-Air
BOL H2-HelOx
EOL H2-HelOx
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Drive Cycle Testing: Varying GDLs
0
0.2
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0.8
0 5 10
Volta
ge (V
)
Time (mins)
SGL 25BC GDL BOL : BCEOL : BC (389 hrs)
0
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0 2 4 6 8 10
Volta
ge (V
)
Time (mins)
SGL 25BN GDL BOL : BN
EOL : BN (600 hrs)
0.40
0.50
0.60
0.70
0.50 1.00 1.50 2.00 2.50
Volta
ge
Current Density (A/cm2)
H2/Air Polarization Curves BC 0 HoursBC 328 HoursBN 0 hrsBN 319 hrs
Same MEA: Similar Catalyst Degradation and ECSA loss XPS confirms increase in CxOy peaks in aged GDLs (AST, Drive cycle, ex situ aged)
0.00
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30.00
35.00
40.00
0 100 200 300 400 500 600 700
ECSA
loss
(%)
Time (hours)
ECSA (BC vs BN)
BC: % loss ECSA
"BN: % loss ECSA"
Accomplishments /Progress
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Collaborations LANL (Rangachary Mukundan, Rodney Borup, John Davey, David Langlois, Dennis Torraco, Roger Lujan, Dusan Spernjak, Joe Fairweather and Fernando Garzon) • Co-ordinate project; Perform all ASTs and Drive cycle testing; Materials Analysis of BOL and EOL materials
Ballard Power Systems (Paul Beattie, Greg James, Dana Ayota) • Analyze Bus Data; Deliver BOL MEAs used in Buses; Analysis of MEAs
LBNL (Adam Weber, Siva Balasubramanian, Wonseok Yoon) • Detailed Voltage loss break-down; Statistical correlation of materials properties to lifetimes and AST metric loss of materials with differing durabilities
Ion Power (Steve Grot) ORNL (Mike Brady, Karren More) Deliver MEAs with varying durability Deliver metal bipolar plates/TEM W. L. Gore and Associates Inc., and SGL Carbon (materials suppliers) Durability working group (Start/Stop protocol) Nancy University (Start/Stop segmented cell testing) Olivier Lottin (PI)
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Summary/Future Work - I • Initial AST (electrocatalyst, catalyst support, membrane
chemical and mechanical) performed • Baseline materials from W.L. Gore, P5 and HD6 and Ion Power
MEAs with three different catalyst supports • Failure analysis from all ASTs
• Bus Data analysis completed on P5 and HD6 bus stacks • Data on number of RH cycles and potential cycles from the buses
are being analyzed
• Automotive drive cycle (FCTT) testing in progress on GM-RIT and quad-serpentine hardware • Baseline materials completed • Ion Power materials initiated. • GDL degradation issues have been addressed (need to be
quantified) • Start/Stop will not be incorporated in drive cycle. The Durability
Working Group protocol for start/stop is being studied separately.
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Summary/Future Work - II • Start/Stops performed at Nancy University
– Large spatial variations make average correlations difficult – Extremes will be studied
• Voltage loss break down modeling being refined • Down the channel effects being added to simultaneously fit
impedance data • Models to be refined for better fit at > 1 A/cm2 (GDL transport)
• NEW ASTs • GDL AST proposed. Surface oxidation of carbon observed in all
samples. Degradation mechanism similar in drive cycle, AST and ex situ samples
• Membrane mechanical/chemical AST found to reliably simulate field and drive cycle failure modes
• 1 to 1.5 V carbon corrosion AST to be evaluated
• Compile all data in a Web site in addition to publications
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Acknowledgements
Nancy Garland (DOE – EERE – Fuel Cell Technologies – Technology Development Manager) Dimitrios Papageorgopoulos Fuel Cell Tech Team (Craig Gittleman, Jim Waldecker and Balsu Lakshmanan) for guidance on ASTs W. L. Gore and Associates (MEAs) SGL Carbon (GDLs)
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Technical Backup Slides
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
1-D simplified model
!! 8+#&F:%#$&"-&BO'V&-)#(%,&-)()#&
!! /%%&"5&)1(5-"#5)&)#1F-&):&%:&"FG#%(5.#&&
!! D:%#$&"-&3G%()#%&(5%&$#M#1(6#%&H1:F&T:1i&"5&:)+#1&;<I;&G1:d#.)-&
!! !"Q56&G(1(F#)#1-&%#G#5%&:5&/78V&23)&(1#&),G".($$,&#X#.NM#&)1(5-G:1)&.:#j."#5)-V&-31H(.#&(1#(&J"H&5:)&F#(-31#%LV&!"#R&
Steady-state solution Complex function
k::5&(5%&f#2#1&lA7&(U'V&<B==Z&
f#2#1&l*7&B@UV&UK@K&
f#2#1&(5%&I#TF(5V&"5&$!%&#!'()*'+("!,&(-.'+/*!-&)0'&)'12+''34!-'5!--.V&*(%%"-:5&(5%&*1:F"-$:TV&A%-V&&&&&&&7G1"56#1V&BUZOB@>&JK==@LR&
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
"! Operating/test conditions
"! Cyclic voltammetry (active area)
"! Electrochemical impedance
"! Polarization curve
"! VLB "! Sensitivity to
model fit parameters
"! Look for controlling dimensionless groups
"! 1-D simple model "! Modify to calculate/fit
EIS profiles and polarization curves using physical equations
"! Fit parameters to data
Inputs Outputs Model
1-D simplified model
!! l(.:2"(5&F()1"e&H1:F&)+#&-)#(%,&-)()#&F:%#$&"-&3-#%&):&#-NF()#&)+#&"FG#%(5.#&"5&)+#&H1#c3#5.,&%:F("5&
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Tech Team Protocol (Pt Catalyst)
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Tech Team Protocol (Catalyst Support)
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Tech Team Protocol (Membrane/Chemical)
U.S.DOE FCT Program AMR and Peer Evaluation Meeting May 15, 2013
Tech Team Protocol (Membrane/Mechanical)