acb125bt / acb125cbtvismotorcorporation.com/wp-content/uploads/2019/10/13k60... · 2019. 10....

T B125CBT

ACB125BTFACB125CBTF

113K60F01 © Honda Motor Co., Ltd. 2015

ACB125B

/ A

C

1

2

FOREWORD INDEX

ENGINE GROUP

3

4

5

PART NUMBER INDEX

FRAME GROUP

PART NAME INDEX

1

11

2345

er. We recommend obtaining such revisions in order to keep

atalogue ......................... 1mation ............................ 2....................................... 3...................................... 5rts catalogue.................. 5r check ........................... 6es and applicable ........................................ 7........................................ 8hoses and vinyl ...................................... 14.................................... 18

...................................... 23

...................................... 29

...................................... 50

...................................... 92

...................................... 96

B 1

CONTENTS AddressNo.Page

B 1B 2B 3B 5B 5B 6

B 7B 8

B14C 2C 7D 1F 1I 1J 1

Instruction for use of parts catalogue

2015.01.01 E

your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor.

Initial version issue dateJanuary 01, 2015Honda Motor Co., Ltd.

• Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale).

• The modified information is reflected on the latest Electronic Parts Catalogue (EPC). Also, refer to the parts catalogue news for any change.

• See the parts catalogue news for any revision that is made after January 01, 2015.

Always specify the part number when ordering a part.

• Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part.

• Note that the illustrations (part drawings) can differ from the ac-tual parts in shape.They are given just to help you to refer to the parts.

When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cov-

Part catalogue structure .....When the parts were revisedAbbreviations used in the paPart block and serial numbeModels, parts catalogue cod

serial numbers ...................Color chart ..........................Fuel hose, general purpose

hose...................................FLAT RATE SERVICE TIMEIllustrated index ..................ENGINE GROUP...............FRAME GROUP................PART NO. INDEX...............PART NAME INDEX...........

• Th

•

•

is parts catalogue has been created as of January 01, 2015. Instruction for use of parts cHow to refer to the part infor

.

B 2

How to refer to the part information Reference with “Illustrated index”

1

22015.01.01 E

Reference with “Part number index”

Reference with “Part name index”

1

B 3

Part catalogue structureAddress number

ovided (in place of the page No.) to help rt with the part No. or part name.

lock numberlat rate timeber

3

ed with the parenthesis or parentheses ntinues from the previous page.

Honda color code

with broken lines in the exploded view lable as complete assemblies. (Their in- also be obtained.)

ion

with the parentheses in the part name

tity in the parenthesis or parentheses indi-

part.d with “N” indicates the optional part that

should be selected as needed.• Reqd. QTY indicates the number of the part used in the

block.

Serial numberParts catalogue code

atalogue code column is blank, it indi-t is applicable to all codes.

2015.01.01 E

• When the parts ccates that the par

• Address No. is pr

you refer to the pa

Block title BService item/FReference num• Title number mark

indicates that it co

Part number DescriptionAssemblies• Sections framed

drawings are avaidividual parts can

Color descriptNote• Notes are shown

column.

Required quan• Reqd. QTY shown

cates the optional• Reqd. QTY marke

B 4

ithin a dotted line are covered in a

indicates the block No. for the parts en-tted line .

1

indicates the block No. the part in cted to.

Identification Information for rt No.placement Identification Infor-ignated Part No. indicated in 19, the part is incompatible rt No.r the part of the same manufacture, in-nent part.r, indicate the part No., which includes yed on the applicable section of the part

42015.01.01 E

• Parts enclosed wdifferent block.

• A hollow arrow closed within a do

• A solid arrow question is conne

Replacement Designated PaLocation of Remation for Des• If an arrow mark is

with a different pa• Make sure to orde

cluding the compo• To make an orde

the symbol displato be replaced.

18

19

15 16 18 19 17

1

B 5

When the parts were revised Abbreviations used in the parts catalogue

5

(parts not for sale).

of a part stands for the LEFT hand . Determine the left or right as if you

are used in this parts catalogue.

COMP. ... Complete

L. ............LeftL (100L) .Link (100 Links)L.E.D. .....Light emitted diodeMM .........MillimeterMPH .......Miles per hourR. ...........RightRR. .........RearSTD. .......StandardT (22T) ...Tooth (22 Teeth)TCS ........Traction control

systemT.M. ........Transcript markV ............VoltW ...........WattWL .........With labelling WOL .......Without labelling

“L.” stands for LEFT

2015.01.01 E

D.C. ....... Direct currentEX. ........ ExhaustFR. ........ FrontG ........... GramHEX. ..... HexagonalIN. ......... InletKPH ...... Kilometers per hour

Be sure to check the serial number!!

The number has been used from the initial model without revision.

When shown at the left side, it is applicable to the models of No.1008001 and the subsequent numbers.

When shown at the right side, it is applicable to the models up to No.1008000.

• The parts listed with "###" at the end of the parts name have limited supply period

* “L.” or “R.” in the descriptionside or the RIGHT hand sidewere in the motorcycle seat.

• The following abbreviationsA ........... AmpereABS ....... Anti-lock brake

systemA.C. ....... Alternating currentA.M. ...... Attaching markASSY. .... AssemblyC.D.I. ..... Capacitive discharge

ignition

RIGHT is abbreviated as “R.”

Part block and serial number check

B 6

62015.01.01 E

1

2

1 2 3

Required serial

number

Engine parts

E-2~

Engine serial number

Throttle body partsE-22

Throttle body serial number

Frame parts

F-1~

Frame serial number

Part block

Check point

3

1

7

1follows.

stration.

Models, parts catalogue codes and applicable serial numbers

e Applicablethrottle bodyserial No.

001~

001~

001~ GQYTA A

001~

001~

001~ GQYTA A

001~ GQYSA A

GQYSA A

GQYSA A

B 7

2015.01.01 E

Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as Parts with parts catalogue codes are exclusive for models destined for countries designated.If no area codes are listed, parts are for common use.

* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for regi

GQYSA KC

ModelParts

cataloguecode

Type Applicable engineserial No.Applicable fram

serial No.

AD Asia direct JF371E-2000001~ MLHJF371*F5000

LO Laos JF371E-2000001~ MLHJF371*F5000

MM Myanmar JF371E-2000001~ MLHJF371*F5000

AD Asia direct JF370E-2000001~ MLHJF370*F5000

LO Laos JF370E-2000001~ MLHJF370*F5000

MM Myanmar JF370E-2000001~ MLHJF370*F5000

PH Philippines JF370E-2000001~ MLHJF370*F5000

ACB125BTF

ACB125CBTF

B 8

asic part number to which has been

Color chart

1

Final applicable

modelF-39 10F-12 1F-9 3

F-15 4F-12 5F-15 2F-12 4F-9 6F-15 1F-14 1F-12 2F-9 4F-9 5F-9 5

F-12 8F-15 5F-15 3F-12 6F-15 6F-14 3

le modelApplicable block No.

Ref.No.

82015.01.01 E

• When ordering a colored part, refer to the chart below and use a part number consisting of the relevant b

added a part color code.

ACB125BT (ACB125BTF)

Candyvictoryblue

Rosswhite

Asteroidblack

metallic

Candyrosyred

No. Name of colored parts Basic part No. B-214C NH-196 NH-A35M R-340CInitial

applicable model

1 BASE SET, LICENCE LIGHT 80110-K60-T00 ZA ZA ZA ZA2 COVER SET, FR. 64300-K60-T00 ZA ZB ZC ZB3 COVER SET, HANDLE TOP 53201-K60-T00 ZA ZA ZA ZA4 COVER SET, L. BODY 83550-K60-T00 ZF ZD ZE ZC5 COVER SET, L. FR. 64600-K60-T00 ZF ZD ZE ZC6 COVER SET, R. BODY 83450-K60-T00 ZF ZD ZE ZC7 COVER SET, R. FR. 64500-K60-T00 ZF ZD ZE ZC8 COVER SET, SPEEDOMETER 53280-K60-T00 ZM ZD ZN ZN9 COVER, CENTER 80151-K60-T00 ZA ZA ZA ZA

10 COVER, FR. LOWER 64308-K60-T00 ZA ZA ZA ZA11 COVER, FR. TOP 64302-K60-T00 ZH ZD ZA ZA12 COVER, HANDLE FR. 53205-K60-T00 ZA ZA ZA ZA13 COVER, HANDLE RR. 53206-K60-M00 ZA ZA ZA ZA14 COVER, HANDLE RR. 53206-K60-T00 ZA ZA ZA ZA15 COVER, INNER LOWER 81141-K60-T00 ZA ZA ZA ZA16 COVER, L. BODY SIDE 83620-K60-T00 ZA ZA ZA ZA17 COVER, R. BODY SIDE 83520-K60-T00 ZA ZA ZA ZA18 COVER, RACK 81131-K60-T00 ZD ZD ZD ZD19 COVER, RR. CENTER 83750-K60-T00 ZH ZD ZF ZA20 COVER, UNDER 64340-K60-T00 ZA ZA ZA ZA

MODEL ACB125BTF

COLOR Applicab

1

B 9


Final


Ref.No.

9

applicable model

F-11 1F-12 3F-12 7

F-22-10 4F-20-20 7

F-14 4F-48 3F-48 7F-48 1F-48 8F-24 14F-24 10F-14 2F-48 4F-48 10F-48 6F-48 9F-48 5

F-20-20 8F-22-10 5

2015.01.01 E

Candyvictoryblue

Rosswhite

Asteroidblack

metallic

Candyrosyred

No. Name of colored parts Basic part No. B-214C NH-196 NH-A35M R-340CInitial

applicable model

21 FENDER SET, FR. 61110-K60-T00 ZD ZD ZD ZD22 GARNISH, FR. 64303-K59-A10 ZB ZB ZB ZB23 HOOK, LUGGAGE 81132-GAH-000 ZW ZW ZW ZW24 HUB COMP., RR. WHEEL 42601-KZR-700 ZA ZA ZA ZA25 HUB SUB ASSY., FR. 44635-KZR-C00 ZA ZA ZA ZA26 LID, BATTERY 64460-K60-T00 ZA ZA ZA ZA27 MARK 86611-KZR-A10 ZA ZA ZA ZA28 MARK, FI IDLING STOP 86644-KZR-770 ZA ZA ZA ZA29 MARK, HONDA 86101-K60-T00 ZA ZA ZA ZA30 MARK, HONDA 86811-K20-900 ZB ZB ZB ZB31 PLUG, HOLE 90656-GCC-000 ZC ZC ZC ZC32 RAIL, RR. GRAB 84100-K59-A10 ZD ZD ZD ZD33 STEP, FLOOR 64310-K60-T00 ZA ZA ZA ZA34 STRIPE, FR. COVER 86641-K60-T00 ZA ZB ZC ZB35 STRIPE, L. BODY COVER 86832-K60-T00 ZB ZD ZE ZC36 STRIPE, L. FR. COVER 86643-K60-T00 ZB ZD ZE ZC37 STRIPE, R. BODY COVER 86831-K60-T00 ZB ZD ZE ZC38 STRIPE, R. FR. COVER 86642-K60-T00 ZB ZD ZE ZC39 WHEEL SUB ASSY., FR. 44650-KZR-C00 ZA ZA ZA ZA40 WHEEL SUB ASSY., RR. 42650-KZR-701 ZA ZA ZA ZA

MODEL ACB125BTF

COLOR Applicab

B10


1

102015.01.01 E

Candyultimate

pink

No. Name of colored parts Basic part No. RP-190CInitial

applicable model

Final applicable

model1 BASE SET, LICENCE LIGHT 80110-K60-T00 ZA F-39 102 COVER SET, FR. 64300-K60-T00 ZD F-12 13 COVER SET, HANDLE TOP 53201-K60-T00 ZA F-9 34 COVER SET, L. BODY 83550-K60-T00 ZA F-15 45 COVER SET, L. FR. 64600-K60-T00 ZA F-12 56 COVER SET, R. BODY 83450-K60-T00 ZA F-15 27 COVER SET, R. FR. 64500-K60-T00 ZA F-12 48 COVER SET, SPEEDOMETER 53280-K60-T00 ZL F-9 69 COVER, CENTER 80151-K60-T00 ZA F-15 1

10 COVER, FR. LOWER 64308-K60-T00 ZA F-14 111 COVER, FR. TOP 64302-K60-T00 ZB F-12 212 COVER, HANDLE FR. 53205-K60-T00 ZA F-9 413 COVER, HANDLE RR. 53206-K60-M00 ZA F-9 514 COVER, HANDLE RR. 53206-K60-T00 ZA F-9 515 COVER, INNER LOWER 81141-K60-T00 ZA F-12 816 COVER, L. BODY SIDE 83620-K60-T00 ZA F-15 517 COVER, R. BODY SIDE 83520-K60-T00 ZA F-15 318 COVER, RACK 81131-K60-T00 ZD F-12 619 COVER, RR. CENTER 83750-K60-T00 ZB F-15 620 COVER, UNDER 64340-K60-T00 ZA F-14 321 FENDER SET, FR. 61110-K60-T00 ZD F-11 122 GARNISH, FR. 64303-K59-A10 ZB F-12 323 HOOK, LUGGAGE 81132-GAH-000 ZW F-12 724 HUB COMP., RR. WHEEL 42601-KZR-700 ZA F-22-10 425 HUB SUB ASSY., FR. 44635-KZR-C00 ZA F-20-20 7

MODEL ACB125BTF

COLOR Applicable modelApplicable block No.

Ref.No.

11

1ACB125BT (ACB125BTF)

B11

2015.01.01 E

Candyultimate

pink

No. Name of colored parts Basic part No. RP-190CInitial

applicable model

Final applicable

model26 LID, BATTERY 64460-K60-T00 ZA F-14 427 MARK 86611-KZR-A10 ZA F-48 328 MARK, FI IDLING STOP 86644-KZR-770 ZA F-48 729 MARK, HONDA 86101-K60-T00 ZA F-48 130 MARK, HONDA 86811-K20-900 ZB F-48 831 PLUG, HOLE 90656-GCC-000 ZC F-24 1432 RAIL, RR. GRAB 84100-K59-A10 ZD F-24 1033 STEP, FLOOR 64310-K60-T00 ZA F-14 234 STRIPE, FR. COVER 86641-K60-T00 ZD F-48 435 STRIPE, L. BODY COVER 86832-K60-T00 ZA F-48 1036 STRIPE, L. FR. COVER 86643-K60-T00 ZA F-48 637 STRIPE, R. BODY COVER 86831-K60-T00 ZA F-48 938 STRIPE, R. FR. COVER 86642-K60-T00 ZA F-48 539 WHEEL SUB ASSY., FR. 44650-KZR-C00 ZA F-20-20 840 WHEEL SUB ASSY., RR. 42650-KZR-701 ZA F-22-10 5

MODEL ACB125BTF

COLOR Applicable modelApplicable block No.

Ref.No.

ACB125CBT (ACB125CBTF)

Final applicable

modelF-39 10F-12 1F-9 3

F-15 4F-12 5F-15 2F-12 4F-9 6F-15 1F-14 1F-12 2F-9 4F-9 5F-9 5F-12 8F-15 5F-15 3F-12 6F-15 6F-14 3F-11 1F-12 3F-12 7F-14 4

F-48-1 3


Ref.No.

B12

122015.01.01 E

Asteroidblack

metallic

Pearlhorizonwhite

Aerospaceblue

metallic

Candyrosyred

No. Name of colored parts Basic part No. NH-A35M NH-B61P PB-399M R-340CInitial

applicable model

1 BASE SET, LICENCE LIGHT 80110-K60-T00 ZA ZA ZA ZA2 COVER SET, FR. 64300-K60-T10 ZG ZF ZA ZE3 COVER SET, HANDLE TOP 53201-K60-T00 ZA ZA ZA ZA4 COVER SET, L. BODY 83550-K60-T10 ZD ZC ZA ZB5 COVER SET, L. FR. 64600-K60-T10 ZG ZF ZA ZE6 COVER SET, R. BODY 83450-K60-T10 ZD ZC ZA ZB7 COVER SET, R. FR. 64500-K60-T10 ZG ZF ZA ZE8 COVER SET, SPEEDOMETER 53280-K60-T00 ZP ZK ZJ ZN9 COVER, CENTER 80151-K60-T00 ZA ZA ZA ZA

10 COVER, FR. LOWER 64308-K60-T00 ZA ZA ZA ZA11 COVER, FR. TOP 64302-K60-T00 ZF ZE ZC ZA12 COVER, HANDLE FR. 53205-K60-T00 ZA ZA ZA ZA13 COVER, HANDLE RR. 53206-K60-M00 ZA ZA ZA ZA14 COVER, HANDLE RR. 53206-K60-T00 ZA ZA ZA ZA15 COVER, INNER LOWER 81141-K60-T00 ZA ZA ZA ZA16 COVER, L. BODY SIDE 83620-K60-T00 ZA ZA ZA ZA17 COVER, R. BODY SIDE 83520-K60-T00 ZA ZA ZA ZA18 COVER, RACK 81131-K60-T00 ZD ZC ZB ZA19 COVER, RR. CENTER 83750-K60-T00 ZF ZE ZC ZA20 COVER, UNDER 64340-K60-T00 ZA ZA ZA ZA21 FENDER SET, FR. 61110-K60-T00 ZD ZC ZA ZB22 GARNISH, FR. 64303-K59-A10 ZB ZB ZB ZB23 HOOK, LUGGAGE 81132-GAH-000 ZW ZW ZW ZW24 LID, BATTERY 64460-K60-T00 ZA ZA ZA ZA25 MARK 86611-KZR-A10 ZA ZA ZA ZA

MODEL ACB125CBTF

COLOR Applicab

1

13

1ACB125CBT (ACB125CBTF)

Final applicable

modelF-48-1 4F-48-1 11F-48-1 7F-48-1 1F-48-1 8F-24 14F-24 10F-14 2

F-48-1 10F-48-1 6F-48-1 9F-48-1 5

F-20-40 6F-22-30 2


Ref.No.

B13

2015.01.01 E

Asteroidblack

metallic

Pearlhorizonwhite

Aerospaceblue

metallic

Candyrosyred

No. Name of colored parts Basic part No. NH-A35M NH-B61P PB-399M R-340CInitial

applicable model

26 MARK 86641-K60-T10 ZA ZA ZA ZA27 MARK 86833-K60-T10 ZA ZA ZA ZA28 MARK, FI IDLING STOP 86644-KZR-770 ZA ZA ZA ZA29 MARK, HONDA 86101-K60-T00 ZA ZA ZA ZA30 MARK, HONDA 86811-K20-900 ZB ZB ZB ZB31 PLUG, HOLE 90656-GCC-000 ZC ZC ZC ZC32 RAIL, RR. GRAB 84100-K59-A10 ZD ZC ZB ZA33 STEP, FLOOR 64310-K60-T00 ZA ZA ZA ZA34 STRIPE, L. BODY COVER 86832-K60-T10 ZD ZC ZA ZB35 STRIPE, L. FR. COVER 86643-K60-T10 ZD ZC ZA ZB36 STRIPE, R. BODY COVER 86831-K60-T10 ZD ZC ZA ZB37 STRIPE, R. FR. COVER 86642-K60-T10 ZD ZC ZA ZB38 WHEEL SUB ASSY., FR. 44650-K60-T10 ZA ZA ZA ZA39 WHEEL SUB ASSY., RR. 42650-K60-T10 ZA ZA ZA ZA

MODEL ACB125CBTF

COLOR Applicab

gue in brackets ( ) underneath the part

issued with the bulk part.)

ed replacement parts only.

Fuel hose, general purpose hoses and vinyl hose

60M60M>60M>

5.5138

60M60M>60M>

5.5138

50M50M>50M>

5.5138

60M60M>60M>

5.5138

50M50M> 7.5

13

60M60M>60M>

7.5138

60M60M>60M>

7.5138

50M50M> 7.5

13

60M60M>60M>

7.5138

50M 8.0 160M 8.0 160M 8.0 150M 8.0 160M 8.0 1

ubes

o.

Bulk partInner

diameter (mm)

Length (m)

B14

142015.01.01 E

• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalo

name, or use the catalogue below.(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)

• When exchanging the hose, cut and use at the specified length as mentioned in the part name.(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions

• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the list

Fuel hoses/Tubes

Standard part No. Bulk part No.

Bulk partInner

diameter (mm)

Length (m)

95001-30xxx-2x 95001-30001-20M 3.0 195001-30xxx-3x 95001-30001-30M 3.0 195001-30xxx-4x 95001-30001-40M 3.0 1

95001-35xxx-2x 95001-35001-50M 3.513

95001-35xxx-3x 95001-35001-60M 3.513

95001-35xxx-4x 95001-35001-60M 3.513

95001-35xxx-5x 95001-35001-50M 3.513

95001-35xxx-6x 95001-35001-60M 3.513

95001-45xxx-2x 95001-45001-50M 4.513

95001-45xxx-3x95001-45001-60M

4.5138

95001-45xxx-4x95001-45001-60M

4.5138

95001-45xxx-5x 95001-45001-50M 4.513

95001-45xxx-6x95001-45001-60M

4.5138

95001-55xxx-2x95001-55001-50M

5.5138

95001-55xxx-3x95001-55001-

15

1x

95003-36001-10M

11.0 13.0138

095003-36001-10M

11.0 13.0138

x 95003-37001-60M95003-37003-60M> 11.0 15.013

0 95003-37001-60M 11.0 15.013

x 95003-38001-10M 12.0 13.013

0 95003-38001-10M 12.0 13.013

x 95003-39001-10M 12.0 14.013

0 95003-39001-10M 12.0 14.013

0 95003-40001-10M 12.0 16.013

x 95003-40001-60M 12.0 16.013

0 95003-40001-60M 12.0 16.013

x95003-43001-10M

13.0 15.0138

095003-43001-10M

13.0 15.0138

x95003-45001-10M

14.0 18.0138

095003-45001-10M

14.0 18.0138

x 95003-50001-10M 16.0 19.013

0 95003-50001-10M 16.0 19.013

x 95003-50001-60M 16.0 19.013

x 95003-55001-10M 17.5 20.513

0 95003-55001-10M 17.5 20.513

x 95003-60001-10M 22.0 27.013

0 95003-60001-10M 22.0 27.013

x 95003-60001-60M 22.0 27.013

0 95003-60001-60M 22.0 27.013

Vinyl tube

t Bulk part No.

Bulk part

Inner diameter

(mm)

Outer dia-meter

(mm)Length

(m)

B15

2015.01.01 E

95003-12xxx-2095003-12001-10M

5.0 7.0138

95003-33xxx-20 95003-33001-10M 10.0 14.013 95003-60xxx-6

95003-07xxx-6095003-07001-60M

4.0 7.0138

95003-07xxx-7x95003-07001-70M

4.0 7.0138

95003-08xxx-1x95003-08001-10M

4.5 6.5138

95003-09xxx-3x 95003-09001-60M 4.5 8.013

95003-09xxx-60 95003-09001-60M 4.5 8.013

95003-10xxx-1x 95003-10001-10M 5.0 8.013

95003-10xxx-20 95003-10001-10M 5.0 8.013

95003-10xxx-3x 95003-10001-60M 5.0 8.013

95003-10xxx-60 95003-10001-60M 5.0 8.013

95003-11xxx-3x95003-11001-60M

5.0 9.0138

95003-11xxx-6095003-11001-60M

5.0 9.0138

95003-12xxx-1x95003-12001-10M

5.0 7.0138

3

95003-23xxx-1x 95003-23001-10M 8.0 12.013

95003-23xxx-20 95003-23001-10M 8.0 12.013

95003-23xxx-3x95003-23001-60M

8.0 12.0138

95003-23xxx-6095003-23001-60M

8.0 12.0138

95003-25xxx-1x 95003-25001-10M 9.0 11.013

95003-25xxx-20 95003-25001-10M 9.0 11.013

95003-25xxx-3x 95003-25001-60M 9.0 11.013

95003-25xxx-7x 95003-25001-70M 9.0 11.013

95003-27xxx-1x 95003-27001-10M 9.0 13.013

95003-27xxx-20 95003-27001-10M 9.0 13.013

95003-27xxx-3x 95003-27001-60M 9.0 13.013

95003-27xxx-60 95003-27001-60M 9.0 13.013

95003-33xxx-1x 95003-33001-10M 10.0 14.013

95003-40xxx-6

95003-43xxx-1

95003-43xxx-2

95003-45xxx-1

95003-45xxx-2

95003-50xxx-1

95003-50xxx-2

95003-50xxx-3

95003-55xxx-1

95003-55xxx-2

95003-60xxx-1

95003-60xxx-2

95003-60xxx-3

Vinyl tube


Bulk part

Inner diameter

(mm)

Outer dia-meter

(mm)Length

(m)

95003-01xxx-3x 95003-01001-60M 2.9 6.813

95003-01xxx-60 95003-01001-60M 2.9 6.813

95003-03xxx-3x 95003-03001-60M 3.0 6.013

95003-03xxx-60 95003-03001-60M 3.0 6.013

95003-05xxx-3x95003-05001-60M

3.5 6.5138

95003-05xxx-6095003-05001-60M

3.5 6.5138

95003-07xxx-1x95003-07001-10M

4.0 7.0138

95003-07xxx-2095003-07001-10M

4.0 7.0138

95003-07xxx-3x95003-07001-60M

4.0 7.0138

95003-14xxx-1x 95003-14001-10M 6.0 9.013

95003-14xxx-20 95003-14001-10M 6.0 9.013

95003-14xxx-3x 95003-14001-60M 6.0 9.013

95003-17xxx-1x 95003-17001-10M 7.0 9.013

95003-19xxx-1x95003-19001-10M

7.0 11.0138

95003-19xxx-2095003-19001-10M

7.0 11.0138

95003-19xxx-3x95003-19001-60M

7.0 11.0138

95003-19xxx-6095003-19001-60M

7.0 11.0138

95003-21xxx-1x 95003-21001-10M 8.0 9.013

95003-21xxx-20 95003-21001-10M 8.0 9.0 1

Vinyl tube


Bulk part

Inner diameter

(mm)

Outer dia-meter

(mm)Length

(m)

95003-36xxx-1

95003-36xxx-2

95003-37xxx-3

95003-37xxx-6

95003-38xxx-1

95003-38xxx-2

95003-39xxx-1

95003-39xxx-2

95003-40xxx-2

95003-40xxx-3

Standard parNo.

the omitted numerals and letters of the

5001-10M5003-10M>5008-10M>

4.5138

5001-50M 4.5 10001-30M0003-30M> 5.0

13

0001-50M 5.0 15001-10M5003-10M>5008-10M>

5.3138

5001-20M5003-20M> 5.3

13

5001-10M5003-10M>5008-10M>

5.3138

5001-10M5003-10M> 6.5

13

5001-20M 6.5 10001-30M0003-30M> 7.0

13

0001-50M 7.0 15001-10M5003-10M> 7.3

13

5001-20M 7.3 10001-10M0003-10M> 8.0

13

0001-20M 8.0 10001-30M 8.0 10001-50M 8.0 11001-30M 12.0 11001-50M 12.0 12001-30M 12.0 12001-50M 12.0 1

pose hoses

art No.

Bulk partInner

diameter (mm)

Length (m)

ulk part in the parts catalogue, according

B16

16

2015.01.01 E

NOTE: X is displayeroman alphab

95005-35xxx-4x

3.5 38

95005-35xxx-5x 95005-35001-50M 3.5 1

95005-45xxx-1x95005-45001-10M

4.5138

95005-45xxx-2x 95005-45001-20M 4.5 195005-45xxx-3x 95005-45001-30M 4.5 1

95005-80xxx-2x95005-80xxx-3x95005-80xxx-5x95005-91xxx-3x95005-91xxx-5x95005-92xxx-3x95005-92xxx-5x

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinNever use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always useto the service manual or the instructions issued with the bulk part.

General purpose hoses


Bulk partInner

diameter (mm)

Length (m)

95005-11xxx-3x 95005-11001-30M 11.0 195005-11xxx-5x 95005-11001-50M 11.0 1

95005-12xxx-1x 95005-12001-10M 12.013

95005-12xxx-2x 95005-12001-20M 12.0 195005-12xxx-3x 95005-12001-30M 12.0 195005-12xxx-5x 95005-12001-50M 12.0 195005-14xxx-1x 95005-14001-10M 14.0 1

95005-14xxx-2x 95005-14001-20M 14.013

95005-14xxx-3x 95005-14001-30M 14.0 195005-14xxx-5x 95005-14001-50M 14.0 195005-17xxx-1x 95005-17001-10M 17.0 195005-17xxx-2x 95005-17001-20M 17.0 195005-17xxx-3x 95005-17001-30M 17.0 195005-17xxx-5x 95005-17001-50M 17.0 195005-30xxx-3x 95005-30001-30M 3.0 195005-30xxx-5x 95005-30001-50M 3.0 1

95005-35xxx-1x95005-35001-10M

3.5138

95005-35xxx-2x 95005-35001-20M 3.5 195005-35xxx-3x 95005-35001-30M 3.5 1

95005-35001-10M 1

95005-45xxx-4x

95005-45xxx-5x

95005-50xxx-3x

95005-50xxx-5x

95005-55xxx-1x

95005-55xxx-2x

95005-55xxx-4x

95005-65xxx-1x

95005-65xxx-2x

95005-70xxx-3x

95005-70xxx-5x

95005-75xxx-1x

95005-75xxx-2x

95005-80xxx-1x

G

Standard part No.

d to represeet.

95005

17

1

• Bulk part number of fuel hose, general purpose hose and vinyl hose.

code for the bulk part must be strictly

ose 1: Ash gray2: Ash gray3: Black5: Black

. 11.0, OD. 15.0 mm

. 12.0, OD. 13.0 mm

. 12.0, OD. 14.0 mm

. 12.0, OD. 16.0 mm

. 13.0, OD. 15.0 mm

. 14.0, OD. 18.0 mm

. 16.0, OD. 19.0 mm

. 17.5, OD. 20.5 mm

. 22.0, OD. 27.0 mm

C 1

2015.01.01 E

(Example)

9 5 0 0 1 - 7 5 0 0 1 - 5 0 MBulk part number: Refers to the bulk part.

Marking code (hose type): (fuel hose and general purpose hose)Change code (for added hose): (Vinyl hose)

• Indicates number mark or change sequence, however, the0 (zero).

Types of code:• Fuel hose 2: Red outside braid

(3 mm inside dia. only)5: Black inside braid3: Red (3 mm inside dia. only)4: Ash gray with red stripe (3 mm inside dia. only)6: Black

• Vinyl hose 1: Clear2: Black3: Light red6: Light red7: Pale black

• General h

Lengths: 001: 1 m (standard)003: 3 m008: 8 m

I.D code: (fuel hose and general purpose hose)30: 3.0 mm 11: 11 mm35: 3.5 mm 91: 12 mm (outside dia. 15) mm45: 4.5 mm 92: 12 mm (outside dia. 16) mm50: 5.0 mm 12: 12 mm (outside dia. 17) mm55: 5.3 mm, 5.5 mm 14: 14 mm65: 6.5 mm 17: 17 mm70: 7.0 mm75: 7.3 mm, 7.5 mm80: 8.0 mm

ID./OD. code: (vinyl hose)01: ID. 2.9, OD. 6.8 mm 14: ID. 6.0, OD. 9.0 mm 37: ID03: ID. 3.0, OD. 6.0 mm 17: ID. 7.0, OD. 9.0 mm 38: ID05: ID. 3.5, OD. 6.5 mm 19: ID. 7.0, OD. 11.0 mm 39: ID07: ID. 4.0, OD. 7.0 mm 21: ID. 8.0, OD. 9.0 mm 40: ID08: ID. 4.5, OD. 6.5 mm 23: ID. 8.0, OD. 12.0 mm 43: ID09: ID. 4.5, OD. 8.0 mm 25: ID. 9.0, OD. 11.0 mm 45: ID12: ID. 5.0, OD. 7.0 mm 27: ID. 9.0, OD. 13.0 mm 50: ID10: ID. 5.0, OD. 8.0 mm 33: ID. 10.0, OD. 14.0 mm 55: ID11: ID. 5.0, OD. 9.0 mm 36: ID. 11.0, OD. 13.0 mm 60: ID

Hose type: 1: Fuel hose3: Vinyl hose5: General hose

FLAT RATE SERVICE TIMEEditorial style

e text are listed with the exchange les parts as the subject. Other not using repair parts (removal/ion/measuring, and other work) are preface, classified according to the

.1) is adopted to set FRT as it is ge.0.2) 12 minutes= [Wage]

e subject to change depending on vice equipment and improvement in

C 2

182015.01.01 E

Flat rate service time (FRT) means the standard time required to service a MC, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide.

* Float time is set by multiplying the net service time by a given coefficient.

Net service time

FRT setting system

Removal, Disassembly/reassembly, Installation

Diagnosis/troubleshooting (Electric system)

Completion inspection

Inspection, Measurement, Adjustment, Confirmation

Float time

Preparation(Process check, Confirmation arrangement for necessary tools)Related work (Transfer of vehicles)

The service items shown in thwork time for the repair sarepresentative service items installation, adjustment, inspectlisted collectively in the list in thework.

FRT setting standard• Decimal system (in unit of 0

convenient to calculate the waExample: (0.1) 6 minutes, ([Labor cost per hour] x [FRT]

• FRT is set with a hand tool.• Service items and FRT can b

development of tools and serservice procedure.

1

19

1

Work procedure Service item whose FRT is not presentedts that are not listed to use in this

rioration or breakage during normal

hed by one touch.one (i.e. extremely small causes of ).

lease calculate wages based on ap-

ing, Waiting time for warming up

lves removal/installation of standard

by visiting the customer, trade-in,

ring and delivery of parts.nt, etc. used for service work.

C 3

2015.01.01 E

• As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required.

• Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual.

• Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people.

• The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard.

• Special tools and service equipment used to set FRT are those specified or recommended in Service Manual.

• Accessories and service parmanual.

• Locations with little aging deteuse.

• Service work that can be finis• Service work that is seldom d

trouble and service frequency

* When FRT is not presented, ppropriate actual work time

Operation not included of FRT• Oil and coolant water drain

operation and etc..• Additional operation that invo

exterior equipment.• Indirect time spent for service

and delivery of a MC.• Indirect time required for orde• Cost for grease, adhesive age

Explanation of FRT by using an example

additional operation is indicated with 7 digits code.

Indicating work contents that are included in the service

. whose operation and time are e camshaft.

is limited to the service items thin a same block.)

m by using the sample

where the camshaft's .

on, and refer to the ser-ith the reference No.

C 4

202015.01.01 E

Indicating the camshaft replacement and FRT4.5.

Indicating FRT1.0 that will be added when additional operation (replace rocker arm) is done in association with camshaft replacement.

(The example may differ from the actual presented items)

Reference No. of the illustration of part that shows location of the replacement work.

FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement.

LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code.The same operation code is used regardless of the models.Standard operation is indicated with 6 digits code, and

Ref.L.O.N.

(Relative ref. Number)F.R.T.

No. Description(1, 3, 4, 7)

2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5

• Includes: Valve clearance adjustment111118A Replace rocker arm add

• • • • • • • • • • • • • • • • • • • • • • • • • 1.0

item.

Indicating a reference Nothe same as FRT4.5 for th(The application range without an LON setting wi

How to refer to the service ite(camshaft replacement)

Open to the page of the block spare part illustration is shown

Look for the camshaft illustrativice item and FRT that agree w

1

21

1

Indication mark for the listing of service items that continues to

b) Location/function code ........ Engine upper

18 A

d classification

classification

Category

n

ust

dy

spension

kes

trument

eration category

stallation, Change

op-coat)

e, Measurement, Check

rk: Rebore)

rk: Reseal)

efinish)

bleeding

C 5

2015.01.01 E

c) Operation code.................... Replace

d) Operation sequence number (Unit code can be shownwith alphabet)

......................... camshaft (No regular rule of code)

e) Additional code ................... replace rocker arm (No regular rule of code)

3 Adjust, Balance

4 (Paint-related work: T

5 Test, Inspect/diagnos

6 (Overhaul-related wo

7 (Overhaul-related wo

8 (Resurface)

9 (Paint-related work: R

0 Repair, Cleaning, Air

the following page

Indication of the block with no setting of FRT

• LON code system

Ref.L.O.N.


No. DescriptionNO INFORMATION • • • • • • • • • • • • • • • • • • •

Ref.L.O.N.


No. Description2 111118 CAMSHAFT • • • • • • • • • • • • • • • 4.5

• • •

• • •

+

Mark indicated at the last line.

a

a) Category code..................... Engine

1 11 1 18 Ab c d e

a1 11 1

c

a) Category codes an

c) Operation codes and

Code

1 Engine

2 Transmissio

3 Fuel & Exha

4 Frame & Bo

5 Steering/Su

6 Electrical

7 Wheels/Bra

8 Controls/ins

9 -

0 -

Code Op

1 Replace, Removal/In

2 Overhaul

C 6

Major service items without using spare parts

1

0 HEADLIGHT-AIMING 0.1

DESCRIPTION FRT

N PRESSURE-MEASUREMENT 0.3

ING-INSPECTION 0.4

ECKING OF ELECTROLYTE RGE 0.2

DESCRIPTION FRT

CREEN-CLEANING 0.2

E-AIR BLEEDING 0.2

OOLANT-CHANGE 0.3

ZE LEARNING 0.2

22

• Removal/Set for the c

• Adjustme

LON

E

1101E

3111D

1101E

1151E

LON

E

3143A

6143A

1113A

F

6163A

7113A

7113A1

3113A

Removal/Ins

* OPERATI

E: Engine,

2015.01.01 E

1 REAR BRAKE-ADJUSTMENTEXCLUDES: Rear brake shoe adjustment 0.1

A Adjust the equalizer add 0.3

3 THROTTLE OPERATION-ADJUSTMENT 0.1

installationonfiguration with the parts removed from the vehicle.

nt

DESCRIPTION FRT

5TILTING ENGINE ASSEMBLY-REMOVAL/INSTALLATIONINCLUDES: All necessary adjustment

1.9

5 THROTTLE BODY ASSEMBLY-REMOVAL/INSTALLATION 0.7

6 CRANKCASE SEPARATIONINCLUDES: Engine removal and installation 4.3

6 RADIATOR ASSEMBLY-REMOVAL/INSTALLATION 0.4

DESCRIPTION FRT

0 ENGINE IDLE-ADJUSTMENT 0.1

1 SPARK PLUG-ADJUSTMENT/CLEANING 0.2

0 VALVE CLEARANCE-ADJUSTMENTNOTE: For 1 vehicle 0.8

• Inspection/Measurement

• Other work

LON

E1115A0 COMPRESSIO

6145A0 IGNITION TIM

F 6105A0 BATTERY-CHLEVEL & CHA

LON

E 1130A1 OIL FILTER S

F

7110A0 FRONT BRAK

1151E7 RADIATOR C

3115A3 ECM INITIALI

tallation, Adjustment, Inspection/Measurement, Other work

ONS OTHER THAN REPLACING PARTS

F: Frame

23

2

ENGINE GROUPE-2 D 1 E-3 D 2 E-4

CAMSHAFT/VALVED 4

WATER PUMPD 8

L LEFT SIDE COVERD11

C 7

E-10

A.C.G. STARTER

E-5

CYLINDER HEAD COVE

CAM CHAIN/TENSIONE

2015.0

D
9 E-11OI
R

D

R
CYLIN
6 E-6CY

1.01
E
PUMP

D10 E-13

LIND

DER HEAD

ER

D 7 E-9

ENGINE GROUP

2

E-14 D12 E-16 D13 E-17DRIVEN FACE

D14

LEFT CRANKCASEE 2

C 8

4
2
E-20

CRANKSHAFT/PISTON

E-17-1

RADIATOR

0TRANSMISSION

2015.0

E
4 E-22THROTTLE BO
D1

DRI

6 E-19-10RIGHT

1.01
E
DY/FUEL IN
JECTORE 5
CRA

E FACE

NKCAS

V

EE 1 E-19-20

25

3

FRAME GROUPF-1 F 1 F-2 F 2 F-3

MIRRORF 3

HANDLE PIPE/HANDLE COVERF 7

FRONT COVERF11

C 9

F-10

STEERING STEM

F-4-10

HEADLIGHT

HANDLE LEVER/SWITCH/C

2015.0

F
9 F-11FRON
ABLE

F

M

4 F-5-10FRONT BRAKE

1.01
E
T FENDER

F10 F-12

MA

ETER

STER C

YLINDERF 6 F-9

FRAME GROUP

3

F-14 F13 F-14-10 F14 F-15BODY COVER

F15

FRONT WHEEL(SPOKE)G 3

REAR WHEEL(CAST)G 7

C10

6
2
F-20-4
0FRONT WHEEL(CAST)
F-17

FLOOR STEP

FRONT FORK

2015.0

G
5 F-22-10REAR W
G

PILL

1 F-18FRONT B

1.01
E
HEEL(SPO
KE)G 6 F-22-30
RAK

ON STEP

E CALI

I

PERG 2 F-20-20

27

FRAME GROUP

3

F-23 G 8 F-24 G 9 F-26FUEL TANK

G10

STAND/KICK STARTER ARMG13

REAR FENDER/LICENSE LIGHTG16

C11

F-36

REAR CUSHION

F-28

SWINGARM

AIR CLEANER

2015.0

G1
4 F-38-10REAR COM
G1

SEAT/LU

1 F-30EXHAU

1.01
E
BINATION
LIGHTG15 F-39
ST M

GGAGE BO

UFFLE

X

RG12 F-35

FRAME GROUP

3

F-40 H 1 F-41 H 2 F-42FRAME BODY

H 3

CAUTION LABELH 6

T I

C12

8
2
F-48

MARK/STRIPE(ACB125B

F-43

BATTERY

RESERVE TANK

2015.0

)H
7 F-48-1
MARK/STR

H

WIRE

4 F-46T

1.01
E
PE(ACB125
CBT)H 9
OO

HARNESS

LS

H 5 F-47

29

2

E-2 CYLINDER HEAD COVER

No. catalogue code

1 12310-KZR-700 COVER COMP., CYLINDER HEAD2 12391-KZR-600 GASKET, CYLINDER HEAD COVE3 95701-06022-00 BOLT, FLANGE, 6X22 ••••••

Ref. N. (Relative ref. Number)Description F.R.T.

4 COVER, CYLINDER HEAD ••••••••• 0.32 GASKET, CYLINDER HEAD COVER •• 0.3

D 1

2015.01.01 E

Reqd. QTYParts ACB125

BT CBT F F

Serial No.

•• 1 1 R • 1 1 •••• 4 4

No. L.O.

1 1111C 2 1111D

Ref. Part No. Description

E-3 CYLINDER HEAD

No. catalogue code

1 12010-KZR-602 HEAD ASSY., CYLINDER ••••2 12204-KWN-P00 GUIDE, VALVE(O.S.) ••••••3 12251-KZR-601 GASKET, CYLINDER HEAD •••4 17111-K60-B00 PIPE, IN. •••••••••••••••5 17119-KWN-710 INSULATOR, IN. PIPE •••••

6 17533-K60-B00 STAY COMP., FUEL HOSE CLAM7 31917-KPH-901 PLUG, SPARK(CPR7EA-9)(NGK)31927-KPH-901 PLUG, SPARK(U22EPR9)(DENSO

8 36532-K35-V01 SENSOR, OXYGEN ••••••••••9 37870-KZR-601 SENSOR ASSY., WATER TEMP 10 90004-KGF-910 BOLT, STUD, 7X17 ••••••••

11 90483-KWN-900 WASHER, 8MM •••••••••••••12 91301-KRJ-901 O-RING, 29X2 ••••••••••••13 91307-PLC-004 O-RING, 9.5X1.9(PANASONIC)14 93404-06012-00 BOLT-WASHER, 6X12 •••••••15 94030-08280 NUT, HEX., 8MM ••••••••••

16 94301-10160 DOWEL PIN, 10X16 ••••••••17 95701-06014-00 BOLT, FLANGE, 6X14 ••••••18 95701-06040-00 BOLT, FLANGE, 6X40 ••••••19 95701-06095-00 BOLT, FLANGE, 6X95 ••••••


6 HEAD, CYLINDER ••••••••••••••• 4.0.INCLUDES: Engine removal and installation.INCLUDES: Valve adjust and reface

9 GUIDE, INTAKE VALVE(ONE) ••••• 4.0.INCLUDES: Engine removal and installation.INCLUDES: Reaming.INCLUDES: Valve adjust and reface

0 GUIDE, EXHAUST VALVE(ONE) •••• 4.0.INCLUDES: Engine removal and installation.INCLUDES: Reaming.INCLUDES: Valve adjust and reface

9 GUIDE, VALVE :FOR 1 VEHICLE •• 4.3.INCLUDES: Engine removal and installation.INCLUDES: Reaming.INCLUDES: Valve adjust and reface

5 GASKET, CYLINDER HEAD •••••••• 3.2

D 2

30

2

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 2 2 •••• 1 1 •••• 1 1 •••• 1 1

PER 1 1 •• 1 1 ) • 1 1 •••• 1 1 •••• 1 1 •••• 2 2

•••• 4 4 •••• 2 2 •• 1 1 •••• 1 1 •••• 4 4

•••• 2 2 •••• 2 2 •••• 2 2 •••• 2 2

No. L.O.

1 11110

2 1111L

1111M

1111M

+ 3 11111


E-3

31

CYLINDER HEAD

2

.INCLUDES: Engine removal and installation(5,12)

7 MANIFOLD, INTAKE ••••••••••••• 0.70 PLUG, SPARK •••••••••••••••••• 0.21 SENSOR, OXYGEN ••••••••••••••• 0.7

(13)9 SENSOR, WATER TEMP ••••••••••• 0.6


D 3

2015.01.01 E

+ 3

4 11110

7 61413 8 61712 9

6171A

No. L.O.

E-4 CAMSHAFT/VALVE

No. catalogue code

1 12209-GB4-681 SEAL, VALVE STEM(NOK) •••12209-GB4-682 SEAL, VALVE STEM(ARAI) ••

2 14100-K35-J00 CAMSHAFT COMP. ••••••••••3 14321-KWN-900 SPROCKET, CAM(34T) ••••••4 14430-KZR-600 ARM COMP., IN. VALVE ROCKE5 14440-KZR-600 ARM COMP., EX. VALVE ROCKE

6 14451-KZR-600 SHAFT, ROCKER ARM •••••••7 14711-KWN-900 VALVE, IN. ••••••••••••••8 14721-KWN-900 VALVE, EX. ••••••••••••••9 14751-KWN-900 SPRING, VALVE •••••••••••10 14771-KWN-900 RETAINER, VALVE SPRING ••

11 14775-KZR-600 SEAT, VALVE SPRING ••••••12 14781-MA6-000 COTTER, VALVE •••••••••••13 90002-KWB-600 BOLT, FLANGE, 5X12 ••••••14 90012-KWB-600 SCREW, TAPPET ADJUSTING •15 90083-KVB-900 BOLT, SOCKET KNOCK, 5MM •

16 90206-001-000 NUT, TAPPET ADJUSTING •••


8 CAMSHAFT ••••••••••••••••••••• 2.4.INCLUDES: Valve adjustment

4 SPROCKET, CAM •••••••••••••••• 2.2(6)

8 ARM, INTAKE VALVE ROCKER(ONE) 2.3.INCLUDES: Valve adjustment(6)

9 ARM, EXHAUST VALVE ROCKER(ONE) 2.3.INCLUDES: Valve adjustment

8 ARM, VALVE ROCKER :FOR 1 VEHICLE •••••••••••••• 2.3.INCLUDES: Valve adjustment

0 VALVE, INTAKE(ONE) ••••••••••• 3.6.INCLUDES: Engine removal and installation.INCLUDES: Refacing

1 VALVE, EXHAUST(ONE) •••••••••• 3.6.INCLUDES: Engine removal and installation.INCLUDES: Refacing

0 VALVE :FOR 1 VEHICLE ••••••••• 3.8.INCLUDES: Engine removal and installation.INCLUDES: Refacing

D 4

32

2

2015.01.01 E


BT CBT F F

Serial No.

•••• 2 2 •••• 2 2 •••• 1 1 •••• 1 1 R • 1 1 R • 1 1

•••• 2 2 •••• 1 1 •••• 1 1 •••• 2 2 •••• 2 2

•••• 2 2 •••• 4 4 •••• 2 2 •••• 2 2 •••• 2 2

•••• 2 2

No. L.O.

2 11111

3 1111Q 4

1111K

5 1111K

1111L

7 1111N

8 1111N

1111P


E-4

33

CAMSHAFT/VALVE

2

(1,10,11,12)2 INTAKE VALVE SPRING AND/OR

STEM SEAL(ONE) •••••••••••••• 3.4.INCLUDES: Engine removal and installation

3 EXHAUST VALVE SPRING AND/OR STEM SEAL(ONE) •••••••••••••• 3.4.INCLUDES: Engine removal and installation

2 VALVE SPRING AND/OR STEM SEAL :FOR 1 VEHICLE •••••••••••••• 3.5.INCLUDES: Engine removal and installation


D 5

2015.01.01 E

9 1111P

1111P

1111Q

No. L.O.

E-5 CAM CHAIN/TENSIONER

No. catalogue code

1 14401-KSS-931 CHAIN, CAM(92L)(DAIDO) ••2 14510-KZR-600 TENSIONER ASSY., CAM CHAIN3 14520-K60-T01 LIFTER ASSY., TENSIONER •4 14531-KZR-600 PIVOT, CAM CHAIN TENSIONER5 14560-KZR-600 GASKET, TENSIONER LIFTER

6 14611-K01-900 GUIDE, CAM CHAIN ••••••••14611-KWN-900 ••••••••••••••••••••••••

7 90005-KY7-000 SCREW, PAN, 6X6 •••••••••8 91306-MG3-000 O-RING, 1.5X9.5 •••••••••9 95701-06022-00 BOLT, FLANGE, 6X22 ••••••


0 CHAIN, CAM ••••••••••••••••••• 3.7.INCLUDES: Engine removal and installation

0 TENSIONER, CAM CHAIN ••••••••• 3.7.INCLUDES: Engine removal and installation(5)

3 LIFTER, TENSIONER •••••••••••• 0.79 GUIDE, CAM CHAIN ••••••••••••• 3.2

.INCLUDES: Engine removal and installation

D 6

34

2

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •• 1 1 •••• 1 1 •• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 2 2

No. L.O.

1 11014

2 11113

3 11113

6 11113


35

2

E-6 CYLINDER

No. catalogue code

1 12100-KZR-600 CYLINDER COMP. ••••••••••2 12191-KZR-600 GASKET, CYLINDER ••••••••3 30515-K35-V00 STAY COMP., IGNITION COIL 4 90463-ML7-000 WASHER, SEALING, 6.5MM ••5 94301-10160 DOWEL PIN, 10X16 ••••••••

6 95701-06014-00 BOLT, FLANGE, 6X14 ••••••


5 CYLINDER ••••••••••••••••••••• 3.6.INCLUDES: Engine removal and installation

2 GASKET, CYLINDER ••••••••••••• 3.5.INCLUDES: Engine removal and installation

2 STAY, IGNITION COIL •••••••••• 0.2

D 7

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 ••• 1 1 •••• 1 1 •••• 2 2

•••• 4 4

No. L.O.

1 1111A

2 11110

3 6141C


E-9 WATER PUMP

No. catalogue code

1 19200-KWN-901 PUMP ASSY., WATER •••••••2 19220-KWN-901 COVER COMP., WATER PUMP •3 19226-KWN-900 GASKET, WATER PUMP COVER 4 19300-K35-V01 THERMOSTAT ASSY. ••••••••5 19310-K35-V01 O-RING ••••••••••••••••••

6 19503-KWN-900 HOSE C, WATER •••••••••••7 90701-KWN-901 CLAMP, WATER HOSE, 24MM •8 91302-KWN-900 O-RING, 34X2 ••••••••••••9 94301-08100 DOWEL PIN, 8X10 •••••••••10 95701-06022-00 BOLT, FLANGE, 6X22 ••••••

11 95701-06040-00 BOLT, FLANGE, 6X40 ••••••12 96001-06016-00 BOLT, FLANGE, 6X16 ••••••


(8)3 PUMP ASSY., WATER •••••••••••• 1.40 COVER, WATER PUMP •••••••••••• 1.41 GASKET, WATER PUMP COVER ••••• 1.4

(5)6 THERMOSTAT ••••••••••••••••••• 1.52 HOSE C, WATER •••••••••••••••• 1.1

D 8

36

2

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 2 2 •••• 1 1 •••• 2 2 •••• 2 2

•••• 3 3 •••• 1 1

No. L.O.

1 11410

2 1141B 3 1141B 4

11411 6 11413


37

2

E-10 A.C.G. STARTER

No. catalogue code

1 31210-KZR-601 FLYWHEEL COMP. ••••••••••2 31220-K60-B01 STATOR COMP. ••••••••••••3 90001-KWR-000 BOLT, SOCKET, 6X18 ••••••4 90439-KWZ-900 WASHER, 12X24X2.3 •••••••5 94050-12000 NUT, FLANGE, 12MM •••••••

6 96700-06025-00 BOLT, SOCKET, 6X25 ••••••


5 ROTOR OR FLYWHEEL •••••••••••• 0.63 STATOR ••••••••••••••••••••••• 1.9

D 9

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 3 3

No. L.O.

1 61310 2 6131A


E-11 OIL PUMP

No. catalogue code

1 15010-KWN-900 PUMP SET, OIL •••••••••••2 15133-KWN-900 GEAR, OIL PUMP DRIVEN(35T)3 90003-KWN-900 BOLT, SPECIAL, 6X23.5 •••4 94301-08100 DOWEL PIN, 8X10 •••••••••


5 PUMP ASSY., OIL •••••••••••••• 1.04 GEAR, OIL PUMP DRIVEN •••••••• 0.9

D10

38

2

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •• 1 1 •••• 2 2 •••• 2 2

No. L.O.

1 11310 2 1131C


39

2

E-13 LEFT SIDE COVER

No. catalogue code

1 11341-KZR-701 COVER, L. SIDE ••••••••••2 11342-KZR-600 PLATE, L. COVER •••••••••3 11395-KZR-600 GASKET, L. COVER ••••••••4 19641-KZR-600 DUCT, L. COVER ••••••••••5 19642-KZR-600 CAP, L. COVER •••••••••••

6 19748-KZR-600 SEAL, DUCT ••••••••••••••7 19749-KVY-900 SEAL, L. DUCT COVER •••••8 90001-KWR-000 BOLT, SOCKET, 6X18 ••••••9 90652-KVB-900 CIRCLIP, INTERNAL, 32MM •10 91005-KVB-900 BEARING COMP.(6002UU)(NTN)

11 91211-PE9-003 OIL SEAL, 16X26X6(ARAI) •12 93903-34120 SCREW, TAPPING, 4X8 •••••13 93903-34320 SCREW, TAPPING, 4X12 ••••14 94301-08140 DOWEL PIN, 8X14 •••••••••15 96001-06028-00 BOLT, FLANGE, 6X28 ••••••

16 96001-06040-00 BOLT, FLANGE, 6X40 ••••••17 96001-06065-00 BOLT, FLANGE, 6X65 ••••••


6 COVER, CRANKCASE :LEFT ••••••• 0.53 GASKET, CRANKCASE COVER :LEFT 0.2

(4,6,7)4 DUCT, BELT COVER ••••••••••••• 0.18 BEARING, DRIVESHAFT

:LEFT COVER SIDE •••••••••••• 0.45 OIL SEAL, KICK STARTER SPINDLE 0.2

D11

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 3 3 •••• 1 1 •• 1 1

•••• 1 1 •••• 5 5 •••• 1 1 •••• 2 2 •••• 3 3

•••• 5 5 •••• 2 2

No. L.O.

1 1101A 3 1101A 5

1101H10 2101H

11 11210


E-14 RADIATOR

No. catalogue code

1 12206-KZR-600 JOINT COMP., WATER HOSE •2 12207-KWN-900 O-RING, 15.4X2 ••••••••••3 19037-K27-V51 CAP COMP., RADIATOR •••••4 19049-K27-V51 O-RING A ••••••••••••••••5 19051-K27-V51 O-RING B ••••••••••••••••

6 19052-K27-V51 O-RING C ••••••••••••••••7 19055-K27-V51 LABEL, RADIATOR CAP •••••8 19100-K60-T00 RADIATOR ASSY. ••••••••••9 19109-GET-003 SEAL, DRAIN •••••••••••••10 19150-K59-A10 COVER COMP., RADIATOR •••

11 19332-KWN-900 TUBE, AIR BREATHER ••••••12 19416-KEY-900 COLLAR ••••••••••••••••••13 19501-KZR-600 HOSE A, WATER •••••••••••14 19502-KZR-600 HOSE B, WATER •••••••••••15 19504-KZR-600 HOSE, BYPASS ••••••••••••

16 19510-K60-B00 FAN COMP., COOLING ••••••17 84601-HA7-670 NUT, FENDER SETTING •••••18 90004-GHB-660 BOLT, FLANGE, 6X22(NSHF) 19 90103-GET-003 BOLT, DRAIN •••••••••••••20 90678-MR1-690 CLIP, HOSE ••••••••••••••

21 90701-KWN-901 CLAMP, WATER HOSE, 24MM •22 90701-MF5-003 CLAMP, WATER HOSE, 21MM •23 93401-06025-08 BOLT-WASHER, 6X25 •••••••24 95002-41050-08 CLAMP, TUBE(D10.5) ••••••25 95701-06016-00 BOLT, FLANGE, 6X16 ••••••26 96001-06016-07 BOLT, FLANGE, 6X16 ••••••


2 JOINT, 3WAY HOSE ••••••••••••• 0.7(4,5,6)

8 CAP, RADIATOR •••••••••••••••• 0.13 RADIATOR ••••••••••••••••••••• 0.45 COVER, RADIATOR •••••••••••••• 0.19 TUBE, AIR BREATHER ••••••••••• 0.40 HOSE A, WATER •••••••••••••••• 0.41 HOSE B, WATER •••••••••••••••• 0.54 HOSE, WATER BYPASS ••••••••••• 0.66 FAN, COOLING ••••••••••••••••• 0.5

D12

40

2

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 3 3 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 3 3 •••• 2 2 •••• 1 1 •••• 2 2

•••• 2 2 •••• 2 2 •••• 4 4 •••• 2 2 •••• 3 3 •••• 3 3

No. L.O.

1 1151L 3

1151B 8 1151C10 1151111 1141H13 1141314 1141315 1141B16 1151A


41

2

E-16 DRIVE FACE

No. catalogue code

1 22011-KWN-900 PIECE SET, SLIDE ••••••••2 22102-KZR-600 FACE, DRIVE •••••••••••••3 22105-KWN-900 BOSS, DRIVE FACE ••••••••4 22109-KZL-840 RATCHET, STARTER ••••••••5 22110-K35-V00 FACE COMP., MOVABLE DRIVE

6 22123-KWN-640 ROLLER SET, WEIGHT ••••••7 22131-KWN-900 PLATE, RAMP •••••••••••••8 28223-KZL-840 SPRING, KICK DRIVEN GEAR 9 28230-KZR-600 GEAR COMP., KICK DRIVEN(7T10 28250-KZR-600 SPINDLE COMP., KICK STARTE

11 28253-KVB-900 BUSH, KICK SPINDLE ••••••12 28255-GS6-000 COLLAR, KICK BOSS •••••••13 28281-KZL-C00 SPRING, KICK RETURN •••••14 90412-KZL-840 WASHER, THRUST, 10MM ••••15 90426-KVB-900 WASHER, SPECIAL, 14MM •••

16 90439-443-740 WASHER, 16X22 •••••••••••17 94030-14200 NUT, HEX., 14MM •••••••••18 94511-16000 CIRCLIP, EXTERNAL, 16MM •


(4)0 FACE, DRIVE •••••••••••••••••• 0.41 FACE, MOVABLE DRIVE •••••••••• 0.4

(1,7)4 ROLLER, WEIGHT ••••••••••••••• 0.4

(8)9 GEAR, KICK STARTER DRIVEN •••• 0.22 SPINDLE, KICK STARTER •••••••• 0.43 SPRING, KICK STARTER RETURN •• 0.4

D13

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 ••• 1 1

•••• 1 1 •••• 1 1 •••• 1 1 ) • 1 1 R • 1 1

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 1 1

No. L.O.

2 2111A

5 2111A 6

2111A 9

1121A10 1121A13 11210


E-17 DRIVEN FACE

No. catalogue code

1 22100-KWN-900 OUTER COMP., CLUTCH •••••2 22350-GFM-900 PLATE COMP., DRIVE ••••••22350-KVB-900 ••••••••••••••••••••••••

3 22361-KVB-900 PLATE, CLUTCH SIDE ••••••4 22401-KVB-900 SPRING, CLUTCH ••••••••••5 22535-K35-V00 WEIGHT SET, CLUTCH ••••••

6 22804-148-000 RUBBER, CLUTCH DAMPER •••7 23100-K35-V01 BELT, DRIVE •••••••••••••8 23205-K35-V00 FACE SET, DRIVEN ••••••••9 23224-K35-V00 FACE SET, MOVABLE DRIVEN 10 23225-KSY-900 PIN, ROLLER GUIDE •••••••

11 23226-KVB-900 ROLLER, GUIDE •••••••••••12 23233-K35-V00 SPRING, DRIVEN FACE •••••13 23237-K35-V00 COLLAR, SEAL ••••••••••••14 23238-KVB-900 COLLAR, SPRING ••••••••••15 90202-KN7-670 NUT, SPECIAL, 28MM ••••••

16 90441-GY6-940 WASHER, 12.2X29X2.5 •••••17 90605-166-720 CIRCLIP, 7MM ••••••••••••18 91001-KCW-003 BEARING, NEEDLE, 20X29X18(

91109-KVY-901 BEARING, NEEDLE, 20X29X18(SCHAEF

19 91002-GA7-701 BEARING, RADIAL BALL, 6902

91009-KVY-961 BEARING, RADIAL BALL, 6902

20 91211-KN7-671 SEAL, DRIVEN FACE, 34X41X4


0 OUTER, CLUTCH •••••••••••••••• 0.3(2,4)

6 WEIGHT SET, CLUTCH ••••••••••• 0.82 BELT, DRIVE •••••••••••••••••• 0.4

(10,11,13)2 FACE, DRIVEN ••••••••••••••••• 0.7

(20,21)3 FACE, MOVABLE DRIVEN ••••••••• 0.8

(14)7 SPRING, DRIVEN FACE •••••••••• 0.6

(19)8 BEARING, DRIVEN FACE ••••••••• 0.98A .Replace 1 bearing add ••••••• 0.1

D14

42

2

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 3 3 •••• 1 1

•••• 3 3 •••• 1 1 •••• 1 1 •••• 1 1 •••• 3 3

•••• 3 3 •••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 3 3 NTN) 1 1

FLER) 1 1

U(NTN)

1 1

U(NSK)

1 1

•• 2 2

No. L.O.

1 2121A 5

2121A 7 2111B 8

2111A 9

2111A12

2111A18

2111A2111A


E-17

43

DRIVEN FACE

2

21 91384-KVB-900 O-RING, 38.8X1.9 ••••••••22 94030-12200 NUT, HEX., 12MM •••••••••23 94520-28000 CIRCLIP, INTERNAL, 28MM •

No. catalogue code

D15

2015.01.01 E

•••• 2 2 •••• 1 1 •••• 1 1


BT CBT F F

Serial No.


E-17-10 TRANSMISSION

No. catalogue code

1 11204-KGF-900 SLEEVE, RR. BRAKE CAM •••2 11211-KWN-980 TUBE, MISSION BREATHER ••3 21200-KZR-600 CASE COMP., TRANSMISSION 4 21395-KZR-600 GASKET, TRANSMISSION CASE 5 23411-KZR-601 SHAFT, DRIVE(17T) •••••••

6 23421-KZR-600 COUNTERSHAFT(13T) •••••••7 23422-KWN-900 GEAR, COUNTER(53T) ••••••8 23430-K59-A10 GEAR COMP., FINAL(44T) ••9 90495-MN5-000 WASHER, SEALING, 8MM ••••10 91004-KZR-601 BEARING, RADIAL BALL, 6202

91004-KZR-602 BEARING, RADIAL BALL, 6202(FUJIK

11 91009-KWN-901 BEARING, RADIAL BALL, 620512 91006-KZR-601 BEARING, RADIAL BALL, 6201


13 91201-434-003 OIL SEAL, 14X20X3.2 •••••14 91204-K59-A11 OIL SEAL, 34X52X7(NOK) ••15 94301-10120 DOWEL PIN, 10X12 ••••••••

16 95002-50000 CLIP, TUBE(C9) ••••••••••17 95701-08045-00 BOLT, FLANGE, 8X45 ••••••18 95701-08055-00 BOLT, FLANGE, 8X55 ••••••


2 CASE, TRANSMISSION ••••••••••• 1.23 GASKET, TRANSMISSION CASE •••• 0.89 SHAFT, DRIVE ••••••••••••••••• 1.12 COUNTERSHAFT, TRANSMISSION ••• 0.85 GEAR, COUNTER •••••••••••••••• 0.80 SHAFT, FINAL GEAR •••••••••••• 0.81 BEARING, DRIVESHAFT :RIGHT ••• 1.01 BEARING, DRIVESHAFT :BOTH •••• 1.2

(14)6 BEARING, FINAL GEAR SHAFT

:RIGHT •••••••••••••••••••••• 1.00 BEARING, FINAL GEAR SHAFT

:BOTH ••••••••••••••••••••••• 1.18 BEARING, COUNTERSHAFT :RIGHT • 1.09 BEARING, COUNTERSHAFT :BOTH •• 1.1

D16

44

2

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 •••• 1 1 ••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

(NTN) 1 1

OSHI) 1 1

UU 1 1

(NTN) 1 1

OSHI) 1 1

•••• 2 2 •••• 1 1 •••• 2 2

•••• 1 1 •••• 5 5 •••• 2 2

No. L.O.

3 2101A 4 2101A 5 2101E 6 21014 7 2101A 8 2101710 2101F

2101J11

2101E

2101J

12 2101C2101C


45

2

E-19-10 RIGHT CRANKCASE

No. catalogue code

1 11100-KZR-601 CRANKCASE COMP., R. •••••2 11103-KVB-901 BUSH, ENGINE HANGER RUBBER

(HOKU3 11114-KWN-900 PLUG, BEARING PUSH ••••••4 11116-KZR-600 SPRING, BEARING PUSH ••••5 11117-KWN-901 PLATE, BEARING PUSH •••••

6 11205-GBC-300 BUSH, MAINSTAND •••••••••7 11361-KWN-901 BASE, STATOR ••••••••••••8 11363-KWN-900 GASKET, STATOR BASE •••••9 15651-KZR-600 GAUGE, OIL LEVEL ••••••••10 32961-KWN-900 CLAMPER, A.C. GENERATOR CO

11 90031-KWN-900 BOLT A, STUD, 8X200.5 •••12 90036-KZR-600 BOLT, RADIATOR DISTANCE •13 90131-883-000 BOLT, DRAIN PLUG, 12X15 •14 90702-KWN-900 DOWEL PIN, SPECIAL, 6.3X1015 91201-K35-J01 OIL SEAL, 20.8X32X6(ARAI)

91201-K59-A11 OIL SEAL, 20.8X32X6(NOK)

16 91307-035-000 O-RING, 18X3 ••••••••••••17 94109-12000 WASHER, DRAIN PLUG, 12MM 18 94301-08100 DOWEL PIN, 8X10 •••••••••19 95701-06025-00 BOLT, FLANGE, 6X25 ••••••20 95701-06065-00 BOLT, FLANGE, 6X65 ••••••

21 95701-06080-00 BOLT, FLANGE, 6X80 ••••••22 95701-06130-00 BOLT, FLANGE, 6X130 •••••23 96001-06016-00 BOLT, FLANGE, 6X16 ••••••


0 CRANKCASE :RIGHT ••••••••••••• 4.5.INCLUDES: Engine removal and installation

2 CRANKCASE :BOTH •••••••••••••• 5.6.INCLUDES: Engine removal and installation

4 BASE, STATOR ••••••••••••••••• 0.95 O-RING, STATOR BASE •••••••••• 0.82 OIL SEAL, CRANKSHAFT :RIGHT •• 0.93 OIL SEAL, CRANKSHAFT :BOTH ••• 4.8


E 1

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1

SHIN) 1 1

•••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 RD 1 1

•••• 2 2 •••• 4 4 •••• 1 1 X30 2 2 ••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 2 2 •••• 6 6 •••• 4 4

•••• 2 2 •••• 4 4 •••• 1 1

No. L.O.

1 11012

1101A

7 6131A 8 6131B15 11013

1101H


E-19-20 LEFT CRANKCASE

No. catalogue code

1 11103-KVB-901 BUSH, ENGINE HANGER RUBBER(HOKU

2 11200-K35-J00 CRANKCASE COMP., L. •••••3 11203-KVB-901 BUSH, RR. CUSHION UNDER RU

(HOKU4 11205-GBC-300 BUSH, MAINSTAND •••••••••5 11343-KVG-900 TUBE, DRAIN •••••••••••••

6 12361-035-000 CAP, TAPPET ADJUSTING HOLE7 15421-107-000 SCREEN, OIL FILTER ••••••8 15426-KVB-900 SPRING, OIL FILTER SCREEN 9 32112-KZR-600 PROTECTOR, SPEED SENSOR •10 32113-KWN-900 GROMMET, SPEED SENSOR

PROT

11 37700-K59-A11 SENSOR ASSY., SPEED •••••12 90001-KWR-000 BOLT, SOCKET, 6X18 ••••••13 90032-KWN-900 BOLT B, STUD, 8X206 •••••14 90495-MN5-000 WASHER, SEALING, 8MM ••••15 91002-KZR-602 BEARING, RADIAL BALL SPECI

6207(FUJIK91002-KZR-603 BEARING, RADIAL BALL SPECI

6207

16 91003-KZR-601 BEARING, RADIAL BALL, 6204



5 CRANKCASE :LEFT •••••••••••••• 5.4.INCLUDES: Engine removal and installation

2 CRANKCASE :BOTH •••••••••••••• 5.6.INCLUDES: Engine removal and installation(6,8,21)

5 SCREEN, OIL FILTER ••••••••••• 0.27 SENSOR, WHEEL SPEED :REAR •••• 0.56 BEARING, CRANKSHAFT :LEFT •••• 4.7


0 BEARING, DRIVESHAFT :LEFT •••• 1.11 BEARING, DRIVESHAFT :BOTH •••• 1.27 BEARING, COUNTERSHAFT :LEFT •• 1.09 BEARING, COUNTERSHAFT :BOTH •• 1.15 BEARING, FINAL GEAR SHAFT

:LEFT ••••••••••••••••••••••• 1.00 BEARING, FINAL GEAR SHAFT

:BOTH ••••••••••••••••••••••• 1.11 OIL SEAL, CRANKSHAFT :LEFT ••• 4.7


3 OIL SEAL, CRANKSHAFT :BOTH ••• 4.8

E 2

46

2

2015.01.01 E


BT CBT F F

Serial No.

SHIN) 1 1

•••• 1 1 BBERSHIN)

1 1

•••• 1 1 •••• 1 1

•• 1 1 •••• 1 1 ••• 1 1 •••• 1 1

ECTOR 1 1

•••• 1 1 •••• 2 2 •••• 2 2 •••• 1 1 AL,OSHI)

1 1

AL,(NSK)

1 1

(NTN) 1 1

OSHI) 1 1

No. L.O.

2 11011

1101A

7 1131B

11 6171915 1101B

16 2101F2101J

17 2101C2101C

18 2101E

2101J

19 11013

+ 1101H


E-19-20

47

LEFT CRANKCASE

2





19 91202-KWN-901 OIL SEAL, 26X45X6 •••••••20 91203-K50-T01 OIL SEAL, 20X32X6(NOK) ••

21 91302-001-020 O-RING, 30.8MM ••••••••••22 95002-80000 CLIP, TUBE(C12) •••••••••23 95701-06016-00 BOLT, FLANGE, 6X16 ••••••24 95701-08016-00 BOLT, FLANGE, 8X16 ••••••

No. catalogue code


7 OIL SEAL, DRIVESHAFT ••••••••• 1.1


E 3

2015.01.01 E

(NTN) 1 1

OSHI) 1 1

(NTN) 1 1

OSHI) 1 1

•••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1


BT CBT F F

Serial No.

+19

20 2101E

No. L.O.


E-20 CRANKSHAFT/PISTON

No. catalogue code

1 13000-KZR-601 CRANKSHAFT COMP. ••••••••2 13011-K60-B00 RING SET, PISTON(STD.)(TPR13021-KWN-900 RING SET, PISTON(0.25)(RIK13021-KZR-600 RING SET, PISTON(0.25)(TPR13031-KWN-900 RING SET, PISTON(0.50)(RIK13031-KZR-600 RING SET, PISTON(0.50)(TPR13041-KWN-900 RING SET, PISTON(0.75)(RIK13041-KZR-600 RING SET, PISTON(0.75)(TPR13051-KWN-900 RING SET, PISTON(1.00)(RIK13051-KZR-600 RING SET, PISTON(1.00)(TPR

3 13101-KWN-902 PISTON(STD.) ••••••••••••13102-KWN-903 PISTON(O.S. 0.25) •••••••13103-KWN-903 PISTON(O.S. 0.50) •••••••13104-KWN-903 PISTON(O.S. 0.75) •••••••13105-KWN-903 PISTON(O.S. 1.00) •••••••

4 13111-KWN-900 PIN, PISTON •••••••••••••5 13115-GN5-910 CLIP, PISTON PIN, 13MM ••

6 90741-003-010 KEY, WOODRUFF, 4MM ••••••


5 CRANKSHAFT ••••••••••••••••••• 4.9.INCLUDES: Engine removal and installation(2,4,5)

3 PISTON RING AND/OR PISTON(ONE) 3.6.INCLUDES: Engine removal and installation

E 4

48

2

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 ) • 1 1 EN) (1) (1)) • (1) (1)EN) (1) (1)) • (1) (1)EN) (1) (1)) • (1) (1)EN) (1) (1)) • (1) (1)•••• 1 1 •••• (1) (1)•••• (1) (1)•••• (1) (1)•••• (1) (1)•••• 1 1 •••• 2 2

•••• 1 1

No. L.O.

1 1101B

3 11110


49

2

E-22 THROTTLE BODY/FUEL INJECTOR

No. catalogue code

1 16016-K03-H11 SCREW SET •••••••••••••••2 16075-KZR-601 O-RING, THROTTLE BODY •••3 16081-KPH-701 SCREW, TORX, 5X8.7 ••••••4 16169-GGZ-J01 STAY, WIRE ••••••••••••••5 16400-K60-T01 THROTTLE BODY ASSY.(GQYSA 16400-K60-M01 THROTTLE BODY ASSY.(GQYTA

6 16410-K60-T01 BODY SET ••••••••••••••••16410-K60-M01 ••••••••••••••••••••••••

7 16450-K35-V01 INJECTOR ASSY., FUEL ••••8 16472-KPC-D50 RING, SEAL ••••••••••••••9 16480-KVB-S51 SOLENOID ••••••••••••••••10 16485-GGZ-J01 SEAT SET ••••••••••••••••

11 17565-KZR-650 JOINT COMP., INJECTOR •••12 90004-GHB-660 BOLT, FLANGE, 6X22(NSHF) 13 91301-GGL-J01 O-RING, 6.3X2.2 •••••••••14 93892-05012-18 SCREW-WASHER, 5X12 ••••••15 96001-06025-00 BOLT, FLANGE, 6X25 ••••••


(2)2 BODY ASSY., THROTTLE ••••••••• 0.70 BODY, THROTTLE ••••••••••••••• 0.8

(8,11,13)5 INJECTOR, FUEL ••••••••••••••• 0.7

(10)5 VALVE, STARTER ••••••••••••••• 0.3

E 5

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 •••• 2 2 •••• 1 1 A) 1 1 -------- -------- AD,LO,PHA) 1 1 -------- -------- MM

•••• 1 1 -------- -------- AD,LO,PH•••• 1 1 -------- -------- MM•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 2 2 •••• 1 1 •••• 1 1 •••• 2 2

No. L.O.

5 31113

6 31113 7

31114 9

31112


F-1 HEADLIGHT

No. catalogue code

1 33110-K60-T01 HEADLIGHT UNIT ••••••••••2 33150-K60-T01 SOCKET ASSY., FR. WINKER 3 34905-KAN-W01 BULB, WINKER(12V 10W)(AMBE

(STA4 90117-KVG-A20 SCREW, PAN, 5X13 ••••••••5 90677-KAN-T00 NUT, CLIP, 5MM ••••••••••

6 93404-06016-00 BOLT-WASHER, 6X16 •••••••


7 HEADLIGHT UNIT ••••••••••••••• 0.5A SOCKET, WINKER :FRONT •••••••• 0.23 BULB, WINKER :FRONT •••••••••• 0.1

.NOTE: Same time for two units0 BULB, WINKER :FOR 1 VEHICLE •• 0.2

F 1

50

3

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 •••• 1 1 R)NLEY)

2 2

•••• 6 6 •••• 4 4

•••• 2 2

No. L.O.

1 6161A 2 6161A 3 61613

6161G


51

3

F-2 METER

No. catalogue code

1 32101-K60-T00 SUB HARNESS, SPEEDOMETER 32101-K60-M00 ••••••••••••••••••••••••

2 37100-K60-T01 METER ASSY., COMBINATION(K3 37202-K59-A11 PACKING •••••••••••••••••4 37210-K60-T01 METER COMP.(KPH) ••••••••5 37211-K59-A11 LENS ••••••••••••••••••••

6 37212-K60-T01 CASE ASSY. ••••••••••••••7 37230-K59-A11 REFLECTOR ASSY. •••••••••8 38301-GK8-014 RELAY COMP., WINKER(MITSUB9 38306-KJ6-740 SUSPENSION, WINKER RELAY 10 38307-GJ1-014 COVER, SEAL(MITSUBA) ••••

11 90314-KVS-F22 SCREW, TAPPING, 3X14 ••••12 93903-25310 SCREW, TAPPING, 5X16 ••••


6 SUB HARNESS, METER ••••••••••• 0.71 METER ASSY., COMBINATION ••••• 0.42 METER, COMBINATION ••••••••••• 0.57 LENS, METER •••••••••••••••••• 0.3

(3)3 CASE, METER •••••••••••••••••• 0.43 PLATE, REFLECTING •••••••••••• 0.33 RELAY, WINKER •••••••••••••••• 0.4

F 2

2015.01.01 E


BT CBT F F

Serial No.

•••• 1 1 -------- -------- AD,LO,PH•••• 1 1 -------- -------- MMPH) 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 A) 1 1 •••• 1 1 •••• 1 1

•••• 13 13 •••• 3 3

No. L.O.

1 8121C 2 8121A 4 8121A 5 8121B 6

8121B 7 4131A 8 6111C


F-3 MIRROR

No. catalogue code

1 88113-KET-900 CAP, LOCK NUT •••••••••••2 88114-KWN-900 BOOT, MIRROR ••••••••••••3 88115-KZR-600 BOLT, ADAPTER, 10MM •••••4 88116-KZR-600 BOLT, ADAPTER, 10MM •••••5 88210-K60-T01 MIRROR COMP., R. ••••••••

6 88220-K60-T01 MIRROR COMP., L. ••••••••7 90301-KWW-640 NUT, HEX., 10MM

(LEFT HAND TH


NO INFORMATION •••••••••••••••

F 3

52

3

2015.01.01 E


BT CBT F F

Serial No.

•••• 2 2 •••• 2 2 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1

READ) 2 2

No. L.O.


53

3

F-4-10 HANDLE LEVER/SWITCH/CABLE

No. catalogue code

1 17910-K59-A11 CABLE COMP. A, THROTTLE(YA

2 17913-K59-A10 CLAMPER, THROTTLE CABLE •3 17920-K59-A11 CABLE COMP. B, THROTTLE

(YA4 35150-KYZ-V01 SWITCH UNIT, LIGHTING •••5 35160-KYZ-901 SWITCH UNIT, STARTER ••••

6 35170-K59-A11 SWITCH UNIT, DIMMER •••••7 35180-K03-N31 SWITCH UNIT, HORN(TOYO DEN8 35190-KWN-901 SWITCH UNIT, IDLE •••••••9 35200-K03-N31 SWITCH UNIT, WINKER

(TOYO D10 35340-KPH-901 SWITCH ASSY., FR. STOP ••

11 43440-K60-T01 CABLE COMP., FR. BRAKECONNE

12 43450-K60-T01 CABLE COMP., RR. BRAKE ••13 43455-KWN-900 CLAMPER B, RR. BRAKE CABLE14 53140-K44-V00 GRIP COMP., THROTTLE ••••15 53166-KWB-600 GRIP, L. HANDLE •••••••••

16 53167-K44-V00 HOUSING, UPPER THROTTLE •17 53168-K44-V00 HOUSING, UNDER THROTTLE •18 53172-K25-910 BRACKET, L. BRAKE LEVER •19 53173-KVB-920 BAND, HANDLE BRACKET ••••20 53174-KVB-920 COVER, L. BRAKE LEVER BRAC

21 53176-GBL-870 BOOT, BRAKE LEVER ROD •••


(3)0 CABLE, THROTTLE •••••••••••••• 1.5

.NOTE: Same time for two units1 SWITCH, LIGHTING ••••••••••••• 0.46 SWITCH, STARTER •••••••••••••• 0.47 SWITCH, DIMMER ••••••••••••••• 0.43 SWITCH, HORN ••••••••••••••••• 0.44 SWITCH, IDLE ••••••••••••••••• 0.48 SWITCH, WINKER ••••••••••••••• 0.43 SWITCH, REAR STOP :LEVER SIDE 0.46 SWITCH, STOP :BOTH ••••••••••• 0.79 CABLE, FRONT BRAKE CONNECTING 0.50 CABLE, REAR BRAKE •••••••••••• 1.40 GRIP, THROTTLE ••••••••••••••• 0.50 GRIP, HANDLE :LEFT ••••••••••• 0.15 HOUSING, THROTTLE •••••••••••• 0.58 BRACKET, HANDLE LEVER :LEFT •• 0.66 LEVER, HANDLE :LEFT •••••••••• 0.35 LEVER, HANDLE :BOTH •••••••••• 0.31 EQUALIZER, BRAKE CABLE ••••••• 0.5

(26)2 LEVER, REAR BRAKE LOCK ••••••• 0.2

F 4

2015.01.01 E


BT CBT F F

Serial No.

MATO) 1 1

•••• 1 1

MATO) 1 1

•••• 1 1 -------- -------- MM•••• 1 1

•••• 1 1 SO) 1 1 •••• 1 1

ENSO) 1 1

•••• 1 1

CTING 1 1

•••• 1 1 •• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 KET 1 1

•••• 1 1

No. L.O.

1 81110

4 6151C 5 61511 6 61511 7 6151A 8 6151C 9 6151110 6151B

6151B11 8111B12 8111314 8101515 8101C17 8101518 8101C22 8101C

8101F23 8101D24

8101D


54

F-4-10 HANDLE LEVER/SWITCH/CABLE

322 53178-K59-A10 LEVER, L. STEERING HANDLE 23 53180-K25-910 EQUALIZER ASSY. •••••••••24 53185-K25-910 ARM COMP., RR. BRAKE LOCK 25 53186-GBL-870 COVER, RR. BRAKE LOCK LEVE

26 53188-KVB-920 SPRING, BRAKE LOCK ARM RET27 90115-KWN-900 SCREW, HANDLE LEVER PIVOT 28 90118-GFM-900 SCREW, PAN, 5X13 ••••••••29 90302-KVB-T01 NUT, U, 5MM •••••••••••••30 93401-06020-00 BOLT-WASHER, 6X20 •••••••

31 93500-05012-1H SCREW, PAN, 5X12 ••••••••32 93500-05020-0A SCREW, PAN, 5X20 ••••••••33 95701-06012-00 BOLT, FLANGE, 6X12 ••••••

No. catalogue code

F 5

2015.01.01 E

••• 1 1 •••• 1 1 ••• 1 1 R • 1 1

URN 1 1 ••• 2 2 •••• 1 1 •••• 2 2 •••• 1 1

•••• 2 2 •••• 2 2 •••• 1 1


BT CBT F F

Serial No.


55

3

F-5-10 FRONT BRAKE MASTER CYLINDER

No. catalogue code

1 32101-KVB-N60 SUB CORD, FR. STOP SWITCH 2 35340-KWB-601 SWITCH ASSY., FR. STOP ••3 45126-K59-A11 HOSE COMP., FR. BRAKE •••4 45156-KZL-940 CLAMPER A, BRAKE HOSE •••5 45157-KZL-940 CLAMPER B, BRAKE HOSE •••

6 45500-K60-T01 CYLINDER ASSY., FR. MASTER7 45504-410-003 BOOT COMP. ••••••••••••••8 45512-MA6-006 PROTECTOR •••••••••••••••9 45513-GW0-911 CAP, MASTER CYLINDER ••••10 45517-GW0-751 HOLDER, MASTER CYLINDER •

11 45520-GW0-911 DIAPHRAGM •••••••••••••••12 45521-GW0-911 PLATE, DIAPHRAGM ••••••••13 45530-KVY-911 CYLINDER SET, MASTER ••••14 53175-KVG-A21 LEVER, R. STEERING HANDLE 15 53198-GBL-870 SPRING, RETURN ••••••••••

16 53199-KVG-910 SPRING, BRAKE LEVER RETURN17 90114-KVG-911 BOLT, HANDLE LEVER ••••••18 90145-KPH-B30 BOLT, OIL, 10X22(NISSIN) 19 90545-300-000 WASHER, OIL BOLT ••••••••20 90651-MA5-671 CIRCLIP •••••••••••••••••

21 93600-04012-1G SCREW, FLAT, 4X12 •••••••22 93893-04012-17 SCREW-WASHER, 4X12 ••••••23 94050-06000 NUT, FLANGE, 6MM ••••••••24 95701-06012-00 BOLT, FLANGE, 6X12 ••••••25 95701-06022-00 BOLT, FLANGE, 6X22 ••••••


3 SUB HARNESS, FRONT STOP SWITCH 0.42 SWITCH, FRONT STOP ••••••••••• 0.56 SWITCH, STOP :BOTH ••••••••••• 0.70 HOSE, FRONT BRAKE •••••••••••• 0.6

.INCLUDES: Bleed brakes5 CYLINDER, FRONT BRAKE MASTER • 0.7

.INCLUDES: Bleed brakes6 DIAPHRAGM, FRONT BRAKE MASTER

CYLINDER •••••••••••••••••••• 0.19 PISTON SET, FRONT BRAKE MASTER 0.7

.INCLUDES: Bleed brakes7 LEVER, HANDLE :RIGHT ••••••••• 0.25 LEVER, HANDLE :BOTH •••••••••• 0.3

F 6

2015.01.01 E


BT CBT F F

Serial No.

••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•• 1 1 •••• 1 1 •••• 1 1 •••• 1 1 •••• 1 1

•••• 1 1 •••• 1 1 •••• 1 1 ••• 1 1 •••• 1 1

•• 1 1 •••• 1 1 •••• 2 2 •••• 4 4 •••• 1 1

•••• 2 2 •••• 1 1 •••• 1 1 •••• 2 2 •••• 2 2

No. L.O.

1 6111B 2 6151B

6151B 3 7121A

6 71210

11 7121G

13 7121G

14 8101C8101F


F-9 HANDLE PIPE/HANDLE COVER

No. catalogue code

1 53100-K59-A10 PIPE COMP., STEERING HANDL

2 53102-KVB-S00 WEIGHT A, HANDLE ••••••••3 53201-K60-T00ZA COVER SET, HANDLE TOP(WL)

*TYPE1*..................4 53205-K60-T00ZA COVER, HANDLE FR.

*NH1*...................B5 53206-K60-T00ZA COVER, HANDLE RR.

*NH1*...................B53206-K60-M00ZA *NH1*...................B

6 53280-K60-T00ZN COVER SET, SPEEDOMETER(WL) *TYPE3 1*............

53280-K60-T00ZD *TYPE2*..................53280-K60-T00ZL *TYPE5 1*............53280-K60-T00ZM *TYPE4 1*............53280-K60-T00ZJ *TYPE7 1*............53280-K60-T00ZK *TYPE6 1*............53280-K60-T00ZP *TYPE1 1*............

7 86150-KPG-901 EMBLEM, PRODUCT(MARUI) ••8 90102-KZL-930 BOLT, FLANGE, 10X48 •••••9 90105-MG9-000 SCREW, PAN, 5X17 ••••••••10 90191-KWB-600 SCREW, OVAL, 6X45 •••••••

11 90302-KWW-A00 NUT, SPRING, 4MM ••••••••12 90304-KGH-901 NUT, U, 10MM ••••••••••••13 90501-KPH-880 COLLAR A, HANDLE SETTING 14 90505-KPH-880 COLLAR B, HANDLE SETTING 15 90666-K59-A11 CLIP, SNAP FITTING(PO) ••


0 PIPE, STEERING HANDLE •••••••• 0.81 COVER, HANDLE :UPPER ••••••••• 0.25 COVER, HANDLE :FRONT ••••••••• 0.26 COVER, HANDLE :REAR •••••••••• 0.31 COVER, HANDLE :BOTH •••••••••• 0.46 COVER, SPEEDOMETER ••••••••••• 0.1

F 7

56

3

2015.01.01 E


BT CBT F F

Serial No.

E(CBS

acb125bt / acb125cbtvismotorcorporation.com/wp-content/uploads/2019/10/13k60... · 2019. 10....

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