ac5000 autoclad - integration package 2 …...feeder and the quill mounted push pull feeder for best...

2014AC5IP

Modular, Automated Cladding in either a full machine configuration or as an integration package to incorporate into your existing setup.

2AC5000 AUTOCLAD - INTEGRATION PACKAGE

The CLIMAX AC5000 AutoClad is a great way to add automated cladding to your arsenal. Modular options allow you to configure either a full AutoClad machine, or select just the components you need to integrate automated cladding into your existing setup.

This document contains information specific to the Integration Package.Please ask your salesperson about configuring a complete machine.

Flexible & Versatile• Select the level of integration you

need by selecting the appropriate components to add automated cladding to your existing setup.

• Select MIG or TIG options• Weld diameters as small as 1.2

inches (30.5 mm) for MIG, and 2 inches (50.8 mm) for TIG, and up to 24 inches (609.6 mm) deep. And with over 3 inches of bore size, reach increases to 48 inches (1219.2 mm) on certain models.

High Quality Welds:• Achieve high-quality welds with

difficult-to-weld materials like Nickel Alloys, (Inconel™, Monel™, Hastelloy™) and Stainless Steels.

• Water-Cooled Torch keeps the torch cool, allowing long weld times, maximizing productivity and increasing consumable life.

• Optional wire feeding system configurations: Use the CLIMAX Shop Style wire feeder and the quill mounted push pull feeder for best wire-feeding performance, or choose the "feederless" version, allowing use of the advanced MIG synergic systems already in place at your facility.

Simple, Safe Setup & Operation• Cross slide provides variable torch

diameter settings. Also allows fine adjustment of MIG stickout and TIG arc length control. (Automatic voltage control available for TIG systems.)

• Use the Cross Slide Mounting Plate to quickly mount the AC5000 Quill Assembly to your existing setup. Optional Offset Block provides additional flexibility for setup.

• Optional Remote Control keeps operator safely away from fumes, flash, and heat, and allows operator to make immediate changes to welding & positioning, increasing quality while saving time.

• Encoder allows operator to precisely position weld start and resume location, even when the weld tip can not be seen.

Climax Portable Machining & Welding Systems Web site: climaxportable.comWorldwide Phone: 1.503.538.2185 N. America Toll-Free: 1.800.333.8311 Fax: 1.503.538.7600 E-mail: [email protected]

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All dimensions should be considered reference. Contact your Climax Representative for precision dimensions. Specifications are subject to change without notice. There are no systems or components on this machine that are capable of producing hazardous EMC, UV or other radiation hazards. The machine does not use lasers nor does it create hazardous materials such as gasses or dust.

SPECIFICATIONS, OPERATIONAL DIMENSIONSAC5000 Integration PackageMachine Performance RangeMinimum bore diameter, MIG 1.2 inches 30.5 mmMinimum bore diameter, TIG 2.0 inches 50.8 mmCrosslide stroke (radial adjustment) 2.9 inches 73.7 mmAvailable stroke lengths 18, 24, 36 and 48 inches 457, 609, 914 and 1,219 mmAmperage at 100% duty cycle 200 Amp 200 AmpTorch type MIG or TIG water cooled MIG or TIG water cooledWire size 0.035 or 0.045 0.9 mm or 1.2 mm

WWW.CLIMAXPORTABLE.COM inside U.S. 1-800-333-8311

2.625 (66.67mm)2.875 (73.02mm)

4X .688 (Ø17.5mm)MOUNTING HOLES

16.0 (406.4mm)

4.4 (112mm)

.50 (12.7mm)

3.5 (89mm)

18" QUILL - 29.8" (757mm)24" QUILL - 35.8" (910mm) 36" QUILL - 47.8" (1214mm) 48" QUILL - 59.8" (1519mm)

9.0 (229mm)

10.1 (257mm)

22.0" (559mm) MIN26.5" (673mm) MAX

11.3(539mm)

9.0"(229mm)

2.4± 1.4(61mm± 36mm)

CROSS SLIDE TRAVEL

15.0(381mm)

Dimensions in Inch (mm)

WWW.CLIMAXPORTABLE.COM inside U.S. 1-800-333-8311

2.625 (66.67mm)2.875 (73.02mm)

4X .688 (Ø17.5mm)MOUNTING HOLES

16.0 (406.4mm)

4.4 (112mm)

.50 (12.7mm)

3.5 (89mm)

18" QUILL - 29.8" (757mm)24" QUILL - 35.8" (910mm) 36" QUILL - 47.8" (1214mm) 48" QUILL - 59.8" (1519mm)

9.0 (229mm)

10.1 (257mm)

22.0" (559mm) MIN26.5" (673mm) MAX

11.3(539mm)

9.0"(229mm)

2.4± 1.4(61mm± 36mm)

CROSS SLIDE TRAVEL

15.0(381mm)

TOOL CONFIGURATIONS


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Configure your AC5000 AutoClad Integration Package by following these 7 easy steps:

1 Select a Base Unit2 Select a Torch (Torches)3 Select a Quill and Positioner Assembly5 Select Torch Accessories6 Select a Cross Slide Mounting Plate7 Select a Wire Feeder

1 Base Unit INTEGRATION PACKAGE (Includes: quill & positioner assembly with encoder, tool kit, consumables, torch case, customer interface cable, packaging) MIG Base Unit 18 inch (457.2 mm) stroke 75725Base Unit 24 inch (609.6 mm) stroke 75726Base Unit 36 inch (914.4 mm) stroke 75727Base Unit 48 inch (1219.2 mm) stroke 75728TIG Base Unit 18 inch (457.2 mm) stroke 75729 Base Unit 24 inch (609.6 mm) stroke 75730 Base Unit 36 inch (914.4 mm) stroke 75731 Base Unit 48 inch (1219.2 mm) stroke 75732

2 Torches MIG #00 24 inch (609.6 mm) quick connect torch, water cooled 72476 #0 24 inch (609.6 mm) quick connect torch , water cooled 70095 #1 24 inch (609.6 mm) quick connect torch, water cooled 70097 #2 24 inch (609.6 mm) quick connect torch, water cooled 70092 #3 24 inch (609.6 mm) quick connect torch, water cooled 70093 #4 24 inch (609.6 mm) quick connect torch, water cooled 70094 #00 to #2 torch set for 10 inch (254.0 mm) small frame machine 75717 TIG #0 24 inch (609.6 mm) quick connect torch, cold wire water cooled 73826#1 24 inch (609.6 mm) quick connect torch, cold wire water cooled 73719#2 24 inch (609.6 mm) quick connect torch, cold wire water cooled 73789#3 24 inch (609.6 mm) quick connect torch, cold wire water cooled 73792#4 24 inch (609.6 mm) quick connect torch, cold wire water cooled 73793#0 to #2 torch set for 10 inch (254.0 mm) small frame machine 75719

3 Torch Accessories MIG Quick connect face torch assembly, 31 inch (787.4 mm) range 70722

4 Controllers MIG Controller, 120V w/o tilt 74557Controller, 230V w/o tilt 74559TIG Controller, 120V w/o tilt 74568Controller, 230V w/o tilt 74571

5 Cross Slide & DRO Assemblies MIG/TIGManual cross slide assy with single axis DRO & power cord 76471Single axis DRO 75724

6 Cross Slide Mounting Plate Cross slide mounting plate 70784

7 Wire Feeder Push/pull wire feed assy w/ auxiliary & shop style feeders and conduit 75723

Cross slide with DRO

Controller

Wire Feeder, auxiliary & shop style

MIG Torch TIG Torch

Face torch, MIG

Cross slide mounting plate

Quill & positioner assembly


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ACCESSORIES, MACHINE OVERVIEW

SIZE CAGE CODE: DWG NO: REVISION

SCALE: SHEET OF

DRAWN BY:

CHECKED BY:

MFG SERVICES:

DATE:

DATE:

DATE:

ADDITIONAL INFORMATION ANDSPECIFICATIONS REQUIRED TOMANUFACTURE THIS PART ARE

PROVIDED IN CLIMAX SPEC. P100

CAD/CAM STD

MATERIAL:

COSMETIC CLASSEXCEPT AS NOTED

EXCEPT AS NOTEDDIMENSIONS ARE IN INCHES

PER ASME Y14.5M-1994

.X

.XX

.XXXANGLES

.030 .010 .005 .5

15509B1 1 1 : 1

GLH 11/05/13

AC3000 Dimensional Cross Slide & Quill

-4-3DA

CONFIDENTIAL PROPERTY OFCLIMAX PORTABLE MACHINING & WELDING

SYSTEMS

APPROVED BY: DATE:

Notes:1. Custom Configurations Are Highly Configurable. Most Items Shown Are Either Optional or Have Additional Options to Choose From.2. Control Cables, Weld Cables, Conduits, Water Hoses, DRO, Controller, and Main Wire Feeder Not Shown3. All Machines Are Tig Ready. Conversion Requires, Controller, New Torches, & Liner. Kits Are Available

Cross Slide TravelMotorized Option AvailableDRO Option Available

Cross Slide Mounting PlateCustomer Mounting Point

Auxillary Pull Wire FeederMain Wire Feeder Not Shown

Quill - 18", 24", 36", & 48" Travels Available24" Travel Quill Shown

Quill Positioner MotorizedDRO Comes Standard

Water Cooled Quick Connect Torch24" Sizes #00 thru #4 (#1 Shown)

To convert a machine from MIG to TIG, or from TIG to MIG, select the appropriate Conversion Kit below.

NOTE: In addition to this kit, please also order MIG or TIG torches as required (shown on Tool Configuration Page).

Conversion Kit73985 MIG to TIG 120V Converts a 120V Small Frame Machine from MIG to TIG.76177 MIG to TIG 230V Converts a 230V Small Frame Machine from MIG to TIG.76104 TIG to MIG 120V Converts a 120V Small Frame Machine from TIG to MIG.76303 TIG to MIG 230V Converts a 230V Small Frame Machine from TIG to MIG.

(609.6 mm Travel Quill Shown)

(609.6 mm sizes)


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CLIMAX Training Facilities

CLIMAX has been teaching the fundamentals and fine points of portable machine tool operation for practically as long as we’ve been inventing and building the tools.We offer several training facilities across the United States - the Global Learning Center, situated in our corporate headquarters near Portland, Oregon, our New Hampshire Training Facility, and our Houston Training Facility. All facilities offer training for machine tool operators on safety and machine setup and operation. Trainees also receive technical tips and tools to improve operational efficiencies, with the vast majority of every program devoted to hands-on activities and skill development.The CLIMAX instructional team includes specialists in shipbuilding, power generation, civil engineering, bridge re-building, petrochemical and other industries.Whether it’s a regularly scheduled course at one of our training facilities, or custom curriculum conducted at your facility, your machinists will benefit from courses developed by some of the most respected authorities in the business.Call us today to register for a regularly scheduled class, or talk to us about how we can customize a training program for your special-ized application.

World Headquarters

Production FacilitiesRental LocationsInternational Distributors

Portland

European HeadquartersCologne

Manchester

Perth

Singapore

Charlotte

Edmonton

Houston

Monterrey

Cincinnati

Baton Rouge

Manchester

Gdansk

Regional Sales & Technical Support Offices

Call CLIMAX for:

World Headquarters2712 E. Second StreetNewberg, Oregon 97132 USAWorldwide Telephone: 1.503.538.2185N. America Toll-Free: 1.800.333.8311Fax: 1.503.538.7600Email: [email protected]

European HeadquartersAm Langen Graben 852353 Düren, GermanyTelephone:(+49) (0) 2421.9177.0Fax: (+49) (0) 2421.9177.29Email: [email protected]

CLIMAX GLOBAL LOCATIONS

Copyright © 2014 CLIMAX Portable Machining & Welding Systems. All Rights Reserved. Climax has taken reasonable measures to ensure the accuracy of the information contained in this document. However, Climax makes no warranties or representations with respect to the information contained herein; and Climax shall not be held liable for damages resulting from any errors or omissions herein, or from the use of the information contained in this document.

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ac5000 autoclad - integration package 2 …...feeder and the quill mounted push pull feeder for best...

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