ac to dc converter for low power applicationsjmorizio/ee299/projects_2009/power.pdfabstract goal:...

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AC to DC Converter for Low Power Applications Vinh Nguyen Stewart Thomas ECE 262: Final Report

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Page 1: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

AC to DC Converter for

Low Power Applications

Vinh Nguyen

Stewart Thomas

ECE 262: Final Report

Page 2: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Abstract

Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Frequency later changed to 100-200 MHz to allow use of reasonable charge pump capacitor sizes

Should be able to supply at least 1 mW continuously

This type of circuit is used in many applications that require the conversion of AC signal to a DC level that is many times larger than magnitude of the AC signal

Page 3: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Top Level Schematic

AC-DC converter consists of a rectifying charge pump

followed by a DC voltage regulator

Charge pump converts AC signal to DC level while boosting voltage

Regulator limits output voltage to safe level

Page 4: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Pin Diagram

Tied to Gnd

AC In DC Out

Unregulated

Out

Enable

Page 5: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Charge Pump

Page 6: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Charge Pump- Basic Concept

Basic concept based on Dickson charge pump

Uses diodes and charging/discharging capacitors to change AC signal to higher voltage DC signal

Designed in stages

L. Pylarinos, "Charge Pumps: An Overview." 2009 Toronto. http://www.eecg.utoronto.ca/~kphang/ece1371/chargepumps.pdf

Page 7: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Charge Pump Design

While AC signal positive, current flows through diodes and charges capacitors

While AC signal neg, no current flows through diodes and capacitors discharge

Use of multiple stages results in better rectifying ability while boosting output voltage

Frequency limited by capacitor size and diode “switching” speed

Page 8: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Implemented Single Stage

Replaced diodes with diode-connected MOS devices to simplify SCMOS implementation

Page 9: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Diode-Connected NMOS Device

Diode-Connected NMOS Device used in previous schematic

Page 10: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

4-Stage Implementation

Final charge pump consists of 4 cascaded stages

Page 11: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Charge Pump Unregulated Output

(No Load)

All simulations presented run using ELDO

Transient simulations were run since the circuit is non-linear

Good output characteristics from 100MHz to ~1GHz with no load

Input Frequency

Input

Am

plit

ude (

V)

Page 12: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Charge Pump Unregulated Output

(10k Load)

Good output characteristics from 100MHz to ~1GHz with 10kΩ load

In general, presence of 10kΩ load drops output voltage

Effect less evident at higher frequencies

Input

Am

plit

ude (

V)

Page 13: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Unregulated Output Power

(10k load)

Output power increases with increasing input voltage amplitude

Increasing the input frequency also to increase output power due to the charging/discharging time of the capacitors

Page 14: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Previous Charge Pump Area Estimate

Single Stage

Each stage has 2 capacitors and 2 MOS devices

MOS devices: 2(10um x 1um) = 20um2

Caps: 2(33um x 33um) ≈ 2000um2

Total area ≈ 2020um2

N-stages

Total area ≈ 2020*N um2

Page 15: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Charge Pump Layout

Page 16: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Single Stage Charge Pump Layout

Page 17: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Diode Layout

Page 18: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Voltage Regulator

Page 19: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Voltage Regulator - Introduction

Depending on input voltage, charge pump output voltage can be very high

To be able to drive digital logic, we need to limit the AC-DC converter output to a more reasonable voltage (~5 Volts)

This is accomplished using a voltage regulator

Page 20: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Simple Voltage Regulator

A simple voltage regulator consists of N diodes arranged in series between the output and ground

Limits the output voltage to N*V

th

Tends to draw significant current as the input voltage gets large

Other, more complicated regulator architectures tend to draw much less current

J. L. Hood, The Art of Linear Electronics, 4th ed. Oxford, UK: Butterworth-Heinemann Ltd., 1993.

Page 21: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Implemented Single Stage Replaced diodes with diode-

connected PMOS devices to simplify SCMOS implementation

Also added PMOS DC switch and decoupling PMOS MOSCap

The sum of the diode-connected PMOS device threshold voltages determine output voltage

Diode-connected PMOS devices need to be common-centroided

Page 22: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Simulated DC-DC Operating Char

(No input or output loads)

DC sweep results show that regulator successfully limits output voltage to less than 7 Volts even as input voltage goes to 20 Volts

Regulator does not begin “pulling down” output voltage until input exceeds ~5 volts

Page 23: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Enable Bit Issues

PMOS device used as DC switch between voltage regulator input and diode chain

To disable the regulator, a high voltage needs to be applied to this PMOS device

Unfortunately, the high input voltage to the regulator means that to disable the regulator (and hence the AC-DC converter) we need to apply a voltage greater than the input voltage to the enable pin

Page 24: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Enable Bit Simulation

Simulation results show that the regulator enables itself if the

input voltage exceeds the enable bit voltage

Page 25: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Regulator Layout- Overview

Diode-connected

PMOS devices are

common centroided

Dummy devices used

as decoupling

MOSCaps

Page 26: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Regulator Layout- Output

Used Gnd-Signal-Gnd output line to shield/decouple output

Also used guard rings to try to isolate regulator from noise sources

Gnd-Signal-Gnd line

Guard rings

Enable PMOS

Page 27: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Regulator Layout- Input

Enable PMOS

Device

Decoupling

MOSCaps

Page 28: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Regulator Layout- Common Centroid

Diode-connected

PMOS Devices

Decoupling

MOSCaps

Page 29: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Integrated Design

Page 30: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Integrated Design Schematic

Charge-pump output tied to voltage regulator input

Page 31: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Integrated Output

(200 MHz, Enabled)

Output voltage very flat for 200 MHz input

Voltage regulator enabled (EN pin grounded)

Page 32: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Integrated Output

(200 MHz, Disabled)

Output voltage negligible for 200 MHz input

Voltage regulator disable (EN pin tied to charge pump output)

Page 33: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Regulated Output Power

(10k load)

Output power increases with increasing input voltage amplitude

Output power levels at higher input voltage amplitudes due to regulator

Page 34: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Integrated Layout Overview

Total area used: 2202µm x 1629µm (~3.6 mm2)

Original estimated area: ~8080 µm2)

Charge

Pump Voltage

Regulator

Page 35: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Design Challenges

Had to common centroid capacitors and

regulator PMOS devices

Needed to make extensive use of guard rings

and decoupling techniques

Encountered issues with enable bit biasing

Page 36: AC to DC Converter for Low Power Applicationsjmorizio/ee299/projects_2009/power.pdfAbstract Goal: Convert 125 kHz AC signal with magnitude ~2.5V to DC level capable of driving logic

Summary

Designed and simulated charge-pump

rectifying circuit with voltage regulator and

enable bit

With a 2.5V, 200 MHz AC input, the circuit

supplies approximately 5.5 VDC with an

output power of approximately 3 mW