ac servo
TRANSCRIPT
-
7/28/2019 Ac Servo
1/64
Trang 1
Chng 1: GII THIU V SERVO MOTOR V DRIVER
1.1. ng c servo
ng c DC v ng c bc vn l nhng h hi tip vng h - ta cp in ng c quay nhng chng quay bao nhiu th ta khng bit, k c i vi ng c bc
l ng c quay mt gc xc nh ty vo s xung nhn c. Vic thit lp mt h
thng iu khin xc nh nhng g ngn cn chuyn ng quay ca ng c hoc lm
ng c khng quay cng khng d dng.
Mt khc, ng c servo c thit k cho nhng h thng hi tip vng kn. Tn
hiu ra ca ng c c ni vi mt mch iu khin. Khi ng c quay, vn tc v v
tr s c hi tip v mch iu khin ny. Nu c bt k l do no ngn cn chuynng quay ca ng c, c cu hi tip s nhn thy tn hiu ra cha t c v tr mong
mun. Mch iu khin tip tc chnh sai lch cho ng c t c im chnh xc.
ng c servo c nhiu kiu dng v kch thc, c s dng trong nhiu my
khc nhau, t my tin iu khin bng my tnh cho n cc m hnh my bay v xe hi.
ng dng mi nht ca ng c servo l trong cc robot, cng loi vi cc ng c dng
trong m hnh my bay v xe hi.
Hnh 1. Mt s loi ng c Servo trn th trng hin nay.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
2/64
Trang 2
1.2. Nhng loi ng c Servo ph bin
C 3 loi ng c servo s dng rng ri hin nay:
- ng c servo DC : Da trn nn tng ng c DC tc l ng c DC c
b iu khin hi tip.
Hnh 2. nh minh ha 1 ng c DC servo.
Hnh 3. Cu trc c bn 1 ng c DC servo.
- ng c servo R/C(Radio-Controlled) : L ng c servo c iu khin
bng lin lc v tuyn(iu khin t xa). Trong thc t, bn thn ng c servo khng
phi c iu khin bng v tuyn, n ch ni vi my thu v tuyn trn cc m hnh
my bay, xe hi.... ng c servo nhn tn hiu t my thu ny.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
3/64
Trang 3
Hnh 4. nh minh ha 1 ng c RC servo.
1. Motor
2. Bng in t
3. Dy ngun dng
4. Dy tn hiu
5. Dy ni t
6. Volt k
7. Trc bnh rng8. a trn nh km
9. V ng c
10. Encoder
Hnh 5. Cu trc c bn ng c R/C servo.
- ng c servo AC. ng c AC Servo c s dng rt rng ri trongcng nghip, trong cc nh my t ng m c th l iu khin v tr, vn tc cc c cu
servo, robot, chuyn ng chy dao trong my CNC
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
4/64
Trang 4
Hnh 6. nh minh ha 1 ng c AC servo.
- ng c AC servo da trn nn tng l ng c xoay chiu 3 pha. ng c
xoay chiu 3 pha lm vic theo nguyn l cm ng in t. Khi cp in p xoay chiu 3
pha vo ng c, trong stato xut hin t trng quay, t trng ny tc ng ln roto
lm roto quay theo.
Hnh 7. Stato v dng in 3 pha.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
5/64
Trang 5
Hnh 8. Cu trc c bn 1 ng c AC servo.
1.3. ng c AC servo L Series SGML ca hng Yaskawa Nht Bn.
Hnh 9. ng c AC servo Yaskawa SGML-02AF12.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
6/64
Trang 6
1.3.1. Thng s k thut
Bng thng s k thut ng c AC servo SGML-02AF12
Cc thng s quan trng cn ch :
- Cng sut : 200 W
- Ngun cp : 200 V
- Mmen : 0.673 N.m
- Tc ti a : 3000 vng/pht
- Encoder : 1024 xung/vng
Bng thng s sn phm ca dng SGM servo motor:
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
7/64
Trang 7
1.3.2. Cu trc chi tit
Hnh 10. Cu trc chi tit ng c AC servo dng SGML.
1.3.3. Kt ni vi Driver(servopack)
ng c AC servo kt ni vi Driver bng 2 ng cp chnh:
- Mt l ng cp ngun C4: gm 4 si dy nh hnh di.
Hnh 11. S chn u cp C4.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
8/64
Trang 8
- Chc nng cc chn ca u cp C4(ni trc tip vo Driver):
- Hai l ng cp tn hiu C9 ca Encoder ni vi cp CN2 ca Driver, l 1cng kt ni c 9 l:
Hnh 12. S chn u cp C9.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
9/64
Trang 9
- Chc nng cc chn ca u cp C9 v C9N(2 u cp ny ni vi nhau):
- Cp C9 c ni vi u cp C9N ca Driver:
Hnh 13. S chn u cp C9N.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
10/64
Trang 10
- Cui dy cp ny l u cp CN1 ca Driver. Di y l hnh v th t
chn ca u cp CN2 :
Hnh 14. S chn u cp 2CN.
- Chc nng cc chn ca u cp CN2 :
S kt ni vi Driver :
- Cp C4 gm 4 si dy U,V,W v GND s c ni vi driver theo th t
nh hnh di.
- u cp C9 kt ni vi u cp C9N c chuyn qua u cp CN2 v kt
ni vi driver v tr CN2 nh hnh di.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
11/64
Trang 11
Hnh 15. S kt ni dy vi Driver.
- Nh vy ng c AC servo nhn ngun cp t cp C4 hot ng. ngthi encoder cng xut tn hiu hi tip qua cp CN2 v Driver x l v iu khin
hot ng ca ng c.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
12/64
Trang 12
1.4. Servopack(Driver)
Hnh 16. Servopack SGDL - 01AS.
- S lc Diver L Series SGDL - 01AS ca hng Yaskawa - Nht Bn.
- B Diver SGDL - 01AS l b iu khin tc /Mmen ng c AC servovi chnh xc v tc cao.
- H tr ci t v iu khin bng mn hnh Operator.
- S dng connector CN1 36 cng vi 30 cng giao tip bn ngoi.
- 24 thng s t Cn00 - Cn23 c th ci t h tr vn hnh ng c servo.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
13/64
Trang 13
- iu khin ng c AC servo vi 3 cp tc .
1.4.1. Driver SGDL - 01AS
1.4.2. Nhng thng s k thut
- Ngun cp u vo : AC200 230V 50/60Hz 1 phase.
- Ngun ra : 0 230V max. 200W
Bng thng s sn phm ca dng servopack SGD:
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
14/64
Trang 14
1.4.3. S cu to ca Driver
Hnh 17. S cu to ca Driver
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
15/64
Trang 15
1.4.4. S kt ni bn ngoi ca Driver
Hnh 18. S kt ni Driver vi cc cng v thit b bn ngoi.
S chn ca connector CN1:
Hnh 19. S chn ca Connector CN1.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
16/64
Trang 16
Chc nng cc chn ca Connector CN1:
1.5. Hng dn s dng c bn mn hnh Operator OP03A.
Hnh 20. Mn hnh Operator OP03A dng ci t v iu khin.
- Mn hnh OP03A c dng ci t cc gi tr cho Driver nhm iu
khin ng c Servo theo hun hoc dng trc tip mn hnh ny iu khin ng
c servo thng qua Driver.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
17/64
Trang 17
Sau y l phn hng dn s dng mn hnh Operator OP03A
- Nhn phm MODE/SET chn ch ci t
- Dng cc phm tng gim iu chnh ch v cc thng s.
- Nhn phm DATA nu mun ci t thng s ca 1 ch chn.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
18/64
Trang 18
Phn tch cc Du hiu trn mn hnh
M t cc k hiu:
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
19/64
Trang 19
Nhng m thng gp
Cch chn v thay i cc thng s ca tng ch
- n chn ch ci t
-n phm v thay i ch cit.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
20/64
Trang 20
- n phm hin th d liu cathng s ang chn
- n phm v thay i d liuca thng s ang chn
- n phm lu thng s gi tr ci t.
n led s nhp nhy, biu hin thng tin c lu.
- n phm ln na quay v ch ci t thng s Cn.
- Vi nhng hng dn trn, chng ta c th s dng mn hnh Operator
OP03A ci t nhng thng s n gin.
1.5.1. Bng ci t thng s tiu chun ca nh sn xut.Servopack SGDL c thit k c th kt ni vi nhng ng c thuc dng
SGML ca hng Yaskawa. D ,ta khng th kt ni, cp ngun ri cho ng c chy
lun m bt buc phi ci t cc thng s thch hp vi loi ng c Servo ta ang s
dng. Mi loi ng c c nhng thng s ci t ring c th hot ng. By gi ta
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
21/64
Trang 21
s tin hnh ci t cc thng s tiu chun ca nh sn sut dnh cho ng c Servo
SGML 02AF12 theo nhng bng thng s di y.
Cc ch c bit:
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
22/64
Trang 22
Cc ch thng dng 1:
Cc ch thng dng 2:
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
23/64
Trang 23
- Vi nhng thng s trn khi ci t vo Driver ta c th iu khin ng c
mt cch c bn.
Chng 2: ENCODER V COUNTER
2.1. ENCODER
2.1.1. Gii thiu v phn loi
Encoder l tn gi chung ch cc thit b m ha. Trong thc t c rt nhiu
loi v hnh thc encoder khc nhau. Thng thng, i vi cc chuyn ng quay,
encoder dng qun l v tr gc ca mt i quay, bnh xe, hay trc ng c, hoc bt
k thit b quay no cn xc nh gc ca n.
Encoder c chia lm 2 loi: absolute encoder v incremental encoder.
Absolute encoder l encoder tuyt i, ngha l tnh hiu ta nhn c ch r
rng v tr ca encoder, khng cn phi x l thm.
Incremetal encoder l encoder m ha gia tng (encoder tng i), thng ch
c ti a l 3 vng l. Nu encoder c cng nhiu l trn a th thng tin nhn c cng
chnh xc. C mi ln i qua mt l, phi lp trnh thit b o m ln 1 n v, do
loi ny c tn la incremetal encoder (encoder m ha gia tng).
2.1.2. Nguyn l hot ng c bn ca encoder
Nguyn l c bn ca encoder l mt a trn xoay quay quanh trc, trn a c
cc l (hoc rnh). Dng n led chiu ln mt a. Khi quay, ch khng c l (rnh) th
n khng th chiu xuyn qua c, ch c l (rnh) th n s chiu xuyn qua. Pha
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
24/64
Trang 24
mt bn kia ca a c t mt cm bin thu. Vi cc tn hiu c hoc khng c nh
sng chiu qua, ngi ta ghi nhn c n led c chiu qua l hay khng.
Gi s trn a c n l, th mi ln cm bin thu nhn c n ln tn hiu n led
th c ngha l a quay c mt vng.
2.1.3. phn gii ca encoder
2.1.3.1. Absolute encoder
phn gii ca encoder l mt thng s rt quan trng. Lm th no bit aquay c 1/2, 1/4 hay 1/n vng ch khng phi ch bit a quay c mt vng.Vi
mt s nh phn c 2 bit, chng ta s c 4 trng thi. iu ngha l vi mt s nh phn
2 bit, chng ta c th chia a thnh 4 phn bng nhau, v khi quay chng ta s xc nh
c chnh xc n vng. Tng t, vi mt s nh phn n bt, ta s xc nh c
chnh xc n 1/2n vng.
Cch thc xc nh 2n
trng thi ca a encoder:
Hnh 21 . a Encoder.
V d a encoder c 2 vng a (hnh trn). vng trong cng c mt rnh
rng bng 1/2 a, vng pha ngoi c 2 rnh i din nhau. Cn 2 led pht pht xuyn
qua 2 vng l v 2 cm bin thu quang.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
25/64
Trang 25
Gi s vng l th nht (vng trong), cm bin thu ang nm v tr c l h
th tn hiu nhn c t mt thu s l 1. vng l th hai, cm bin thu ang nm v
tr c l h th tn hiu nhn c s l 1. Kt hp 2 bit ta c s nh phn 11, chng ta
s xc nh c a quay ang nm gc phn t pha trn bn phi.
Nu a quay c 10 vng l th ta s qun l c v tr chnh xc n 1/210 vng
(1/1024 vng), hay cn gi l d phn gii ca encoder l 1024 xung trn vng (pulse per
revolution ppr).
2.1.3.2. Incremetal encoder
Li th ca encoder tuyt i th hin r rt trong trng hp gc quay nh v
ng c khng quay nhiu vng. Khi vic x l encoder tuyt i tr nn d dng cho
ngi dng. Ch cn c gi tr l chng ta c th bit ngay v tr gc ca trc quay. Tuy
nhin, nu ng c quay nhiu vng th iu ny khng c li, bi v khi ta phi x l
m s vng quay ca trc.
Ngoi ra khi thit k encoder tuyt i, nu i hi chnh xc cng cao th cn
cng nhiu vng l, dn n s gii hn v kch thc ca encoder, bi v vic gia cng
chnh xc cc l qu nh l khng th thc hin. Ngoi ra vic b tr dy n led v cmbin thu cng chim mt din tch rt ln trong trng hp ny.
Tuy nhin, iu ny c khc phc bng incremetal encoder mt cch kh
n gin. V vy, incremetal c s dng nhiu trong nhng ng dng hin i.
Nguyn l hot ng ca incremetal encoder: incremetal encoder s tng mt
n v khi c mt ln ln xung ca cnh xung, ngha l khi led qut qua mt l th
encoder s tng mt n v trong bin m.
m c s vng ng c quay v hn ch sai s xung tch ly (trong
trng hp c rung ng khng th kim sot c th gy ra sai s xung m c
encoder), mt l nh v c thm vo m s vng quay ca encoder (hnh di)
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
26/64
Trang 26
Hnh 22 . Vng quay Encoder vi l nh v.
Ngi ta t hai n led lch nhau vng l hoc s dng 2 vng l v 2 cm
bin thu pht xc nh chiu quay ca ng c.
Hnh 23 .Xc nh chiu quay bng cch s dng 2 vng l v 2 b cm bin thu - pht.
2.2. COUNTER
2.2.1. Gii thiu counter HANYOUNG NUX GE6-T6D
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
27/64
Trang 27
Hnh 24. CHnh 24. Counter.
Thng s k thut:
- Kch thc: 72x36x86 mm (chiu ngang x chiu cao x chiu dy)
- Loi: TOTAL (ch s)
- S: 999999 (6 s)
- Ch : 1 ch
- Ngun cp: 24V 60V d.c
- Tiu th in nng: ti a 9 VA
- Tc m : 1 cps/ 30 cps / 1k cps / 10k cps
- Ng vo: CP1, CP2, RESET. Mc cao: 4-30 V d.c, mc thp: 0-2 V d.c
- Tn hiu vo thp nht: thit lp phm vi tn hiu u vo: 0.1ms/ 1ms/
20ms
- Ngun ra: 12 V d.c ( 5%) ti a 100 mA
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
28/64
Trang 28
- Nhit in tr: ti thiu 100 M
- Nhit mi trng: 20 ~ 65 oC
- m mi trng: -10 ~ 55 oC, 35 ~ 85 %
- Cp tn hiu sau 100ms k t khi c cp ngun
- Lu gi nng lng 200ms k t khi tt ngun in
2.2.2. Hng dn s dng counter HANYOUNG NUX
S ni dy:
Hnh 25 . S ni dy ca Counter.
Hng dn ci t
- Bc 1: Khi ng ch ci t thng s
Nhn gi phm trong 2 giy khi ng ch ci t
- Bc 2: Ci t ch b m cho counter
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
29/64
Trang 29
Khi m hnh hin ch , ch 1 giy counter hin th ch c lp
trnh. Nu mn hnh hin th , tip tc n chuyn sang bc 3. Nu mn hnh
hin th , n chuyn sang ch , sau n chuyn sang bc3.
- Bc 3: Chn ch m v dng xung u vo
Mn hnh hin ch , 1 giy sau mn hnh s hin th ch m ang
c ci sn. V trong kit thc tp s dng counter m xung a ra t encoder ca
ng c servo nn ta chn ch . n chuyn sang bc 4.
- Bc 4: Ci t tc m cho counter
Mn hnh hin ch , 1 giy sau mn hnh s hin th tc m ci sn.
n chn tc m ti a l (10 kHz)
- Bc 5: Thit lp quy m
Mn hnh hin ch , sau 1 giy, tt c cc led s hin th s liu ci t
sn. n di chuyn qua tng con s, n tng gi tr ca s ang chn, n
gim gi tr s ang chn. i vi kit thc tp ny, thit lp gi tr l 000100 . n
chuyn sang bc 6.
- Bc 6: Thit lp quy m nhn
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
30/64
Trang 30
Mn hnh hin ch , n di chuyn du chm qua cc con s. t
du chm sau s 1 ca dy s 000100 va ci t c h s nhn l 1. n sang
bc 7.
- Bc 7: Thit lp du chm thp phn
Mn hnh hin ch , Sau 1 giy mn hnh s hin 0000, nu c du chm
thp phn, n cho n khi du chm thp phn bin mt (khng s dng du chm
thp phn). n sang bc 8.
- Bc 8: Thit lp thi gian reset
Mn hnh hin ch , 1 giy sau mn hnh s hin th thng s thi gian
reset ci sn. Thng s ny nn ci theo mc nh ca h thng l . n sang
bc 9.
- Bc 9: Ci t trng thi b nh khi mt ngun
Mn hnh hin th , sau 1 giy mn hnh hin th ch ci t sn. C 2
ch l hoc . Chn Save th khi mt ngun, s liu counter ang m s
c lu li, khi c in tr li, s liu s tip tc hin ln. Chn Clear th khi mt ngun,
s liu m s b reset v mc nh ban u l 0. Trong kit thc tp ny chn ch
Clear. n sang bc 10.
- Bc 10: Ci t kim tra logic u vo
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
31/64
Trang 31
Mn hnh hin th , 1 giy sau mn hnh s hin th u vo b m c
s dng ch no (NPN hay PNP). Trong kit thc tp ny, u vo b m c
ci t l NPN.
Lu : y ch l thng s kim tra cho bit u vo ca b m ang ch
no, khng th thao tc trn cc phm thay i ch u vo ca b m. n
sang bc 11.
- Bc 11: Thit lp kha phm.
Sau khi n bc 11, mn hnh s hin ln thit lp kha phm hin thi
ca counter. Cc ch kha phm gm: : khng kha phm. : khng th s
dng bt k phm no, ngoi tr phm . : khng th s dng phm
. : khng th s dng phm mt trc.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
32/64
Trang 32
Chng 3 : GII THIU KIT THC TP NG C AC SERVO
3.1. Hnh nh thc t KIT thc tp ng c AC servo.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
33/64
Trang 33
Hnh 26 . KIT thc tp ng c AC Servo.
3.2. Hnh nh thc t giao din chnh KIT thc tp ng c AC servo.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
34/64
Trang 34
Hnh 27 . Giao din chnh KIT thc tp ng c AC Servo.
3.3. Bn v thit k giao din chnh KIT thc tp ng c AC servo.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
35/64
Trang 35
Hnh 28. Bn v thit k mt n KIT thc tp ng c AC servo
3.4. Cc thng s thit k KIT
3.4.1. Hp ng KIT.
- Cht liu: c lm t thp, bn ngoi c ph sn tnh in.
- Kch thc: theo th t di x rng x cao l 400 x 300 x 220 (phn np hp
50, thn hp 170) n v mm.
- Phn thn hp c thit k gn thm 1 y gi thun tin cho vic c
nh cc thit b bn trong.
- Tm Mica kch thc 395mm x 295mm in thng tin v n c bt vt
ln trn np hp.
- Quay xch c gn bn hng thn hp.
- Np hp gn 4 phm gt h ng m hp mt cch thun tin.
- L cm ngun 220V v cng tc ngun cng c gn bn hng thn hp.
3.4. 2. Mt n KIT(giao din chnh).
- Cht liu: mt n KIT c lm t Inox.
- Nhng hnh v, ng dy c in bng cng ngh in la v n mn axit.
- Phn vin mu chnh l gii hn kch thc ca mt n KIT.
- Kch thc mt n KIT: 390mm x 290mm
- Nhng vng t mu xanh l nhng vng b ct b gn cc thit b ln
mt n KIT.
3.5. Cc thit b c gn ln mt n KIT.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
36/64
Trang 36
3.5.1. ng c AC servo.
Hnh 29 . ng c AC servo v vng trn Mica.
u trc ca ng c c gn thm mt vng trn Mica c vch k, vng trn
ny s kt hp vi vng chia trn mt n KIT gip ta xc nh c ng c quay
mt vng cha.
3.5.2. Driver.
Hnh 30 . Driver SGDL 01AS.
3.5.3. Hai cng kt ni ca Driver.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
37/64
Trang 37
Hnh 31 . Cng kt ni CN1 v CN2 ca Driver.
3.5.4. Cng tc iu khin.
Hnh 32 . Cng tc iu khin.
3.5.5. Nt cm dy in.
Hnh 33. Nt cm dy in.
3.5.6. Counter.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
38/64
Trang 38
Hnh 34 . Counter.
3.5.7. Bin tr Volume.
Hnh 35 . Bin tr Volume 2K.
3.6. S kt ni ca Driver vi cc thit b iu khin trn KIT thctp AC servo.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
39/64
Trang 39
Hnh36. S kt ni vi thit b iu khin ca Driver.
Hnh 37 . S ni dy iu khin Mmen.
Hnh 38 . S ni dy iu khin tc .
3.7. Kt ni thc t gia cc cng v thit b iu khin.
- Cng CN1-11 c iu khin bi cng tc :
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
40/64
Trang 40
Hnh 39 . Cng tc CN1-11.
- Cng CN1-12 c iu khin bi cng tc :
Hnh 40 . Cng tc CN1-12.
- Cng CN1-14 c iu khin bi cng tc :
Hnh 50 . Cng tc START.
- Cng CN1-15 c iu khin bi cng tc :
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
41/64
Trang 41
Hnh 51 . Cng tc IU KHIN.
- Cng CN1-1 v Cng CN1-2 c ni vi cc nt dy:
Hnh 52 . Kt ni cc cng CN1-1 v CN1-2 vi bin tr.
- Cng CN1-3 v Cng CN1-4 c ni vi cc nt dy:
Hnh 53 . Kt ni cc cng CN1-3 v CN1-4 vi bin tr.
3.8. Mch in kt ni cc thit b
3.8.1. Bn v Capture.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
42/64
Trang 42
Hnh 54 .Bn v Capture.
3.8.2. Bn v mch in(Layout).
Hnh 55 . Layout.
3.8.3. S h tr kt ni linh kin.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
43/64
Trang 43
Hnh 56 . S kt ni linh kin.
3.9. Cc phn vng trn KIT thc tp
3.9.1. Phn vng Driver v cng kt ni
Hnh 57 . Phn vng Driver v cc cng kt ni.
Chc nng: Ni t Driver v cc cng lin kt vi Driver.
3.9.2. Phn vng chn ch iu khin.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
44/64
Trang 44
Hnh 58. Phn vng chn ch iu khin.
Chc nng: Ngi dng c th ty chn cc ch iu khin nh: o chiu
quay ng c, iu khin tc , iu khin mmen.
3.9.3.Phn vng iu khin.
Hnh 59. Phn vng iu khin.
Chc nng: Ni t cc cng tc iu khin chnh. Ngoi ra cn c s m t cu to
cc cng c lin kt vi cc cng tc iu khin.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
45/64
Trang 45
3.9.4.Phn vng Servo motor:
Hnh 60 . Phn vngServo motor.
Chc nng: Ni t ng c servo, kt hp vi vng trn chia gip ta xc
nh gc quay ca ng c.
3.9.5.Phn vng Counter v bin tr Volume:
Hnh 61. Phn vng Counter v bin tr Volume.
Chc nng: Ni t counter v bin tr Volume. Counter dng o s xung
ca Encoder, bin tr Volume dng iu chnh tc cng nh mmen cng ng c.
3.9.6. Phn vng s kt ni ng c v Driver.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
46/64
Trang 46
Hnh 62. Phn vng s kt ni ng c v Driver.
Chc nng: Gip ngi dng hiu r kt ni phn cng gia ng c servo v Driver.
3.10. Cc thit lp vn hnh ng c trong cc ch yu cu c bn.
M ngun ng c:
Set bit CN1-14 xung mc thp (0V), set bit CN1-13 ln mc cao (12V)
Ci t chiu quay mc nh:
- Ci t thng s CN-02 Bit 0:
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
47/64
Trang 47
Trng hp CN-02 Bit 0 = 0: chiu quay thun s ngc chiu kim ng h (ch
1)
Trng hp Cn-02 Bit 0 = 1: chiu quay thun s cng chiu kim ng h (ch
2)
Trong kit thc tp s dng ch 2.
Vn hnh ch iu khin moment / tc (c o chiu):
Set thng s CN-1 bit A v CN-1 bit B ln 1 cho php chuyn i gia 2 ch
iu khin vn tc v iu khin moment.
Ch iu khin vn tc: Bit CN1-15 c set xung mc 0
Ch iu khin moment: Bit CN1-15 c set ln mc 1
ng c s quay thun khi in p tham chiu u vo dng. Khi in p tham
chiu u vo m, ng c s quay theo chiu nghch
Ci t moment tham chiu c bn
Thit lp d liu trong bit CN-13
Thit lp d liu trong bit CN-13 t 10 n 100. Thng s mc nh l 30
Trong trng hp d liu trong bit cn-13 l 30 (mc nh) th khi in p t vo
hai chn CN-1 v CN-2 l 3V, moment ng c s t nh mc (30 x 0.1 = 3V).
Ci t tc tham chiu:
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
48/64
Trang 48
Ci t thng s t 0 2162. Mc nh l 500.
Trong trng hp thng s l 500, th 6V, ng c s t tc ti a l 3000
vng/ pht (3000/500 = 6V).
Vn hnh ch 3 cp tc mc nh:
Ci t thng s Cn2 bit 2 ln mc 1.
Quay thun : set bit Cn1-15 xung mc 0 (12V).
Quay nghch: set bit Cn1-15 ln mc 1 (0V).
Bng cc ch mc nh:
: Bit Cn1-11
: Bit Cn1-12
Phn hng dn tip theo s c nu r chng bi tp v hng dn thc
hnh.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
49/64
Trang 49
Chng 4: BI TP THC HNH V HNG DN CHI TIT
4.1. Bi tp 1: iu khin tc ng c.
Hng dn thc hnh:
Mun iu khin tc ng c, trc tin ta phi ni dy chn ch iu
khin tc :
Sau , ta gt cng tc qua bn TC .
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
50/64
Trang 50
Tip theo, ta khi ng ng c bng cch gt cng tc qua ON.
Cui cng, iu khin tc ng c ta vn bin tr Volume.
4.2. Bi tp 2: iu khin mmen ng c.
Hng dn thc hnh:
Mun iu khin mmen ng c, trc tin ta phi ni dy chn ch
iukhin mmen:
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
51/64
Trang 51
Sau , ta gt cng tc qua bn MMEN.
Tip theo, ta khi ng ng c bng cch gt cng tc qua ON.
Cui cng, iu khin mmen ng c ta vn bin tr Volume.
Lu : iu khin tc th ta c th kim tra bng mt thng hay dngcounter, tuy nhin iu khin mmen khng th kim tra bng mt thng m phi dng
tay kim tra.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
52/64
Trang 52
Cch kim tra mmen bng tay: Dng tay gi chc vng trn Mica, sau vn
bin tr Volume theo hng tng dn, khi ta c th cm nhn c sc ko(mmen)
ca ng c ang tng ln.
4.3. Bi tp 3: iu khin ng c chy thun nghch.
Hng dn thc hnh:
C hai cch iu khin ng c chy thun nghch:
- Mt l iu khin bng mn hnh Operator.
- Hai l iu khin bng thit b iu khin trn KIT thc tp.
4.3.1. iu khin ng c bng mn hnh Operator.
Hng dn vn hnh ng c servo bng mn hnh Operator OP03:
- n phm la chn ch ci t thng s
- MODE Cn, n phm v la chn thng s Cn-00
- n phm hin th d liu ca thng s Cn-00
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
53/64
Trang 53
- n phm v thay i d liu thnh .
- n phm thit lp ch vn hnh k thut s.
- n phm t ng c servo ln trng thi ON.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
54/64
Trang 54
- n phm v vn hnh ng c.
- n phm ln na a ng c servo v trng thi OFF.
- n phm tr v . ng c tr v trng thi OFF
- n phm mn hnh tr v ch ci t thng s Cn.
Kt thc qu trnh vn hnh th bng mn hnh OP03A.
4.3.2. iu khin bng thit b iu khin trn KIT thc tp.
- Mun iu khin ng c chy thun, ta ni dy theo s sau:
Sau lm cc bc nh iu khin tc hoc mmen.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
ng c quay thun khi phm c nhn gi.
ng c quay nghch khi phm c nhn gi.
-
7/28/2019 Ac Servo
55/64
Trang 55
- Mun iu khin ng c chy nghch, ta ni dy theo s sau:
Sau lm cc bc nh iu khin tc hoc mmen.
4.4. Bi tp 4: Xc nh s xung/vng ca Encoder bng counter.
Hng dn thc hnh:
Mun xc nh s xung/vng ca Encoder bng Counter, ta lm nhng bc sau:
- Cp ngun cho KIT thc tp.
- Ni dy chy ch thun hoc nghch.
- Chnh ch iu khin tc hoc mmen.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
56/64
Trang 56
- Gt cng tc IU KHIN qua TC hoc MMEN:
- C th gt cng tc START khi ng ng c hoc lm bng tay.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
57/64
Trang 57
iu khin bng bin tr Volume:
Vn bin tr ng c quay tht chm, ta cn c vo vng chia xc nh
khi no ng c quay mt vng. Khi ta s xc nh c s xung/vng caEncoder bng Counter.
iu khin bng tay:
Ta khng khi ng ng c m dng tay vn vng trn Mica, cn c vo
vng chia xc nh khi no ng c quay mt vng. Khi ta s xc nh c
s xung/vng ca Encoder bng Counter.
4.5. Bi tp 5: Tm gii hn o ca Counter.
Hng dn thc hnh:
Mun tm ra gii hn o ca Counter ta c 2 cch:
- Tnh ton trn l thuyt.
- Dng bin tr Volume tm gii hn o ca Counter.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
58/64
Trang 58
4.5.1. Tm gii hn o ca Counter bng php ton.
c thng s ca Counter ta thy tn s o ti a ca n l 10KHz. Vi s
xung/vng ca Encoder l 1024 xung/vng. T suy ra tc quay ti a ca ng c
m Counter c th o c l:
= 9,765 vng/giy = 585,9 vng/pht
M tc ti a ca ng c l 3000 vng/pht suy ra gii hn o ca Counter
bng xp x 1/5 tc ti a ca ng c.
4.5.2. Dng bin tr Volume tm gii hn o ca Counter.
Mun tm gii hn o ca Counter bng bin tr, ta khi ng ng c ch
iu khin tc . Sau ta vn bin tr theo chiu tng dn. Ta quan st thy tc o
ca Counter cng tng theo.Ta tip tc vn bin tr tng khi Counter khng th o
c na. Khi ta s xc nh gc quay ca bin tr tm ra gii hn o ca Counter.
Khi , ta s thy rng gc quay ca bin tr khi t n gii hn o ca Counter
s xp x bng 1/5 gc quay ti a ca bin tr. T ta suy ra gii hn o ca Counter
cng bng 1/5 tc ti a ca ng c. Tc l xp x bng 585,9 vng/pht.
4.6. Bi tp 6: Kim tra loi ng c ang s dng bng mn hnh
Operator.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
59/64
Trang 59
Hng dn s dng mn hnh kim tra loi ng c ang s dng
- n phm la chn ch ci t thng s
- MODE Cn, n phm v la chn thng s Cn-00
- n phm hin th d liu ca thng s Cn-00
- n phm v thay i d liu thnh
- n phm hin loi motor ang s dng
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
60/64
Trang 60
- n phm 2 ln na tr v mn hnh chn bit d liu ca Cn-00
- n phm quay v ch ci t thng s Cn.
4.7. Bi tp 7: Vn hnh ng c 3 cp tc mc nh.
Hng dn thc hnh:
Ta dng mn hnh Operator thc hin.
c th vn hnh ch 3 cp tc mc nh, phi ci t thng s Cn-02
bit 2 = 1, iu c ngha l s khng th s dng mch analog iu chnh tc
ng c. Cc bc ci t:
- n phm la chn ch ci t thng s
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
61/64
Trang 61
- MODE Cn, n phm v la chn thng s Cn-02
- n phm hin th d liu ca thng s Cn-02
- n phm v thay i d liu thnh
- n phm t bit 2 ca Cn-02 ln gi tr 1.
- n phm lu gi tr va ci t. n phm thm ln na quay
v ch ci t thng s Cn.
Vn hnh: Thao tc hai cng tc CN1-1, CN1-12 v CN1-15(IU KHIN)
theo biu sau vn hnh cc cp tc v nh o chiu quay.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
62/64
Trang 62
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
63/64
Trang 63
CHNG 5: KT LUN
Nhng kt qu t c:
- Nm c nguyn l hot ng v ng dng ca ng c AC Servo.
- Thit k v hon thin m hnh KIT thc tp Servo Motor v Driver.
- Tm hiu v s dng Counter o tc ng c.
- Son tho cc bi th nghim thc hnh KIT thc tp.
Nhng kt qu cha t c:
- Cha thit k c m hnh iu khin ng c bng m phng cng tc hnh
trnh.
- Gii hn o ca Counter vn cn nh so vi kh nng cp xung ca Encoder.
Hng pht trin:
- Thit k giao tip vi my vi tnh iu khin ng c hot ng.
- Kt ni v dng PLC iu khin hot ng ca ng c.
- Thit k m hnh s dng bng ti kim tra mmen ca ng c.
GVHD: Th.s on Minh Hi SVTH: Nguyn nh DngTrn Minh ThngNguyn Trn V
-
7/28/2019 Ac Servo
64/64
Trang 64
Danh sch ti liu tham kho
1. USERS MANUAL YASKAWA:
http://www.yaskawa.com/site/dmservo.nsf/LEG/TKUR-7E9LMQ/$file/SGDL%20User%20Manual%20-%20Position.pdf
2. Gii thiu v cc loi ng c Servo:
http://webdien.com/d/showthread.php?t=20220
3. Ti liu ng c servo ca nhm tc gi Lm Qunh Trang L Trng Hin
Nguyn Minh Trung on Hip i hc Bch Khoa Thnh ph H Ch Minh .
4. V mt s ti liu c nh km trong CD bo co.
http://www.yaskawa.com/site/dmservo.nsf/LEG/TKUR-7E9LMQ/$file/SGDL%20User%20Manual%20-%20Position.pdfhttp://www.yaskawa.com/site/dmservo.nsf/LEG/TKUR-7E9LMQ/$file/SGDL%20User%20Manual%20-%20Position.pdfhttp://webdien.com/d/showthread.php?t=20220http://www.yaskawa.com/site/dmservo.nsf/LEG/TKUR-7E9LMQ/$file/SGDL%20User%20Manual%20-%20Position.pdfhttp://www.yaskawa.com/site/dmservo.nsf/LEG/TKUR-7E9LMQ/$file/SGDL%20User%20Manual%20-%20Position.pdfhttp://webdien.com/d/showthread.php?t=20220