abstract the purpose of this project is to design a temperature controller to automate paint curing...
TRANSCRIPT
AbstractThe purpose of this project is to design a temperature controller to automate paint curing on automobiles using infrared lamps. These lamps will vary in temperature throughout the curing process. An infrared temperature sensor will detect the temperature of the cured surface. The microcontroller will take the output of the temperature sensor and adjust the power output of the lamps to control the surface’s temperature. This method will greatly increase the chance that the paint curing process will be performed correctly and efficiently.
General Background• Infrared temperature sensor will measure temperature of
painted surface• Microcontroller will receive sensor reading as input• Microcontroller will send output to infrared lamps to control
surface temperature during the drying process
Measurable Milestones• Select microcontroller • Select non-contact infrared temperature sensor • Learn how to use microcontroller and how to program it • Determine functionality of microcontroller • Document project
End Product Description• Automate current paint curing process• Reduce drying time from 2 days to 15 minutes• Increase production and efficiency of vehicle painting
Technical Approach• Temperature sensors measure temperature of curing
surface on automobile• Temperature sensors send measured temperature to
microcontroller• Microcontroller adjusts power output of infrared curing lamps
to control desired temperature for specified time intervals
Testing Approach• Test temperature sensor on a known temperature surface• Test temperature input, output to lights, and timer on the
microcontroller
Budget • Personnel Effort: 346 hours• Hardware Costs: $440
Technical Problem• Surface of the automobile cannot be touched during the
paint curing process• Different paint types require various curing times and
temperatures
Operating Environment• Device will be exposed to dirt, sparks, and very hot or cold
temperatures • Device must be durable to withstand a potential drop by a
user
Intended Users• Auto technicians and mechanics
Assumptions• Device will be contained on the infrared lamp stand• Microcontroller will display the temperature of the
surface and time remaining for current curing stage• Temperature sensor will be accurate within plus or
minus two degrees Fahrenheit
Limitations• Device will be small enough so that it can be easily
moved • Cost of temperature sensors and microcontrollers is
high• Paint surface cannot be touched to find temperature
Design Objectives• Utilize a microcontroller with a 4 to 20 mA output signal• Utilize a non-contact infrared temperature sensor
Functional Requirements• Microcontroller will act as a thermostat to the infrared lights
for the temperature controlling system• Adjustments can be made to curing time and temperature• Microcontroller will display the temperature of the surface
and time remaining on curing stages• Accuracy for the temperature sensor will be within plus or
minus two degrees Fahrenheit
Design Constraints• Unit will be light weight so it is easy to pick up by hand• Unit will be protected from the outside environment by a box
Temperature Sensors
Temperature Microcontroller with Timer
Infrared Curing Lamps
Client: H & S Autoshot P. O. Box 623 Centerville, IA 52544
Members: Michael Burman, CprE Jonathan Johnson, EE Matthew McMullen, CprE Tom Vedder, EE Mark Wibholm, EE
Advisors: Dr. John Lamont
Dr. Ralph Patterson
Temperature Controller for Infrared Paint CuringDec01-11