absolute beginners guide to lathe threading

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Created by Randy Wilson ([email protected]) Public Domain You may freely distribute, post, or publish. Absolute Beginners Series Threading on the lathe Gunsmith Shop Notes Section 5

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A beginners guide to threading on the lathe DRAFT

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Page 1: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

Absolute Beginners

Series

Threading on the lathe

Gunsmith Shop Notes Section 5

Page 2: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

THREADING ON THE LATHE

I have some good news for you! Once you learn to thread on the

lathe the rest of your lathe education is all downhill. My

friends watch me thread on my lathe and ask question after

question. They are always amazed at how the process looks like a

fine choreographed dance.

The fact is threading is super easy once you understand how to

do it. Learning to thread from a book however isn’t the best or

easiest way to pick it up so you’re going to have to stick with

me and pay attention.

Many years ago when I first started out with my metal lathe I

had no mentor and was trying to learn to cut threads on the

lathe. I read a few good books and did everything they told me

but my threads looked like crap. One day a seasoned elderly

gunsmith happened to drop by my shop while I was busy ruining

some threads and he showed me how to really do it. The

surprising thing is that I had read everything he SHOWED me but

until he showed me I just didn’t understand. I hope you are

smarter than me!

Let’s start real simple, get a piece of round stock and mount it

up in your lathe chuck and dial it in true. Use a piece of round

stock at least 1 inch in diameter for this.

Assumption: You have a modern lathe with a quick change gear

set. You know what the parts of your lathe are called. You know

how to dial in your work piece true or have a good three jaw

chuck.

Now I want you to set up your lathe to cut 28 threads per inch.

ALL CHANGES ARE MADE

WITH THE LATHE

POWERED OFF

Page 3: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

Your lathe should have a diagram similar to this –

Your lathe may look very different but the principle will be the

same, you have two handles, one controls the ALPHA digits and

one controls the NUMRIC digits. Look closely on this picture and

you can see to get 28 threads per inch you will need to set the

handles at B and 7. Were you able to follow me on this? Look

closely at the chart for 28 with a RED arrow pointing to it.

Then you will see two green dots marking the 7 and the B. You

simply look at the thread pitch number MARKED WITH RED ARROW and

work up to the number (7) and across to the Letter (B) then set

your handles to correspond, simple huh?

Page 4: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

Next we are going to engage the lead screw you should have a

leaver and picture similar to this –

The handle should be engaged as the red arrow demonstrates. This

will engage the Lead Screw for threading, very simply stuff

here.

Page 5: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

Now insure your thread dial is engaging the lead screw, here is

a picture –

Usually you just push the bottom of the dial and it pivots

inward. This is going to be very important!

We are now going to set the speed (RPM) of the lathe as low as

possible usually 60 to 90 RPM. Every lathe is different but

there will be two leavers or dials for setting the RPM based on

a chart on the front of your machine (if you have back gear use

it).

Shop Tip: When you get good at cutting threads you will have the RPM set at

around 200 as it makes them PERTY.

Page 6: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

Now it is time to set your compound rest to exactly 29.5 degrees

(or as close as the human eye can get it).

Ok that was easy cheesy! Now we are going to mount our 60 degree

threading tool to cut outside threads.

Page 7: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

You may have fancy insert tools or just the plain old HSS tools

either will work if they are sharp and ground true. Best to buy

them you are not ready to grind your own tools! I prefer using

carbide tipped tooling for thread cutting.

So this tool is going to cut like this –

Pretty simple concept but we have to make sure your threading

tool is in proper alignment with the work piece using a fish

tail gauge.

Super easy, just place it against your round stock (flat) to be

threaded and make sure the point of your cutting tool fits

perfectly in the V slot. This sets you at 90 degrees, PERFECT!

Now make sure everything is tightened down.

Page 8: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

This is where you are going to have to pay attention! We are

going to setup to take the first cut.

Run the cross slide in until your tool point just touches your

work piece and then set the dial on the cross slide to ZERO.

Now do the same for the compound slide. You should have the

cross slide and compound slide dials both set at ZERO and the

bit is barley touching the work now.

Now move your saddle to the right off of your work piece and

using your COMPOUND SLIDE turn it in .010 that’s TEN THOUSANDTHS

our first cut depth.

So now your lathe is setup to cut 28 threads per inch, it is in

its slowest RPM setting, your compound is set at 29.5 degrees,

and your tool is 90 degrees parallel to your work using the fish

gauge. You have also zeroed your dials to the work piece.

Page 9: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

On your lathe you have a lever that engages the Half Nut. Here

is an example –

You are going to be using this to engage the forward threading

motion along the axis of the round stock. OK it makes the tool

move forward and cut until you disengage it, it’s not

complicated at all.

The trick here is you will want to engage this half nut at the

exact same place every time. This is where the threading dial

indicator comes into play. Remember this? –

Follow my instruction here carefully, we are just observing.

Make sure everything is clear of your chuck and work piece and

power on the lathe DO NOT ENGAGE THE HALF NUT YET. Now the lathe

should be turning slowly. Look at the thread dial, it should be

turning around slowly (if not you got issues).

Page 10: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

So notice that the numbers reach the top over and over again.

There should be a mark at the top they align with during

rotation. We are going to practice catching a number. Turn your

lathe off now.

Move your saddle way back away from your work so we have plenty

of room to practice.

Now power up your lathe and practice engaging your half nut

leaver on each marked number as it aligns with the top

indicator. Engage it then disengage it, try to hit the same

number over and over. You will FEEL it when you engage

correctly. Always engage just before the number hits the top and

you will feel the sweet spot. So now you are a PRO at engaging

your half nut huh? Turn off your lathe, there is more to learn.

When threading there is a lot going on at the same time so let’s

break it down – PLEASE DON’T START THREADING YET

1. You will engage the half nut leaver using the threading

dial indicator.

2. You will quickly disengage the half nut lever when the

thread tool reaches the end of your thread.

3. You will turn the cross slide dial outward about half a

turn to clear the thread.

4. You will manually reverse the saddle back to the starting

place (anywhere in front of the work is fine but not too

far away).

5. You will reset your cross slide to ZERO.

6. You will turn your compound slide in the desired amount and

start the process all over again.

Make sure no one is around to bug you while you do this, it

takes concentration.

Friends trust me when I tell you threads are not cut in ONE

pass. It takes a few passes to form or cut a thread and there is

a system to it. You will never cut more than .010 and usually

only that much on the first cut.

Page 11: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

There is lots of technical information on threads and thread

cutting you can read, but I think you just want to get started

so I am leaving all the science to others.

Cutting or forming a thread is done in progressively lighter

cuts. You will take the deepest cut first and slowly take less

and less.

How do you know when you have cut deep enough? Well there are

fancy wire gauges and calculations but I usually just try to

screw on the mating piece and if it works I am done. I know I am

not very scientific but I have had true machinist tell me my

threads look perfect.

It does help to figure out a target depth of a thread and since

we are cutting 28 threads per inch how deep should we cut it?

http://www.americanmachinist.com/Calculators/ThreadCutting.aspx I just use a thread depth calculator! Use the one linked above

or Google for another. So anyway our basic depth for 28TPI is going to be around .0225

so we are going to cut it as follows –

1. Take a .010 cut 2. Take a .005 cut 3. Take a .004 cut 4. Take a .002 cut 5. Take a .001 cut 6. Take 3 clean up cuts not increasing depth at all

Step 6 will amaze you as more material will be cut even though

you didn’t adjust it to, it’s called a cleanup cut, I like to take them between each real cut.

Page 12: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

You are going to read lots of theories and get multiple opinions from other people about threading. Some people will tell you to

cut as slow as possible, some as fast as you can control. Every book says use a lubricant but I know machinist who cut threads

with no lubricant at all perfectly! You will develop your own style and what works best for you. I will tell you a faster RPM

makes for nicer looking threads but it is more difficult to catch the number and stop the process in time, so for now go

slow.

Before we start a read cut let’s talk about the thread dial

indicator a little more and how it’s used.

As a general rule when you are cutting EVEN NUMBER THREADS like 8, 16, 24, or 28TPI you can pick up your cut on any number. What

I am saying is when you engage your half nut it each time it doesn’t matter whether you pick it up on 1 or 7 as long as you pick up a number. This is not the case for ODD NUMBER THREADS,

you will have to pick up the same number for them each time.

Guys I am throwing a lot of information at you here. It sounds

difficult but it really isn’t. You need to read all of this

until it makes sense to you. Only then should you attempt to make threads. You’re going to screw up but it is ok that’s why

you are practicing. Try not to get frustrated, walk away when you need to.

We are NOT going to use coolant or oil for this lesson so you

can clearly see all that is going on. Lubricant often can obscure your view and create smoke. Understand however I do use

a thick pipe thread cutting oil with sulfur when I am cutting threads, I buy it from Lowes.

Page 13: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

You might want to watch a few Youtube.com videos on thread cutting to see how it works now that you have the foundation.

The more you learn the easier you will pick it all up.

So let’s make a cut!

Crank up your lathe and engage your half nut on a number. The

tool will move across the work piece making a small line like this – (The lathe was already setup to take a .010 cut)

Immediately disengage to half nut when you reach the end of the thread cut.

Back out your cross slide ½ a turn.

Move your carriage back to the start.

Return the cross slide back to ZERO.

Increase the COMPOUND by .005

Engage you half nut again on a number taking another cut.

With each progression you will see a thread forming as pictured

Keep repeating this sequence like we discussed above 1. Take a .010 cut 2. Take a .005 cut 3. Take a .004 cut 4. Take a .002 cut 5. Take a .001 cut 6. Take 3 clean up cuts not increasing depth at all

Page 14: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

So after 8 passes you should have a very nice 28TPI thread. Congratulations! You just cut your first thread on a lathe

(hopefully).

I am going to share a couple tricks to make your threads look a

little better. When you finish cutting your thread you should take a stiff wire brush a burnish the threads while spinning the lathe on a high RPM like 500. Basically you are pushing the wire

brush into the threads to remove the particles and burrs.

Next take a fine metal file and GENTLY touch the threads while

the lathe is rotating to de-burr the tip of the thread.

Page 15: Absolute Beginners Guide to Lathe Threading

Created by Randy Wilson ([email protected]) Public Domain – You may freely distribute, post, or publish.

I also like to finish up by using the file to chamfer the start edge of the thread, it looks professional and it helps the

thread start easier.

This document is a DRAFT, I am going to actually take some great pictures and add to it as I have time but so many people are

requesting this tutorial I wanted to get something out as quick as possible. Keep an eye out I will revise this soon.

I would like to thank Greg Branton who taught me to thread on

the lathe. Greg is one hell of a machinist and custom shotgun builder. If you ever have the chance to meet Greg you will be

better for it.