about the vapour cloud explosion of lng

21
Prof. Ernesto Salzano Conference on Safety of LNG supply at ports areas National Center for Scientific Research “Demokritos” 15 October 2019, Athens, Greece ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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Page 1: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

Prof. Ernesto Salzano

Conference on Safety of LNG supply at ports

areas

National Center for Scientific Research

“Demokritos”

15 October 2019, Athens, Greece

ABOUT THE VAPOUR CLOUD

EXPLOSION OF LNG

Page 2: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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The question

ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

or

CAN LNG EXPLODE?

Page 3: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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Component Typical (% Mole) Range (% Mole)

Hydrocarbons Methane (C1) 92.77 83.74 – 98.22

Ethane (C2) 3.36 0.52 – 7.64

Propane (C3) 1.51 0.18 – 4.74

Iso-Butane (i-C4) 0.41 0.05 – 1.10

Normal Butane (n-C4) 0.47 0.06 – 1.63

Iso-Pentane (i-C5) 0.19 0.03 – 0.50

Normal Pentane (n-C5) 0.13 0.00 – 0.42

Hexane (C6) 0.27 0.09 – 0.78

Inerts Nitrogen (N2) 0.30 0.12 – 0.91

Helium (He) Trace 0.00 - 0.02

Impurities Carbon Dioxide (CO2) 0.59 0.13 - 1.86

Hydrogen Sulfide (H2S) Trace 0.00 - 0.10

Oxygen (O2) Trace 0.00– 3.00

Water (H2O) Trace 0.00 - 0.01

Liquified Natural Gas

Page 4: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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❑ Boiling point: -163°C to -160°C

❑ Liquid density: 458 to 463 Kg/m3

LNG IS :

HEAVIER THAN AIR AT BOILING T

LIGHTER THAN AIR AT AMBIENT T (MLNG ≈ 20.00( < )MAIR = 28.47)

Liquified Natural Gas

Page 5: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

If LNG is accidentally released:

❑ LNG will float on seawater or will form a pool on ground

❑ Vapours form a stratified layer (a cloud) over ground or water

❑ A low-lying visible cloud is formed if humidity > 55%

❑ The cloud is not completely visible for humidity << 55 %

Liquified Natural Gas

Page 6: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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If the LNG cloud (either on ground or seawater) is ignited:

❑ The liquid pool feeds a fire convectively (pool fire), which is limitedby the evaporation rate and heat exchange

❑ If a large vapour cloud is formed BEFORE ignition (delayed ignition)a flame propagates throughout the cloud from the point of ignitionto the entire gas volume.

❑ Two scenarios can be recognized:

1. Vapour Cloud Fire (Flash Fire): no pressure waves2. Vapour Cloud Explosion (VCE): with pressure (shock) waves

Liquified Natural Gas: Fire Scenarios

Page 7: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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Flash fire of LNG: why the cloud has not exploded?

Liquified Natural Gas: Fire Scenarios

Page 8: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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The flame produces a pressure wave with overpressure ∆𝑷 at anydistance r from the flame front following the equation:

∆𝑷 =1

𝑟∙𝛾

𝑐𝑜2 ∙

𝜌𝑎𝑖𝑟4𝜋

∙ 𝑆𝑓𝑑𝐴𝑓𝑑𝑡

+ 𝐴𝑓𝑑𝑆𝑓𝑑𝑡

Sf , Af = flame speed and the flame area Co = sound speed

Liquified Natural Gas: Explosion Scenarios

𝑆𝑓 Pressure wavemoving atspeed c

𝑐𝑜Flame with

area A movingat speed S

Page 9: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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For most common gases at ambient temperature, given a mass of fuel/air, it is:

∆𝑃 ∝𝑑𝑆𝑓

𝑑𝑡

which means that the flame must accelerate in order to produce an intense pressure wave

Liquified Natural Gas: Explosion Scenarios

Page 10: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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The acceleration of flame is due to the turbulence induced by obstacles, which in turns increases the turbulence …..

flammable mixture

ignition

combustion expansion

pressurerise

flow field

turbulence

instabilities

Schelkin effect: Positive feedback of combustion

Liquified Natural Gas: Explosion Scenarios

Page 11: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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THE MULTI-ENERGY METHOD (MEM)

❑The Multi-Energy method gives the decay of the blast wave generated by VCEs, with respect to a combustion energy-scaled distance ത𝑅 and a “strength factor” F, which depends on obstacle density, i.e.:

MEM recognizes that pressure wave (i.e. flame velocity) depends on congestion grade and on the total energy of fuel (or total amount of fuel within flammability limits)

Liquified Natural Gas: Explosion Scenarios

Page 12: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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The MEM blast chart

Scaled overpressure: ∆𝑃 =𝑃 − 1

1

Combustion energy-scaled distance ത𝑅

ത𝑅 =𝑅

3 𝐸𝑃𝑎

E is the total combustion energy of the cloud with mass m and heat of combustion ∆𝐻𝑐

𝐸 = 𝑚𝐿𝑁𝐺 ∙ ∆𝐻𝑐 = 𝜌𝑐𝑙𝑜𝑢𝑑 ∙ 𝑉𝑐𝑙𝑜𝑢𝑑 ∙ 𝑐𝐿𝑁𝐺 ∆𝐻𝑐

∆𝑃

Combustion energy-scaled distance ത𝑅

Liquified Natural Gas: Explosion Scenarios

Page 13: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

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Is it possible to have a VCE on water?

❑ The congestion level is generally very low atsea hence low F (<3): the pressure wave ischaracterised by very low intensity (< 0.03 bar) at a relatively small distance from the source point

❑ On the contrary, VCE is possible on ground provided large amount of methane, delayedignition and high level of congestion

∆𝑃

Combustion energy-scaled distance ത𝑅

F “unconfined”

F “congested”

Liquified Natural Gas: Explosion Scenarios

Page 14: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

Baker & Strehlow Methodology

Based on the published flame speed table, the flame speed for the combination of 3D confinement, and low reactivity (methane) is 0.026 (acoustic) to 0.34 Mach .

Liquified Natural Gas: Explosion Scenarios

Page 15: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

Liquified Natural Gas: Explosion Scenarios

0.02 bar

0.07 bar

0.18 bar

Page 16: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

Liquified Natural Gas: Explosion Scenarios

Realistic high congestion

Offshore un-congestedOnshore congested

Page 17: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

Liquified Natural Gas: Explosion Scenarios

Offshore terminal: congested

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Increasing the complexity…

❑ Small variation of geometry: large variation of pressure (geometry dependence)

❑ALL physic has to be reproduced for the correct prediction of fire and gas explosion (i.e. turbulence effect on flame, chemical reactivity and coupling with fluid-dynamic, thermodynamic, …)

Liquified Natural Gas: Explosion Scenarios

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The use of Computation Fluid Dynamic is the next future for all industrial application for LNG VCE is a major request

Conclusions

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LNG on waterEarly ignition: • Pool fire

Delayed Ignition• Pool fire• Vapour Cloud fire (Flash Fire)• Vapour Cloud Explosion

(if terminal is nearby)

No ignition• Dispersion (asphyxia)• Rapid Phase Transition

LNG on groundEarly ignition: • Pool fire

Delayed Ignition• Pool fire• Vapour Cloud fire (Flash Fire)• Vapour Cloud Explosion

(if congestion)

No ignition: • Dispersion (asphyxia)

Conclusions

Page 21: ABOUT THE VAPOUR CLOUD EXPLOSION OF LNG

Conference on Safety of LNG supply at ports

areas

National Center for Scientific Research

“Demokritos”

15 October 2019, Athens, Greece

Thank you for your attention

Prof. Ernesto SalzanoUniversità di Bologna - DICAM Via U. Terracini 28, 40131 BolognaEmail: [email protected]

CONTACTS