abcd

SAIC-A-2022

SAIC-L-2017

MATERIAL RECEIVING

1.3 Leak Testing Procedure SAIC-A-2005

3.0 APPLICATION

Verification Inspection of Testing

EquipmentSAIC-A-2009

SAIC-A-2004

SAIC-A-2006 SAIC-A-2006Post-Test Re-Instatement Procedure

QUALITY

PROCEDURE

PROJECT PHASE &

Activity Code

SAUDI ARAMCO ID/PID FORM REV 1 - 010109 Rev 4

SAIC-A-2001

WBS/BI/JO/NO.

COS 03/31/2010

PROJECT TITLE:

QUALITY

RECORD

SPECIAL PROCESS (PRESSURE TESTING) REQUIRES BEST QUALITY PRACTICE, CPI & EFFICIENT METHODS IN PROCEDURES. PROPOSE BEST METHODS.

Use SATR-A-2001 Safety Assessment on Equipment

RH

Use SATR-A-2008 In conjunction with SATIP-L-350-01

or the applicable Pipeline or Equipment SATIP.

R

H

SAIC-A-2011 H W

SAIC-A-2009 H W

Verify Pneumatic Test Medium & Bubble

Test Solution (Snoop, etc)

3.4

3.1

3.2

3.3

RHRH

RH

RHRH

SAIC-A-2023

2.1

2.0

Internal Cleanliness or Flushing

1.2

Pre-Test Punch Listing

DISCIPLINE:

REMARKS

MECHANICAL

APPROVED DATE

INSPECTION RESPONSIBILITY

ASSIGNMENTS

CONTRACTOR/SUBCONTRACTOR

SAUDI

ARAMCO

Pneumatic Pressure Testing

TASK / ACTIVITY

SAUDI ARAMCO TYPICAL INSPECTION PLANSATIP No.

ITEM

NO.

3.8

Filling & Pressurization

a) Strength test

b) Service test

3.6 Inspection of Pneumatic Pressure Test

Bubble Leak Test @ 5-10 psig

3.7

3.5

Safe De-Pressurization

Verification of Test Preparation Including

safeguards & safety reqmtsSAIC-A-2011

SAIC-A-2021

SAIC-A-2020

Include applicable Quality Records referenced

SATR-A-2001, SATR-A-2002, SATR-A-2003

SATR-A-2006

Use SATR-A-2001

SAIC-A-2003

SAIC-L-2001

SAIC-L-2017

In Conjunction with SATIP-A-004-05 for Leak Testing

Data Sheet req'd for solution. Soap Prohibited.

In conjunction with SATIP-L-350-01 or the applicable

Pipeline or Equipment SATIP.

Submit Sample Test Package & Proposed Pressure

Testing Procedure, *See also Notes 1 & 6

In Conjunction with SATIP-A-004-05 (Leak Testing) Note: A Leak Test at 5-10 psig is mandatory after all pneumatic

strength tests & in systems where service tests are performed in

lieu of pneumatic strength tests (Utility air and inert gases)

RH RSAIC-A-2003

SAIC-A-2005

H

SAIC-A-2023

In Conjunction with SATIP-A-004-05 (Leak Testing) Note: A Leak Test at 5-10 psig is mandatory after all pneumatic

strength tests & in systems where service tests are performed in

lieu of pneumatic strength tests (Utility air and inert gases)

Use SATR-A-2010 In Conjunction with SATIP-A-004-05

(Leak Testing)

H

W

W

SAIC-A-2022 W

H

Use SATR-A-2001 In Conjunction with SATIP-A-004-05

(Leak Testing)

S

S

4.0 POST- TEST

H

Use SATR-A-2007, SATR-A-2011 Verify completion of

Reinstatement & Certify Test Pkg. Incomplete items go to

FEIL for MCC

SAIC-A-20064.2 Post-Test Re-Instatement Inspection SAIC-A-2006 H

Pressure Testing Procedure

1.5Line Flushing or Internal Cleanliness

Procedure

1.4

1.1

DOCUMENT REVIEW

Pressure Test Package Preparation

1.0

SAIC-A-2001 RH

31-Aug-11

For all Pressure Testing (Pneumatic Test, Hydrotest)

CNTRCTR

SAIC-A-2020

SAIC-A-2021

SATIP-A-004-01

RH

Required Per SAEP-1160, Section 8

SAIC-A-2004

SAIC-L-2001 RH

H

SAIC-A-2010Use SATR-A-2007 In conjunction with SATIP-L-350-01 or

the applicable Pipeline or Equipment SATIP.SAIC-A-2010 H H

of 3

QUALITY

PROCEDURE

PROJECT PHASE &

Activity Code


WBS/BI/JO/NO.

COS 03/31/2010

PROJECT TITLE:

QUALITY

RECORD


DISCIPLINE:

REMARKS

MECHANICAL

APPROVED DATE


ASSIGNMENTS


SAUDI

ARAMCO


TASK / ACTIVITY


ITEM

NO.

DOCUMENT REVIEW1.0

31-Aug-11

CNTRCTR

SATIP-A-004-01

of 3

QUALITY

PROCEDURE

PROJECT PHASE &

Activity Code


WBS/BI/JO/NO.

COS 03/31/2010

PROJECT TITLE:

QUALITY

RECORD


DISCIPLINE:

REMARKS

MECHANICAL

APPROVED DATE


ASSIGNMENTS


SAUDI

ARAMCO


TASK / ACTIVITY


ITEM

NO.

DOCUMENT REVIEW1.0

31-Aug-11

CNTRCTR

SATIP-A-004-01

Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization.

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not

present.

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of

Saudi Aramco participation based upon the Contractor’s performance.

4

3

1

2

Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

100% Hold Point for QC Inspection or Test. R Review of Documents

Witness Inspection/Test RH Review and Approval of DocumentsW

LEGEND

6For Test Package Preparation & review on large projects, each new system designed for testing is thoroughly reviewed & approved. All subsequent packages within a given system shall be built following the

"Copy & Paste" theme for Test Package efficiency and R2 (Sample Review of documents) may be performed.

H

If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.5

of 3