abb low voltage, march, 4th 2015...key deliverables nbreaker & switches, capacitor n line...

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© ABB Power Management ABB Low Voltage, March, 4th 2015 08 June 2015 | Slide 1

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© ABB

Power Management

ABB Low Voltage, March, 4th 2015

08 June 2015 | Slide 1

© ABB

Low Voltage ProductsBusiness Units

§ MNSConventionalSwitchgear

§ MNS IntelligentSwitchgear

§ MNS IntegratedSwitchgear

§ Circuit Breakers

§ Switches

§ Fusegear andCableDistributionCabinets

§ Modular DIN-RailProducts

§ IntelligentBuilding ControlKNX

§ Enclosures andCable Systems

§ Control andProtection

§ ElectronicProducts andRelays

§ Connection

§ WiringAccessories

§ Industrial Plugsand Sockets

§ Door EntrySystems

Breakersand SwitchesLV Systems Enclosures and

DIN-Rail ProductsControlProducts

WiringAccessories

§ Wire and cablemanagement

§ Cable protectionsystems

§ Critical processprotection

§ People protection

Thomas &Betts

Key deliverablesn Breaker & Switches, Capacitor

n Line Protection Devices Product

n Enclosure

n Control Product

n Electrical Wiring Accessories

Markets servedn OEMs, distributors, wholesalers and installers

n Systems integrators and panel builders

n End-users within building automation, marine,transportation, power utility, process industries andmanufacturing industries

Distributionn Channel Partner/Distributor

Low Voltage Products

Typical plant installationIntegration of electrical system

© ABB GroupJune 8, 2015 | Slide 5

Typical plant installationIntegration of electrical system

22 or 66kV

400/230V

LV DistributionTransformers

Battery UPS LV distribution board

Generator MV or HV

LV Motors

LV Drives

LV

DistributionTransformers

LV MSB/MCC

Indoor AIS

Power

Transformers

MV6.0, 6.6, 11kV

400VRectifier

Transformers

MV Motor

Utility

MV Drives

•Compressors

•Pumps

•Fans

•Etc

© ABB

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MCC

Switchgear

Panelboard

CCP

Switchboard

OR

Data Centers

LVNQO O

O

O O

O OI

O off

I

ABB

Power TransformerMV Disconnect

OR Both

Low Voltage Systems Scenario

© ABB

Low voltage EnclosuresElectricity Distribution

Residential

Commercial

Industrial &Infrastructure

Users

ElectricityDistribution

Low Voltage

PrimaryDistribution

SecondaryDistribution

© ABB

Low voltage EnclosuresElectricity Distribution

High Voltage >=30KV ac-cc Low Voltage(50÷1000V) ac(120÷1500) cc

Medium Voltage(1÷30KV) ac

(1,5÷30KV) cc

Factories380÷420 Vac

Domestic user110÷240 VacIn which way?

© ABB

ABB low voltage switchgear systemsSolutions for power distribution and motor control

| Slide 9

Chemicals, oiland gas

Data centers

Infrastructure

Marine

Metals andmining

Nuclear power

Power, utilities,and renewables

Pulp and paper

Water

© ABB

Switchgear

§ Definition

§ Switchgear – A switching/interrupting device used in combination withgeneration, transmission, distribution, and conversion of electrical power forcontrolling, metering protecting and regulating devices.

§ Where can they be found? – Substations (downstream from mediumvoltage electrical equipment and transformer) and inside electrical equipmentrooms such as in hospitals, power plants, and oil and gas refineries, datacenter.

© ABB

§ ArTu K is a range of structure up 6300 A able to satisfy therequests of main and sub distribution boards with commonaccessories

§ Possibility of fulfilling all application requirements in terms ofinstallation and degree of protection (IP31, IP41, IP65)

§ Segregations in kits up to Form 4

ArTu KPurpose of the series

© ABB

Low Voltage Power Distribution

With ArTu is possible to built switchboard complyingwith the new IEC 61439-1 and IEC61439-2Standards

If…

§ correctly selected and assembled, as per theindications given in the distribution catalogue and inthe instruction manual

§ sizing the conductors according to the prescriptionsof the IEC 61439-1

§ carrying out the individual tests foreseen under theIEC 61439-1 Standard successfully

by using the metalwork structures, ABB SACE air,moulded-case and modular circuit-breakers, meanthat no further type tests need to be carried out

© ABB

Low Voltage Products divisionLow Voltage Systems

§ MNS® Platform

§ MNS Conventional Switchgear

§ MNS

§ MNS R

§ MNS Intelligent Switchgear

§ MNS iS

§ MNS Insum

§ MNS UMC

High flexibility for Power Distribution andMotor Control applications

© ABB

Adapt to changing business needs

§ Mix and match feeders, motor starters,variable speed drives, soft starters, andreactive power compensation, all in asingle line-up

FlexibilitySolutions

| Slide 14

99% of ABB’s customers usestandardized components for a

customized line-up

© ABB

© ABB GroupLow Voltage Products divisionJune 8, 2015 | Slide 15

Low Voltage ProductsProduct offering

Protection andControl

Circuit breakers, MCB's,RCD's, Surge arresters,Contactors, Motorstarters, MCC’s, Arcguard systems, Overload(thermal and electronic)

Data acquisition

Limit switches, EPR

Man-machinecommunication

Pushbuttons,Switches, Dimmers,Pilot lamps

Collecting andprocessing info

Interface modules,Fieldbus systems,Electronic timers,Monitoring relays, EIBHome automationproducts, DIN-railcomponents, EnergymetersO

pera

torc

ontro

l

Pro

cess

Power distributionBreakers, switches, fusegear and switchgear, cable distribution cabinets

Execution

DiscreteAutomation andMotion Division

Material for installationEnclosures, trunking systems, terminal blocks, device adapters, etc.

Incoming electrical energy

© ABB

SACE Emax 2

SACE Emax 2 improves the efficiency of electrical plants,creating the new standard of:

§ Control: optimization of power flow

§ Connectivity: integration into systems

§ Performance: satisfaction of requirements in the right size

§ Ease of use: creation of efficiency and simplicity

SACE Emax 2 is the evolution of the Circuit-Breaker into the PowerManager.

From Circuit-Breaker to Power Manager

© ABB

Emax 2 for Panel BuildersPerformance

E1.2

E2.2

E4.2

E6.2

§ Same height and depth from E2.2 to E6.2§ Same trip units throughout the range

© ABB

Emax 2 for Panel BuildersPerformance

E1.2

E1.2, The most compact ACB in the world§ Icu=42, 50, 66kA@440V; 42, 50kA@690V§ Icw=42, 50kA (1s)§ 20.000 mechanical operations§ Installation in vertical or horizontal position§ Unique 1600A switchboards width 300mm (3p), 400mm (4p)

© ABB

Emax 2 for Panel BuildersPerformance

E1.2

E2.2

E2.2, the new reference up to 2500A§ Icu=42, 50, 65, 85, 100kA@440V; 42, 66, 85kA@690V§ Icw=42, 66,85kA (1s)§ Unique 2500A switchboards width 400mm (3p), 600mm (4p)§ 2500A in switchboard IP31@35/45°C

© ABB

Emax 2 for Panel BuildersPerformance

E1.2

E2.2

E4.2

E4.2, The ultimate performance§ Icu=66, 85, 100, 150kA@440V; 66, 85, 100kA@690V§ Icw= 42, 66, 85, 100kA (1s)§ Unique 4000A switchboards width 600mm (3p), 800mm (4p)§ Fully rated neutral in 4p

© ABB

Emax 2 for Panel BuildersPerformance

© ABB Group

E1.2

E2.2

E4.2

E6.2

E6.2, efficiency up to 6300A§ Icu=100, 150, 200kA@440V. 100, 120kA@690V§ Icw=100, 120kA(1s)§ Iu=6300A in switchboard§ Doubled 4000A pole structure§ 50% and 100% rated neutral

© ABB

Emax 2 for Panel Builders

Ekip Application Current Protectionand Measurements

Measurements V, P, E Measurements +Protections V, P, E

Networkanalyzer

Power Control

Dip Distribution +Ekip Multimeter - - - -

Touch ü +Ekip Measuring +Ekip Measuring Pro - +Ekip Power Controller

Hi-Touch ü ü ü ü

G-Touch GeneratorProtection

ü ü ü ü +Ekip Power Controller

G Hi-Touch ü ü ü ü

Protection Trip Unit range: Ekip Dip

© ABBGroup

Ekip Dip: standard applications§ Current protections§ LED Permanent Trip cause indication with time and date§ Suitable for external Ekip Multimeter§ Thermal memory, separate settings for neutral§ Versions: LI, LSI, LSIG

© ABB

Emax 2 for Panel Builders

Ekip Application Current Protectionand Measurements

Measurements V, P, E Measurements +Protections V, P, E

Networkanalyzer

Power Control

Dip Distribution +Ekip Multimeter - - - -

Touch ü +Ekip Measuring +Ekip Measuring Pro - +Ekip Power Controller

Hi-Touch ü ü ü ü

G-Touch GeneratorProtection

ü ü ü ü +Ekip Power Controller

G Hi-Touch ü ü ü ü

Protection Trip Unit range: Ekip Touch

© ABBGroup

Ekip Touch: the smart trip unit§ Complete protection set, configurable to match applications. ANSI code§ Modern and intuitive touchscreen interface§ Permanent Trip cause indication directly on display, datalogger§ Voltage, Power, Energy measurement with Ekip Measuring module§ Extended protection set with Ekip measuring pro module§ Versions: Distribution, Generator protection. Both LI, LSI, LSIG

© ABB

Emax 2 for Panel Builders

Ekip Application Current Protectionand Measurements

Measurements V, P, E Measurements +Protections V, P, E

Networkanalyzer

Power Control

Dip Distribution +Ekip Multimeter - - - -

Touch ü +Ekip Measuring +Ekip Measuring Pro - +Ekip Power Controller

Hi-Touch ü ü ü ü

G-Touch GeneratorProtection

ü ü ü ü +Ekip Power Controller

G Hi-Touch ü ü ü ü

Protection Trip Unit range: Ekip Hi-Touch

© ABBGroup

Ekip Hi-Touch: the multifunction trip unit§ Exclusive directional protection for complex grids§ Double treshold for minimum/maximum V and f: prealarm + trip§ Dual setting for all protection. For smart grids and arc-flash§ Permanent network analyzer function to monitor power quality§ Voltage, Power, Energy measurement & protection§ Versions: Distribution, Generator protection. Both LSI, LSIG

© ABB

Emax 2 for Panel BuildersProtection Trip Unit range: example of savings

Month DD, Year | Slide 25

Benefits from upgrading the trip unit:

• reduced space taken up inside the switchboard(no multimeter and auxiliary power supplyneeded)

• reduced time needed for connections and easierinstallation

• advanced trip unit with color touchscreen display

© ABB

Emax 2 for Panel BuildersSatisfaction of requirements in the right size

§ Thanks to the four construction sizes and the reduced insulation distances required,SACE Emax 2 circuit-breakers enable the installation space of electrical switchgear to beoptimized, thereby providing a rational solution to customer application needs.

MCCBs SACE Tmaxn Available ranges:

n For AC distribution up to 3200 An For AC distribution up to 1000 Vn For DC distributionn For DC distribution up to 1000 Vn For motor protection

(IEC 60947-4-1)n Current limiting circuit-breakers

(IEC 60947-2)n Switch-disconnectors

(IEC 60947-3)n Residual current protection releases

(IEC 60947-2)

Breakers and SwitchesMoulded Case Circuit Breaker

© ABB

§ © ABB Group

§ June 8, 2015 | Slide 28

SACE Tmax XT is characterised by :

§ Rated currents up to 250 A in 4 frames

§ 3 e 4 poles

§ Icu up to 150kA @415VAC, 90kA@690VAC

§ Versions F, P, W

§ Trip units: Thermomagnetic, only magnetic, electronic

§ Complete range of accessories

§ For power distribution, motor and generator protection,plants with oversized neutral, and use in communicationsystems

§ in compliance with International Standards

XT1 160A

XT3 250AXT4 160/250A

XT2 160A

New Family concept

Circuits breakers

Trip units

Accessories

Examples ofapplications

For segment

Conclusions

Technicalcharacteristics

BU Breakers and SwitchesMoulded Case Circuit Breaker

© ABB

§ © ABB Group

§ June 8, 2015 | Slide 29

Circuit-breakersThe small XT1 and the reliable XT3

§ Frames and In: XT1 160A

XT3 250A

§ Poles: 3, 4

§ Ue: AC 50-60Hz 690V, DC 500V

§ Versions: F, P

§ Icu: XT1 @415V AC: B, C, N, S, H up to 70kA

@480V AC: B, C, N, S, H up to 65kA

XT3 @415V AC: N, S, H up to 70kA

@480V AC: N, S, H up to 65kA

§ Trip units: XT1 TMD, TMG

XT3 TMD, MA

§ Dimensions: XT1 76,2/101,6 x 70 x 130 mm

(W 3p/4p x D x H) XT3 105/140 x 70 x 150 mm

XT1 160A

XT3 250A

New Family concept

Circuits breakers

Trip units

Accessories

Examples ofapplications

For segment

Conclusions

Technicalcharacteristics

© ABB

§ © ABB Group

§ June 8, 2015 | Slide 30

Circuit-breakersThe high-performing XT2 and the powerful XT4

§ Frames and In: XT2 160 A

XT4 160A/250 A

§ Poles: 3, 4

§ Ue: AC 50-60Hz 690V, DC 500V

§ Versions: F, P, W

§ Icu XT2 - XT4 @415V AC: N, S, H, L, V up to 150kA

@480V AC: N, S, H, L, V up to 150kA

XT2 @690V AC: N, S, H, L, V up to 20kA

XT4 @690V AC: N, S, H, L, V up to 90kA (160A)50kA (250A)

§ Trip Units: TMD/TMA, TMG, MF/MA

Ekip, Ekip G, Ekip M, Ekip N

§ Interchangeable trip units

§ Dimensions XT2 90/120 x 82,5 x 130 mm

(W 3p/4p x D x H) XT4 105/140 x 82,5 x 160 mm

XT2 160A

XT4 160/250A

New Family concept

Circuits breakers

Trip units

Accessories

Examples ofapplications

For segment

Conclusions

Technicalcharacteristics

© ABB© ABB GroupJune 8, 2015 | Slide 31

Breakers and SwitchesUnder the spotlight

§ SACE Tmax XT family is made to respondsuccessfully to all plant engineeringrequirements, from the standard ones to themost technologically advanced ones. Acomplete offer up to 250A for distribution, whichincludes four frames: XT1 up to 160A, XT2 upto 160A, XT3 up to 250A and XT4 up to 250A

§ OTDC is a new switch-disconnector designedspecifically for DC applications. These newrobust switch-disconnectors for 100…250Amperes (IEC and UL-types) offer optimalbreaking capacity at high voltages.

§ Motorized change-over switches OTM for40…125 Amperes offer outstandingperformance particularly in Gen-setapplications. One of its key features is itscompact size, the smallest motorized change-over switch on the market today!

SACE Tmax XT won theprestigious reddotdesign award 2010!

SACE FORMULA is characterized by:

§ Rated currents up to 630A

§ 1, 2, 3 and 4 poles up to 250A, 3, 4 poles for 400and 630 A

§ Icu up to 30kA A1, 36kA A2, 50kA A3 @ 415V

§ Three frames in the fixed version

§ Only two depths

§ Fixed protection trip units ready to use

§ Range of dedicated accessories

§ Conformity with the International Standards

A1 125 A

A2 250 A

A3 400 / 630 A

Breakers and SwitchesMoulded Case Circuit Breaker

© ABB

Circuit-breakersFrame A1

§ Rated uninterrupted current, In : 125A§ Number of poles: 1, 2, 3 e 4§ Ue: AC 50-60Hz 550V, DC 250V§ Version: fixed§ Front terminals§ 4 levels of Breaking capacity, Icu: @ 415V AC A, B, C, N up to 30kA

@ 440V AC A, B, C, N up to 25kA@ 480V AC A, B, C, N up to 18kA@240V 1 p C, N up to 25kA@415V 2 p N up to 30kA

§ TMF thermomagnetic protection trip unit with fixed thermal and magnetic threshold§ In settings from 15A to 125A§ Dimensions (W x D x H): D 60 mm, H 130 mm, W 1/2/3/4p: 25,4/50,8/72,6/101,2 mm

FORMULA A1

Trip unit TMF

New Family concept

Circuit Breakers

Accessories

FORMULA Link

Conclusions

Applicationexamples

Charatteristics

© ABB

Circuit-breakersFrame A2

§ Rated uninterrupted current, In: 250A§ Number of poles: 1, 2, 3 e 4§ Ue: AC 50-60Hz 550V, DC 250V§ Version: fixed

§ Front terminals

§ 3 levels of Breaking capacity, Icu: @ 415V AC B, C, N up to 36kA@ 440V AC B, C, N up to 25kA@ 480V AC B, C, N up to 20kA@ 230V 1 p C, N up to 25kA@ 415V 2 p N 36kA

§ Thermomagnetic protection trip unit with fixed thermal and magnetic thresholds TMF§ In settings from 125A to 250A§ Dimensions (D x H x W) : D 60 mm, H 150 mm, W 1/2/3/4p: 35/70/105/140 mm

FORMULA A2

Trip unit TMF

New Family concept

Circuit Breakers

Accessories

FORMULA Link

Conclusions

Applicationexamples

Charatteristics

© ABB

Circuit-breakersFrame A3

§ Rated uninterrupted current, In: 400A and 630A

§ Number of poles: 3 and 4 poles§ Ue: AC 50-60Hz 550V, DC 250V§ Version: fixed

§ Front terminals

§ 2 levels of Breaking capacities, Icu: @ 415V AC N, S up to 50kA@ 440V AC N, S up to 50kA@ 480V AC N, S up to 25kA

§ Thermomagnetic protection trip unit TMF and electronic trip unit ELT- LITMF In min. 320A max. 500AELT- LI In 630A

§ Dimensions (D x H x W) D 103,5 mm, H 205 mm, W 3/4p: 145/184 mm

FORMULA A3

Trip unit ELT LI

Trip unit TMF

Charatteristics

New Family concept

Circuit Breakers

Accessories

FORMULA Link

Applicationexamples

Conclusions

© ABB

FORMULA Link

The installation system which allows dividing up the mainpower supply to different users. On the supply side itconsists of a main circuit-breaker [ incoming breaker ]which protects the whole distribution system, and ofsmaller frame circuit-breakers on the load side [ outgoingbreaker ] dedicated to protection of the individual users.

Charatteristics

New Family concept

Circuit Breakers

Accessories

Conclusions

Applicationexamples

FORMULA Link

© ABB

FORMULA Link

Charatteristics

New Family concept

Circuit Breakers

Accessories

Conclusions

Applicationexamples

FORMULA Link

LINE

© ABB

Breakers and SwitchesSwitches & Fusegear

Switches for making, breaking, isolationand short circuit protection.

Product range:

§ Manually operated switch-disconnectors, 16-3150 A

§ Motorized switch-disconnectors, 160-2500 A

§ Manually operated change-over switches,16-2500 A

§ Motorized change-over switches, 160-2500 A

§ Automatic Transfer Switches, 160-1600 A

§ Cam switches, 10-315 A

§ Manually operated switch fuses, 16-1250 A

§ Motorized switch fuses, 32-1250 A

© ABB

§ Improve capacity of transformers and cables§ By improving the power factor, you reduce the kVA load on the transformer and the

current carried by the cables

§ Thus additional transformer capacity is available if upgrade or expansion is requiredin the future

§ Or new cables might not be needed if new loads are connected to an existingswitchboard

Apparent Power (VA)e.g 2MVA Transformer

At 100% capacity

Real Power (W)eg. 500kW Load

Reactive Power (VAR)e.g Motors (inductive)

100kW at 0.7pf = 102kVAR

Reactive Power (VAR)eg. 50kVAR Capacitors

Capacitor BanksWhy are Capacitor Banks are required

Capacitor BankConstruction

§ Knock out

§ Robust terminals, easy connection

§ Earth terminal

§ Discharge resistors (< 50V in oneminute)

§ Robust steel enclosure(Also available for outdoor installation)

§ Self healing & Dry dielectric

§ Internally protected element (IPE)

§ Thermal equalizer

§ VermiculiteInert and non-toxic granules

© ABB

Capacitor BankConstruction

§ Wire connection

§ Metal end spray

§ Metallized polypropylene film

§ Secondary foil winding

§ Dielectric

§ Thermo-setting encapsulation

§ Fuse link

§ Plastic enclosure

© ABB

The solution to poor Power QualityABB premium class Active Filters

PQFMPQFI PQFS

© ABB

§ © ABB Group

§ June 8, 2015 | Slide 43

PQF technology and its benefits

Technical reasonsShort commissioning time is critical in

demanding applicationsThe network quality can be supervised at

all times

Your BenefitsProtection available with

minimal downtimeAlways be informedUsable in a variety of

supervision systems

Easy to use graphical user interfaceEasy set-up of equipment/Auto

CT detectionAccess to network measurementsRemote control/supervision possibility

n Safety switchesn For local motor isolating,

7.5…800 kW/690V, AC 23An Enclosed switches

n Load break switches, 16…1600 An Enclosed switch fuses, 32…400 A

n Plastic, steel, stainless steel andaluminum alloy enclosed, IP 54 and IP 65

n For a wide range of applications:n Safety switchesn Local isolatorsn Main switchesn Motor control switchesn Maintenance switchesn Emergency switchesn Combination switches

n Also for EMC applications

Breakers and SwitchesEnclosed Switches & Fusegear

© ABB

Contactors & Motor ProtectionA-line small block contactors

§ 4 to 55 kW at 400V

§ 3 and 4-pole version, AC or DC operated

§ Compact and harmonized design

§ Comprehensive product range and accessories§ High reliability and performance levels

§ Low consumption DC operated contactors and direct control by PLC

§ Version for specific application (Railway, Capacitor switching…)

© ABB

Contactors AF09 up to AF38Ratings overview

AF09 AF12 AF16 AF26 AF30 AF38Rated operationalpower 400V AC-3 4 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW

UL/CSA 3-phasemotor power 480V 5 hp 7.5 hp 10 hp 15 hp 20 hp 20 hp

Rated operationalcurrent AC-1 (40 °C) 25 A 28 A 30 A 45 A 50 A 50 A

Connecting capacity 2 x 6 mm² 2 x 10 mm²

© ABB© ABBJune 8, 2015 | 47

Contactors AF09 up to AF38A unique contactor for AC or DC control supply

§ AF contactor can be used indifferentlywith AC or DC control voltage

• Simplify your design with:• One contactor for AC or DC controlvoltage• One part number• One drawing

253 V

187 V

230 VAC220 V

+10%

-15%

AF Contactor

275 V

85 V

250 V

AC & DC

100 V

+10%

-15%

Conventional

§ 4 coil Voltage§ 24 – 60 VAC/DC

§ 48 – 130 VAC/DC

§ 100 – 250 VAC/DC

§ 250 – 500 VAC/DC

§ Built-in surge protection

© ABB© ABBJune 8, 2015 | 48

Motor protectionThermal or electronic overload relays

§ Perfect match to the contactor

§ Phase loss sensitivity

§ Automatic reset/manual reset, sealable

§ Stop and test function

§ Thermal overload relays TF42§ Trip Class 10

§ Operating temperature: -25°C to +60°C

§ Electronic overload relays EF19 andEF45§ Trip class 10E, 20E, 30E

§ EF19 from 0.10 up to 18.9 A

§ EF 45 from 9 up to 45 A

§ Operating temperature: -25°C to +70°C

Left:AF38 + TF42

Middle:AF16 + EF19

Right:AF38 + EF45

© ABB

§ © ABB

§ June 8, 2015 | 49

Starter assembly is Easy !

§ Large choice of starting solutions, opentype version, in kit form

§ All accessories for easy, fast and safeconnection

§ Rail mounting and dismounting withoutany tool

§ No mounting plate needed

§ Standardized busbars up to 100A forManual Motor Starters

© ABB

§ Reversing starters§ Star-Delta starters

Motor starting solutions, in kit formType 1 or type 2 coordinated

§ Direct on-line starters§ Soft starters

© ABB

Manual MotorStarters Softstarters Contactors O/L Relays Accessories

S.C. protection* n

Motor control n n n

Motor protection n n

Soft starting n

Interconnection n

Our conceptCombine specialized components

•Short-circuit protection

© ABB

§ © ABB

§ June 8, 2015 | 52

Contactors & Motor ProtectionBar Contactors

§ from 40 to 2000 kW

§ 1-pole to 4-pole, n/o and n/c main poles

§ 11 ratings

§ Rated voltages

§ 500V and 1000V a.c.

§ 440V and 1500V d.c.

§ AC or DC coil§ magnetic or mechanical latch§ easy to inspect and to maintain§ designed for heavy duty§ large possibilities of variants

© ABB© ABB GroupJune 8, 2015 | Slide 53

The great softstarter offer from ABBPSE - The New Efficient Range

PSE – The Efficient range

- Water & wastewater / Pumpsand other applications

- Cost and space efficient

- All the most importantfunctionality

- Torque controlPSR

PST/ PSTB

© ABB

§ © ABB

§ June 8, 2015 | 54

SoftstartersThe complete range

Advanced PST(B) range (up to 1050 / 1800A)

§ Premium softstarting

§ Advanced integrated protections

§ Flexible fieldbus communication using theABB Fieldbusplug

§ Torque Control for excellent control of Pumps

§ Easy to use and set-up with pre programmedapplication settings, keypad and full textdisplay

§ Event log with time stamp and statusinformation

§ Programmable output relays

§ Current limit as standard

§ Built in by-pass reducing energy losses(PSTB)

§ Analog output…

© ABB

Electronic timers§ CT-D range – the modular timers§ CT-E range – the economic timers§ CT-S range – the high end timers

§ multifunction and single-function versions§ wide supply voltage range§ time ranges up to 300h§ international approvals / marks

Measuring and monitoring relays§ Single-phase current and voltage monitoring§ Three-phase monitoring§ Insulation and earth leakage monitoring§ Motor load monitoring§ Thermistor motor protection§ Temperature monitoring§ Liquid level monitoring and control§ Contact protection and sensor

interface§ Cycle monitoring

Electronic relays

© ABB

Pluggable interface relays§ CR-P range – the pluggable PCB relays§ CR-M range – the pluggable miniature relays§ CR-U range – the pluggable universal relays§ Accessories - pluggable function modules

Interface relays and optocouplers§ R500 range§ R600 range§ R900 range§ R910 range§ R1800 range§ R20000 range

Electronic relays

© ABB

Switch mode power supplies§ CP-D range – the range for distribution panels§ CP-E range – the economic range§ CP-S range – the standard range§ CP-C range – the comfort range

§ output voltages from 5 to 48 V DC andoutput currents from 0.62 to 20 A

§ wide range of AC or DC supply voltage§ low power dissipation and low heating§ in accordance to EN 60950§ international approvals / marks

Analog signal converters / Serial dataconverters§ CC-E and CC-U range for conversion and

measurement of standard signals, temperaturesignals and thermocouple signals§ ILPH serial data converters for RS232, RS485,

Current Loop, Ethernet and Fiber optic

Electronic relays

© ABB

SAFETY PRODUCT – JOKAB SAFETY

© ABB

Pilot Devices

Compact series – All in one device

- Best compact ratings on the market

- IP 69, 67, 69K

Modular Series – For flexibility

- Extremely simple assembly

- High ratings

- Flexible to meet all demands

Connection: 3 main technologies

n Selection of thousands of functional blocks :feed-through, fuse, switch plug,testing, etc...

n Compression clamp(screw clamp type)

n Spring connection

n ADO® connection(Insulation displacementconnection)

Terminal blocks entrelec®

© ABB

§ © ABB Group

§ June 8, 2015 | Slide 61

UMC Usage

© ABB

§ Typical intelligent switchgear assembly

© BU 3101 Low Voltage SystemsJune 8, 2015 | Slide 62

MotorStarter

VFD

ACB

Softstarter

Process Control

Typical ApplicationIntelligent Low Voltage Switchgear MNS

Introduction toUMC100

Motor Management

Improving RAMS

Typical Application

Considerations whenusing UMC

Project References

Product Guide

SerialCommunication

Engineering Tools

DocumentationMaterial

Other ABB LV MCCsolutions

© ABB

UMC100 Motor ProtectionOverview

§ Comprehensive motor protection for 3-phase motors

§ Overload protection with tripclasses 5, 10, 20, 30, 40according to EN/IEC 60947-4-1

§ Rotor blocking

§ Phase loss

§ Imbalance

§ Phase sequence

§ Thermistor motor protection with PTC

§ Earth fault detection

§ A single version covers the nominal motor current range from240 mA to 63 A - no accessories required

§ Nominal motor currents > 63 A with external current transformer

§ Motor protection fully functional with and without fieldbuscommunication

© ABB

Product Guide

§ © ABB Group

§ June 8, 2015 | Slide 64

Operator Panel (optional)UMC100-PAN LCD panel w/ 3 LED and buttons

Current TransformerCEM11 for Earth Fault Current incl. relayExternal CT for Current range >60A up to 850A

The device UMC100 is available asUMC100 Base device up to 63A, up to 850A w/ CT

6x DI 24VDC, 3x DO 250VAC,1x DO 24VDC,1x PTC

Extensions are available asDX111 DI 24VDC, DO 250V, AO 4-20mADX122 DI 240V, DO 250V, AO 4-20mAVI150,VI155 Voltage Interface ~690VAC

Introduction toUMC100

Motor Management

Improving RAMS

Typical Application

Considerations whenusing UMC

Project References

Product Guide

SerialCommunication

Engineering Tools

DocumentationMaterial

Other ABB LV MCCsolutions

© ABB

§ © ABB Group

§ June 8, 2015 | Slide 65

UMC100 CommunicationOverview

Example with PROFIBUS

Support of all relevant fieldbussesPROFIBUS DP V0/V1Modbus RTUDeviceNetCANopen

Separation of Busnode and Device

© ABB

TVOC-2No Arc Guard Protection

© ABB© ABB GroupJune 8, 2015 | Slide 67

TVOC-2A new generation of ABB: Arc Guard System™

“A reliable, simple and flexible solution for you and your business safety”

© ABB

How does it work?Installation example

In a circuit breaker cubiclecable connection

In the horisontal bus-bar system

In outgoing units

Example showingthe positionof detectors ina Low VoltageSwitchgear.

Modular Combi

§ A range of combination boxes- Socket distribution board

§ Splashproof - IP44

§ Designed for IEC and schukooutlets

§ Designed for DIN mounted devices

§ Available in metal and robust PBT

§ A wide range of standard products

§ Available customized.

Industrial Plugs & Sockets

§ According to IEC 60309-1, -2

§ From Extra Low Voltage to 690 Vand from 16 to 125 A

§ Plugs, Connectors, Outlets andInlets

§ For fixed and temporaryconnections in homes,industries, commercial buildingsetc.

§ World-Class Materials

Modular Combi concept

§ Easy to assembly –No special tools

§ Standard ABB panel outlets

§ DIN rail 13 modules

§ Easy to prepare for future expansion

§ One feeding cable

§ Designed for looping

Miniature circuit breakers (MCB’s)n For domestic / residential installations in

emerging markets:typical breaking capacities 3 / 4.5 / 6 kAn Compact Home SH200 T, SH200 L, SH200

n For domestic or small commercial installations:up to 10 kA breaking capacityn proM compact S200, S200 M

n For industrial installations up to 25 kA breakingcapacity and specialsn proM compact S200 P, S200 P-UC, S200 M

n Special, selective, back-up MCB’s for for utilities,with high breaking capacity (25 kA) andfull selectivity to downstream breakers,range S 700, S800

DIN Rail productsMCB’s

Residual current devices (RCD’s)n For domestic/residential installations,

for alternate and pulsating earth fault currentsn proM compact F200 AC / F 200 A

with 30 / 100 / 300 / 500 mA earth faultsensitivity, up to 125 A rated current

n Main RCCB's with delayed action forgeneral protection against fire riskn proM compact F200 AC S/ F200 A S

with 100/300 mA sensitivity

DIN Rail productsRCD’s

© ABB

DIN Rail productsSurge Protective Device

Complete range of OVR / SPDs :

§ Type: 1, 2 and Type 1+2

§ From 7 up to 100kA Iimp and 120kAImax

§ OVR Plus: Combi SPD + MCB

§ OVR TC: Communication line

§ OVR PV Specific photovoltaic range

§ SPDs up to 690VAC and 1000VDC

§ UL and IEC certifications

OVR T2 3N 40 275s P TS

OVR T1+2 25 255 TS Replacement cartridges

OVR T1 25 255

Modular DIN-Rail Components (MDRC's)n Appr. 45 different functions,

covering components in low voltage electricalinstallations, forn Protection Fuse holders, fuse switches,

surge arresters, RCD relay,manual motor starters

n Command Switches, switch-isolators(1…4 poles, up to 125 A),push buttons, installationcontactors, priority switches,latching relays, time delay relays,Auto re-closer, etc.

n Control Timers, staircase timers,monitoring relays, twilightswitches, metering etc.

DIN Rail productsMDRC’s

© ABB

© ABB GroupJune 8, 2015 | Slide 76

• Flexible Busbar system up to 200AIncoming

• Five different types of protectiondevices in one system

• A unique system well proved andsuccessfully used in many variedapplications for several years

• Worldwide approvals

SMISSLINESafer, faster and more flexible

Plug in Components during ongoing operation

The world’s safest socket system (Touch Proof)

© ABB

Current Measurement SystemSystem overview

24VD

C

Control Unit

Sensor

MonitoringSystem

Modbus RTURS485

© ABB

1 2

3 4

Meters devided in four segmentsMeters the easy way

Month DD, Year | Slide 78

© ABBGroup

1-phase

3-phase

Direct connected Transformer connected

B21

B23 B24

C11 A41 A42

A44A43C13

© ABB

§ ”Metal ladder”

§ Functionality is bundled

Metal ladder

Active energyInstrument valuesClass 1Pulse or alarm output

Import/exportof energyReactive energy

Class 0.5TariffsFixed I/OResettable register

Adv. clock functionsincl. load profilesHarmonics (THD)Configurable I/O

Basic clock functionsincl. tariff controlprevious valuesmax demandevent log

6/8/2015 | Slide 79

© ABBGroup

© ABB

Functionality build-upFeatures

Month DD, Year | Slide 80

© ABBGroup

Active energyClass 1Pulse or alarm outputInstrument values

Import/exportof energyReactive energy

Optional Class 0.5TariffsFixed I/OResettable register

Adv. clock functionsIncl. Load profilesHarmonics (THD)Configurable I/O

Basic clock functionsIncl. Tariff control,previous values,max demandevent log

C-series

B-series

A-series

© ABB

ABB digital multimeters can measure the mainelectric parameters of three phase 230/400 V a.c.networks, displaying the measures on a LEDdisplays, with evaluation of more than 30parameters, among which: active, reactive and totalpowers and energies, with the possibility to remotevia communication protocols all parameters.Applications :

§ Distribution boards, Subdistribution.

§ Power centers

§ Power monitoring

ABB for ABB – DIN Rail products focusDMTME, M2M, ANR Multimeters & Network Analyser

08 June 2015 | Slide 81

© ABB

Network analyserM2M – The range

M2M MODBUSMade to Measure

Serial port RS485, Modbus RTU

Description Type ABB codeAuxiliary supply, 2 digital output programmable M2M 2CSG299883R4052Auxiliary supply, 2 digital output programmable,RS485 serial port, Modbus RTU protocol M2M MODBUS 2CSG299893R4052

Auxiliary supply, 2 digital output programmable,RJ45 port, Modbus TCP/IP protocol M2M ETHERNET 2CSG299903R4052

Auxiliary supply, 2 digital output programmable,RS232 serial port Profibus DP protocollo M2M PROFIBUS 2CSG299913R4052

Auxiliary supply, 2 digital output programmable,RS485 serial port, Modbus RTU protocol, 2relay output programmable

M2M ALARM 2CSG299923R4052

Auxiliary supply, 2 digital output programmable,RS485 serial port, Modbus RTU protocol, 2analogue outputs, 3 digital inputs

M2M I/O 2CSG299933R4052

© ABB

Where communication is used

§ The ability to communicate with,supervise and remotely accesselectrical systems andcomponents is becomingincreasingly important.

§ Being able to view circuit-breakeror switchboard status throughoutmultiple points in the system andeasily react to situations beforethey become a problem isinvaluable.

§ Emax 2 offers customers severaloptions for communication thatallow a solution to be customizedfor any application.

Supervision level

Industry size

CubicleSupervision &

Control

SwitchboardSupervision &

Control

PlantSupervision &

Control

Large Industry(Oil and Gas, datacenters, automatedindustrial processes,smart grids, etc.)

Medium Industry(large factories,OEMs, shoppingcenters, UPSsystems, officebuildings, hotels, etc.)

Small Industry(small factories,hospitals, ships, etc.)

Applications

© ABB

ABB measurement componentsImprovement of availibility and energy efficiency

Proccessing, logging & visualisationof the measurement data +

TCP/IP gateway.

Supply Maindistribution

Subdistribution

Energy Meters

© ABB

Current Measurement SystemAddressable Down to Final Distribution

© ABB

Gateway product4 DIN modules wide

Month DD, Year | Slide 86

© ABBGroup

© ABB

© ABB GroupJune 8, 2015 | Slide 87

Communication structureEQ meters

EQ bus – ´RS-485

External communication-Ethernet (JSON, email, M-Bus/TCP)

Gateway

EQ meters

System side Meter side

DELTA/ODIN generation meters

M-Bus TP

IR

© ABB

Energy Efficiency in BuildingsMeasures to increase Energy Efficiency in Buildings

1) Constructional Building Measures

- For example: double / triple glazed windows,- Big savings, but ....- Long payback times, typically 10 …40 years

2) Modernization of Heating / Cooling Systems

- For example: condensing boilers, heat exchangers- Savings in the medium range- Payback period, typically 5 …15 years

3) Intelligent Building Control Systems

- For example: ABB i-bus® KNX- Savings in the two-digit %-range- Payback period, typically 1 …5 years

© ABB

Time switch

Fan coilactuator

Fan

Pushbutton

Dimming/switchingactuator

Lighting

Blind actuator

Blinds sensor

Blind

Switchingactuator

Heating system

Room thermostat

Bus line230V AC

Power supply

Sens

ors

Actu

ator

s

Touchpanel

Fan coilactuator

Fan

Dimming/switchingactuator

Lighting

Blind actuator

Blind

Switchingactuator

Heating sytem

Pushbutton Room thermostat Blinds sensor Time switch

In principle very simple