abb instrumentation expertise in technology a … · 2018-05-09 · a wide range of industries are...
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Expertise in technologyA comprehensive portfolio of innovative instrumentation solutions
ABB Instrumentation
World class instrumentation solutionsExpertise built on over 100 years of experience
Unrivalled in its scope and application expertise, ABB Instrumentation provides solutions for maximizing productivity, energy efficiency, and plant safety. ABB’s worldwide presence, a history of innovation based on proven measuring principles, and over a century of experience, means that ABB is the best choice for your instrumentation needs.
ABB is recognized globally for expertise in designing, manu-facturing and supplying a wide range of high quality, accurate and reliable measurement, analytical and control solutions that are certified to international standards. These are all supported by a comprehensive worldwide network of manufacturing plants, calibration laboratories and service centers where hundreds of engineers provide the application support and service you need. The result is that ABB is far more than an instrumentation supplier. ABB is a partner to help your business grow and be more competitive.
ABB – your partner of choice for plant instrumentation.
2 ABB | Instrumentation – Overview
For more than 100 years, ABB and its heritage companies
have been leaders in innovation and technology.
ABB is dedicated to helping customers safely increase
productivity and profi ts while saving energy and resources.
ABB’s business is built on a rich heritage that incorporates
the pioneers in instrumentation: Aztec, Bailey, Bush Beach
Engineering, Fischer & Porter, Hartmann & Braun, Kent,
Schoppe & Faeser, Sensycon, Taylor, TBI-Bailey, and Torbar
Flowmeters.
These brands have been incorporated into ABB, while
the technology that these brands were known for is fully
supported, and continuously evolves. The spirit of innovation
inherited from these leading companies, remains at the core
of ABB. Through independent research and collaboration
with customers and leading universities around the world,
ABB is continuously building on the foundation of existing
technologies for new applications and developing the
breakthrough technologies and services needed to meet
the challenges of the future.
ABB Instrumentation provides world-class instrumentation
solutions for any industry, utility or municipality.
ABB offers a worldwide network of production facilities
and service centers in order to supply the right instrument
or solution at the right time. To make sure you get all
the information needed during an ordering process, the
web-based ABB online tool ‘Common Business OnLine’,
also called ‘C-BOL’ has been developed.
It serves as a personalized direct line enabling transparent
order processes. The secure and user-friendly tool gives you
direct real-time access to a wide variety of functions.
All relevant account information with functionalities such as
order tracking can be retrieved on-line with just a click at any
time, 24 hours a day.
C-BOL is available at http://online.abb.com/bol.
Aztec
Bush Beach EngineeringLimited
Instrumentation – Overview | ABB 3
HMI – The display, its menus,
architecture and switches share a
common method of operation and
look and feel.
Software framework – The software for all
new products is based on a common
software framework that ensures
usability, consistency, and reliability.
Connectivity – Where Fieldbus connectivity is required,
all instruments have HART, Profibus and Foundation Fieldbus
on the same hardware and software platforms.
Look and feel – All ABB instruments share a common look
and feel.
ABB’s high quality instrument solutions help to enhance your business.
Technology leadership in automation
Research and development is a vital source of ABB’s tech-
nology leadership. Over the years, ABB has not only pionee-
red many of today’s automation technologies, but maintains
a technology advantage in these areas through sustained
investment in research and development. ABB continues to
build on the foundation of existing technologies for new appli-
cations, and continues to develop the breakthrough techno-
logies needed to meet the challenges of the future. Through
independent research and collaborations with customers and
leading universities around the world, ABB instruments help
lower your costs and energy consumption, increase producti-
vity and flexibility, and improve the safety and reliability of your
operations.
ABB’s product and process innovations aim to enhance
industrial productivity and energy efficiency while helping you
improve competitiveness and reduce environmental impact.
One of the primary goals of ABB’s technology strategy is to
provide you with operational flexibility coupled with assurance
that your products and systems will operate reliably for many
years. Our fundamental R&D priorities never change – innovative
products, systems, and services for increased productivity,
reliable energy, and sustained customer partnerships.
4 ABB | Instrumentation – Overview
Over the years, ABB has built a rich history of instrumen-
tation innovations that have helped to shape industry and
enable customers get more from their plant.
ABB was first to develop the following innovations:
− Mass-produced glass rotameter providing flow measure-
ment at a much lower cost
− Direct reading pH meter
− Metal tube rotameter enabling measurement of high
pressure, temperature and hazardous fluids
− An on line dissolved oxygen electrode
− An on line gas sensing ammonia probe
− Two-wire intrinsically safe pH/ORP transmitter with
LCD display
− Electrodeless electromagnetic flowmeter for low
conductivity or coating fluids
− “Wafer Style” electromagnetic flowmeter with no flanges
saving money on installation costs
− Electromagnetic flowmeter for partially full pipes.
− Electromagnetic flowmeter system specifically designed
for high speed batching and packaging operations
− Fully functional two-wire electromagnetic flowmeter for
industrial applications
− Mass flowmeter with three sensors for superior auto
zeroing capability
− In-situ electromagnetic flowmeter calibration verification
− Single pressure transmitter with TUV SIL2 certification
− Pressure transmitter with boltless gasket-free one
piece design
− A field-mountable videographic recorder
− And many more firsts!!
ABB’s latest innovations deliver technological solutions
to make it easier for you to run your plant. All new ABB
instrumentation products are based on common technology,
providing a common look and feel and method of operation.
This results in products that are easy to configure, easy to
integrate and easy to maintain.
ABB Instrumentation: easy to configure, + easy to integrate + easy to maintain = lower costs.
Instrumentation – Overview | ABB 5
Enabling energy efficient operation
Due to the sophisticated technology resulting in extremely precise measuring values, ABB instrumentation products enable a sensible and sustainable way to handle natural resources and energy consumption. This helps you to reduce wasted energy and to thereby increase the productivity of the energy value chain in your operation.
Improving energy efficiency, through tighter measurement and control, remains the most cost-effective way to lower emissions. ABB Instrumentation products and services are designed to help customers make the most of their resources by improving performance while lowering environmental impacts.
By reducing power consumption and losses, improving productivity and managing equipment more effectively, ABB technologies can reduce the waste of energy and more than double the current productivity of the energy value chain.
Meeting energy demand while lowering environmental impact.
6 ABB | Instrumentation – Overview
ABB’s vast base of globally installed products and systems is
coupled with technical and process expertise. ABB’s broad
scope of services lays the foundation for end-to-end support
for your enterprise. ABB’s automated monitoring and re-
porting products are simple and accurate, so critical informati-
on is always available – even when skilled technicians are not.
ABB Instrumentation Services delivers the knowledge and
global experience required to keep your assets operating at
maximum reliability and accuracy with a full scope of services
from start-up and commissioning through lifecycle support.
In addition, the global strength of ABB means service support
wherever and whenever help is needed.
A wide range of industries are served by ABB instrumentation
technology, including:
− Chemical and petrochemical
− Food and beverage
− Metals and mining
− Oil and gas
− Pharmaceuticals
− Power / steam generation
− Pulp and paper
− Water and waste water
− Plus many more.....
Giving you the best of ABB’s expertise.
ABB instruments deliver extremely precise and reliable
measuring values. Furthermore, integrated into a control
system environment, the devices play a key role in
maximizing asset optimization.
Remote diagnosis and device status data provide mainte-
nance management systems that bring many advantages:
plant efficiency, plant security, plant availability, plant reliabi-
lity, and process optimization. A complete range of measu-
rement technologies designed for the specific needs of the
markets served by ABB. Benefit from an entire portfolio of
instrumentation products.
Table of contents
Flow measurement ................................................ page 8
Pressure measurement .......................................... page 12
Temperature measurement ..................................... page 16
Analytical instruments ............................................ page 20
Recorders and controllers ...................................... page 26
Actuators and positioners ...................................... page 30
Device management / fieldbus & wireless ................ page 34
Control systems .................................................... page 36
Instrumentation services ........................................ page 38
Instrumentation – Overview | ABB 7
ABB’s flowmeter portfolio contains numerous breakthrough
product innovations, which provide further tangible
benefits to your plant and bottom line. ABB offers one of
the world’s largest ranges of flow measurement products.
It is unsurpassed in the number of proven measurement
techniques and provides one of the most innovative product
ranges on the market. Unrivalled in its models and scope of
applications, ABB flowmeters provide high-quality measure-
ments for almost any application. For over a hundred years,
the innovative designs have delivered reliable and accurate
results in countless applications.
ABB fl owmeters – intuitive measurement from the masters of fl ow.
ABB’s flow portfolio includes:
− Electromagnetic flowmeters
− Vortex and swirl flowmeters
− Differential pressure flowmeters
− Variable area flowmeters
− Coriolis mass flowmeters
− Thermal mass flowmeters
Flow measurement Power, performance, fl exibility and control
ABB’s knowledge about flow measurement and management is unmatched. Over the decades, ABB has developed an unrivalled understanding of customers’ needs and requirements. ABB’s innovative products continue to set the benchmark for meeting your need for better performance, power, flexibility and control. ABB flowmeters deliver previously unattainable levels of operational and financial benefits.
8 ABB | Instrumentation – Overview
Vortex and swirl flowmeters
The robust design of ABB’s vortex and swirl fl owmeters provide
high performance and reliability in liquids, gases and steam
measurements. Equipped with digital signal processing (DSP)
and advanced filtering techniques, these innovative flowmeters
from ABB allow improved flow signal detection and provide
measurement immunity from the effects of hydraulic noise and
pipeline vibration. Ultimately, these flowmeters provide precise
measurement without sacrificing low flow capability.
− Quick and easy transmitter exchange as all calibration
data and parameter values are stored in a FRAM in the
transmitter housing.
− Very low installation cost due to short straight sections.
− Direct mass flow output through compensation due to
integrated temperature measurement.
Electromagnetic flowmeters
Electromagnetic flowmeters from ABB are in their element
whenever the flowrate of conductive liquids, slurries or sludges
is to be measured. A comprehensive range of product lines
and models cover just about every application. The modular
designs offer the industry’s widest range of liners, electrodes,
and sizes to meet the needs of the most demanding applica-
tions. Whether an integral, remote or pipe mounted installation
is required, a common electronics platform provides the best
tailor-made solution. Proven to be tough, reliable and incredibly
easy to work with, ABB’s electromagnetic flowmeters help to
save resources – at every stage of the lifecycle.
− Advanced signal processing provides outstanding
measurement performance with long-term stability.
− Advanced sensor design enables tighter process control.
− Insitu verification of calibration and device health without
system shutdown.
Swirl flowmeter FS4000-ST in an oxygen line in a steel plant Electromagnetic flow measurement in a water industry application
Instrumentation – Overview | ABB 9
Variable area flowmeter FAM541 in a metal foundry application Wedge flowmeter in wellhead natural gas application
Variable area flowmeters
Variable area (VA) fl owmeters provide a cost effective solution
for measuring moderate to very low flow rates in a wide
variety of liquids and gases. ABB’s flowmeter portfolio
includes a comprehensive line of metal, glass and purge
fl owmeters suitable for any application. The smallest flow
ranges required in laboratory applications and high flow
rates in industrial applications can be met with ABB’s variable
area instruments.
− Simple and reliable flow measurement and sustained
repeatability for years of service.
− More than 70 years of excellence from ABB based on
the Fischer & Porter heritage.
− Broad range of flowmeters, from simple indicators
requiring no electrical power to meters with alarm sensors
and 4 … 20 mA transmission with HART communication.
Differential pressure fl owmeters
Differential pressure (DP) flowmeters are the most common
type of flow measurement products in use today. ABB offers a
wide range of flowmeters and primary elements to suit almost
all applications. Meters available include compact and integral
orifice flowmeters, averaging pitot tubes, venturi tubes, wedge
meters, sub-sea meters, orifice plates, orifice carrier assem-
blies and flow nozzles. All available with full certification of ma-
terials, welding and NDE. ABB also supplies complex DP flow
solutions, including wet gas metering and engineered venturis
for XTL technology. ABB’s compact DP flowmeters are built to
optimize and sustain overall performance and reliability by the
integration of multiple components into a single easy-to-install
flowmeter package. ABB offers the most comprehensive DP
flowmeter portfolio in the market, including improved mea-
surement performance that can be easily customized for any
application.
− Unrivalled range of DP fl ow elements.
− 120 years of DP experience – design, engineering,
manufacturing and documentation.
− Extensive compact fl owmeter family.
10 ABB | Instrumentation – Overview
Sensyflow FMT500-IG in an industry application CoriolisMaster MC2 Hygienic in process industry
Coriolis mass flowmeters
CoriolisMaster is the universal solution to measure fl ow, density
and temperature, even for non-conductive fl uids. The unique
S-shape tube design and modular design make CoriolisMaster
the ideal instrument for your high performance measurement
requirements. CoriolisMaster is easy to install in any orientation
and insensitive to vibrations or gas inclusions. Flexible connection
sizes enable optimal adaptation to all processes.
ABB’s CoriolisMaster represents the most advanced fl ow
measuring principle offering unrivalled accuracy in direct mass
fl ow measurement.
− Four accuracy classes in one device reduce product
variability and warehousing costs.
− Electronic module exchange without recalibration or
reconfiguration.
− Excellent density measurement with integrated concen-
tration computation.
Thermal mass flowmeters
ABB’s Sensyflow series of thermal mass flowmeters is
suitable for all industrial and test rig applications that demand
quick and precise gas measurement. Sensyflow flowmeters
directly indicate the mass flow or normalized volume flow
of gases without any additional pressure and temperature
compensation. The flowmeters have an impressively high ac-
curacy, short response time and a very wide flow range with
virtually no loss of accuracy even at the lowest flow rates.
− Modular design optimizes accuracy and reduces
installation, commissioning, and maintenance costs.
− Up to four characteristic gas flow curves with only
one single meter.
− Best in class response time and accuracy.
Instrumentation – Overview | ABB 11
The ‘through the glass’ (TTG) display, a world fi rst for pressure
transmitters, represents a new approach in commissioning cost
saving even in hazardous areas. When a measurement requires a
diaphragm seal, ABB all-welded technology delivers the longest
reliable performance you can get on the market. Uniquely easy
to operate with – the innovative plug & play graphic display,
and the user friendly HMI allows simple and intuitive transmitter
operation. The ‘Easy Set-up’ procedure allows the user to easily
commission the instrument without the need for a hand-held
terminal. ABB‘s unique Gemini-Confi g feature stores confi gu-
raton data in the device, so that if the electronics need to be
replaced the exiting confi guration data can be uploaded quickly,
reducing downtime.
The communication you need
The 2600T series allows you to preserve your investment allowing
an upgrade from HART to any other available communication pro-
tocol in minutes with no need to remove the device from its instal-
lation or to reconfi gure it. The modular construction of the 2600T
series enables fi eld repairs to be carried out so that the instrument
is back in operation within fi ve minutes of failure detection.
The perfect solution for your application
The 2600T family offers products specifically designed to
meet the widest range of applications ranging from harsh
conditions in offshore oil and gas to the laboratory environ-
ment of the pharmaceutical industry.
Pressure measurement Reliability, performance and safety
With its 2600T pressure transmitter portfolio, ABB offers outstanding reliability, performance, safety and versatility in the measurement of fl ow, liquid level, differential, and absolute or gauge pressure to accommodate plants’ most challenging applications. Every trans-mitter has been designed to dramatically reduce the associated cost of ownership and increase plant productivity.
ABB pressure transmitters – modular design assures the most suitable transmitter for any application.
12 ABB | Instrumentation – Overview
Pressure transmitter 364: Tough and reliable
The 364 series represents the best solution for hazardous
areas and highly demanding flow, level and pressure measure-
ments where the environmental conditions are very aggressive
or corrosive. The combination of compact size, low weight
and standard 316 stainless steel housing are especially suited
for offshore and marine applications. The intrinsic leak-proof
robust design of its all welded bolt-less process chamber
allows the user maximum safety and minimum maintenance.
Commissioning the 364 is quick and easy. Multilanguage
LCD menus, integrated totalizer, in field replaceable electro-
nics and the all welded diaphragm seals make the product a
perfect long-lasting pressure measurement investment.
− Long term stability of 0.15% for approximately 10 years.
− Bi-directional flow and totalization capability.
− Integrated surge protection.
Pressure transmitter 261: Cost effective
The 261 series provides a high quality, cost effective transmit-
ter that can be used in a wide range of pressure applications.
With a robust housing made completely from 316 stainless
steel, the 261 series is designed to withstand even the harshest
environment. With a base accuracy of 0.1%, the 261 series
provides outstanding performance for gauge and absolute
measurement in all applications, including: draft range and
high pressure. A wide range of process connections allows you
fl exibility in meeting your application requirements. The user-
friendly display allows simple and intuitive transmitter operation
and interfaced with any asset management software solution
enabling confi guration and diagnostic support.
− Full 316 stainless steel body construction for harsh
environments.
− Wide choice of process connections enables high flexibility
for demanding processes.
− Diversity of approvals and certificates meets national
requirements.
Pressure transmitter 364 in a chemical industry application
Instrumentation – Overview | ABB 13
Pressure measurement with pressure transmitter 266 in a refinery process Pressure transmitter 266 in a power plant application
Pressure transmitter 268: Safety first
Model 268 is the IEC 61508 TÜV certified safety 2600T
transmitter for SIS and critical applications where safety
and performances are the main requirement. With internal
software and hardware redundancy, the 268 models allow
installation in conformance with SIL2 (1oo1) and also to
SIL3 in a 1oo2 architecture. The 268 safety transmitter
exceeds the IEC 61508 requirements for SIL2 with a hardware
fault tolerance of 1 (HFT = 1) and a safe failure fraction of
98.6%; the diagnostic coverage is 97.7%. HFT = 1 ensures
that even in the case of 1 hardware failure, the transmitter
can enact the safety function. In addition the following
requirements have been assessed as part of the certification
process:
− Functional safety (hardware/software) testing.
− Electrical safety testing.
− EMC testing.
Pressure transmitter 266: Performance with intelligence
The 266 represents the latest evolutionary step in the wide
ABB pressure products portfolio. Users can easily find the
right application solution and accuracy available up to 0.025%
to boost plant productivity. ABB is the first company to offer
TTG Technology (through the glass) for two-wire transmitters.
This enables users to interact directly with the instrument,
without removing the cover, which offers additional safety
and time savings, especially in hazardous areas. Using the
four button HMI (human machine interface) driven navigation,
all the essential parameters can be set with just one touch.
Expensive hand-held configurators are no longer necessary.
External non-intrusive zero and span push buttons allow safe
and quick reranging. External write protection provides additi-
onal protection for the process.
− Plug-in communication board and terminal block for easy
and quick commissioning.
− Advanced plugged impulse line diagnostic function (PILD)
prevents unforeseen control-loop shutdown.
− IEC 61508 TÜV certified version to satisfy the needs of
critical applications.
14 ABB | Instrumentation – Overview
Multivariable pressure transmitter 267 / 269
The unique combination of several advanced sensor systems
in a single device permits the simultaneous measurement of
differential and absolute pressure, and temperature measure-
ment to provide a mass flow output. As a result, the trans-
mitter is capable of measuring flow gases, vapours and liquids
using the differential pressure method. With dynamic flow
calculations, that consider the type of primary element and
the operating density of the fluid as a function of pressure and
temperature, the real mass flow is directly available as an
output in accordance with AGA 3 or DIN EN ISO 5167.
− Single transmitter can be used for up to three measured
values.
− Exchangeable electronics with self-reconfiguration.
− World‘s most accurate multivariable transmitter: 0.04%.
Diaphragm seals
Diaphragm seals are used to isolate the pressure transmitter
from process conditions that will either shorten the transmitter
life or dramatically affect its performance, such as heat,
vibration and noise. Equipped with the widest range of ma-
terial and process connections in the industry, ABB’s proven
’all-welded’ technology is the best choice for remote seals. The
innovative wetted materials open new frontiers to enhance
existing measurement life without compromising performance.
In addition, ABB provides remote seals with a unique diafl ex
coating that is designed to meet the most abrasive installations.
− All welded constructions, combines an economically
feasible and technically sound solution ensuring total
reliability at line pressure down to full vacuum.
− Fill fluids dedicated for high temperature applications.
− Specific diaphragm materials to withstand these high
corrosion environments.
− Diaphragms with anti-stick coating for those highly
viscous sticky applications.
− Industry-leading abrasion resistance for your toughest
application.
Instrumentation – Overview | ABB 15
You may choose from one of the most comprehensive tem-
perature measurement portfolios available on the market.
ABB offers the device or system that perfectly suits your
individual, application-specific needs. Select among advanced
solutions for standard, industry-specific and project-specific
applications which are designed, engineered and manufactu-
red based on ABB’s expertise in temperature measurement
technology.
Your portfolio of choice includes:
− Universal temperature sensors: TSP series
− High-temperature sensors: TSH series
− Temperature sensors for sanitary applications
− Mineral isolated temperature sensors
− Thermowells
− Temperature transmitters: TTH series, TTR series,
TTF series
Temperature measurement Flexibility in sensors and transmitters
Temperature is a key measuring variable for many different processes and it is the most frequently measured parameter in the process and utility industries. As an ABB customer you will benefit from ABB’s extensive knowledge in the field of temperature measurement, proven for years in many applications for a wide range of industries.
ABB temperature measurement – effi cient temperature measurement covering your entire control loop.
16 ABB | Instrumentation – Overview
High-temperature calibration of a thermowell during productionTemperature measurement of a process gas with sensor TSP131
Universal temperature sensors: TSP series
ABB’s universal temperature sensors are available in two
versions, standard and heavy-duty. The standard version
is used in vessels and pipes with aggressive or explosive
liquids or gases. The heavy-duty version is used in harsh
environments. ABB temperature sensors are available with
individually selectable insertion length and with thermowells
in a welded, drilled or turned design. A wide choice of process
connections and housings is available to meet your process
requirements.
− Obtain the most precise measuring results.
− Benefit from the highest sensor stability in demanding
applications.
− Reach optimal plant productivity and efficiency by selecting
the most appropriate and correctly dimensioned tempera-
ture sensor for your process.
High temperature sensors: TSH200 series
ABB’s high temperature sensors are available for use in virtu-
ally all high temperature applications up to 1800 °C (3272 °F).
The product series offers several process connections and
a variety of thermowell materials. The high temperature sensor
series TSH200 has proven to have outstanding functionality
in applications such as industrial furnaces, garbage and
hazardous waste incineration, air-circulation furnaces, glass
manufacturing, smelting operations and hot gas conduits.
− Successfully manage your high temperature processes
with a sensor you can rely on.
− Benefit from an extremely long product lifetime.
− Reach optimal plant productivity and efficiency by selecting
the most appropriate and correctly dimensioned sensor for
your specific high temperature application.
Instrumentation – Overview | ABB 17
Sanitary temperature sensors
Sanitary temperature sensors for hygienic applications from
ABB are specifi cally designed for process requirements of the
food and beverage, pharmaceutical and bio-chemical industries.
ABB temperature sensors are suitable for inline or surface
measuring and provide CIP / SIP capabilities. The product series
is produced and certifi ed according to 3A sanitary, EHEDG and
FDA as well as directive 85.357.EEC and the milk executive
order (MVO).
− Rely on sensors specifi cally made for the food and beverage
industries which offer extremely short response times.
− Reach optimal plant productivity and efficiency by selecting
the appropriate and correctly dimensioned temperature
sensor.
Thermowells
Designed to protect and allow direct replacement of tempe-
rature sensors, thermowells are produced in two basic design
styles. ’The pocket’ made from high quality metal tubing,
sealed at the end and supplied with a plant fi tting of either
a screw thread or fl ange. The ’solid type’, made from a solid
piece of high quality metal bar. Drilled to within 9 or 6 mm of
the end of the bar and again fitted with a plant connection of
either a screw thread or flange. The thermowell is an important
part of a process plant. Its integrity is vital to the safety of the
operation and should be chosen with the same care as any
other fitting.
− Choose safe, tough and reliable thermowells.
− Wide range of standard and custom designs.
− Benefit from the right product for the right application,
manufactured to ABB’s demanding quality standards.
− Select from standard or specifically tailor-made solutions
to meet the needs of your process.
18 ABB | Instrumentation – Overview
TTH300 temperature transmitter, 2 inputs with 3 wires each, grounded
Mineral isolated temperature sensors
Mineral isolated temperature sensors made by
ABB contain mineral insulated cables assembled with plastic
cable and plug or housing in various lengths. The sensors
are extremely fl exible in shape, vibration-proof. Temperature
ranges from -200 to 1000 °C (-328 to 1832 °F).
− Benefit from tailor-made custom-designed solutions, which
meet your specific requirements.
Temperature transmitters
ABB’s temperature transmitters are available in three different
designs for a wide range of applications. ABB offers a com-
prehensive explosion protection design as well as SIL2 / SIL3
for safety-related plants.
Head-mounted temperature transmitters of ABB’s
TTH series incorporate enhanced diagnostic information,
such as automatic redundancy switching and sensor drift
monitoring for two Pt100 three-wire connections. They are
robust, easy to install and available with an alphanumerical
digital display including the option of on-site configuration.
Field-mounted temperature transmitters of ABB’s
TTF series offer a large, easy-to-use terminal block with
a convenient cable guide to ensure a secure connection.
The sturdy and compact transmitter housing is rated to
IP 66/67 (NEMA 4X) protection. The TTF incorporates
enhanced diagnostic information and offers an alphanumerical
digital display with the option of on-site configuration.
Rail-mounted temperature transmitters of ABB’s
TTR series are in-line mounted DIN rail transmitters providing
a 4 … 20 mA output signal. They can be mounted in confined
spaces. Device status is displayed by LEDs.
− The TTH series enables you to use one transmitter size
to cover HART, PROFIBUS PA and FOUNDATION Fieldbus
communication protocols.
− Benefit from high stability in demanding applications.
− Reach optimal plant productivity and efficiency with
advanced diagnostic functions such as automatic
redundancy switching and sensor drift monitoring.
Instrumentation – Overview | ABB 19
Because accuracy matters
ABB Instrumentation is able to provide measurements and
expertise for a wide variety of applications. Modern process
plant and utilities need accurate, reliable, cost effective ana-
lytical measurements in order to monitor product quality, meet
process requirements, control chemical usage and conform
to local and global environmental regulations.
ABB has developed and manufactured analyzers for a wide
range of industries. Today, ABB is a global industry leader
providing a wide selection of measurement, monitoring and
analytical solutions to meet the exact quality and process
requirements of all sectors.
Analytical instruments For when quality and accuracy matter
An innovative leader in analytical instruments, ABB offers one of the broadest ranges of products on the market today. ABB’s extensive application experience and unsurpassed range of measurement parameters – 24 and growing – allow ABB to satisfy your needs for a single source supplier of analytical instrumentation.
ABB analytical – one of the largest analytical instruments and sensor portfolios available.
20 ABB | Instrumentation – Overview
Conductivity / resistivity – for water, waste water,
power and process
The widest range of conductivity sensor technology available.
ABB’s sensor family includes two, four and toroidal electro-
des in a variety of materials including stainless steel, epoxy
resin and PEEK. Whether for high purity water or aggressive
chemical applications, ABB has the sensor to meet your
requirements.
− Precision two electrode cells eliminate calibration factors.
− Four electrode dirty sensor diagnostics to detect and
compensate for coating by process media.
− Insertion, flow-through, dip and retractable sensor styles.
− Choice of cable connections – fixed, detachable,
terminal head.
Integrated analyzer solutions for power and water applications
pH/Redox (ORP) – for water, waste water, power
and process
ABB has an unrivalled range of instruments and pH sensor
styles for installation in any application. Patented sensor
technologies for even the most challenging conditions –
including high temperatures and pressures, ultra pure water
and contaminated liquids.
− In-line, real time sensor diagnostics for preventative
maintenance.
− Integral PID control, process alarms, and sensor cleaning
software.
− Non-incendive or intrinsically safe instruments
− Self-cleaning glass electrodes and patented process-
resistant solid state electrodes.
− In-line, dip, submersible and retractable sensors.
− Longest-lasting pH sensor in the industry.
Instrumentation – Overview | ABB 21
Instruments for steam, ultrapure water, water and waste applications
Aluminium, iron, manganese, phosphate & ammonia –
for water treatment
The Aztec 600 range provides compact, yet reliable on-line
colorimetric analyzers for the key parameters in water treat-
ment. Each unit is designed for ease of use and maintenance
simplicity.
− Lowest cost of ownership due to less maintenance.
− Graphical trending analysis and diagnostic displays.
− Self cleaning measurement cell.
− Automatic two-point calibration.
− Analysis of up to three sample streams.
− Flexible communications including embedded web server.
Dissolved organics and nitrate – for water applications
Designed specifically for the potable water market, providing
information in a simple cost effective way to assist with opti-
mizing the water treatment process, and ensuring compliance
with operating limits, these systems use the latest UV light
absorption techniques.
− Automatic cleaning.
− Reagentless operation.
− Long-life and ultra-stable light source.
Residual chlorine, chlorine dioxide & ozone – for water
applications
A simple and reliable system for measuring residual chlorine
(free and total), chlorine dioxide or ozone in water. Optional
pH and ORP measurements are also available.
− Continuous on-line operation.
− Self cleaning sensor assembly prolongs sensor life
and maintains accuracy.
− Optional PID control.
− Up to three sensor inputs.
22 ABB | Instrumentation – Overview
Hotwell condenser cubicle in power plant
Turbidity – for water treatment
ABB’s rugged turbidity systems operate in the most demanding
installations. Whether measuring industrial effluent or pro-
cesses of near perfect clarity, ABB’s line of turbidity systems
gets the job done. Simple maintenance and operator safety is
ensured using a dry standard calibration method.
− Ranges from 0 to 1 NTU and up to 250 NTU and
2,000 FTU.
− Accurate and reliable results below 0.1 NTU.
− Dry standards eliminate use of toxic formazine.
− Auto-cleaning performance for reduced maintenance.
Chloride, fluoride, nitrate, ammonia – for water,
waste water and power
ABB provides a range of ion selective monitoring analyzers
delivering reliable continuous measurement with automatic
calibration and sample temperature control.
− Automatic two-point calibration ensures continued
accurate operation without the need for manual
intervention.
− Ease of operation and maintenance.
− On-line diagnostics provide automatic confirmation
of the integrity of performance.
Dissolved Oxygen – for water, waste water
(high level DO) and power (low level DO)
High-level (ppm) measurements for sewage treatment,
rivers and process water – features immersion, floating ball
or flow-through sensor.
− Auto jet wash significantly reduces maintenance.
− Integrated PID controller for aeration control.
− Dual-input analyzer minimizes capital outlay.
− Low maintenance, long-life sensor.
Instrumentation – Overview | ABB 23
Silica and phosphate – for ultra pure water and steam
applications in power plants
Utilizing colorimetric measurement techniques and a care-
fully designed liquid handling section to reduce reagent usage
while providing accurate and reliable measurements with
minimal maintenance, the Navigator 600 range is ideal for
steam raising- and generating plants.
− Continuous measurement.
− Capable of analyzing up to 6 streams.
− Will operate up to six months on one set of reagents.
− Extensive diagnostics.
Hydrogen purity monitoring – for power applications
Gas analyzers to monitor hydrogen purity in hydrogen cooled
power generators. ABB can provide a complete system for
monitoring hydrogen purity during normal operation and purge
gas monitoring during commissioning and decommissioning
of the generator.
− Certified intrinsically safe.
− Fail safe design.
− Full redundant measurement of hydrogen purity.
Sodium – for ultra pure water and steam applications
in power plants
ABB provides monitoring systems for the effective and reliable
measurement and control of sodium. Users can achieve
maximum efficiency, and minimize downtime from excessive
boiler corrosion or scaling in the water/steam cycle or the
water treatment plant of modern power stations.
− Automatic sample temperature compensation.
− ’Pumpless’ liquid handling section.
− Comprehensive diagnostics facility.
− Simple to use and monitor results.
Hydrogen purity monitoring is important for efficient power plant operation
24 ABB | Instrumentation – Overview
Hydrazine – for oxygen scavenger monitoring
in power applications
This analyzer enables measurement of hydrazine in boiler feed
water. With full calibration available, the instrument enables
monitoring of expensive hydrazine dosing so there is minimal
waste of this costly product.
− Auto range switching.
− Low volume reagent usage.
− Compensation for pH and temperature.
− Refurbishable sensor.
Combustion gas analysis – for process and
industrial applications
The Endura range of analyzers provides accurate and reliable
monitoring of oxygen or oxygen plus combustibles, supporting
effi cient combustion and compliance with environmental
regulations. The range includes close-coupled extractive and
true in-situ options, providing a system designed to suit virtually
any combustion optimization control system.
− Proven, accurate and stable sensors.
− Advanced system diagnostics.
− Fully integrated automatic calibration.
− Wide range of certification and approvals.
Integrated monitoring solutions – for power, water
and waste water
ABB offers custom designed, engineered and pre-assembled
water/steam monitoring solutions plus professional commissi-
oning and installation services. Each system can be tailored to
meet individual specifi cations, reducing the time for installation,
testing and commissioning while increasing ease of operation
and efficiency.
− Self-contained monitoring cabins.
− Rack-mounted sample preparation equipment to meet
application requirements.
− Rapid installation with minimal on-site costs.
− Minimal maintenance and reliable operation.
Integrated water monitoring system
Instrumentation – Overview | ABB 25
A clearer view of your process
ABB has developed a comprehensive family of process
control instrumentation including process controllers, digital
indicators, videographic and paper chart recorders, all of
which share the same high standards of reliability and flexi-
bility along with the capability of withstanding the harshest of
process environments. Many products in the range can be
confi gured in operation using software on your PC.
All ABB recorders and controllers have a high degree of
dust and water protection, with most to NEMA 4X and IP66
as standard. Clear, bright displays mean that process status
can be seen at a glance. Universal inputs, transmitter power
supplies and extensive process outputs are available within
the standard instrument. Totalizers, math functions,
batch and logic equations are available on many models
for advanced application functionality.
Recorders and controllers Control and information at your finger tips
ABB manufactures and markets a wide range of industrial recorders and controllers. From the latest high visibility, secure videographic recorders to single and dual loop controllers and indicators, the ABB range can be used across a wide spectrum of applications, even in the harshest of environments.
ABB recording and control – a clearer view of your process.
26 ABB | Instrumentation – Overview
ScreenMaster videographic recorders
ScreenMaster videographic recorders provide advanced
solutions for electronic data recording and analysis. Features
include a maintenance free solid state design, clear color
LCD operator displays and an intuitive Windows style user
interface. Ethernet communications allow plant wide access
to process information and historical data while data security
features meet even the most stringent requirements.
− Single to multipoint process measurements.
− Totalization of recorded values.
− Advanced computation and logic functions.
− Process alarming with relay outputs.
− Ethernet transfer of data files.
− Web server access to real time data.
− Emailing of process values and alarm status.
− Offline data analysis using PC software.
− Suitable for harsh environments to IP66 / NEMA 4X.
− Removable Compact Flash or SD memory card.
− Panel and field mounted models with display sizes from
12.5 cm (5 inch) to 31 cm (12.1 inch).
− Multiple display formats.
Process controllers and indicators – ControlMaster
The ControlMaster range of universal process controllers
and indicators offer a comprehensive portfolio of powerful
features, making them suited for use in a wide spectrum
of industries. A concise line of models with flexible I/O
capability makes model selection extremely simple.
Each ControlMaster can be scaled to suit basic through
to advanced application requirements by the addition of
plug-and-play function keys. ControlMaster’s color TFT
display clearly shows process information and provides
unsurpassed ease of use with menus and operator prompts
displayed in full text.
− Fully scalable to meet basic through to advanced
application requirements.
− Flexible display formats including dual loop displays and
historical trending.
− Powerful control capability featuring dead time compen-
sation, adaptive control and dual loop capability.
− Flexible functionality including math, logic, totalization and
delay timers provide problem solving capability.
− Full IP66 and NEMA 4X environmental protection.
ScreenMaster SM500F videographic recorders can be field, panel
or wall mounted
ScreenMaster videographic recorder in a power generation application
Instrumentation – Overview | ABB 27
Recorders and controllers are ideal for use in the food and beverage
industries
Flexible in their application, recorders and controllers can be used
across a wide range of process plants
Field mountable indicators and controllers
A range of highly versatile panel and field mountable indica-
tors suitable for displaying a wide range of process variables
including temperature, pressure, flow and level.
− Wall or pipe mounted.
− Indication and totalization.
− Full IP66 and NEMA 4X environmental protection.
DataManager Pro
DataManager Pro advanced data analysis software provides
access to data archived by ScreenMaster video-graphic
recorders. Automatic collection of data via Ethernet and
database management ensures secure long-term storage of
valuable process data.
− Security validation of data files.
− Automatic management of process data.
− Automatic collection of process data via Ethernet.
− Advanced analysis functions.
Paper chart recorders
A comprehensive range of strip and circular chart recorders,
suitable for a wide range of applications – based on many
years of practical experience.
− 1 to 24 trace strip chart recorders.
− 1 to 4 trace circular chart recorders.
− Integrated process control.
− Data logging to compact flash memory cards.
28 ABB | Instrumentation – Overview
You may choose from a complete portfolio of cutting-edge
valve automation products to exactly meet your application
specific needs. Select among advanced solutions of actuators
and positioners for the widest range of final control elements,
designed, engineered and manufactured based on ABB’s
technology expertise.
Your portfolio of choice includes:
− Continuous electrical actuators and pneumatic actuators
− Electro-pneumatic, pneumatic, and digital positioners
− I/P signal converters
Actuators and positioners First class valve automation control
Valve automation products are important devices for a variety of applications in process automation. As a customer, you greatly benefit from ABB‘s extensive knowledge in the field of valve automation products, proven over many years in numerous applications for a wide range of industries.
ABB actuators and positioners – your product of choice for effi cient valve automation and monitoring in any application.
30 ABB | Instrumentation – Overview
Continuous electrical actuators and pneumatic actuators
Contrac electrical actuators offer continuous heavy duty
cycle control with virtually wear-free operation, maintenance
cycle of up to 10 years and provide high accuracy and
stability regardless of positioning time. The continuously
operating actuators are with stall-proof motors and do not
require torque switches or position-dependent protection
devices, nor starting current protection devices. The portfolio
includes linear actuators used for operations of final control
elements, as well as part-turn actuators for operations of final
control elements with rotary movement. The modular concept
includes integrated and remote power electronic units.
UP part-turn and LP linear pneumatic actuators by ABB
are rugged in design and suitable for applications that require
fast and accurate positioning of the fi nal control element and
are available with fail-safe or fail-freeze operation upon loss of
the demand signal and energy source.
− Benefit of hysteresis-free process control resulting from the
unique continuous modulating actuation principle.
− Rely on proven performance and wear-free operation even
in the harshest environments due to the actuator’s robust
and compact design.
Pneumatic part-turn actuator UP4 used for combustion air control
on power plant boiler
Contrac linear actuator after three years in an on-shore installation
on a boiler‘s superheater spray water valve
I/P signal converters
I/P signal converters are a central element of pneumatic
positioners and also used for direct control of pneumatic
actuators. ABB has installed more than one million I/P
converters throughout the world. The product is available
in a variety of signal designs with different signal ranges
and OEM solutions. A patented force balancing system for
current to pneumatic signal conversion provides best-in-
class performance.
− Rugged design provides reliable performance and long
product lifecycle with vibration and shock resistance up
to 10 g.
− Best in class performance due to linearity and reproduci-
bility of the output signal in proportion to the input signal.
− Easy installation due to compact design and suitability for
any mounting orientation.
Instrumentation – Overview | ABB 31
Positioners
The TZIDC series of digital positioners provides flexible and
cost effective valve management and control. The product is the
link between the control system and the valve. The TZIDC digital
positioner incorporates automatic self-commissioning and a
valve tuning program. ABB positioners are EMC-compliant and
protected to IP65 (NEMA 4X) with certifi ed explosion protection
for intrinsically safe and fl ameproof site design.
AV series of positioners provide fast, sensitive and accurate
positioning of single or double acting fi nal control elements with
linear or rotary motion. The AV is available in pneumatic or
electro-pneumatic versions and incorporates a pilot valve
mechanism for high pressure and large volume applications.
− User friendly product selection with many variants
available.
− Standardized installation routines with a large variety of
mounting brackets available.
− Highly efficient performance due to the auto-adjust
functionality providing best position control.
− Rely on smooth operation for years due to superior shock
and vibration resistant ABB positioners.
Installation of digital positioner TZIDC in a food and beverage table
salt application
32 ABB | Instrumentation – Overview
The dedication to providing customers with a choice,
results in products with features that give you open system
integration. ABB‘s transmitters feature plug-in fieldbus
modules so you can stock one model of transmitter and
decide onsite whether it is HART, FOUNDATION Fieldbus
or PROFIBUS compatible. ABB uses FDT / DTM technology
enabling independent engineering and maintenance of
field devices, regardless of manufacturer or protocol, thus
removing the need for multiple tools.
All new ABB instrumentation products feature the same
easy to use local keypad and display interface to make
configuration and commissioning as simple as possible.
ABB‘s device management includes:
− Fieldbus and wireless solutions
− Mobility handhelds
− Asset vision software
− Scalable service management
Device management, fieldbus & wirelessEasy integration for maximum productivity
ABB’s instrumentation devices feature the latest in onboard diagnostics and intelligence to help you run your business more effectively. Just as important, ABB gives you the choice to decide which communication protocols you want to use to access this information. You may choose from a family of tools and from different ways to manage the lifecycle of the devices in order to get the most out of your investment.
ABB device management – measurement and control for all areas of your plant.
34 ABB | Instrumentation – Overview
Fieldbus and wireless solutions
ABB’s intelligent instruments will be complementary to
hard wired versions (4 … 20 mA and fieldbus) offering a low
cost and low risk installation route for process monitoring
with plug-in adapters for existing installed instruments.
Mobility handhelds
When configuration and calibration management and docu-
mentation of multiple instruments is needed, ABB’s mobility
handhelds provide added features and the ability to download
and manage data on a PC.
Asset Vision software
For optimal management, Asset Vision provides diagnostic
alert handling, condition-based asset monitoring, calibration
management, and integral work order processing with Maxi-
mo and SAP. Automatic alerts can be issued based on asset
monitor conditions with PC emails or mobile phone / pager
text messaging to remote personnel. The software screw-
driver for your application! Asset Vision is a modern FDT
Frame Application based on the latest 1.2.1 standard that
provides an open interface for ABB and 3rd party DTMs to
effectively configure, diagnose, and maintain intelligent HART,
PROFIBUS and FOUNDATION Fieldbus field devices.
Scalable service management
The correct operation and availability of instrumentation in your
plant can have a major impact on productivity and efficiency.
When instrumentation issues are affecting your plant operations,
devices that can deliver predictive diagnostics to your team
for fast, accurate decisions are a competitive advantage.
ABB offers a family of device management tools that improve
daily work processes so this information is used most effici-
ently, allowing you to focus your limited resources on the right
assets.
ABB’s device management solutions are designed to grow
with your business. All are designed to give you greater con-
trol over configuration, calibration and maintenance of your in-
strumentation so you maximize the return on your investment.
Instrumentation – Overview | ABB 35
ABB’s extended automation systems can be used not just
for process control, but also for safety, process optimization,
data acquisition and information management. In addition,
ABB systems can easily be integrated with business and
production planning systems to truly integrate the enterprise,
from the ‘boardroom’ to the ‘production floor’.
ABB’s commitment to open standards facilitates the integ-
ration of activities and the interface with existing automation
components and information systems, creating an additional
layer of investment protection. Products and systems are
designed to work standalone or as part of a completely inte-
grated scalable solution, enabling enterprises to implement
new functionalities as operations needs evolve.
ABB’s control and automation systems include the latest
state-of-the-art automation functions to meet all the needs
within process controls. Developed from ABB’s long experi-
ence in the field, ABB’s solutions are built with industry-
specific knowledge to provide high quality applications
from small hybrid systems to totally integrated automation
solutions for demanding processes.
A reliable and straightforward operator workplace facilitates
the smooth, safe running of the plant and minimizes the risk
of costly mistakes. ABB’s development of an integrated,
object-oriented workplace enables real-time access to infor-
mation across the whole enterprise. It offers a clear process
overview and a user-friendly environment with seamlessly
linked easy-to-use tools. Specific information, needed by the
operator to take corrective action, is retrieved quickly thanks
to fast and intuitive navigation.
ABB’s automation solutions integrate the intelligence em-
bedded in today’s field devices into the control system, thus
making it available for plant and business processes. The
result streamlines work to achieve lower deployment costs,
better process and product quality, and improved availability.
These industrial automation solutions provide you with the
technology needed to achieve a sustainable competitive
advantage in today’s challenging business environment.
They lay the foundations for continuous improvement in life
cycle and operations dimension of information flow, resulting
in time savings, better engineering, and a real increase in
productivity.
Control systemsScalable systems for the entire enterprise
A reliable, cost effective and easy to use process automation system is perhaps the single most important success factor for a manufacturing enterprise. As the world‘s largest supplier of process control systems, ABB’s automation systems give you the best platform to optimize your plant and safely operate your industrial processes.
ABB control systems – extended automation solutions put you in total control.
36 ABB | Instrumentation – Overview
Dedicated to optimizing your plant productivity and perfor-
mance, ABB services enable improved utilization and perfor-
mance of site automation equipment, processes and people.
ABB’s instrumentation service specialists are strategically
located to support all products and systems globally. They
provide field instrumentation and control system application
expertise to implement, maintain, and optimize your process.
Health and safety is of paramount importance to ABB and
all ABB service personnel work strictly in accordance with
national and international health and safety requirements.
ABB knows that the key to providing world-class service
is not only to respond quickly, but also to provide better
solutions than can be found elsewhere.
ABB’s service portfolio includes:
− Consulting
− Installation & Commissioning
− Maintenance and Field Services
− Migration and Upgrades
− Repairs and Calibration
− Spare Parts and Consumables
− Support and Remote Service
− Training
− Maintenance Support Agreements
Instrumentation servicesLife cycle services for instrumentation
A broad range of services combined with a wealth of product service knowledge enables ABB to ensure that an instruments‘optimum performance is maintained throughout its serviceable life. ABB has a global network of instrumentation specialistsdelivering local service and support.
ABB service – unparalleled expertise.
38 ABB | Instrumentation – Overview
Consulting
ABB specialists have the expertise required to evaluate
plant conditions, identify and advise clients on improvement
opportunities and implement a cost effective performance
enhancement program.
Installation and Commissioning
High maintenance costs and plant inefficiencies can be
avoided using ABB’s engineering expertise to ensure correct
installation and commissioning of your instrumentation and
control equipment.
Maintenance and Field Service
Predictive, preventative and corrective maintenance services
help maximize the performance of instrumentation and control
equipment. ABB engineers use advanced diagnostic tools to
provide in-situ maintenance and repair services. ABB uses
benchmark maintenance practices to help maximize the long
term reliability and accuracy of all measurement devices.
ABB’s maintenance and field services reduce costly downtime
and maximize the performance of your automation assets.
Migration and upgrades
ABB has developed cost effective upgrade programs which
enable low risk, phased migration to the latest technology.
After a thorough site evaluation, ABB will develop a customized
implementation plan for the migration of installed equipment.
Repair and calibration
Through ABB’s global network of repair and calibration work-
shops, it provides an extensive range of return-to-base repair
services. These services are carried out under controlled
conditions in one of ABB’s factory based repair centers or
can be carried out on site by factory trained service specia-
lists. Additionally, ABB provides proactive test and calibration
activities in accordance with instrument specification on an
as required basis.
Spares & Consumable Parts
Having critical spare parts and consumables when and where
you need them is fundamental to achieve your business goals.
ABB’s instrumentation service team can facilitate the supply
of spare parts and consumables (such as pens, charts, pH
electrodes, reagents, etc.) as discrete spares or packaged
options. ABB also provides customized supply solutions such
as remote stock holding.
Support and remote services
ABB provides telephone, on-line and remote (where possible)
product and application support via technical specialists
enabling urgent assistance and minimizing instrumentation
downtime.
Training
The skills of operations and maintenance personnel play a
key role in equipment performance as well as maximizing
return on investment. ABB provides a portfolio of standard
courseware and customized training to help personnel keep
skills up-to-date at your site or in a factory-based classroom.
Maintenance support agreements
Customers can combine any of ABB’s life cycle services from
above to create a customized solution to meet their needs
and budget. Local service managers have the knowledge
to advise customers about which are the most appropriate
service options.
For additional information about instrumentation service, to order spares or schedule a service visit, please contact your local ABB service contact by visiting www.abb.com/service or www.abb.com/instrumentation
Instrumentation – Overview | ABB 39
Note:
Copyright© 2011 ABB
All rights reserved
All copyrights and trademarks are the property
of their rightful owners.
® HART is a registered trademark of
HART Communication Foundation
® PROFIBUS is a registered trademark of
PROFIBUS International
™ FOUNDATION Fieldbus is a trademark of
Fieldbus Foundation
™ Wireless HART is a trademark of
HART Communication Foundation
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11 ABB Automation Products GmbH
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E-Mail: [email protected]
ABB Limited
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ABB S.p.A.
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Phone: +39 0344 58111
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E-Mail: [email protected]
ABB Inc.
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Phone: +1 215 674 6000
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E-Mail: [email protected]
ABB Engineering (Shanghai) Ltd.
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Phone: +91 129 2448100
Fax: +91 129 4023006
www.abb.com/measurement