abb installation suggestion fieldbus

12
Data Sheet 10/63-0.50 EN Rev. A Installation suggestion FOUNDATION Fieldbus F Operate Engineer Control Field FOUNDATION Fieldbus-HSE Ethernet Linking Device FOUNDATION Fieldbus-H1 FOUNDATION Fieldbus-H1 FOUNDATION Fieldbus-HSE/H1 LD 800HSE Linking Device FOUNDATION Fieldbus-H1 FieldBarrier in Ex (Haz.) area Passive T and 4-way-junction in Non-Ex area Shielding and grounding FOUNDATION Fieldbus-H1 FOUNDATION Fieldbus-H1 layout example FieldBarrier in Ex (Haz.) area Passive 4-way junction in Non-Ex area

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Page 1: ABB Installation Suggestion Fieldbus

Data Sheet 10/63-0.50 EN Rev. A

Installation suggestion FOUNDATION Fieldbus

F

Operate

Engineer

Control

Field

FOUNDATION Fieldbus-HSE

Ethernet

LinkingDevice

FO

UN

DA

TIO

NF

ield

bu

s-H

1

FO

UN

DA

TIO

NF

ield

bu

s-H

1

FOUNDATION Fieldbus-HSE/H1 — LD 800HSE Linking Device FOUNDATION Fieldbus-H1 — FieldBarrier in Ex (Haz.) area — Passive T and 4-way-junction in Non-Ex area Shielding and grounding — FOUNDATION Fieldbus-H1 FOUNDATION Fieldbus-H1 layout example — FieldBarrier in Ex (Haz.) area — Passive 4-way junction in Non-Ex area

Page 2: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

2 Draft3_10/63-0.50 DE

FOUNDATIONFieldbus-HSE

InterfaceController

Ethernet TCP/IP

Operate Engineer

Control

Engineer /Asset Management

US

Field

Field

Switch

FO

UN

DAT

ION

Fie

ldbu

s-H

1F

OU

ND

ATIO

NF

ield

bus-

H1

FOUNDATION Fieldbus-H1

1)

1)1) FOUNDATION

Fieldbus-HSE

Asset Vision

FO

UN

DAT

ION

Fie

ldbu

s-H

1

T

U

FO

UN

DAT

ION

Fie

ldbu

s-H

1

See page 4

See page 7 See page 8

See page 6

Non-Ex area

Ex (Haz.) area zone 1

M00559_EN

Overview

Refer to “Fieldbus FOUNDATION AG-140 Technical Guides: Wiring and Installation“ http://www.fieldbus.org

ABB offers a wide range of IP 65 ... IP 68 FOUNDATION Fieldbus-H1 devices for Non-Ex and Ex (Haz.) areas, incl. FISCO approval. Optional cable bushing or 7/8” plugs at the housing for: Flowmeter, Temperature Transmitter, Pressure and Level Transmitter, Positioner, Analyzer, ...

See data sheet - 10/63-0.56

Page 3: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

10/63-0.50 DE -Draft3 3

FOUNDATION Fieldbus-HSE/H1 - LD 800HSE Linking Device

Color coding:

FOUNDATION Fieldbus-H1:

H1+

H1-

= orange

= blue

Ethernet TCP/IPFOUNDATIONFieldbus-HSE Interface

Controller

Switch

1)

1) FOUNDATION Fieldbus-HSE

1) 1) Seepage 5

Seepage 4

M00560_EN

FOUNDATION Fieldbus-HSE/H1 - LD 800HSE (with Power Conditioner)

Description Catalog No. Data sheetLD 800HSE - Linking Device HSE/H1 3BDH000320R02 3BDD011675Rxx011

HSE-Bus 10 and 100 Mbit/s, 4 x H1-Bus fix 31.25 kBit/s, IP 20, rail mounting ♦ Power-PINs: L+ = (+), M = (-)

♦ PINs: FF1 / FF2 / FF3 / FF4: (+) = H1+, (-) = H1-, S = shielding

FOUNDATION Fieldbus-H1 cable, orange

63668-9 890 16x 10/63-6.67 2

NFC080-NO - 0.88 mm², 43.6 Ω/km, 65/330/1000 m

KLD2-PC-1.1.IEC - Power Conditioner On request 3

H1-power supply: US = 14.7 ... 30.7 V DC, IS ≤ 1 A, incl. switchable bus termination. ♦ Power-PINs: 8 = (+), 9 = (-)

♦ H1-PINs: IN: 6 = H1+, 5 = H1-, 4 = shielding

OUT: 3 = H1+, 2 = H1-, 1 = shielding

+

-

+

-

24

V D

C200 m

A≤

L+

M

04 05 06

BA

07 08 09

C

+

-

+

-

1

2

3

03 02 01

Ex (Haz.) areaNon-Ex area

Seepage 6

Seepage 7/8

Or

16 … 32 V DC1.02 A≤

M00561_EN

Attention (valid for all pages): For the PIN coding the respective product data sheet is relevant!

Page 4: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

4 10/63-0.50 DE

FOUNDATION Fieldbus-HSE/H1 - LD 800HSE Linking Device (with Motherboard, Simplex) Description Catalog No. Data sheet

LD 800HSE - Linking Device HSE/H1 3BDH000320R02 3BDD011675Rxx011

HSE-Bus 10 and 100 Mbit/s, 4 x H1-Bus fix 31.25 kBit/s, IP 20, rail mounting ♦ Power-PINs: L+ = (+), M = (-)

♦ PINs: FF1 / FF2 / FF3 / FF4: (+) = H1+, (-) = H1-, S = shielding

FOUNDATION Fieldbus-H1 cable, orange 63668-9 890 16x 10/63-6.67 2

NFC080-NO - 0.88 mm², 43.6 Ω/km, 65/330/1000 m

MB-FB-4 On request 3

Motherboard, for 4x power supply modules & for 1x diagnostic module, 4x switchable H1 bus terminator, DIN top-hat rail, IP 20, II 3G EEx nAC IIC T4, Zone 2/Class I, Div. 2. ♦ Power PINs: PRI: + = (+), - = GND, SEC (optional): + = (+), - = GND

♦ H1 PINs: IN segment 1/2/3/4: + = H1+, - = H1-, S =shield

♦ H1 PINs: OUT segment 1:+ = H1+, - = H1-, ACC-MB-HSK = shield and! motherboard grounding firmly.

OUT segment 2/3/4: + = H1+, - = H1-, ACC-MB-HSK = shield

ACC-MB-HSK (optional) On request 4

Grounding connection set for large-surface connection of the trunk cable shields.

Power supply modules On request 5

H1 bus fixed at 31.25 kbit/s, IP 20, II 3G EEx nA II T4, Zone 2/Class I, Div. 2.

HD2-FBPS-1.500 (for "A", "B", or "C")

- H1 power feed: US = 28 ... 30 V DC, IS ≤ 500 mA, elec. isolation.

HD2-FBCL-1.500 (for "A", "B", or "C")

- H1 power feed: US = 16.7 ... 29.5 V DC, IS ≤ 500 mA, no elec. isolation.

Diagnostic modules (optional) On request

SEGSEG SEGSEG

+

-

+

-

+

-

+

-

24V

DC

200

mA

L+

M

+ S -+ S - - + - +

Opt

iona

l

S - +

+ S -+ S -

S - +

+ S -+ S -

S - +

+ S -+ S -

S - +

FOUNDATIONFieldbus-H1

A

+ - S

A

+ - S

B

+ - S

C

+ - S

1

2

3

5

6

4

19.2 ... 35 V DC16 A≤

≤(typ. 4.03 A)

Seepage 3

Non-Ex areaEx (Haz.) area

Seepage 6

Or Seepage 7/8

M00562_EN

6

For supply & H1 bus, IP 20, Zone 2/Class I, Div. 2.

HD2-DM-B (Basic), II 3G EEx nAC IIC T4

- Check power sources, power supply modules,

and H1 for overload and short circuit, etc.

- Messages only transmitted by means of relay contact.

HD2-DM-A (Advanced), II 3G EEx nA IIC T4

- Additional physical layer checks.

- DTM Diagnostic Manager (one of three is required)

- DTM Basic version

- DTM-FC.AD Professional, ≤ 100 segments

- DTM-FC.AD.1 Professional, > 100 segments

Important! (For Simplex only)

Color coding: FOUNDATION Fieldbus-H1:

- Max. 31 H1 field devices per power supply module.

- All modules can be combined with all other modules.

- First check that the diagnostic DTMs have been approved for your frame application.

H1+

H1-

= orange

= blue

Page 5: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

10/63-0.50 DE -Draft3 5

FOUNDATION Fieldbus-HSE/H1 - LD 800HSE Linking Device (with Motherboard, Redundant)

Color coding:

FOUNDATION Fieldbus-H1:

SEG 1

+ - S

SEG 1

+ - S

SEG 1

+ - S

SEG 1

+ - S

5

4

6

7

A A B C

Optio

nal

1

+

-

+

-

24

V D

C200 m

A≤

L+

M

+

-

+

-

+

-

+

-

+

-

+

-

S - +S - +S - +S - +S - +S - +S - + S - +

- +- +

1

2

3

Seepage 3

19.2 ... 35 V DC16 A≤

≤(typ. 7.95 A)

Non-Ex areaEx (Haz.) area

Seepage 6

Seepage 7 / 8 M00563_EN

Or

H1+

H1-

= orange

= blue

Description Catalog No. Data sheet

LD 800HSE - Linking Device HSE/H1 3BDH000320R02 3BDD011675Rxx01

Important!

1

HSE bus with 10 and 100 Mbit/s, 4 x H1 buses fixed at 31.25 kbit/s, IP 20, top-hat rail mounting ♦ Power PINs: L+ = (+), M = (-)

♦ PINs: FF1 / FF2 / FF3 / FF4: (+) = H1+, (-) = H1-, S = shield

2 Redundancy Link Cable, 0.50 m 3BDH000281R1 3BDD011675Rxx01

FOUNDATION Fieldbus-H1 cable, orange 63668-9 890 16x 10/63-6.67 3

NFC080-NO - 0.88 mm², 43.6 Ω/km, 65/330/1000 m

MB-FB-4R On request 4

Motherboard, for 2x4 power supply modules (redundant) & for 1x diagnostic module, 2x4 host connections (redundant), 4x switchable H1 bus terminator, DIN top-hat rail, IP 20, II 3G EEx nAC IIC T4, Zone 2/Class I, Div. 2. ♦ Power PINs: PRI: + = (+), - = GND, SEC (optional): + = (+), - = GND

♦ H1 PINs: IN A/B segment 1/2/3/4: + = H1+, - = H1-, S = shield

♦ H1 PINs: OUT segment 1: + = H1+, - = H1-, ACC-MB-HSK = shield and! motherboard grounding firmly.

OUT segment 2/3/4: + = H1+, - = H1-, ACC-MB-HSK = shield

5 ACC-MB-HSK (optional) On request

Power supply modules On request 6

HD2-FBPS-1.500 (for "A", "B", or "C")

HD2-FBCL-1.500 (for "A", "B", or "C")

Diagnostic modules (optional) On request

- Max. 30 H1 field devices per power supply module (red.).

- All modules can be combined with all other modules.

- If only one LD 800HSE (host) is being used, the redundancy switch must be switched to the motherboard.

- First check that the diagnostic DTMs have been approved for your frame application.

7

HD2-DM-B (Basic)

HD2-DM-A (Advanced)

- DTM Diagnostic Manager (one of three is required)

Page 6: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

6 10/63-0.50 DE

FOUNDATION Fieldbus-H1 – FieldBarrier in Ex (Haz.) area Description Catalog No. Data sheet

H1 overvoltage protection, 2-channel, IN ≤ 450 mA (Optional) NGV211-NO - Cartridge for NGV210-NO

NGV210-NO - Basic element for top-hat rail

63615-9 890 181

63615-9 890 180

10/63-6.15

10/63-6.15

1

♦ PINs:

1. channel: IN: 01 = H1+, 05 = H1-, 03 = shielding OUT: 02 = H1+, 06 = H1-, 04 = shielding

2. channel: IN: 07 = H1+, 11 = H1-, 09 = shielding OUT: 08 = H1+, 12 = H1-, 10 = shielding

FOUNDATION Fieldbus-H1 cable, orange (No intrinsic safety) 2

NFC080-NO - 0.88 mm², 43.6 Ω/km, 65/330/1000 m

NFC150-NO1) - 1.30 mm², 27.4 Ω/km, 1000 m

NFC250-NO1) - 2.10 mm², 17.2 Ω/km, 1000 m

63668-9 890 16x

63668-9 890 169

63668-9 890 170

10/63-6.67

10/63-6.67

10/63-6.67

F2D0-FB-Ex4.CG - FieldBarrier On request 3

- IP 67, aluminium housing, II 2 (1G/D) G EEx me [ia] IIC T4

- 6x cable bushing plastic (shielding capacitive!), switchable bus termination. ♦ PINs: trunk cable (LT): IN:03 = H1+, 04 = H1-, 05 = S OUT: 08 = H1+, 07 = H1-, 06 = S

♦ PINs: spur cable (LS):4xOUT:10 = H1+, 11 = H1-, 12 = S / 13 = H1+, 14 = H1-, 15 = S

16 = H1+, 17 = H1-, 18 = S / 19 = H1+, 20 = H1-, 21 = S

RD0-FB-Ex4 - FieldBarrier, IP 20, On request rail mounting (Alternative, not shown)

4 6x EMC cable bushing Special order!

(Shielding braid on ground via cable bushing)

FOUNDATION Fieldbus-H1 cable, blue 63668-9 890 17x 10/63-6.67 5

(Intrinsic safety) NFC080-EX - 0.88 mm2, 43.6 Ω/km, 65/330/1000 m

6 NFE300-NE - H1 Kabelbuchse, IP 67 3KDE636640L0102 10/63-6.60

- Metal / plastic case, 7/8”, for Ex (Haz.) and Non-Ex area ♦ PINs: 1 = H1-, 2 = H1+, 3 = shielding

7 NGV220-EX2) - H1 overvoltage protection (optional) 63615-7 964 115 10/63-6.15

- IP 67 metal case, for M20 x 1.5 cable gland mounting, II2(1)G EEx ia IIC T4/T5/T6

♦ PIN: IN: (+) = H1+, (-) = H1-, shielding on ground via EMC cable bushing

♦ PINs OUT:red = H1+, black = H1-, shielding on ground via metal case

- Possible use at the FieldBarrier of the IN/OUT-PINs of the trunk cable (LT) by using EMC cable bushing (shielding capacity bridged).

8 FieldBarrier - Supply voltage per channel:

US 12.25 V (at 10 mA) up to 9.78 V (at 43 mA)

- Supply current per channel: IS ≤ 43 mA

- Basic current per FieldBarrier: Ibasic ≤ 49 mA

10 13 16 19 22 25 28 31 34 37 40 mA

43 mAV

13.0

12.5

12.0

11.5

11.0

10.5

10.0

9.5

9.0

FieldBarrierOutput characteristic per channel

Sup

ply

volta

ge U

S

Field device current IS

V12.25

9.78

M00538_EN

Operation area

Color coding:

FOUNDATION Fieldbus-H1: H1+ = orange H1- = blue

FO

UN

DAT

ION

Fie

ldbu

s-H

1

EEx e

EEx ia

LS

EEx ia

A

LS

LT

(Option)

aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

(Option)

02 04 06

IN

OUT

01 03 05

28 V DC!

EEx e

10 11 12 13 14 1516 17 1819 20 2103 04 0506 07 08

!

10 11 12 13 14 1516 17 1819 20 2103 04 0506 07 08

!

1

2

3

4

5

6

8

7

Seepage 3/4/5

Non-Ex area

Ex (Haz.) area zone 1/2

FF

-H1

“blu

e”

Field devices

FF

-H1

“blu

e”

Field devices

Bus termination eachat the beginning and theend of every H1 segmentnecessary!

M00564_EN

1) By using the 1.3 / 2.1 mm2 cable it is not possible to use plugs / sockets! 2) By using the Field device types FXE4000, FV4000, FS4000 it is not possible to use NGV220!

Limits and rules! When using the Power Hubs, FieldBarrier and ABB cable (by other Power Conditioner / Barriers / cable the limits are calculated new). per FOUNDATION Fieldbus-H1 segment: - number of H1 subscribers ≤ 16 - number of FieldBarrier ≤ 4 - Σ current (I) ≤ 450 mA (max. current via NGV21x-NO) Σ current (I) = Σ basic current of all Field devices and FieldBarriers

+ error current of one device - trunk cable length (LT) see diagram at US min. 16.0 V DC of FieldBarrier

(length depending on Σ current and cable diameter) - spur cable length (LS) (acc. to the FISCO/IEC 60079-27 model):

at 1 ... 12 spur cable: LS ≤ 120 m at 13 ... 14 spur cable: LS ≤ 90 m at 15 ... 16 spur cable: LS ≤ 60 m

- cable length Ltotal = LT+ (Σ LS) ≤ 1900 m

0

300

600

900

1200

1500

1800

0 50 100 150 200 250 300 350 400 450 mA

L /mT

At H1 power supply of &FieldBarrier U min. 16.0 V DC

28 V DC!S ABB cable

type A

2.10 mm2

1.30 mm2

0.88 mm2

M00565_EN

Page 7: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

10/63-0.50 DE -Draft3 7

FOUNDATION Fieldbus-H1 – Passive T and 4-way junction (IP 66) in Non-Ex area Description Catalog No. Data sheet

H1 overvoltage protection, 2-channel, IN ≤ 450 mA (Optional)

NGV211-NO - Cartridge for NGV210-NO NGV210-NO - Basic element for top-hat rail

63615-9 890 181

63615-9 890 180

10/63-6.15

10/63-6.15

1

♦ PINs: 1. channel: IN: 01 = H1+, 05 = H1-, 03 = shielding OUT: 02 = H1-, 06 = H1-, 04 = shielding

2. channel: IN: 07 = H1+, 11 = H1-, 09 = shielding OUT: 08 = H1+, 12 = H1-, 10 = shielding

2 FOUNDATION Fieldbus-H1 cable, orange NFC080-NO - 0.88 mm2, 43.6 Ω/km,

65/330/1000 m NFC150-NO1) - 1.30 mm2, 27.4 Ω/km, 1000 m

63668-9 890 16x

63668-9 890 169

10/63-6.67

10/63-6.67

3 NFJ120-NE - H1 T-junction, IP 66 3KDE636630L0001 10/63-6.60

- 2x EMC cable bushing (Shielding braid on ground via cable bushing) ♦ PINs: trunk cable (LT): IN/OUT: A = H1-, B = H1+

NFE100-NE - H1 cable plug, IP 67 3KDE636640L0101 10/63-6.60 4 - Metal / plastic case, 7/8”, for Ex (Haz.) and Non-Ex area ♦ PINs: 1 = H1-, 2 = H1+, 3 = shielding

FOUNDATION Fieldbus-H1 cable, orange 63668-9 890 16x 10/63-6.67 5

NFC080-NO - 0.88 mm2, 43.6 Ω/km, 65/330/1000 m NGV220-NO2) - H1 overvoltage protection (optional)

63615-7 964 116 10/63-6.15 6

- IP 67 metal case, for M20 x 1.5 cable gland mounting ♦ PINs: IN: (+) = H1+, (-) = H1-, shielding on ground via EMC cable bushing

♦ PINs: OUT: red = H1+, black = H1-, shielding on ground via metal case

7 NPJ130-NO - H1 T-junction, IP 66 63643-9 890 102 10/63-6.60

- 3x EMC cable bushing, switchable bus termination (Shielding braid on ground via cable bushing)

♦ PINs: trunk cable (LT): IN/OUT: A = H1-, B = H1+

♦ PINs: spur cable (LS): OUT: A = H1-, B = H1+

NFE300-NE - H1 cable socket, IP 67 3KDE636640L0102 10/63-6.60 8 - metal / plastic case, 7/8”, for Ex (Haz.) and Non-Ex area ♦ PINs: 1 = H1-, 2 = H1+, 3 = shielding

9 NFJ420-NE - H1 4-way junction, IP 66 3KDE636630L0002 10/63-6.60

- 2x EMC cable bushing, (Shielding braid on ground via cable bushing)

♦ PINs: trunk cable (LT) IN/OUT: A = H1-, B = H1+

NPJ460-NO - H1 4-way junction, IP 66 63643-9 890 104 10/63-6.60

- 6x EMC cable bushing, switchable bus termination (Alternative, not shown)

10 NPZ100-EX - H1 bus termination For NFJx20-NE needed only, IP 66

63645-9 890 120 10/63-6.60

Color coding:

FOUNDATION Fieldbus-H1: H1+ = orange H1- = blue

M00567_EN

(Option)

LT

FO

UN

DA

TIO

NF

ield

bus-H

1

FF-H1

aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa02 04 06

IN

OUT

01 03 05

B

(Option)

LS

A B

A B

AB

FF-H1

A B

A B

A B

A B

28 V DC!

1

2

3

7

6

9

8

4

5

10

Seepage 3/4/5

Fie

ld d

evic

es

Bus termination each at thebeginning and the end of everyH1 segment necessary!

1) By using the 1.3 mm2 cable it is not possible to use plugs / sockets! 2) By using the Field device types FXE4000, FV4000, FS4000 it is not possible to use NGV220!

Limits and rules! When using the Power Hubs and ABB junction & cable. (by other Power Conditioner / junction / cable the limits are calculated new) per FOUNDATION Fieldbus-H1 segment: - number of H1 subscribers ≤ 31 - Σ current (I) ≤ 450 mA (max. current via NGV21x-NO) Σ current (I) = Σ basic current of all field devices + error current of one device - trunk cable length (LT) of 0.88 mm2 cable see diagram

(length (LT) depending on Σ current, US field device and cable diameter)

- spur cable length (LS): at 1 ... 12 spur cable: LS ≤ 120 m / at 13 ... 14 spur cable: LS ≤ 90 m at 15 ... 18 spur cable: LS ≤ 60 m / at 19 ... 24 spur cable: LS ≤ 30 m at 25 ... 31 spur cable: LS ≤ 1 m

- cable length Ltotal = LT+ (Σ LS) ≤ 1900 m 0

300

600

900

1200

1500

1800

0 50 100 150 200 250 300 350 400 450 mA

L /mT

= 9 V DC= 10 V DC= 11 V DC= 12 V DC

= 16 V DC

At H1 power supply of &ABB cable type A = 0.88 mm

28 V DC!2

UField

device

S

M00566_EN

Page 8: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

8 10/63-0.50 DE

FOUNDATION Fieldbus-H1 – Passive T-junction (IP 20) in Non-Ex area Description Catalog No. Data sheet H1 overvoltage protection, 2-channel, IN ≤ 450 mA (Optional)

NGV211-NO - Cartridge for NGV210-NO NGV210-NO - Basic element for top-hat rail

63615-9 890 181

63615-9 890 180

10/63-6.15

10/63-6.15

1

♦ PINs: 1.channel: IN: 01 = H1+, 05 = H1-, 03 = shielding OUT: 02 = H1-, 06 = H1-, 04 = shielding

2. channel: IN: 07 = H1+, 11 = H1-, 09 = shielding OUT: 08 = H1+, 12 = H1-, 10 = shielding

2 FOUNDATION Fieldbus-H1 cable, orange (No intrinsic safety) NFC080-NO - 0.88 mm2, 43.6 Ω/km,

65/330/1000 m NFC150-NO1) - 1.30 mm2, 27.4 Ω/km, 1000 m NFC250-NO1) - 2.10 mm2, 17.2 Ω/km, 1000 m

63668-9 890 16x

63668-9 890 169

63668-9 890 170

10/63-6.67

10/63-6.67

10/63-6.67

NGJ100-NE - H1 junction family, IP 20

3 H1 shield module, for stabilizing 3KXN623100L0050 10/63-6.60

the fieldbus shield. ♦ PINs: Trunk cable (LT): IN: S = shield (braided shield connected to ground via the module)

H1 line-in module, 3KXN623100L0010 10/63-6.60 4for connecting the main line to the current-limiter modules, max. voltage 30 V DC, rated current 380 mA ♦ PINs: Trunk cable (LT): IN: A = H1+, B = H1-

H1 current-limiter module(s), 3KXN623100L0020 10/63-6.60 5max. 20 modules per line-in module, supply voltage US = 17.5 V DC, supply current IS 62 mA ♦ PINs: spur cable (LS): OUT: A = H1+, B = H1-

H1 bus terminator module, 3KXN623100L0040 10/63-6.60 6at end of every main line for NGJ100-NE

Terminal for segment expansion On request NGJ100-NE

- Basic current per Line-In module: Ibasic ≤ 5.0 mA - Basic current per Current-Limiter module: Ibasic ≤ 5.0 mA

NFE300-NE - H1 cable socket, IP 67 3KDE636640L0102 10/63-6.60 7- Metal / plastic case, 7/8”, for Ex (Haz.) and Non-Ex area ♦ PINs: 1 = H1-, 2 = H1+, 3 = shielding

8 NGV220-NO2) - H1 overvoltage protection (Optional)

63615-7 964 116 10/63-6.15

- IP 67 metal case, for M20 x 1.5 cable gland mounting ♦ PINs: IN: (+) = H1+, (-) = H1-, shielding on ground via EMC cable bushing

♦ PINs: OUT: red = H1+, black = H1-, shielding on ground via metal case

Color coding: FOUNDATION Fieldbus-H1: H1+ = orange

H1- = blue

aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa

(Option)

LTF

OU

ND

ATIO

N F

ield

bus-

H1

aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa02 04 06

IN

OUT

01 03 05

C

(Option)

LS

28 V DC!

A

B

S

A

B

S

S

S

A

B

S

A

B

S

A

B

S

A

B

S

A

B

S

A

B

S

A

B

S

A

B

S

A

B

S

FO

UN

DAT

ION

Fie

ldbu

s-H

1

1

2

3

4

2

87

5 (n ... 1)6

Seepage 3/4/5

Junction box

Field devices

each at thebeginning and the end of everyH1 segment necessary!

Bustermination

M00568_EN

1) By using the 1.3/2.1 mm2 cable it is not possible to use plugs / sockets!

By using the 2.1 mm2 cable it is not possible to use NGV220-NO!

2) By using the Field device types FXE4000, FV4000, FS4000 it is not possible to use NGV220!

Limits and rules! When using the Power Hubs and ABB junction & cable (by other Power Conditioner / junction / cable the limits are calculated new).per FOUNDATION Fieldbus-H1 segment: - number of H1 subscribers ≤ 15 - Σ current (I) ≤ 450 mA (max. current via NGV21x-NO) Σ current (I) = Σ basic current (all field devices, Line-In, Current-Limiter modules)

+ error current of one device - trunk cable length (LT) of 0.88 mm2 cable see diagram

(length (LT) depending on Σ Strom, US field device and cable diameter) - spur cable length (LS):

at 1 ... 12 spur cable: LS ≤ 120 m at 13 ... 14 spur cable: LS ≤ 90 m at 15 spur cable: LS ≤ 60 m

- cable length Ltotal = LT+ (Σ LS) ≤ 1900 m 0

300

600

900

1200

1500

1800

0 50 100 150 200 250 300 350 400 450 mA

L /mT

= 9 V DC= 10 V DC= 11 V DC= 12 V DC

= 16 V DC

At H1 power supply of &ABB cable type A = 0.88 mm

28 V DC!2

UField

device

S

M00566_EN

Page 9: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

10/63-0.50 DE -Draft3 9

FOUNDATION Fieldbus-H1 – Shielding and grounding For information of shielding and grounding refer to the FOUNDATION Fieldbus Technical Guidelines (Http://www.fieldbus.org): Technical Guides: 31.25 kbit/s Intrinsic Safe Systems - AG-163, chapter 4.4

FOUNDATION Fieldbus-H1: Ideal combination (schematic diagram)

FF-HSE FF-H1

PowerConditioner

LinkingDevice

Trunk cableField junction(FieldBarriercapacitive!)

Field junction(FieldBarriercapacitive!)

Spu

r ca

ble

Spu

r ca

blel

Field device

Equipotential bonding

Power supplycablescreened

Non-Ex area Ex (Haz.) area

Field device

M00569_EN

FOUNDATION Fieldbus-H1: Possible alternative with capacitive grounding in the Non-Ex area (schematic diagram)

FF-HSE FF-H1

PowerConditioner

LinkingDevice

Function grounding

Non-Ex area Ex (Haz.) area

Trunk cable

Capacitor to separate:fixed dielectric (e.g. Ceramics)

C ≤≥

10 nFinsulation test voltage 1500 V

Power supplycablescreened

Equipotential bonding

Field device Field device

Spu

r ca

ble

Spu

r ca

ble

Field junction(Field Barriercapacitive!)

Field junction(Field Barriercapacitive!)

M00570_EN

Page 10: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

10 10/63-0.50 DE

FOUNDATION Fieldbus-H1 layout example – FieldBarrier in Ex (Haz.) area Calculation example for one FOUNDATION Fieldbus-H1 segment: Number of H1 subscriber and cable length Structure referring to the variant on page 6

Guideline: A H1 segment with 16 field devices in the Ex (Haz.) area for an application

(e.g. Tank with a mixer)

ABB field device types: For Flow - 3x FV4000, 3x FXE4000 For Pressure - 3x 2600T(264xx), 3x 2600T(265xx) For Temperature - 2x TF202-EX For Positioning - 2x TZIDC-120 Power supply by the Power Hub module HD2-FBPS-1.500

(US = 28 ... 30 V DC, IS ≤ 500 mA)

FieldBarrier F2D0-FB-Ex4.CG

Spur length per field device max. 10 m and LT min. 750 m

Question: 1. Is the structure possible?

Referring to the current and voltage supply.

2. If yes, which max. H1 segment cable length can be laid?

Referring to H1 cable of 1.30 mm2 ,

from the Power Hub module up to the last H1 field device.

Calculation: Create a table with the FieldBarrier and the six field device types and fill in the Us Min., Ibasic current and Ierror current. These values are shown in the data sheet

“ABB Device overview for FOUNDATION Fieldbus-H1” (10/63-0.56).

H1 devices Us Min Ibasic current Ierror current

4x FieldBarrier 16.0 V 49.0 mA ---

3x FV4000 9.0 V 10.0 mA 3.0 mA

3x FXE4000 9.0 V 13.0 mA 4.0 mA

3x 2600T(264xx) 9.0 V 10.5 mA 9.5 mA

3x 2600T(265xx) 10.2 V 11.7 mA 5.6 mA

2x TF202-EX 9.0 V 10.5 mA 4.5 mA

2x TZIDC-120 9.0 V 11.5 mA 3.5 mA

Σ 375.6 mA

1. Appraise and calculate (U, I):

- for the voltage supply:

Highest Us Min. (16.0 V) is less than US = 28 ... 30 V DC of the Power Hub module.

- for the current supply:

Sum Ibasic current (375.6 mA) plus 1x highest Ierror current (9.5 mA)

is less than IS ≤ 500 mA of the Power Hub module.

2. Calculation of the H1 segment length (LT):

- Max. LT is approx. 1.137 m

Shown in the diagram page 6

by means of the characteristic curve for the ABB H1 cable 1.30 mm2 and of the sum current (0.3851 A)

- Max. total length of the H1 segment cable is equal to

Lmax = 1.137 m + LS (16 x 10 m) = 1.297 m is less than the max. allowed 1.900 m.

U

FOUNDATIONFieldbus-HSE

LD 800HSE

F

P

F

F

P

T

F

F

P

T

L 10 mS ≤

F

P

P

P

FO

UN

DAT

ION

Fie

ldbu

s-H

1

4x FieldBarrier

U

Power Hub

U = 28 ... 30 V DC

I 500 mA

S

S ≤

Ex (Haz.) area zone 1

Non-Ex area

L1.1

37

mT≤

M00571_EN

Result: 1. The structure is possible in principle! 2. Lmax = 1.297 m.

Macro cycle time on the H1 segment at 31.25 kBit/s: min. 900 ms up to max. 2300 ms (Depending on the number of Publisher / Subscriber (Function Blocks).)

For the calculation of complex FOUNDATION Fieldbus topologies, bus cycle times and much more we recommend the ABB Layout Tool DTE100 (Catalog No.: 3KDE633510L0001)

Page 11: ABB Installation Suggestion Fieldbus

FOUNDATION Fieldbus - Installation suggestion

10/63-0.50 DE -Draft3 11

FOUNDATION Fieldbus-H1 layout example – Passive 4-way junction in Non-Ex area Calculation example for one FOUNDATION Fieldbus-H1 segment: Number of H1 subscriber and cable length Structure referring to the variant on page 7.

Guideline: A H1 segment with 16 field devices in the Non-Ex area for an application

(e.g. Tank with a mixer)

ABB field device types: For Flow - 3x FV4000, 3x FXE4000 For Pressure - 3x 2600T(264xx), 3x 2600T(265xx) For Temperature - 2x TF202 For Positioning - 2x TZIDC-120 Power supply by the Power Hub module HD2-FBPS-1.500

(US = 28 ... 30 V DC, IS ≤ 500 mA)

Passive 4-way junction NPJ460-NO

Spur length per field device max. 10 m and LT min. 750 m

Question: 1. Is the structure possible?

Referring to the current and voltage supply.

2. If yes, which max. H1 segment cable length can be laid?

Referring to H1 cable of 0.88 mm2 ,

from the Power Hub module up to the last H1 field device.

Calculation: Create a table with the six field device types and fill in the Us Min., Ibasic current and Ierror current. These values are shown in the data sheet

“ABB Device overview for FOUNDATION Fieldbus-H1” (10/63-0.56). H1 devices Us Min Ibasic current Ierror current

4x NPJ460-NO --- --- ---

3x FV4000 9.0 V 10.0 mA 3.0 mA

3x FXE4000 9.0 V 13.0 mA 4.0 mA

3x 2600T(264xx) 9.0 V 10.5 mA 9.5 mA

3x 2600T(265xx) 10.2 V 11.7 mA 5.6 mA

2x TF202 9.0 V 10.5 mA 4.5 mA

2x TZIDC-120 9.0 V 11.5 mA 3.5 mA

Σ 179.6 mA

1. Appraise and calculate (U, I):

- for the voltage supply:

Highest Us Min. (10.2 V) is less than US = 28 ... 30 V DC of the Power Hub module.

- for the current supply:

Sum Ibasic current (179.6 mA) plus 1x highest Ierror current (9.5 mA)

is less than IS ≤ 500 mA of the Power Hub module

2. Calculation of the H1 segment length (LT):

- Max. LT is > 1.900 m!

Shown in the diagram page 7

by means of the characteristic curve for the ABB H1 cable 0.88 mm2, the sum current (0.1891 A) and highest Us Min. (10.2 V).

- Max. total length of the H1 segment cable is equal to

Lmax = 1.900 m + LS (16 x 10 m) > 1.900 m!

Attention: Not exceed the max. allowed 1.900 m! Max. LT = 1.900 m - LS (16x 10 m) = 1.740 m!

U

FOUNDATIONFieldbus-HSE

LD 800HSE

F

P

F

F

P

T

F

F

P

T

L 10 mS ≤

F

P

P

P

4x NPJ460-NO

U

Power Hub

U = 28 ... 30 V DC

I 500 mA

S

S ≤

FO

UN

DAT

ION

Fie

ldbu

s-H

1

L1,7

40

mT≤

M00572_EN

Result: 1. The structure is possible in principle! 2. Lmax = 1.900 m. Macro cycle time on the H1 segment at 31.25 kBit/s:

min. 900 ms up to max. 2300 ms (Depending on the number of Publisher / Subscriber (Function Blocks).)

For the calculation of complex FOUNDATION Fieldbus topologies, bus cycle times and much more we recommend the ABB Layout Tool DTE100: (Catalog No: 3KDE633510L0001)

Page 12: ABB Installation Suggestion Fieldbus

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10/6

3-0.

50 E

N R

ev. A

02.

2011Note

We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts – is forbidden without prior written consent of ABB. Copyright© 2011 ABB All rights reserved

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