abb brochurea leap low res
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ABB Life Expectancy Analysis Program(ABB LEAP)for stator windings of high voltagerotating machines
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ABB LEAP facilitates the managementof machine maintenance
ABB LEAP is much more than just a package of inspections: it is a systematic approachto maintenance management.
The materials and components of electrical machines are
subject to thermal, electrical, ambient and mechanical stresses.
This leads to a process of degradation as materials lose
strength over time (blue curve).
Operating stresses both steady state and transient are also
present (red curve). At the point where the two curves cross,failure becomes imminent.
ABB LEAP provides the information needed for timely action to
re-position the red and blue curves.
Appropriate maintenance can help to re-draw the red, and
possibly even the blue curve, preventing premature failure
and extending the life of the machine.
What makes ABB LEAP special is its ability to track the development of defects over time.
As a result ABB LEAP can be directly integrated into a maintenance plan.
02 | ABB Life Expectancy Analysis Program (ABB LEAP)
Strength
Stress
Premature
failure
Failure
Time
Confidencelevel
Basic
90
75
60
45
30
15
0Standard Advanced Premium
Analysis is performed at four levels depending on the opportunities
for data collection over the machines lifetime.
ABB LEAP levels
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Partial Discharge Pattern
Optimizes maintenance planning for electrical machines
Supports efforts to extend machine lifetime, boosting Return On Investment Facilitates decision making for long and short term maintenance and run-replace decisions, even when data can only be collected once Minimizes downtime at lower risk levels Provides inputs for life cycle cost estimation
ABB LEAP offers real benefits
ABB Li fe Expectancy Analys is Progr am (ABB LEAP) |03
Strength
Stress
Premature
failure
Failure
Time
Time (sec)Pol-DepolCurrents(m
icroAmp)
Polarization-Depolarization Currents UVW PHASE
1 10 100 1000
100
10
1
0,1
0,01
Time (msecs)
CAPACITANCE(Arbitrary
Units)
Instantaneous Capacitance Variations @ 8 kV
40 42 44 46 48 50 52 54 56 58 60
120
100
8060
40
20
0
-20
-40
-60
-80
U - Phase V - Phase W - Phase UVW - Phase
ABB offers a package of DC (PDCA) and AC (Non-Linear Insulation Behaviour, Partial Discharge and Tan Delta & Capacitance Analysis)
measurements, to assess the condition of the stator winding.
60 120 180
Phase ()
Amplitude(C)
Counts
240 300 3601
10
100
1107
0
0.0
500p
1.0n
1.5n
2.0n
2.5n
3.0n
3.5n
4.0n
4.5n
5.0n5.2n
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Copyright 2010 ABB. All Rights ReservedWe reserve the right to make technicalchanges or modify the contents of thisdocument without prior notice.No part of this publication may be reproducedor transmitted in any form or by means,electronic, mechanical, photocopying,recording or otherwise without prior writtenpermission of ABB.
ABBL
EAP
brochureENR
evB2
010
Contact us
www.abb.com/motors&generators
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