a training presentation on train lighting. contents introduction train lighting brushless...

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A Training Presentation On TRAIN LIGHTING

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Page 1: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

ATraining Presentation

On

TRAIN LIGHTING

Page 2: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Contents Introduction Train lighting Brushless Alternator RRU Batteries Fluorescent Tube Light

Page 3: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Introduction

• Train lighting plays an important role in Indian Railway. Although first train ran on 16th April 1883 from Mumbai to Thane, train lighting system came to Indian Railways only by 1930.

• Brushless alternator supplies the load when train is in motion and charges the batteries. The batteries supply the load when train is stationary.

Page 4: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

System of Train Lighting

• Axle Driven System

• Mid On Generation(MOD) System

• End On Generation(EOD) System

Page 5: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Axle Driven System

• In this system 4.5 KW brushless alternators are driven through V-belts from axle.

• Lead acid batteries 11O V, 120 Ah arranged from 3 cell Mono Block units.

• An external battery charging terminal (BCT) is provided to charge the battery from external charger, if battery is in rundown condition due to failure of alternator.

Page 6: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

110 V DC TL System

Page 7: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Brushless Alternators

Approved manufacturers for the alternators are: • KEL (Kerala Electrical & Allied Engineering Limited)• • SIL ( Stone India Limited)

• HMTD Engineering

• CGL (Crompton Greaves Limited)

Page 8: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

The ratings of Alternator in use are:-

• 3.0 KW, 120 V for MG non-AC coaches• 4.5 KW, 120V BG non-AC coaches• 12.0 KW, 120 V for MG AC coaches.• 18.0 KW, 130 V for BG AC coaches (old)• 25 KW,130 V for BG AC coaches (new)

Page 9: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Rectifier Cum Regulator Unit

• RRU is connected just beside the alternator to rectify the output

of the generator.

• A magnetic amplifier is connected which convert the 3-phase

input to 110V DC.

• A safety fuse of 10amp is connected to prevent the RRU box

from abnormal conditions.

Page 10: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Functions of RRU

• Rectifying 3 phase AC output of alternator to DC using full wave rectifier bridge.

• Regulating the voltage generated by alternator at set value.

• Regulating output current at set value.

Page 11: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Components of RRU

• Three phase bridge rectifier consisting of six silicon diodes D1 to D6.

• Single phase full wave rectifier diodes D16 and D17.

• Two sensing diodes (D19, D20 for current/voltage sensing).

• Current transformer.• Field transformer.

Page 12: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Components of RRU

Page 13: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Batteries

• Conventional Lead Acid Cells for TL applications are used.

• The output of the RRU is given to battery box to charge the battery.

• BCT is provided for external charging of the batteries at stations or maintenance lines.

Page 14: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Construction of VRLA Cell

Page 15: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Fluorescent Tube Light

• It is a 2 feet long,18 Watt fluorescent tube light

provided in the coach for the sitting gallery

light and 11watt for toilet light.

• It works at 110V DC supply.

• It gives good light with 30% and 70% power

supply.s

Page 16: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Save Electricity

Page 17: A Training Presentation On TRAIN LIGHTING. Contents  Introduction  Train lighting  Brushless Alternator  RRU  Batteries  Fluorescent Tube Light

Thank You !!