a step towards our environment · shredding after washing, the plastic waste is loaded into...
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a step towards securing our environment…
Processes all types of organic waste like
curry, roti, bread, egg-shells, chicken
bones, fish, fish bones, fruits, fruit peels,
vegetables, peels, left-overs of kitchen
waste or any other biodegradable waste is
converted into Organic Manure or
Compost.
Food Waste Recycling Machine
FEATURES
• Designed specifically on the principal of providing complete composting system in a single unit.
• In-built high RPM shredder, composting tank. humidity sensor, moisture control and air ventilation system.
• Fully automatic (option to upgrade for remote access), low power consumption and compact in size.
• SIEMENS sensor board operation on patented technology for automation.
• The temperature required for thermophilic digester is maintained by inbuilt heater.
• 85-90% volume reduction of waste is achieved with NO addition of any micro-organism.
• Besides being a silent machine, it also has NO odor, harmful gases or pathogens.
• Shredder, shaft, blades, composting tank and exterior panels made with high grade SS – 304 material to
make sure of maximum life of the machine.
• Internal mixing blades automatically stop when waste input door or compost removal door is opened.
• Automatic overload function (machine comes to a halt in case of overload), with provision for indicators
for power, heater, overload and power saving mode
Food Waste Recycling Machine
MODEL POWER
(during shredding)
POWER (during composting)
DIMENSIONS (LxHxB in Feet)
NG005 50-60Kgs 6.7 KW 2-3 KW 3.5 x 3.5 x 4.5
NG010 100-110Kgs 6.7 KW 2-3 KW 4 x 3.5 x 4.5
NG025 250-260Kgs 8.5 KW 3-4.5 KW 5.5 x 4.5 x 5
NG055 550-600Kgs 8.5 KW 3-4.5 KW 7 x 5.5 x 6
NG075 750-800Kgs 10-13 KW 5-8 KW 7 x 5 x 8
NG100 1000-1200Kgs 10-13 KW 5-8 KW 10.9 x 4.8 x 6.5
NG200 2000-2100Kgs 15-20 KW 6-10 KW 11 x 6 x 9
Product Range
Agriculture waste like Dry leafs, Wood, Grass, Dry Flowers can be converted into Biomass pellets which can
be used for multiple purposes. Biomass pellets have higher burning calorific value as compared to coal and
will be a future source of renewable energy for generating electricity.
FEATURES
▪ In-built high RPM shredder, composting tank. humidity sensor and moisture generating system.
▪ Fully automatic (option to upgrade for remote access), low power consumption and compact in size
▪ SIEMENS sensor board operating on patented technology for automation
▪ Besides achieving 85-90% volume reduction, it also has NO odor, harmful gases or pathogens.
▪ Shredder, shaft, blades, composting tank and exterior panels made with high grade SS – 304 material to
make sure of maximum life of the machine.
▪ Automatic overload function (machine comes to a halt in case of overload), with provision for indicators
for power, heater, overload and power saving mode
Horticulture Waste or Wood Recycling Machine
1. Biomass Pellets provide the best ratio between price and
quality, essentially giving more heat for a lower price.
2. They are used as smokeless Burning Fuel for furnace/boilers
(replacement of Petroleum Coke), Cooking Fuel and Fire
Place Heating.
3. Due to the low relative moisture content and a continued
process of dosing the pellets into boilers and furnaces, the
utilization rates exceed 90 %
4. Due to its high moisture retaining properties it can be used
with organic compost as well.
5. Further machinery and equipment can generate electricity
from Biomass Pellets after extracting methane from
controlled combustion and filtration processes.
Advantages of Biomass Pellets
Horticulture Waste or Wood Recycling Machine
PROCESS
▪ SHREDDING: The High RPM shredder is used for wood chipping and converting into saw dust by inputting materials of dry leaves, grass, dry flowers, twigs and wood logs from 10 to 50mm (upto 2 inches).
▪ MIXING (CHURNING) TANKS: Shredded Material is mixed and washed by maintaining perfect humidity and moisture content through automatic sensor based systems in the tanks.
▪ CONVEYORS: The mixed material is then passed through the Climate Controlled Conveyors to the pelleting unit for Biomass Pellets making.
▪ BIOMASS PELLETS MAKING: Final output is derived in the form of smokeless biofuel pellets, roughly the size of 6-10mm. These pellets have a high calorific value of 5.3 kWh/kg in comparison with wood which have a 5-10 % lower calorific value.
Shredding Mixing Tank Conveyor Pellets Making
Heavy Duty Shredder Shredded Rubber Waste
Vibrating Conveyors
Shredded Rubber Stripes & Powder
Tyre Recycling Plant (1000 kgs/hr)
PROCESS
Volume Reduction is achieved by shredding the tire into 12X12mm unsegregated Shredded rubber
Waste. This heavy duty Shredder has the capacity to shred 1000Kg/hr. Further processing
(optional) is done by segregation of rubber from the wire mess through the vibrator conveyors.
11Ft.(L) X 6Ft.(H) X 4Ft.(B)
PROCESS
SHREDDING: The High RPM shredder receives all the big/small
bones as well as hard/soft poultry and animal waste. This heavy
duty Shredder has the capacity to shred 500Kg/hr.
CONVEYORS: The shredded waste then goes below the two pillars of the big shredder and unto the conveyor belt
COMPOSTING: Conveyor top drops all the shredded waste into the 1000Kgs Compost Machine inlet at the top. In next 24 hours it’s converted into Compost
Poultry/Animal Waste Recycling Plant (1000 kgs/day)
Shredder: 11Ft.(L) X 6Ft.(H) X 4Ft.(B)Conveyor: 14Ft.(L) X 11Ft.(H) X 3Ft.(B)Composter: 10Ft.(L) X 6.5Ft.(H) X 6Ft.(B)
Paper Recycling MachineAll types of paper waste can be converted into paper bricks, paper plates, soft cardboard, egg crates, etc.
Process
▪ BOILING: At the recycling facility, the paper is separated by type and grade. It is then placed inside a big
vat called a ‘pulpier’ where it is chopped into pieces and then water is added.
▪ SCREENING: During this process, the pulp is put through screens to remove items such as plastic tape.
Larger pulp fibers are separated into smaller fibers, and any remaining bulk materials such as staples and
paper clips are removed.
▪ DEINKING: The industrial process of removing printing ink from paper fibers of recycled paper to make
deinked pulp. The key in the deinking process is the ability to detach ink from the fibers. This is achieved
by a combination of mechanical action and chemical means.
▪ Next, the pulp is refined, color-stripped, and bleached. It is then converted to paper sheets where are
wound into giant rolls and removed from the paper making machine.
Plastic Recycling MachineAll flexible plastic waste can be converted into reusable plastic products such as highly durable plastic chips
which can be used for making pot hole free roads.
Process
▪ Sorting: It is necessary that every plastic item is separated according to its make and type so that it can beprocessed accordingly in the shredding machine.
▪ Washing Once the sorting has been done, the plastic waste needs to be washed properly to removeimpurities such as labels and adhesives. This enhances the quality of the finished product.
▪ Shredding After washing, the plastic waste is loaded into different conveyer belts that run the wastethrough the different shredders. These shredders tear up the plastic into small pellets, preparing them forrecycling into other products.
▪ Identification and Classification of Plastic After shredding, a proper testing of the plastic pellets isconducted in order to ascertain their quality and class.
▪ Extruding This involves melting the shredded plastic so that it can be extruded into pellets, which are thenused for making different types of plastic product
Industrial kitchens (Hotels, Restaurants, Shopping Malls, Food Courts, Caterers, etc.)
Residential Welfare Societies (Housing Colony, Complexes & Row Villas)
Municipal Areas (wards, markets, parks, forests, beach, etc.)
Educational Institutes and Hospitals (Canteen, Hostel)
NGO’s associated with environment awareness
Banquet Halls and Outdoor Party Lawns
Large scale corporate cafeterias
Food processing companies
Religious Institutions
Naval-Military base
Slaughterhouses
Factories
APPLICATIONS
Government
Hospitality
Institutions
We have a range of Waste Management Services that take great care to assessyour industry-specific needs and provide you with appropriate and efficientsolutions for the collection, removal and recycling of your waste.
WASTE
MANAGEMENT
Principles of Waste Management
The waste hierarchy refers to the 3 R’s - Reduce, Reuse and Recycle, which classify waste management
strategies according to their desirability in terms of waste minimisation. The waste hierarchy remains the
cornerstone of most waste minimisation strategies. The aim of the waste hierarchy is to extract the
maximum practical benefits from products and to generate the minimum amount of waste.
The waste hierarchy is represented as a pyramid because the basic
premise is to prevent the generation of waste. The next step or
preferred action is to reduce the generation of waste i.e. by re-use.
And lastly is to recycle which would include composting. Following this
step is material recovery and waste-to-energy.
Waste Management ServicesNanjgel Green takes great care to assess your industry-specific needs and provide you with appropriate and efficient
solutions for the collection, removal, and recycling of your waste.
Comprehensive waste management
Recycling services such as plastic, paper, and glass recycling
Garden and other organic waste disposal
Initiatives to reduce waste and increase recycling
Prevention of waste from becoming landfill
Overall minimization of environmental impact
Work with you to formulate a formal waste minimisation plan
Provide relevant educational materials (stickers, posters, newsletters) to help your staff adopt new practices
Provide induction or education programmes to help train your staff
Waste Management ServicesNanjgel Green is committed to the environment by working with our clients to reduce their environmental impact.
We can offer the following to achieve this
www.nanjgelgreen.com
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