a sound investment in oil cleaning that pays back in less ...€¦ · hydraulic or lubricating oil,...

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A sound investment in oil cleaning that pays back in less than a year The Emmie.2 for oil cleaning

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Page 1: A sound investment in oil cleaning that pays back in less ...€¦ · hydraulic or lubricating oil, compressor or gear oil, cutting or diesel oil. Just imagine the savings that you

A sound investment in oil cleaning that pays back in less than a yearThe Emmie.2 for oil cleaning

Page 2: A sound investment in oil cleaning that pays back in less ...€¦ · hydraulic or lubricating oil, compressor or gear oil, cutting or diesel oil. Just imagine the savings that you

Moreuptime

Decreasedoil con-sumption

Reducedcost forfilters

Reducedwear

Lessclogging

andcorrosion

Reduceddisposal

costs

Page 3: A sound investment in oil cleaning that pays back in less ...€¦ · hydraulic or lubricating oil, compressor or gear oil, cutting or diesel oil. Just imagine the savings that you

Using centrifugal separators to clean oil used to be a

privilege reserved for companies with large oil tanks. Until

now. The Emmie.2 from Alfa Laval makes highly efficient

cleaning affordable for any size company.

This mobile centrifugal separator effectively removes water

and solid particles from many different types of oils, whether

hydraulic or lubricating oil, compressor or gear oil, cutting or

diesel oil.

Just imagine the savings that you can realise by prolonging

the service life of your oil. A single, easy operation is all it

takes to increase uptime, reduce equipment wear and

corrosion, and lower your costs.

In general, this compact go-anywhere separator pays for

itself in less than a year. After that, you can add the savings

directly to your bottom line.

Efficient oilcleaning is nowaffordably yours

Page 4: A sound investment in oil cleaning that pays back in less ...€¦ · hydraulic or lubricating oil, compressor or gear oil, cutting or diesel oil. Just imagine the savings that you

Small revolution, big savingsThe Emmie.2 is a small revolution in oilcleaning. It brings big savings to com-panies who to small oil tanks, using thetime-tested technique of high-speedcentrifugal separation. Lightweight andcompact, the Emmie.2 is specificallydesigned to remove contaminants from all types of oils. It comes onwheels so it’s easy to move whereveryou need it. Use it to service severaltanks, or just one.

Highly effective, highly economical The Emmie.2 removes more than 99percent of all solid particles between 2and 5 µm from the oil, and virtually all ofthe water but none of the additives. It effectively separates airborne dustand undesirable particles from wear onpaint, metal, plastic or rubber compo-nents from the oil. It also removeswater that causes additives to oxidateand decompose, too. Using this effec-tive system helps solve many serviceproblems.

More reliable operationsAlways having clean oils has clearbenefits. The Emmie.2 helps raiseproductivity by keeping your systemrunning well. Cleaner oils mean longerlifetime and longer production runswithout unscheduled production stops.Cleaner oils also mean fewer break-downs due to solid particles cloggingpumps and other equipment. Fewerstops for tank cleaning is yet anotherbenefit.

Easy to operateThe equipment is easy to operatethanks to a PLC-based control panel.It takes only a minute to connect theEmmie.2 to the oil tank, then let systemclean the oil without supervision.

Longer lasting service lifeUsing the Emmie.2 on a regular basis significantly extends the service life ofyour oils. By doing so, it also extendsthe service life of your system. Imaginethe savings you can realise on oil andfilter replacement and disposal – as wellas the savings on replacing valves,pumps and other components.

Emmie.2 helps you realise greater savings with cleaner oils

• Less wear on system components

• Low oil replacement and disposalcosts

• Less downtime for service

• Fewer man-hours required formaintenance

• Reduced impact on the environment

Prolonging the life of your oils offers clear benefits. Clean oils reduce costs and boost productivity.

Page 5: A sound investment in oil cleaning that pays back in less ...€¦ · hydraulic or lubricating oil, compressor or gear oil, cutting or diesel oil. Just imagine the savings that you

The Emmie.2 – so easy to use

Install in any systemInstall the Emmie.2 in anysystem in bypass flow. Noredesign on your machine isnecessary.

Extremely simple to operateIngenious, effective and easy touse, the Emmie.2 uses a PLC-based control system to regulateall functions.

The Emmie.2 is the perfectmobile solution to clean oilsfor small systems.

Plug-and-play operationHook up the Emmie.2 and startit up. The system works con-tinuously and requires no super-vision. Your oils last longer thanever before.

Support worldwide and around the cornerAlfa Laval’s global resourcesinclude 50 sales companies andan extensive Parts & Servicenetwork, supporting customers in more than 100 countries.A network of local distributorsand service providers alsoprovide support.

� Once separated waterreaches a pre-set level in thecollecting tank, the controlunit activates a microswitch.This stops the cleaningprocess and turns on anindicator light.

� Move the mobile, compactunit wherever you need touse it.

� The surface of the rotatingbowl is coated with amaterial that is 12 timesharder than steel.

� Solid particles accumulateinside the rotating bowl.To clean the bowl, just openit by conducting a few simpleoperations.

Page 6: A sound investment in oil cleaning that pays back in less ...€¦ · hydraulic or lubricating oil, compressor or gear oil, cutting or diesel oil. Just imagine the savings that you

Easy to operate and service

Designed to improve your processes time and time again

Step 1Fold down the safetyyoke and remove thethree bolts to openthe separator.

Step 2Attach the tool and simply lift theseparator bowl.

Step 3The dry sludge iseasily removed fromthe inside of the bowl.After depositing thesludge, the system isready for operation.

Quick-release couplingsConnect the Emmie.2 toand disconnect it from anyoil tank using these easy-to-use couplings. Theentire process takes onlya few minutes.

How it worksSimply attach the Emmie.2 to any oil tank. Then start the separatorand pump. The Emmie.2 pumpsdirty oil from the tank, cleans itand recirculates it. No equipmentmodifications are required andproduction can continue whilecleaning is in progress.

Page 7: A sound investment in oil cleaning that pays back in less ...€¦ · hydraulic or lubricating oil, compressor or gear oil, cutting or diesel oil. Just imagine the savings that you

A small part of a big familyThe Emmie.2 is a perfect example of how Alfa Laval developsinnovative products by combining vast expertise and proventechnology with advanced materials and design solutions.The Emmie.2 is the smallest separator in Alfa Laval’s compre-hensive range of solutions for cleaning oil. Our largest modelhas a capacity of 8,000 l/h.

Our total product range includes some 20 separators thattreat wash liquids, coolants, other emulsions and paint waste.Alfa Laval is also the world’s leading supplier of heat exchang-ers, helping customers around the world heat, cool andtransport any type of fluid.

Technical data

CapacityMax flow, 50/60 Hz 200 l/h (0.88 gpm)Sludge space 0.6 l (0.16 gal)

Liquid requirementsViscosity at separation temperature Max 40 cSt*Max. separation temperature 70°C (160°F)pH value 6–9

Electrical dataVoltage 230 V or 100–230 V**

single-phase (±10%)Frequency 50/60 HzAmperage 10/16 A

WeightWithout heater 60 kg (130 lb)With heater 100 kg (220 lb)

Dimensions, mm With heater Without heaterLength 620 (24 1/2"") 615 (24 1/2")Width 660 (26") 515 (20 1/2")Height 1140 (45") 1140 (45")

* For higher viscosity oils the oil is heated to reach suitableviscosity.

** With optional starter.

Complete delivery includes stand, collection tank, suctiondevice for oil tank and hoses.

Emmie.2 withexternal heaterThe systemincorporates a builtin electric heater,which heats the oilto reach optimumviscosity priorpurifying.

Mobile to serveseveral systemsThe Emmie.2 is a complete separationsystem that is ready for immediateuse. The module easily moves onwheels to various oil tanks, servicingseveral different production stations.

Page 8: A sound investment in oil cleaning that pays back in less ...€¦ · hydraulic or lubricating oil, compressor or gear oil, cutting or diesel oil. Just imagine the savings that you

Alfa Laval in brief

Alfa Laval is a leading global provider of specialized products and engineeredsolutions.

Our equipment, systems and servicesare dedicated to helping customers tooptimize the performance of theirprocesses. Time and time again.

We help our customers to heat, cool,separate and transport products suchas oil, water, chemicals, beverages,foodstuff, starch and pharmaceuticals.

Our worldwide organization works closelywith customers in almost 100 countriesto help them stay ahead.

How to contact Alfa Laval

Contact details for all countries arecontinually updated on our web site.Please visit www.alfalaval.com toaccess the information.

EFU00035EN 0712

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