a prefabricated framing and enclosure system. the problem

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A Prefabricated Framing and Enclosure System

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Page 1: A Prefabricated Framing and Enclosure System. The Problem

A Prefabricated Framing and Enclosure System

Page 2: A Prefabricated Framing and Enclosure System. The Problem

The Problem

Page 3: A Prefabricated Framing and Enclosure System. The Problem

Typical prefab systems lack flexibility In both plan and section

Page 4: A Prefabricated Framing and Enclosure System. The Problem

Custom construction systems lackeconomic efficiency (initial + long-term)

Page 5: A Prefabricated Framing and Enclosure System. The Problem

The Response

Page 6: A Prefabricated Framing and Enclosure System. The Problem

ECONOMY

FLEXIBILITY

Page 7: A Prefabricated Framing and Enclosure System. The Problem

This p

resent

ation

kicks

ass

CUSTOM

STANDARD

LightingWaterHeat

DoorsWindowsFinishesPartition Walls

Enclosure WallsRainscreen

Structure

UTILITIES

COMPONENT SPECTRUM

FLEXIBLE

Page 8: A Prefabricated Framing and Enclosure System. The Problem

SYSTEM CONCEPT

3 distinct layers:

rainscreen structure enclosure

Page 9: A Prefabricated Framing and Enclosure System. The Problem

STICK FRAME

SIP SYSTEM

SYSTEM DERIVATION

Page 10: A Prefabricated Framing and Enclosure System. The Problem

columnsFRAMING PLAN - trussfloor panelswall panelsrainscreen

column zone

Page 11: A Prefabricated Framing and Enclosure System. The Problem

COMPONENTS

floor andceilingpanel

partition

deck panel

wall panelroof decking

rainscreen

columntruss

Page 12: A Prefabricated Framing and Enclosure System. The Problem

COLUMN

Page 13: A Prefabricated Framing and Enclosure System. The Problem

TRUSS

Page 14: A Prefabricated Framing and Enclosure System. The Problem

FLOOR AND CEILING PANELS

Page 15: A Prefabricated Framing and Enclosure System. The Problem

DECK PANEL

Page 16: A Prefabricated Framing and Enclosure System. The Problem

WALL PANEL

standard wall panel …with wall lengthener A …lengthener B

Page 17: A Prefabricated Framing and Enclosure System. The Problem

GLASS WALLPANEL

Page 18: A Prefabricated Framing and Enclosure System. The Problem

TRUSS ZONE PANELS

Page 19: A Prefabricated Framing and Enclosure System. The Problem

COLUMN ZONE PANELS

Page 20: A Prefabricated Framing and Enclosure System. The Problem

DOUBLE RAINSCREEN

Page 21: A Prefabricated Framing and Enclosure System. The Problem

ROOF PANELS

Page 22: A Prefabricated Framing and Enclosure System. The Problem

DRAINAGE SYSTEM

Page 23: A Prefabricated Framing and Enclosure System. The Problem

INTERIOR PANEL CLOSURE

PLAN CONNECTION DETAIL

Page 24: A Prefabricated Framing and Enclosure System. The Problem

WALL PARTITIONS ANDPARTITION BRACKETS

Page 25: A Prefabricated Framing and Enclosure System. The Problem

LATERAL CABLE

Page 26: A Prefabricated Framing and Enclosure System. The Problem

STAIR STRINGER

24”

8”

Elevation Connection Detail

Page 27: A Prefabricated Framing and Enclosure System. The Problem
Page 28: A Prefabricated Framing and Enclosure System. The Problem

SECTIONDIAGRAMS

Page 29: A Prefabricated Framing and Enclosure System. The Problem

SECTIONDIAGRAMS

Page 30: A Prefabricated Framing and Enclosure System. The Problem

SECTION DIAGRAMS

Some possible sectional arrangements perpendicular to truss

floor plan

Page 31: A Prefabricated Framing and Enclosure System. The Problem

Some possible sectional arrangements parallel to truss

SECTION DIAGRAMS

Page 32: A Prefabricated Framing and Enclosure System. The Problem

Some possible plan arrangements…

Page 33: A Prefabricated Framing and Enclosure System. The Problem

Enclosure walls maymove away fromboundary set bystructural frame

Page 34: A Prefabricated Framing and Enclosure System. The Problem

MARGINALSPACES

POSSIBLE USES

storage

mech

garage

mech

storage

mech

Page 35: A Prefabricated Framing and Enclosure System. The Problem

ECONOMY

- Little or no construction waste

*NUMBERS ARE BASED ON CONSULTATION WITHWITH A PROFESSIONAL COST ESTIMATOR

- Easy maintenance

- Long-lived components

- Minimal site work/impact

- Energy savings

Page 36: A Prefabricated Framing and Enclosure System. The Problem

ECONOMY

Based on material cost of a 2000sfenclosure:

Dimensional lumber$22,163

This system$13,922

*NUMBERS ARE BASED ON CONSULTATION WITHWITH A PROFESSIONAL COST ESTIMATOR

Page 37: A Prefabricated Framing and Enclosure System. The Problem

APPLICATIONS

Page 38: A Prefabricated Framing and Enclosure System. The Problem

Long term maintenance costs: 20% cheaperEnergy costs: 10% cheaperTotal costs after custom work: 25% cheaper

*NUMBERS ARE BASED ON CONSULTATION WITHWITH A PROFESSIONAL COST ESTIMATOR

*LITTLE OR NO CONSTRUCTION WASTE

*MINIMAL SITE WORK

ECONOMY

Based on a 2000sf enclosure

Cheapest custom system My system

MATERIALS1st Floor- 1000sf slab on grade: $1588- 10’ insulated stick frame wall: $68192nd Floor- 1000sf stick frame floor: $2355- 10’ insulated stick frame wall: $6819- prefab gable roof: 4582.00

TOTAL: $22,163

MATERIALS128 floor/ceiling panels: $704064 wall panels: $153615 1st floor columns: $90015 2nd floor columns: $63015 9’ trusses: $50915 25’ trusses: $14641152sf standing seam roof: $1843

TOTAL: $13,922LABOR

$7/sf = $14,000LABOR

$5/sf = $10,000