a novel foamer for deliquification of condensate-loaded ... i… · a novel foamer for...
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Gas Well De-Liquification WorkshopAdams Mark Hotel, Denver, Colorado
March 5 - 7, 2007
A Novel Foamer for Deliquification of Condensate-Loaded Gas WellsD. Orta, S. Debord, J. Yang, T. SalmaBaker Petrolite
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado2
Outline• Challenges of conventional foamers• Problem solving approach • Screening tests
– Product comparison– Well condensate comparison– Water cut effect
• Trial– Test well information– Gas production results– Condensate production results– Economic gains
• Summary
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado3
Challenges for Conventional Foamers
Typical Unloading Trends forConventional Vs Condenste Foamers
0102030405060708090
0 20 40 60 80 100
Condensate %
Wt%
Unl
oade
d
1% Conv Foamer 2% Conv Foamer 3% Conv Foamer
1% Condensate Foamer 2% Condensate Foamer 3% Condensate Foamer
Challenges
• High condensate cut acts as foam suppressant
• Temperature limitations
• Higher concentration can have adverse impact on downstream processes
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado4
Problem Solving Approach
• Laboratory screening of products in synthetic fluids • Candidate well selection
– Production profile evaluation– Flow modeling– On-site screening with field fluids to evaluate wells
• Initiation of trial• Monitoring of production data• Performance evaluation• Optimization
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado5
Foam Screening Apparatus
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado6
Condensate Foamer Exhibited a Broader Effectiveness Range in Various Condensates
80% Condensate - 1% Various Foamers
0
20
40
60
80
100
Well A Well B Well C Well D Well E Well F
% U
nloa
ded
Condensate foamerAmphoteric foamerAnionic foamer
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado7
Increased Foaming Performance with Condensate Cut
Condensate Cut Effect - 1% Condensate Foamer
0
20
40
60
80
100
0 20 40 60 80 100
% Condensate
Wt %
Unl
oade
d
Well AWell CWell DWell F
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado8
Condensate Foamer trial with Multiphase Separator
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado9
Well was Loaded with 66 Percent Condensate
• Trial performed at a well in Texas• Well depth was 14,700 ft with 3-½ in tubing• Slim-hole completion (no casing)• Applied via cap string through production tubing• Applied in conjunction with intermitter to assist
in unloading fluids• Monitored gas, water, and condensate
production
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado10
$1,894 per Day Net Increase in Gas Revenue
338
589
939
0
100
200
300
400
500
600
700
800
900
1000
Gas
Pro
duct
ion
(Msc
f/d)
Loaded W/ Intermitter W/ Intermitter +Condensate Foamer
Texas Trial - Gas Production Increase
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado11
$782 Additional Revenue from Condensate
Texas Trial - Liquid Production
222.0
296.3
78.0
28.2
0
50
100
150
200
250
300
350
12-Day Production withIntermitter (Baseline)
12-Day Production withCondensate Foamer
Flui
d Pr
oduc
tion
(bbl
s)
Condensate Water
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado12
Economic Impact
• Gas price : $5.41/mBTU (at time of trial)• Crude price: $68/bbl (at time of trial)
Production IncreasesTexas Trial
3186
5080
12582040
0100020003000400050006000
Before After
Rev
enue
($ p
er d
ay)
Gas Condensate
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado13
Trial Summary
• Effectively foamed well with >65 percent condensate cut
• Extended intermittent production from a 1 day “on” to 11 day “on” cycle
• No foaming or emulsion problems observed on surface equipment
• Improved gas production by 59 percent • Improved condensate production by 16 percent
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado14
Acknowledgements
• S. Ramachandran, M. Fosdick, N. Hines• J. Blanchard, J. Long, E. Cantu, J. Garza
Gas Well De-Liquification WorkshopAdams Mark Hotel, Denver, Colorado
March 5 - 7, 2007
Comments & Questions?
Mar. 5 - 7, 2007 2007 Gas Well De-Liquification Workshop Denver, Colorado16
Disclaimer
The Gas Well Deliquification Steering Committee Members, the Supporting Organizations and their companies, the author(s) of this Technical Presentation or Continuing Education Course, and their company(ies), provide this presentation and/or training at the Gas Well Deliquification Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage thatmay result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information whichtherein may be contained.