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A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of EEE, GEC, Thrissur

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Page 1: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

1

A NOVEL CONTROL METHOD OF DC-DC CONVERTERS

• Dr.M.Nandakumar• Professor

• Department of Electrical engineering• Govt. Engineering College

• Thrissur

Dept. of EEE, GEC, Thrissur

Page 2: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 2

Outline• Introduction• DC-DC converter topologies• Buck converter• Closed loop control of buck converter using PI controller• One cycle control• Buck converter using OCC• Boost converter• Boost converter using PI controller• Boost converter using OCC• One Cycle Control of Buck Boost converter• Performance comparison of PI and OCC controller• conclusion

Page 3: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 3

Introduction• DC-DC converters are subjected to variable input/

variable output conditions

• Regulation of converter operation is an essential requirement

• Closed loop controller is used for the regulation of out put voltage

• 1. Line Regulation• 2. Load regulation

Page 4: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 4

DC-DC conversion techniques –an introduction

5 V o = 50V dc -dcc onve r te r

10A

V dc = 100V

5 V o = 50V

10A

V dc = 100V

50V+ -

P lo ss= 500W 5 V o = 50V

10A

V dc = 100V

P lo ss= 500W L A & B D - L ine a r A m plif ie r & ba s e dr ive r

L A &B D V r e f

C a s e 1 : V olta ge d iv ide r C a s e 2 : L ine a r s e r ie s re gula tor

V dcV o

C

LS1

2

Page 5: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

DC- DC CONVERTER TOPOLOGIES

• Buck converter or step - down converter• Boost converter or step - up converter• Buck-Boost converter or step-down/up converter• Cuk converter• Full Bridge converter

Only step-down and step-up are the basic converter topologiesBoth buck-boost and cuk converters are combination of these basic topologiesFull bridge converter is derived from step-down converter

Page 6: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, Govt. Engg. College, Thrissur 6

Switch-mode dc-dc converter

Page 7: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, Govt. Engg. College, Thrissur 7

Drawbacks and modifications of the circuit

In practical circuits, load will be inductive (even for resistive load due to stray inductance) leading to dissipate or absorb the inductive energy which may destroy the switch

Output voltage fluctuates between 0 and Vd

Modifications

Problem of stored inductive energy is overcome using freewheeling diode

Output voltage fluctuation are very much diminished using Low pass Filter

Drawbacks

Page 8: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 8

Buck converter (Step-down converter)

iL

+

_

vd

+

vo=V0

_

Low pass filterio

RC

L

id

+

voi

_

+ vL -

Page 9: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 9

Sep-down dc-dc converter

iL

+

_

vd

+

vo=V0

_

Low pass filterio

RC

L

id

+

voi

_

+ vL -

1Cut off frequency of low pass filter,

2cf

LC

Page 10: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 10

Step-down converter circuit states(Continuous Conduction Mode)

Page 11: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 11

Volt-sec balance(cont.)

Under steady state operation the integral of the inductor voltage vL over one time period must be zero

0 0

0s on s

on

T t T

L L L

t

v dt v dt v dt

0( ) ( )( ) 0d o on s onV V t V T t

o on

d s

V tD

V T

Page 12: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 12

Buck converter (Step-down converter) in CCM

In Continuous Conduction Mode (CCM), neglecting power losses associated with all circuit elements, the input power Pd is equal to output power Po

d d o oV I V I

o on

d s

V tD

V T

0

1o d

d

I V

I V D

Io is the average output current and Id is the average input current Hence in CCM step – down converter is equivalent to a dc transformer (step down)

Page 13: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 13

Closed loop control of buck converter

Page 14: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 14

Closed loop control of Buck Converter(with fixed input)

Page 15: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 15

Closed loop control of Buck Converter(with fixed input)-output voltage

Page 16: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 16

Buck converter using PI controller

Page 17: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 17

Transient performance of PI controller

Page 18: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 18

Closed loop control of Buck Converterwith input voltage perturbations - line

regulation

Page 19: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 19

Closed loop control of Buck converterInput (changes form 14 V to 20V) and output voltage wave forms using PI controller

Page 20: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 20

• In PWM control, the duty ratio is modulated in a direction that reduces the error.

• When the input voltage is perturbed, that must be sensed as an output voltage change and error produced in the output voltage is used to change the duty ratio to keep the output voltage to the reference value.

• This means it has slow dynamic response in regulating the output in response to the change in input voltage.

Page 21: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 21

One cycle control (OCC)

One cycle control• Non linear control technique.• Uses the concept of control of average value of switching

variable.

Page 22: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 22

Buck converter using One Cycle control (OCC)

Controls the duty ratio of switch such that the average value of switched variable is equal to or proportional to the control reference in each cycle

The output voltage of the buck converter is the average value of the switched variable vs.

int1

1

1( ) ( )in

f

in

f

v t v t dtRC

Vt

RC

K. M. Smedley, “ Control Art of Switching Converters,”Ph.D. Thesis, California Institute of Technology, 1990.

Page 23: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 23

Buck converter using One Cycle control (cont.)

Page 24: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 24

Power Source Perturbation RejectionV

in Vref

VrefV

int

d(t)

t

t

tTs

Here, the input perturbation will immediately cause a change in slope of the integration within one switching period. As a result duty ratio changes and output voltage do not change even if power a source having a disturbance.Ie if input suddenly increases the slope of integrator output (= ) increases and it reaches the reference voltage Vref early and ON period reduces and OFF period increases leading to reduction of duty ratio D

01

1

1( ) ( )in

f

in

f

v t v t dtRC

Vt

RC

1

in

f

V

RC

Page 25: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 25

Change in Reference VoltageV

ref

VrefV

int

d(t)

t

t

tTs

Vin

When the control reference is perturbed by a large step up, the time taken to reach the new control reference increase (slope of integration remains the same since Vin is not changing)); therefore the duty ratio is larger. When the control reference is lower, the duty ratio is smaller.

Page 26: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 26

Buck converter with one cycle control

Clock frequency =10 kHzOr Clock period = 0.1msecK= 1/Ts = 10000

Page 27: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 27

Buck converter with one cycle control (cont.)Input voltage and output voltage

Page 28: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 28

Performance comparison between OCC and PI during input voltage perturbation

• (a)Input voltage perturbation (b) Output voltage using OCC (c) Output voltage using PI controller

b

a

c

Page 29: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 29

Buck converter using OCC with reference voltage perturbation

Page 30: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 30Performance comparison between OCC and PI during output voltage reference perturbation

• (a)output reference perturbation (b) Output voltage using OCC (c) Output voltage using PI controller

b

a

c

Page 31: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 31

Step-up (Boost) Converter

+

_

vd

+

vo=V0

_

io

RC

id

L

+vL -

Page 32: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 32

Volt-sec balance Boost converter

Page 33: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 33

Volt-sec balance Boost converter (cont.)

Boost converter circuit while the switch is position 1

Boost converter circuit while the switch is position 2

Page 34: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 34

Boost Converter in Continuous Conduction Mode

+

_

vd

+

vo=V0

_

io

RC

id

L

+vL -

Page 35: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 35

Inductor voltage in boost converter

Boost Converter in Continuous Conduction Mode

Page 36: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 36

Boost Converter in Continuous Conduction Mode(cont.)

In steady state the time integral of the inductor voltage over one time period must be zero

0

0

( ) 0

( )(1 ) 0

1

1

d on d o off

d s d s

d

V t V V t

V DT V V D T

V

V D

Assuming a lossless circuit, Pd = Po

0 0

0 (1 )

d d

d

V I V I

ID

I

Io is the average output current and Id is the average input current Hence in CCM step – up converter is equivalent to a dc transformer (step up)

Page 37: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 37

Closed Loop Control of Boost Converter

Page 38: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 38

Page 39: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 39

BOOST converter

• In closed loop, output voltage Vo should be equal to reference voltage Vref,

• Hence equation can be rewritten as

0

0

( ) 0

( )(1 ) 0

1

1

d on d o off

d s d s

d

V t V V t

V DT V V D T

V

V D

𝑉 𝑟𝑒𝑓 −𝑉𝑑=𝑉𝑟𝑒𝑓 .𝐷 𝑉 𝑟𝑒𝑓 −𝑉𝑑=1𝑇 𝑆

0

𝑇𝑂𝑁

𝑉 𝑟𝑒𝑓 .𝑑𝑡

Page 40: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 40

Simulation of Boost converter using OCC

0

1

1 ON

do ref

T

ref d ref refs

VV V

D

V V DV V dtT

Page 41: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 41Performance comparison between OCC and PI during input voltage perturbation

• (a)Input voltage perturbation (b) Output voltage using OCC (c) Output voltage using PI controller

b

a

c

Page 42: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 42Performance comparison between OCC and PI during output voltage reference perturbation

• (a)output reference perturbation (b) Output voltage using OCC (c) Output voltage using PI controller

b

a

c

Page 43: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 43

BUCK-BOOST Converter

𝑉 𝑟𝑒𝑓 (1−𝐷)=𝑉𝑖𝑛 .𝐷 𝑉 𝑟𝑒𝑓 =1𝑇 𝑆

0

𝑇𝑂𝑁

(𝑉𝑖𝑛+𝑉𝑟𝑒𝑓 ) .𝑑𝑡

( )(1 ) 0

1

d s o s

o

d

V DT V D T

V D

V D

Page 44: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 44

In closed loop, the output voltage Vo should be equal to reference voltage Vref

Hence by rewriting the equation,

BUCK-BOOST Converter -OCC

0

(1 )

( )

1( )

ON

ref d

ref d ref

T

ref d refs

V D DV

V D V V

V V V dtT

Page 45: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 45

Closed loop control of Buck boost converter using OCC

0

0

1(1 )

( )

1( )

ON

d ref

ref d

ref d ref

T

ref d refs

DV V V

DV D DV

V D V V

V V V dtT

Page 46: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 46Performance comparison between OCC and PI during input voltage perturbation

• (a)Input voltage perturbation (b) Output voltage using OCC (c) Output voltage using PI controller

b

a

c

Page 47: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 47Performance comparison between OCC and PI during output voltage reference perturbation

• (a)output reference perturbation (b) Output voltage using OCC (c) Output voltage using PI controller

b

a

c

Page 48: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 48

OCC vs. PI    OCC PI

Buck converter input voltage variation

Settling time 6ms 35ms

Maximum deviation from steady state

0.8V 4.2V

Buck converter reference voltage variation

Settling time 4ms 40ms

Maximum deviation from steady state

0.5V 0.2V

Boost converter input voltage variation

Settling time 1ms 50ms

Maximum deviation from steady state

0.1V 9V

Boost converter reference voltage variation

Settling time 10ms 25ms

Maximum deviation from steady state

1V 1V

Buck Boost converter input voltage variation

Settling time 6ms 25ms

Maximum deviation from steady state

1V 5V

Buck Boost converter reference voltage variation

Settling time 4ms 25ms

Maximum deviation from steady state

2V 2V

Page 49: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 49

PI Vs. OCC :-Settling time performance

1:- buck input perturbation 2:- buck output reference perturbation

3:- boost input perturbation 4:- boost output reference perturbation

5:- buck boost input perturbation 6:- buck boost output reference perturbation

1 2 3 4 5 60

10

20

30

40

50

60

OCC

PI

Page 50: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 50

Conclusion• Compared to PI controller, OCC gives a better transient

performance for DC-DC converter.

• Less settling time

• Less maximum deviation from steady state

• Can find wide applications in drives and renewable energy sources.

Page 51: A NOVEL CONTROL METHOD OF DC-DC CONVERTERS Dr.M.Nandakumar Professor Department of Electrical engineering Govt. Engineering College Thrissur 1 Dept. of

Dept. of EEE, GEC, Thrissur 51