a new 2d code reader - peter jones€¦ · increased range max:305 mm despite the incredibly...

12
Max: 305 mm Long range reading Ethernet compatible EtherNet/IP+PoE NEW NEW SR-652 SR-650HA/ 650/651 A NEW 2D CODE READER that further expands the possibilities NEW Ethernet compatible Compact 2D Code Reader SR-650 Series SR-650 Series

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Page 1: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

Max: 305 mmLong range reading

Ethernet compatibleEtherNet/IP+PoE

NEW

NEW

SR-652

SR-650HA/650/651

A NEW 2DCODE READERthat further expandsthe possibilities

NEW Ethernet compatible Compact 2D Code ReaderSR-650 Series

SR-650 Series

Page 2: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

Increased Range

MAX:305 mm

Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance

of 305 mm. This makes it a great choice for applications with limited installation space or where the

workpiece distance or size is not fixed.

OOOOOffffffffffeeeerrrrssssss lllllllloooooonnnnnnnggggg rrraaaaannnnnnnngggggggggggggeeeeeeeeee rrrrrrreeeeeeaaaaaddddddddiiiiiiiinnnnnnnggggggg oooooofffff uuuuuuppppppp tttttooooooooo 3333333300000000005555555 mmmmmmmmmmmmmmmmmmmm yyyyyyyyyyeeeeeeetttttttt wwwwwwwwiiiiiiittttttttttthhhhhhhhhhhh aaaaaa cccccccccccoooooooooooooooommmmmmmmmmmmmmpppppppppppppaaaaaaccccctttt bbbbboooodddddyyyyy ssssiiiiizzzzzeeeee....

2

NEW

Ethernet compatible compact 2D code reader

SR-650HA/650/651 SR-652

Page 3: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

Advanced Reading Capabilities Stabilise Operation

Ethernet + PoETCP/IP & EtherNet/IP

AAAnnyyooonnnneeee ccccaaaannnn eeeeaaaassssssiiilllllyyyyy uuuusssseeee iiiittttssss aaaaddddvvvvvaaaannnccccccceeeddddd rrrreeeeaaaaddddiiiinnnngggg ccccaaaaaaapppppaaabbbbbiiillliiitttiiiieeeessss....

High-Performance with Easy Tuning

Tuning is executed automatically just by positioning

the code and clicking once. The optimal conditions are

easily determined, even for difficult codes, thus allowing

anyone to quickly integrate this device.

We have consolidated KEYENCE’s original optical

design with new decoding technology. The result is

stable reading on extremely difficult codes even as print

quality or surface conditions begin to deteriorate.

Click

Connect to Your Network

Network connectivity enables centralised remote management of multiple readers.

Additionally scanned images can now be viewed in real time.

Because it is possible to supply power via PoE, there is no need for a separate power source.

CCCCooooonnnnnnnnnneeeeecccccttttt vvvvviiiiiaaaaa EEEEEtttthhhheeeerrrrnnnnneeeeetttttt.. AAAAAllllssssssoooo ssssuuuupppppppppppppoooooorrrrrrtttttssssss EEEEEEEtttttthhhhhheeeeerrrrNNNNNeeeeeetttttt/////IIIIIIPPPPPPP aaaaaaannnnnnnddddddd PPPPPPPooooEEEEE...

High-Performance Made Easy

3

Page 4: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

Reverse Ernostar lens

Examples of codes that can be read with the SR-650 Series

A reverse Ernostar lens is utilised to

minimise aberration. Although small,

the reverse Ernostar lens is practically

free from image distortion and offers

excellent reading performance. Since

it is glass, the reverse Ernostar lens

resists environmental changes and

maintains stable reading, even under

severe manufacturing conditions.

ADVANCED OPT ICA L DES IGNADVANCED OPT ICA L DES IGNAccurate and high-speed decoding is achieved by precisely capturing

codes with sufficient light intensity and a high-sensitivity CMOS sensor.

High power LED illumination light source to improve reading capabilities on moving objects and difficult-to-read codes.

Provides faster imaging speed and improved stability

Enables high-speed decoding

Abberations are reduced to improve image clarity and reading stability

Bleeding

Powerful on difficult-to-read codes!

HIGH-INTENSITY LED

REVERSE ERNOSTAR LENS

HIGH-SPEED,HIGH-SENSITIVITY CMOS

HIGH-SPEED DSP

Light intensity:

2.5 times greater

than conventional readers

Approx. 40x

greater code recognition

Accurately position the reading area

LASER POINTER

Uses the best READING and RESPONSE capabilities Stable reading of difficult codes even for moving objects.

Stable reading of codes that have changed in condition due to variations in print quality or material changes.

KEYENCE’s know-how on decoding technology has been consolidated into a compact body size.

Image clarity:

2 times greater than

conventional readers

Sensitivity:

8 times greater than

conventional readers

Imaging speed:

3 times greater

than conventional readers

Processing speed:

3 times greater

than conventional readers

Approx. 3x

greater reading speed

Primary noise Low contrast Scratched Stray dots Thick printing Thin printing

Dot printing Misaligned dotsTrapezoidaldistortion Narrow quiet zone Thin pattern

Tread barreldistortion Parallel distortion

Nylon resin Black resin Stainless steel Aluminium Brass PCB Ceramic

4

Page 5: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

PositioningLights up the pointer

Searches reading conditions

Selects bank numberBank registrationReading test

TUNE

TUNE

Setting through the softwareSetting through main unit control

1

1 2 33

Use the laser pointer to position the

code in the reading area

Automatically determines the optimal

reading conditions

Registers reading conditions to the

main unit

TUNETEST

Push!

Push!

Push!

Laser-Aim Monitor Tuning

Displays on

the monitor...

Just click "Tuning"!

Multi-LED display

Displays reading stability and bank numbers

Tuning

Easily confi gure settings in a short amount of timeAnyone can tune the SR Series for optimal reading using either the built-in buttons,

or the software, which is powerful yet simple to use.

EASY TUNING IN 3 STEPSEASY TUNING IN 3 STEPSTuning can be performed from the main unit or the settings software.

You can experience the best reading capabilities with either procedure.

From the setting softwareFrom the main unit

TUNE button/TEST button

Activates tuning mode or test mode

POSITIONING

BANK REGISTRATION

2 TUNING

5

NEW

SR-650 Series Settings Software

AutoID Network Navigator SR-H65WE

Page 6: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

The four models of the SR-650 Series cover a wide range of applications from reading tiny codes printed on very small parts to

reading codes from long distance. In addition, KEYENCE’s Parameter Bank function enables stable reading even if the size or

shape of the parts change.

Featuring a Lineup to Accommodate a Wide Variety of Applications

Checks through software

Read image data

Can supply power via PoE

Power can be supplied from the Ethernet cable, making it possible to streamline the laying of

power source cables and allowing for reduction in cost, and manhours.

PoE

PC

PCPLC

SR-650 Series

FTP

In addition to data, it can also transfer captured images in real time and quickly check reading status or read error images.

Through the use of the standard TCP/IP or EtherNet/IP connection, it can be easily integrated into most multi-vendor network

environments.

Supports Ethernet (TCP/IP and EtherNet/IP) + PoE

SUPPORTS MULTIPLE MONITORS

Can check image data captured

at the manufacturing site in real

time (up to 16). Can instantly

judge a reading status during

operation.

POWER

SUPPLY

EXPANDING APPLICATION POSSIBILITIES

6

* The reading range is a value measured with a KEYENCE test label. Max 305 mm is for DataMatrix (cell size 0.5 mm)

Reading distance(mm)

High-resolution

SR-650HA

Close-range

SR-650

Middle-range

SR-651

Long-range

SR-652

Minimumresolution 0.082 mm 0.127 mm 0.25 mm 0.19 mm

Focal distance 38 mm 60 mm 100 mm 250 mm

0

50

100

150

200

250

300

Max

305 mm

Minimum resolution

0.082 mm

Page 7: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

Connected Device Settings

Can check the No. of banks that have been read.

Arranges frequently used command buttons.Parameter bank function See P. 8

Exposure time calculation for reading moving objects

Reading field of view simulation

Can create condition settings for each code type

Can check real-time images while executing test mode.

By simply entering the code size and operating distance, the optimal reader and corresponding field of view can be determined.

Installation Guide takes guesswork out of reader/code setup

Reading test can be easily executed. Can check read ratio, cycle time, and banks that are used for reading.

Reduces manhours for setup with Live View

Intuitive setup to connected devices for control commands, data and image output simplifies integration.

Communication settings with a control device can be performed intuitively

SIMPLE CONFIGURATIONS & SETUP

7

TUNING TESTING & SETUP NETWORK SETTINGS BASIC SETTINGS

NEW SR-650 Series Setting Software: AutoID Network Navigator SR-H65WE

Page 8: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

The Hi-DR function suppresses luster to improve code contrast

Difficult-to-read workpiece due to

low contrast caused by high luster

Difficult-to-read workpiece due to dark

background (black resin)

Expands the printed portion of the code to

make it more uniform for simple decoding.

Shrinks the printed portion of the code,

making thick printed codes easier to read.

Combining both the expansion and

shrink filters enables printed dots to be

connected without changing the print

thickness.

Expansion Filter

CAUSES OF

READING

DIFFICULTY

Supports reading even in changing conditions

In some cases, codes with

varying marking conditions

are read, such as when

different workpieces run

along the same line.

Direct part marking requires

reading that has been

processed by filtering

because there are spaces

between each cell.

With material such as resin,

colour variation will occur

once part marking has been

performed, resulting in lower

contrast.

Even codes that have been

marked under the same conditions

will have brightness conditions that

vary in the corners of the field of

view, making reading unstable.

Ordinary Marking Dot Marking Contrast low Misalignment

REGISTER REGISTER REGISTER REGISTER REGISTER

BANK 1BANK 1

BANK 2BANK 2

BANK 3BANK 3

BANK 4BANK 4

BANK 16BANK 16

NK 1

B

Automatically alternates 16 banks. Reads using the best conditions

The easiest way to improve code reading capability is to improve

code clarity. The SR-650 combines the proper balance of lighting

and processing to improve code clarity on all surface types.

New Optical Design makes Codes Brighter & Clearer

Illuminates codes withsufficient light intensity

After being clearly recognised, the code is decoded through KEYENCE’s original image filters. This provides stable reading by

improving poor printing and reducing noise factors.

Built-in Image Filters Provide-Stable Reading

Up to 16 parameter banks are available to store different code conditions. Even if difficult codes are mixed with ordinary codes on

the same line, the SR-650 Series will automatically alternate between registered parameters until the proper reading conditions are

found.

Parameter Bank & Alternate Function

Shrink Filter Close Processing

Black/White Inversion

EXCELLENT READING CAPABILITIES

8

Page 9: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

Displays the reading success rate.

Displays the time required for reading using a level display.

Displays the displacement from the centre of the code reading area using a level display.

Reading rate measurement mode

Tact measurement mode

Code position measurement mode

TEST button

A AB C D

Read data output

Continuous imaging Decode

A B

Continuous imaging

C D

B C D

An ultra-high-intensity LED was adopted to illuminate codes that move at high

speeds. This displays the code clearly to enable high-speed, high-sensitivity

imaging. Furthermore, the built-in high-speed digital signal processor (DSP) has

greatly increased the speed of decoding as well.

* Using a test code containing the data: KEYENCE read by the SR-651

High speed image capture performance <Max.160 m/min*>

Burst Read mode acquires up to 8 consecutive images as

a part quickly passes through the SR-650’s field of view.

The decoding process is not performed until all images

have been captured. Conventional readers decode each

image after it is captured, preventing additional imaging

until the decode process is complete. The Burst Read mode

allows for higher speed code detection as decoding is not

performed until multiple images have been captured.

Built-in Burst Read Mode

Pressing the TEST button

enables you to start various

test modes.

On-Board Test Mode

The reading area can be split into

smaller focus areas to read multiple

codes in the field of view. Data can be

output in any order.

Reading Area Limitation Function

Output of data from each area in specified orderArea limitation 1

Read data 1

Read data 2

Read data 3

Area limitation 2

Area limitation 3

Power can be supplied directly from a 24 VDC source. Simple

connection to available power saves money on hardware and

reduces manhours required for setup and integration.

24 VDC Power Supply

The main body has been designed from environmentally

resistant die-cast magnesium, which meets IP65 specifications

for use in harsh environments.

Environmentally-Resistant [IP65]

EASY TO USE ADVANCED FEATURES

9

Page 10: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

High-resolution type

SR-650HA

MAIN UNIT

CABLE CONFIGURATION SOFTWARE

Close-range type

SR-650

Middle-range type

SR-651

Long-range type

SR-652

AutoID Network Navigator

SR-H65WE

PRODUCT L INEUP

SR-650: Close-range type

SR-652: Long-range typeSR-651: Middle-range type

SR-650HA: High-resolution type

Code typeCell size

Narrow bar width

A B

DataMatrixQR

0.127 50 70

0.25 40 80

Composite character(CC-A)

0.25 36 86

Code390.127 46 74

0.33 30 100

Code128 0.25 34 90

Code typeCell size

Narrow bar width

A B

DataMatrixQR

0.19 220 260

0.25 210 270

0.33 200 280

0.5 180 305

Composite character(CC-A)

0.25 200 270

Code390.17 220 260

0.5 180 330

Code128 0.25 195 275

Code typeCell size

Narrow bar width

A B

DataMatrixQR

0.25 65 130

0.5 45 165

Composite character(CC-A)

0.25 55 135

Code390.127 75 110

0.5 45 195

Code128 0.25 50 150

Code type Cell size A B

DataMatrixQR

0.08 31 39

0.127 27 42

0.25 22 50

Unit: mm

100

50

0

B

A

Reading

distance

(mm)

40 30 20 10 -20 -30 -400 -10

Focaldistance60 mm

200

250

300

150

0

B

A

Reading

distance

(mm)

40 30 20 10 -20 -30 -400 -10

Focaldistance250 mm

20

40

60

0

B

A

Reading

distance

(mm)

20 15 10 5 -10 -15 -200 -5

Focaldistance38 mm

100

150

200

50

0

B

A

Reading

distance

(mm)

80 60 40 20 -40 -60 -800 -20

Focaldistance100 mm

READ ING R ANGE CHAR ACTER I ST ICS [ T YP ICA L]

NFPA79 compliant Control cable

2 m : OP-87353

5 m : OP-87354

10 m : OP-87355

NFPA79 compliant Ethernet cable

2 m : OP-87359

5 m : OP-87360

10 m : OP-87361

10

Page 11: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

Main unit Mounting bracket

NFPA79 compliant Control cable

NFPA79 compliant Ethernet cable

SR-650/651/650HA SR-652

With port cover With cable

(79)(84.4)

9.5 9.5

(114)

28

47

28

17

(110)

4-M4

(Depth 5)

(52.5)

(51)(5.5)

(2.5)

(10.5)

(7.5)

47

37.5

17.6

30.8

34.3

1.2

13.2

7.5

10° 10°

20

33

(142)(145)

65

2

Insulating

sheet

15° 15°

5.3

R32

ø5.3

46.4

65

17.6

42.1

39.1

1.2

11.1

L

180

150

120

5

5

5

45

ø6.7

ø15

(46.5)

ø15

ø6.4

L

(27.4)

(43.2)

(13.5)

M12

Model L

OP-87353 2 m

OP-87354 5 m

OP-87355 10 m

Model L

OP-87359 2 m

OP-87360 5 m

OP-87361 10 m

D I M ENS IONSUnit: mm

11

Page 12: A NEW 2D CODE READER - Peter Jones€¦ · Increased Range MAX:305 mm Despite the incredibly compact body size, the SR-652 features long range scanning from a max. distance of 305

WW1-1081

www.keyence.comSAFETY INFORMATIONPlease read the instruction manual carefully in order to safely operate any KEYENCE product.

Please visit:

AUSTRIAPhone: +43 22 36-3782 66-0 Fax: +43 22 36-3782 66-30BELGIUMPhone: +32 1 528 1222 Fax: +32 1 520 1623CANADAPhone: +1-905-696-9970 Fax: +1-905-696-8340CHINAPhone: +86-21-68757500 Fax: +86-21-68757550CZECH REPUBLICPhone: +420 222 191 483 Fax: +420 222 191 505FRANCEPhone: +33 1 56 37 78 00 Fax: +33 1 56 37 78 01GERMANYPhone: +49 61 02 36 89-0 Fax: +49 61 02 36 89-100

HONG KONGPhone: +852-3104-1010 Fax: +852-3104-1080HUNGARYPhone: +36 1 802 73 60 Fax: +36 1 802 73 61ITALYPhone: +39-02-6688220 Fax: +39-02-66825099JAPANPhone: +81-6-6379-2211 Fax: +81-6-6379-2131KOREAPhone: +82-31-642-1270 Fax: +82-31-642-1271MALAYSIAPhone: +60-3-2092-2211 Fax: +60-3-2092-2131MEXICOPhone: +52-81-8220-7900 Fax: +52-81-8220-9097

NETHERLANDSPhone: +31 40 20 66 100 Fax: +31 40 20 66 112POLANDPhone: +48 71 36861 60 Fax: +48 71 36861 62ROMANIAPhone: +40 269-232-808 Fax: +40 269-232-808SINGAPOREPhone: +65-6392-1011 Fax: +65-6392-5055SLOVAKIAPhone: +421 2 5939 6461 Fax: +421 2 5939 6200SLOVENIAPhone: +386 1-4701-666 Fax: +386 1-4701-699SWITZERLANDPhone: +41 43-45577 30 Fax: +41 43-45577 40

TAIWANPhone: +886-2-2718-8700 Fax: +886-2-2718-8711THAILANDPhone: +66-2-369-2777 Fax: +66-2-369-2775UK & IRELANDPhone: +44-1908-696900 Fax: +44-1908-696777USA Phone: +1-201-930-0100 Fax: +1-201-930-0099

KEYENCE CORPORATION1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, 533-8555, Japan Phone: +81-6-6379-2211

Copyright (c) 2011 KEYENCE CORPORATION. All rights reserved. SR650-WW-C-E 1081-1 600A01 Printed in Japan

The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice.

* 6 0 0 A 0 1 *

Model SR-650HA SR-650 SR-651 SR-652

Type High resolution Close-range Middle-range Long-range

ReceiverSensor CMOS Image Sensor

Number of pixels 752×480 pixels

LightingLight source High intensity red LED 630 nm

LED class Class 1 LED Product (IEC60825-1)

Laser pointer

Light source Visible semiconductor laser, Wavelength 660 nm

Output 60 μW

Pulse duration 200 μs

Laser class Class 1 Laser Product (IEC60825-1, FDA(CDRH) Part 1040.10*2)

Reading

specifications

Supported symbol

2D QR, MicroQR, DataMatrix(ECC200), PDF417, MicroPDF, MaxiCode, Composite character (CC-A, CC-B, CC-C)

Barcode *1GS1Databar, CODE39, ITF, Industrial2of5, NW-7 (Codabar), CODE128, GS1-128, CODE93,

JAN/EAN/UPC, TriopticCODE39, Postal

Minimum resolution2D 0.082 mm 0.127 mm 0.25 mm 0.19 mm

Barcode — 0.127 mm 0.127 mm 0.17 mm

Reading distance

(typical examples)

DataMatrix

QR

22 to 50 mm

(Cell size= 0.25 mm)

40 to 80 mm

(Cell size= 0.25 mm)

45 to 165 mm

(Cell size= 0.5 mm)

180 to 305 mm

(Cell size= 0.5 mm)

Barcode —30 to 100 mm

(Narrow bar width = 0.33 mm)

45 to 195 mm

(Narrow bar width = 0.5 mm)

180 to 330 mm

(Narrow bar width = 0.5 mm)

Focal distance 38 mm 60 mm 100 mm 250 mm

Field of View (at focal distance) 26.6 mm×17.0 mm 42.5 mm×27.1 mm 70.6 mm×45.0 mm 65.0 mm×41.5 mm

I/O specifications

Control input

Number of Inputs 2

Input type Bidirectional voltage input

Maximum rating 26.4 VDC

Minimum ON voltage 15 VDC

Maximum OFF current 0.2 mA or less

Control output

Number of Outputs 3

Output type Photo MOS relay output

Maximum rating 30 VDC

Maximum load current 1 output: 50 mA or less, 3 Total output 100 mA or less

Leakage current when OFF 0.1 mA or less

Residual voltage when ON 1 V or less

EthernetCommunication standard 10BASE-T/100BASE-TX Cat.5

Supported protocol TCP/IP, EtherNet/IP, FTP, BOOTP

Serial communication

Communication standard RS-232C compliant

Transmission speed 9600, 19200, 38400, 57600, 115200 bps

Synchronisation method Asynchronous

Environmental

resistance

Enclosure rating IP65

Ambient temperature 0 to 45°C

Ambient storage temperature -10 to +50°C

Relative humidity 35 to 95% RH (No condensation)

Storage ambient humidity 35 to 95% RH (No condensation)

Ambient luminance Sunlight: 10000 lux, Incandescent lamp: 6000 lux, Fluorescent lamp: 2000 lux

Operating environment No dust or corrosive gas present

Vibration 10 to 55 Hz Double amplitude 1.5 mm/55 to 500 Hz: Acceleration 5G, 3 hours each in X, Y and Z directions

RatingPower voltage*3 Control port: 24 VDC ±10% or Ethernet port: PoE TypeA/B 36 to 57 V (Cannot supply at the same time)

Current consumption Control port: 220mA or less (When 24 VDC power supply is used) Ethernet port: PoE Power Class 2*4

Weight Approx. 160 g Approx. 175 g

Model SR-H65WE

Supported OS

Microsoft Windows XP (SP3 or later)

Microsoft Windows Vista Business/Ultimate SP2 or later

Microsoft Windows 7 Professional or above

• 64-bit edition supports operation on WOW64.

Running environment*RAM: System memory 1 GB or more (2 GB or more for Windows 7)

• HDD: 512 MB or more of free space

*1 Barcodes fitted into the visual field range in size can be read.

*2 The laser classification for FDA(CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No.50.

*3 To comply with CSA No.61010-1/UL61010-1/IEC61010-1, use the following power supply.

- one that provides Class 2 output as defined in the CEC and NEC, or

- one that has been evaluated as a Limited Power Source as defined in CAN/CSA-C22.2 No.60950-1/UL60950-1/IEC60950-1.

*4 Peak operating current for PoE Power Class 2: 210mA maximum.

*.NET Framework 3.5 SP1 or above has been installed

SPEC I F ICAT IONS