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North America Headquarters For Low Pressure, Portable Cleaning Systems
www.IBIXUSA.com
Special Polymer coating Materials
Equipment
Managing Partner:
U-Coat Inc. Holding Company
Fam. Langhans
Total Solution for North America
Where is Home ?
Corporate Headquarters: 2075 Lake Ave SE Largo, FL 33771 United States
Supporting our Network
We supply and service
We train our Network of Dealers
Countries We Service
Our Coverage • Canada • USA • Mexico • Puerto Rico • Peru • Trinidad and
Tobago
Custom Solution Package For North America
Why choose IBIX® systems over conventional blasting equipment in North America?...
• Lightweight aluminum construction, along with the size, make our systems a very portable, one-man safe operation, cutting down on labor cost (reduced set up and take down, time) and convenience of moving around the project area.
• Our systems deliver a precise and consistent air and media flow for a smooth surface finish with lower air volume requirements.
• Air Flow Adjustment from 3 psi (whisper) to 116 psi • Excellent for soft, delicate surfaces • Taking off a layer at a time • Profile 1.5 – 4 MIL depth (coating) • Bring back to white metal to NACE and SSPC standards.
• Abrasive fine tune Valve Adjustment • Reduces amount of media used, saving the operator money
• Accessories supporting systems • Lance (3 foot gun) – Allows the operator to stand and spray, man lift. • Nozzle (1.5 - 15mm) – Economical to production
• Use less media • More precise • Smaller spaces
• Backpack – Lightweight elevated places • Vacuum Brush – Attached to a shop vac for recycling media and easy cleanup (inside work projects)
• Minimal dusting improves health and safety for the operator and the environment using WET shroud. • IBIX® North America supports and supplies media that is also VOC free! • Effective on virtually any surface:
Concrete Aluminum Composite Materials Masonry Wood Glass Stone Steel Marble
Industries We Serve Core Business IBIX® North America offers a wide variety of special cleaning and coating systems, serving a large customer base. The IBIX® equipment was specifically designed to support Oil & Gas, Power, Energy & Water Industries: • Industrial • Marine • Infrastructure • Transportation • Building & Structural Remediation • Historic Restoration & Preservation • Woodworking • Food Industry • Parks & Recreation
Our systems are Mfg. compliant to ASME Boiler and Pressure Vessel Regulations since 2011 to the American Society of Mechanical Engineers
Going Green for America
Portable Systems:
Our specific Markets served: Building Restoration
Historical Preservation
Concrete
Marine
Transportation
Plant Maintenance
Oil and Gas
Industrial: Plant Maintenance & Repair Applications • Oil, Energy, Power, Waste & Water Plants • Cleaning & removal of
• Chemicals • Paints • Debris • Corrosion
• Effective on corroded concrete factory flooring • Removal of rust in one pass to “white metal” • Multiple surface applications such as
• Concrete, masonry, stone • Steel, aluminum & composite materials • Pipes, pumps, valves & tanks
Benefits • Portable “one-man” operation • Work in tight/high spaces • Low air volume requirements • Minimal dusting to improve health & safety for
operator and environment
Marine: on board Maintenance Ships Applications • Blast with Garnet or Glass metal surface • Weld cleaning • Re-coating flooring, hull
Off Shore Maintenance = No Down Time • Removal of contaminants and tough marine
coatings from • Platforms, Oil Rigs, Ships, Carriers, Tankers
• Removal of grease, oil, carbon deposits from • Bilges, ballast tanks, cofferdams, lube oil tanks
• Cleaning and decontamination of water tanks • Spot blast surfaces down to white metal for 100%
Top Quality Surface Preparation Technology for Yachts
Easy In – Easy Out Marina Access for
On-site Maintenance &
Repair
Infrastructure Applications • Cleaning & removal of:
• Paint • Dirt • Rust
• Re-surfacing of: • Concrete, masonry, stone • Steel, aluminum & composite
materials
Benefits • Portable “one-man” operation • Accessible man-lifts or scaffel • Minimal dusting water head
safety for operator and environment
Transportation: Trains, Planes & Automobiles
Applications • Antique Restoration • Personal use for household projects • Auto collision shops • Removal of Paint stripping • Rust Removal • Decreasing parts
Benefits • Non-destructive surface preparation • No warping of metal from heat • Low pressure to ensure no warping of surfaces • User friendly for the household and small shop
owner
GATX (Georgia-Texas Line) Graffiti Cleaning
• IBIX 40 and 60 with Garnet 120 Mesh and water to clean and maintain lease railcars application nationwide
• Also clean break pads and welds which are checked for leakage
IBIX® North America recently had the great pleasure of attending the Gillette Children’s Specialty Healthcare “Come Fly with Me” gala in St. Paul,
Minnesota.
Over $170,000 was raised for the build-out of a technology room to help kids that are recovering from spinal cord injury, brain injury, or major surgery.
There was an incredible array of amazing cars, boats, and airplanes. Among these was the last flying FaireyGannet XT572, aka “Janet”.
She was displayed beautifully as IBIX® being her sponsor. We are proud to announce that "Janet" won “Best in Air”. We would like to especially thank ShannanHendricks and Harry Odonefor allowing us to be a part of Janet’s extended life span so “history can continue to remain a living reality instead
of just a fading memory”.
You can find more information on “Janet” at www.wingsofsteelfoundation.org
FaireyGannet Reference:
“We are very proud to be able to share "Janet" with everyone especially supporting such great causes. Thanks to IBIX® Surface Technologies which we class as the best surface preparation equipment on the market which we use supporting our restorations, we are able to bring history back to life again in all its glory. Without a doubt, equipment that produces amazing results!!!!”
-ShannanHendicks& Harry Odone
Owners of the FaireyGannet
Restoration of Historic Aircrafts
Restoration of Historic Aircrafts BEFORE
AFTER
Building & Structural Remediation New Buildings
• Cleaning the equipment to remove remaining material
• Cleaning drips of cement, mortars, plaster and machine waste
Existing Buildings
• Pre-renovation cleaning & removal of different types of layers • Graffiti • Paint Grime • Gum • Weld Cleaning
• Remediation of • Mold • Lime scale • Smoke • Soot Stains • Concrete Vapor Barrier
Benefits
• Economical, light weight & portable
• Ensure no damage to building structures
• Precise and consistent air & media to ensure even surface profile
• Minimal dusting to improve health & safety for operator and environment
Historic Preservation Applications • Restoration of delicate & precious materials
• Historical buildings • Statues • Antiques & furniture • Fountains
• Decontamination & Removal • Lime scale from foundations • Dirt & grime • Graffiti
Benefits • Recommended by Architects • Non-destructive surface preparation • Eco-friendly method • Precise and consistent air & media to ensure smooth
surfaces • Minimal dusting to improve health & safety for
operator and environment
Restoration of Old Metal Surfaces
Woodworking
Applications • Restoration of delicate wooden
surfaces • Intricate detailing work ibix gun • Remove stain from wood without
use of solvents Benefits • Chemical free stripping = less
toxic • Faster than standard sandblasters • Precise and consistent air & media
to ensure even surface profile
Restoration of Delicate Wood Projects
IBIX® uses the best
solution for
delicate projects
Before
After
Before
After
Restoration Project on an Old Chapel Door using the IBIX® 25
Before
After
Oulm- Salbertrand
Restoration after Church Fire, I9 with 200 mesh garnet. PA, USA
The IBIX 9 was used with 200
mesh Garnet for this project.
Pictured is the damage caused by a
fire at a Catholic church in Pittsburg,
Pennsylvania.
Food Industry: Manufacturing & Processing Plants
Applications • Sanitation & plant hygiene (non-toxic
soda) o Conveyor systems, drums, tanks, &
valves • Removing syrup & juices from
surfaces • Protect concrete under holding
tanks
Benefits • Less corrosion • Decrease food contamination • Effective in sanitation and compliance • Economical, light weight & portable
Parks & Recreation Applications • Removal of
• Grease, oil, residue • Removal of paint “layer by layer” • Graffiti & gum
• Ability to work with multi-surfaces • Wood • Steel & metal • Marble, Limestone & Rock
Benefits • Ability to use in prohibitive spaces that
are small or high (rollercoasters) • Minimal dusting = no down time shutting
down public areas • Minimal dusting = improve health &
safety of public
IBIX Gum Removal Coming Soon
Urban Cleanliness & Refurbishment
IBIX® is the reference technology for removing graffiti from stone, aluminum and glass surfaces with the use of ecological cleaning material and
vaporized water.
This is done without using aggressive
chemical products which makes it safe for
disposal.
Helix®
Making Helix® the most suitable system for intervention on surfaces of artistic and architectural prestige to date due to it’s use of extremely low pressures under which the equipment can operate, the system is able to preserve the surface patina with no risk of uncontrolled abrasion to the surfaces. Low Pressure:
• Down to 0.2 bars (the equivalent of a whisper)
• Delicacy of the jet (helical vortex) CH operators are able to rely on IBIX® systems for any media cleaning procedure. The new Helix® system provides a winning solution for all those interventions where helical air-vortex media cleaning systems are specified to ensure total delicacy and respect of historical surfaces.
Helix® (continued) HELIX® provides, for the same nozzle size, an
increased tangential contact area. The action of the media per surface unit is maintained consistent
and calibrated.
This makes it possible to: • Increase the distance between
the operator and the surface
• Minimize invasiveness without losing the evenness and
effectiveness of the cleaning
• Avoids the operator from having to make constant corrections
which can result in the loss of the layers to be conserved
Operator’s Guide
The operation of the IBIX® Systems are simple and consist of 3 parts:
• Pressure Regulator • Media Flow Adjustment
• Motor Compressor
Pressure Regulator
The pressure can vary from 0.2 (3 psi) to 8 bar (130 psi)
• Turn the regulator clockwise to increase the
pressure • Turn the regulator counter-clockwise to decrease
the pressure
Media Flow Adjustment
1. Start with the flow control (abrasive) valve fully closed. To get the proper adjustment, turn the knob of the media screw until
the media begins to come out.
2. Turn the knob counter-clockwise half of a turn and the adjustment will be optimal.
Turn the knob clockwise to shut off the flow of the cleaning media.
Turn the knob counter-clockwise to increase the flow of the
cleaning media.
Controlling Consistent Media Flow
IBIX
Lid with spring
Copperpipe
Fine adjustments possible
Sand The copperpipe allows continuous
sand and airflowrates at the pistol
The tank is completely pressurized
and helps to drop the sand down to the bottom
Blasting Hose
Most competitor's units sandflowrate depends on the gravity No fine adjustments possible
The sandflowrate changes from time to time
Sand Sandtank
Airhose
Air-sand mixing valve
Motor Compressor
IBIX® VRK 220 Portable Screw Motor Compressor
VRK 220 R is equipped with a patented moister separator using a cooling electrical fan operated by the motor automated system. The compressor pushes 65 - 70 CFM .
Technical Characteristics: • Honda Lead-Free Petrol Engine: 24 HP • Compressed Air Volume: 1900 litres per minute
output • Maximum Pressure: 7 - 8 bar • Size: Length 1200 mm; Width 780 mm; Height
1000 mm • Weight: 230 kgs (500 LBS)
Air Requirements for IBIX® Systems SMALL RANGE
MEDIUM RANGE
LARGE RANGE
EXTRA LARGE RANGE 17 – 20
CFMs 70 CFMs
185 CFMs
375 CFMs Gas or
Electrical Gas
Diesel
Diesel
VRK 220
MDVN 5200
or
or or or or or or or
2 x I3
1 x I9
3 x I9
1 x I25
10 x I9
3 x I25
1 x I40
37 x I3
22 x I9
2 x I40 1 x
I60
6 x I25
Note: These compressors shown are just suggestions
VRK-GOMMAIR
MDVS Line
Using Your IBIX® System 1. 2.
3. 4.
Steps Instructions 1. Simply open and remove your IBIX System from the box 2. IBIX System complete with funnel (Front) 3. IBIX System complete with funnel (Side) 4. IBIX System complete without funnel (front)
Filling Funnel, Filling Screen & Flapper Door
Ex.
(Please see filling example above)
5. 6.
7. 8.
Steps
Instructions 5.
Place filling screen into funnel and place
funnel into flapper door
6. Filling screen in funnel, funnel in flapper door
7. Flapper door
8. Place filling lid over flapper door once pot is
filled
Air Pressure Regulator and Water Connection
9.
10.
11.
Steps Instructions 9. & 10. Air Pressure Regulator:
• Pull up to unlock and adjust air flow • Push down to lock • Can adjust for more or less air by turning knob.
11. Water Connection – Plug a regular water hose in to blast with the water shroud
Gun Assembly Rilsan Water Line (White)
Nozzle
Nozzle Holder
Nozzle Locking Nut (For dry blasting)
Trigger Assembly
Safety Button
Compressed Screw Housings (2) (On opposite side of gun)
Gun Housing Screws (2)
Teflon Ring
Abrasive Hose Water Shroud
Gun Assembly Instructions Steps
Instructions
1. Insert (A) Abrasive Hose into (B) Gun Housing until flush with housing
2. Insert (C) Nozzle Holder into (B) Gun Housing until flush with housing
3. Insert (D) Pneumatic Valve into (E) Trigger Assembly
4. Insert (F) Trigger into (E) Trigger Assembly
5. Insert (B) Gun Housing over (E) Trigger Assembly
6. Screw on (G) Deadman Switch with (H) Deadman Switch Screw into (B) Gun
Housing 7.
Insert (I) Gun Housing Screws (2) into (B) Gun Housing (Male/Female)
8. Insert (J) Nozzle into (C) Nozzle Holder (make sure long end of nozzle goes into
Nozzle Holder) 9.
Screw (K) Nozzle Screw into (C) Nozzle Holder
Off
On
1.
2.
3.
Insert (A) Abrasive Hose into (B) Gun Housing
(Flush to front of Gun Housing)
Insert (C) Nozzle Holder into (B) Gun Housing
Insert (D) Pneumatic Valve into (E) Trigger Assembly
B A
B
C
D
D E
F
E
B
E
Insert (F) Trigger into (E) Trigger Assembly
Insert (B) Gun Housing over (E) Trigger Assembly
Screw on (G) Deadman Switch with (H) Deadman Switch Screw into (B) Gun Housing
4.
5.
6.
H
GB
Insert (J) Nozzle into (C) Nozzle Holder (make sure long end of nozzle goes into Nozzle
holder)
Screw (K) Nozzle Screw into (C) Nozzle Holder
Insert (I) Gun Housing Screws (2) into (B) Gun Housing
7.
8.
9.
BI
J C
C
K
W/ Nozzle Screw W/O Nozzle Screw
Nozzle Kit Options Nozzle Locking Nut Nozzle
IBIX 9 Kit comes equipped with: • Abrasive Hose Fitting • Nozzle Holder with Nut • Cylindrical Nozzle (2 mm) • Cylindrical Nozzle (4 mm) • Venturi Nozzle (2.5 mm) • Venturi Nozzle (4 mm)
IBIX 25 Kit comes equipped with: • Abrasive Hose Fitting • Nozzle Holder with Nut (12.5 mm) for (5 mm) Nozzle • Nozzle Holder with Nut (10 mm) for sizes up to (4.5 mm) • Cylindrical Nozzle (7 mm) • Cylindrical Nozzle (4.5 mm) • Venturi Nozzle (6 mm) • Venturi Nozzle (4 mm)
IBIX 40 Kit comes equipped with: • Abrasive Hose Fitting • Nozzle Holder with Nut • Cylindrical Nozzle (7 mm) • Cylindrical Nozzle (8 mm) • Cylindrical Nozzle (12 mm)
Replacement of Abrasive Hose on IBIX® Wet/Dry Abrasive Blast System: System
8
B.
Push
9
10
A.
Steps Directions A Turn off Compressor and disconnect from the system
B Remove the Quick Connect (10) and 3 Rilsan Hoses (8) (2 Air and 1 Water) from the system. Disconnect the Rilsan Water and Air Lines (8) by pushing the Blue Rings (9) down and pulling the lines out. Disconnect the Abrasive Hose by pushing the Quick Connect (10)
C.
E. 2 2 1 1A D
.
3
Replacement of Abrasive Hose on IBIX® Wet/Dry Abrasive Blast System: Gun
Steps Directions
C Detach the white Rilsan Waterline (1) from the water shroud (2) (Press down Black Quick Connect Ring (1A) and carefully pull Rilsan Waterline out)
D Unscrew the Water Shroud (2) E Take out the Tungsten Nozzle (3) (located inside)
F. G.
4 4
5 5
7 Abrasive
Hose
Steps Directions F Unscrew the Nozzle Holder (4) from the Abrasive Hose inside the Gun
Housing (7) G Unscrew the Deadman Switch Screw on the Deadman Switch (5)
H. I. Remove the Abrasive Hose by gently
pulling out
7
6B
6A
Abrasive Hose
Steps Directions
H Unscrew the two Gun Screws (6A) and pull them out completely (Carefully take the Screw Housing (6B) out with a small screwdriver by tapping them (it is a compressed fitting))
I After removing the Gun Screws (6A) and Screw Housings (6B), remove the Abrasive Hose by pulling out gently from the Gun Housing (7)
J Remove the 6 Quick Connect Screws (11) and unscrew the Abrasive Hose (12) counter-clockwise out of the Quick Connect (10)
K Slide the Abrasive Hose (12) out of Protection Sheath (13), leaving the Rilsan Waterline (1) in. Slide new Abrasive Hose into Protection Sheath (13)
L Twist Quick Connect (10) clockwise into new Abrasive Hose.
J.
13
12
L.
10
Test fit the Quick Connect (10) with the new Abrasive Hose before securing with the screw. Adjust the space between the Abrasive Hose and Quick Connect so it will
tightly fit.
11
10
K. 12
1
Abrasives for America
• Bi-Carbonate
Official Distributors for:
• Walnut Shells • Garnet
Proud Member of the Following Associations…
IBIX Systems have been used for years to clean, restore and preserve cultural heritage assets all around the world
! Washington D.C.: Capital Hill, Longworth, IBIX equipment using soda on aluminum castings
! Washington D.C.: Daughters of the American Revolution, Helix nozzle cleaned stone with calcium carbonate
! Washington D.C.: National Park Service, IBIX equipment has been used on many Monuments including The White House
! Galveston, TX: Historic Pleasure Pier, Philadelphia, PA: Museum of Art / Rodin Museum & Merchants Exchange Building
! New York City, NY: High Bridge, New Brunswick, NJ: St. Peter the Apostle
! Rome: Imperial Forum (1 century AD), Cleaning of stone, mortar and travertine without damaging 2000 year old surfaces
! Paris: Eiffel Tower (XIX century AD), Cleaning stone pillars to preserve world famous tower
! Vatican City: St. Peter's Basilica, Restoration of St. Peter's Colonnade
! Istanbul: Italian Embassy in Turkey (17th Century AD), Removal of 3 protective layers and stone cleaning, achieved by dry blasting with garnet mineral
Project References