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DOD Researchers Provide A Look Inside Nanotechnology Special Issue QUARTERLY Volume 6, Number 1 A M P T I AC is a DOD Information Analysis Center Administe red by the Defense Information Systems Age n c y, Defense Te chnical Information Center and Opera ted by IIT Re s e a rch Inst i t u te

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Page 1: A Look Inside Nanotechnology - InfoHouseinfohouse.p2ric.org/ref/34/33115.pdfA Look Inside Nanotechnology Special Issue ... Science and Technology of Nanoscale Structures ... used by

DOD Researchers

Provide

A Look Inside

Nanotechnology

Special

Issue

QUARTERLYVolume 6, Number 1

A M P T I AC is a DOD Informa tion Analys is Center Adm inis te red by the De fen se Info rma tion Sys tems Age n c y, De fen se Te chnical In fo rmation Cent er and Opera ted by I IT Re s e a rch Inst i t u te

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Special Issue: Nanotechnology

The Coming Revolution: Science and Technology of Nanoscale Structures … 5

Dr. James S. Murday, Executive Secretary, Nanoscale Science, Engineering and Technology Subcommittee, US National Science andTechnology Council and Superintendent of the Chemistry Division, Naval Research Laboratory

At the most basic level of common understanding, nanoscience involves the study of materials where some critical property is attrib-utable to an internal structure with at least one dimension less than 100 nanometers. This is truly the last frontier for materials sci-ence. As "nanotechnology" appears ever more often in the technical and popular media, defense researchers tackle the science andtechnology that will transform nanoscience into practical technology. Dr. Murday provides an overview of the efforts of thePresident’s National Nanotechnology Initiative, its accompanying work within DOD, and what they mean to the military, ouradversaries, and the future of this exciting field.

Emerging Technologies and the Army … 11

Col. Kip Nygren, Professor and Head, Civil and Mechanical Engineering, US Military AcademyTechnology is changing rapidly and often outpaces humanity’s ability to comprehend its advance. We, as humans, have alwaysrelied on our superior abilities to gather and process information and make proper decisions in a timely manner. This skill spansthe ages from stalking larger mammals in a hunt, to defeating our enemies on the field of battle. Now more than ever, success onthe battlefield is dependent on the rapid access to information and the ability to act on that data. Changing technology presentssome tremendous opportunities as well as pitfalls. Col. Nygren delves into the world of advanced technology and how it is shap-ing tomorrow’s warfighter.

Polymer Nanocomposites Open a New Dimension for Plastics and Composites … 17

Dr. Richard Vaia, Materials and Manufacturing Directorate, Air Force Research LaboratoryHumans place great importance on materials when talking about the past, from types of manufacturing to even more fundamen-tal conventions of naming specific epochs after the materials used (i.e. Stone Age, Bronze Age, Iron Age). Today’s frontiers of mate-rials technology are most definitely rooted in the combination of various materials to achieve specific goals with the greatest effi-ciency of properties. Dr. Vaia shows us how advanced plastics and composites designed for extreme service and environments areblazing a trail for tomorrow’s incredible advances.

Power from the Structure Within: Application of Nanoarchitectures to Batteries and Fuel Cells … 25

Dr. Richard Carlin, Director of the Mechanics and Energy Conversion Division, Office of Naval ResearchDr. Karen Swider-Lyons, Chemistry Division, Naval Research LaboratoryProbably one of the most established areas of nanotechnology is the use of nanomaterials in power generation and storage. Whilehighly dispersed nanoscale platinum particles have been used as electrocatalysts in fuel cells for years, the use of nanomaterials instorage and generation is far from fully exploited. Each year, researchers push the envelope with advances in control and modifica-tion of nanoscale properties in electrode structures. Drs. Carlin and Swider-Lyons explain some of the most recent advances in thestate of the art.

MaterialEASE: Materials Engineering with Nature’s Building Blocks … 31Richard Lane, Benjamin Craig and Wade Babcock, AMPTIAC Technical StaffMay we suggest that you read this article first? Messrs. Lane, Craig and Babcock provide a comprehensive primer which introducesthe science of the nanoscale. The text is written at a level any reader, from the experienced nanotechnologist to the layperson, willappreciate. Many basic aspects of the technologies described in the other articles in this issue are also explained in clear, conciseterms. This is definitely a good starting point for the non-“nano-savvy” reader.

The AMPTIAC Newsletter, Spring 2002, Volume 6, Number 1

A M P T I AC is a DO D Inform at ion Anal ysis C enter Adminis te red by the Defense In form at ion S ystems Age n c y, Defense Te chnical Inf ormat ion Center and Opera ted by I IT Re s e a rch Ins t i t u te

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Nanoceramic Coatings Exhibit Much Higher Toughness and Wear Resistance than Conventional Coatings … 37

Dr. Lawrence Kabacoff, Materials Science and Technology Division, Office of Naval ResearchMost military and commercial applications re q u i re surface coatings which can resist wear and corrosion. Often taken for granted,these coatings can dramatically affect the standard service intervals for machinery, useful life of large components, and overall re a d i-ness of vital systems. While most ceramic coatings do wear ve ry slow l y, they usually fail from a lack of toughness and not a lack ofwear resistance. Dr. Kabacoff describes an innova t i ve processing method which utilizes traditional equipment to deposit films ofi n t e r m i xed nano- and microscale grains which stand up to we a r, but provide significant improvements in toughness and durability.

Nanoenergetics: An Emerging Technology Area of National Importance … 43

Dr. Andrzej Miziolek, Weapons and Materials Research Directorate, Army Research LaboratoryFrom the first experiments with gunpowder and fireworks to the latest ammonium nitrate and powdered aluminum high explo-sives, man has sought to unleash the force of chemical explosives in more powerful and controlled ways. Nanotechnology allowsresearchers to bridge the gap between pure chemical evaluation and microstructural analysis, and better understand the phenome-na which make energetics work. Dr. Miziolek presents a guided tour of some of the most groundbreaking work going on today inenergetics and how nanoscience is improving our understanding of one of our oldest weapons of war.

The Army Pushes the Boundaries of Sensor Performance Through Nanotechnology … 49

Drs. Paul Amirtharaj, John Little, Gary Wood, Alma Wickenden and Doran Smith, Sensors and Electron Devices Directorate, Army Research LaboratoryThe battlefield is a place where too much information is rarely a problem. Our soldiers need every bit of data that can be collect-ed and the field of available sensors and sensing systems is growing every day. An elite team of ARL researchers present some of thelatest thinking in sensor technology and describe how nanotechnology is changing the way sensors are designed, powered, deployedand utilized in the battlespace.

Fabricating the Next Generation of Electronics from Molecular Structures … 57

Dr. Christie Marrian, Microsystems Technology Office, Defense Advanced Research Projects AgencyComputers today are fabricated primarily from silicon, its oxides and nitrides, and thin films of metals, all deposited with pat-terning technologies that are quickly approaching a physical limit of resolution. What if the next paradigm of computing was basednot on the solid, electron conducting paths of silicon and metal compounds, but on molecules and the very atomic structures thatmake up our own brains? Dr. Marrian takes us to the limits of molecular-based computing with healthy doses of science-fact andpractical evaluation of components and systems that may very well be the next revolution in computing.

Engineering the Future of Nanophotonics … 63Dr. Bob Guenther, Physics Department, Duke UniversityDr. Henry Everitt, Associate Director of the Physics Division, Army Research OfficeOptical components are already established as the foundation for tomorrow’s telecommunications systems, and are quickly becom-ing de rigueur in next generation computing technology. In order for this to move from the world of science to technological appli-cation, new ways of controlling, transmitting and conveying photonic information will be developed. Drs. Guenther and Everittexamine the world of nanophotonics and show some of the systems that will transmit, generate, and indeed compute with light.

The AMPTIAC Newsletter is published quarterly by the Advanced Materials and Processes TechnologyInformation Analysis Center (AMPTIAC). AMPTIAC is a DOD sponsored Information Analysis Center,operated by IIT Research Institute and administratively managed by the Defense Information Systems Agency(DISA), Defense Technical Information Center (DTIC). The AMPTIAC Newsletter is distributed to morethan 25,000 materials professionals around the world.

Inquiries about AMPTIAC capabilities, products and services may be addressed to Dav id H. RoseDirector, A MPTIAC3 1 5 - 3 3 9 - 7 0 2 3E M A I L : a mp t i a c @ i i t ri . o rg

U R L : h t t p :/ / a mp t i a c . i i t ri . o rg

We welcome your input! To submit your related articles, photos, notices, or ideas for future issues, please contact:

AMPTIACATTN: CHRISTIAN E. GRETHLEIN, P.E.201 Mill StreetRome, New York 13440

PHON E: 315 .339 .700 9FA X: 315 .339 .710 7

E M A I L : a mp t i a c _ n e w s @ i i t ri . o rg

Editor-in-ChiefChristian E. Grethlein, P.E.

Technical Content ManagerWade Babcock

Creative Director Greg McKinneyWord and Image

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Introduction

Energetic materials are a major component of weapons systemsused by all branches of the US military. Their primary use is inexplosives, as well as in gun and missile propulsion. Over thelast century new chemicals have been discovered or designedfor rapid release of energy in either relatively simple composi-tions, like that used in certain warheads, or in more complexformulations like the advanced composites used as propellants.Currently, a class of energetic materials known as nitramines areactually used for both explosives and propulsion applications invarious weapons systems. Some major considerations for suc-cessful weaponization of energetic materials include perform-ance (e.g. energy density, rate of energy release), long-term stor-age stability, and sensitivity to unwanted initiation.

As demands on munitions increase with regards to improvedperformance (i.e. increased lethality and survivability as well asthe development of emerging high precision weapons con-cepts), the challenge on the R&D community is ever increas-ing. Additional drivers and concerns for the US military comefrom the continuing development of new munitions (includingnew types of energetics) by foreign nations. Munitions devel-opment is also fundamentally impacted by the approachinglimit of the amount of improvement that is possible for the tra-ditional and now rather mature C, H, N,and O energetic chemistries.

In recent years researchers have foundthat energetic materials/ingredients that areproduced on the nanoscale have the prom-ise of increased performance in a variety ofways including sensitivity, stability, energyrelease, and mechanical pro p e rties. Assuch, they represent a completely new fron-tier for energetic material research anddevelopment with the potential for majorpayoffs in weapons systems. Very simply,nanoenergetics can store higher amounts ofenergy than conventional energetic materi-als and one can use them in unprecedentedways to tailor the release of this energy so asto maximize the lethality of the weapons.The field of nanoenergetics R&D is quiteyoung, but is already undergoing rapidgrowth. The goal of this article is to givethe reader a sense for the physical andchemical characteristics and properties thatmake these materials so promising. This

will be accomplished through a discussion of a few selectedexamples of current research.

Background

The 221st National Meeting of the American Chemical Societyheld during April 2001 in San Diego featured a symposium onDefense Applications of Nanomaterials. One of the 4 sessions wastitled Nanoenergetics. This session featured speakers from gov-ernment labs (DOD and DOE) and academia (for furtherinformation about this symposium, please contact the author).This session provided a good representation of the breadth ofwork ongoing in this field, which is roughly 10 years old. Anumber of topics were covered, including a few that will be dis-cussed in detail below, namely Metastable In t e r m o l e c u l a rComposites (MICs), sol-gels, and structural nanomaterials.The presentations given at this symposium largely form thebasis for this report.

At this point in time, all of the military services and someDOE and academic laboratories have active R&D programsaimed at exploiting the unique properties of nanomaterials thath a ve potential to be used in energetic formulations foradvanced explosives and propellant applications. Figure 1 rep-resents some concepts of how nanomaterials, especially

The AMPTIAC Newsletter, Volume 6, Number 1 43

Figure 1. Weaponization of

Advanced Energetic Technologies

Dr. Andrzej W. MiziolekWeapons and Materials Research Directorate

US Army Research Laboratory

ETC Plasma Injectors: Functionalized Polymer

Nanocomposite, Radiation Tunable

(ETC=Electro Thermal Chemical)

Novel Energetics/Nanostructured Propellant

Formulations (High Energy, Insensitive, Plasma

Specific, Low Erosivity Gradient: Nanoengineered

Progressivity, No Residue)

Novel Energetics/Nanostructured Energetics for

Warhead Explosives Formulations (High Explosive

Power, Structured Nanocomposite Matrix,

Insensitive, Environmentally Degradable)

Fuses/Initiators

(Metastable

Nanointermetallics

& Composites)

Nanocomposite Materials for Cartridge Cases

(Energetic, Consumable, Structurally Strong)

KE Munition

Thermobaric Warhead

Shaped Charge

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The AMPTIAC Newsletter, Volume 6, Number 144

nanoenergetics could be used for improving components ofmunitions. The figure shows that nanoenergetic compositesand ingredients can be used in the ignition, propulsion, as wellas the warhead part of the weapon. With regards to the latterapplication, nanoenergetics hold promise as useful ingredientsfor the thermobaric (TBX) and TBX-like weapons, particular-ly due to their high degree of tailorability with regards to ener-gy release and impulse management.

Metastable Intermolecular Composites (MICs)

Metastable Intermolecular Composites (MICs) are one of thefirst examples of a category of nanoscale energetic materialswhich have been studied and evaluated to a considerabledegree. MIC formulations are mixtures of nanoscale powders ofreactants that exhibit thermite (high exothermicity) behavior.As such, they differ fundamentally from more traditional ener-getics where the reactivity is based on intramolecular (not inter-molecular) properties. The MIC formulations are based onintimate mixing of the reactants on the nanometer length scale,with typical particle sizes in the tens of nanometers range (e.g.30 nm). One important characteristic of MICs is the fact thatthe rate of energy release can be tailored by varying the size ofthe components. T h ree specific MIC formulations havereceived considerable attention to date; Al/MoO3, Al/Teflon,and Al/CuO.

Research and development on MIC formulations is beingperformed in laboratories within all military services, as well asat Los Alamos National Laboratory (LANL). LANL researchersDrs. Wayne Danen and Steve Son, along with their colleagues,have not only pioneered the dynamic gas condensation methodfor the production of nanoscale aluminum powders (alsoknown as Ultra Fine Grain [UFG]), but they have also con-ducted numerous studies on physical and chemical properties.As an example, Figure 2 shows a scanning electron microscope(SEM) image of a nanoscale MIC (Al/MoO3 mixture) pro-duced by the dynamic gas condensation process at LANL. One

critical aspect of producing successful MIC formulations is theability to produce nanoscale aluminum particles of small parti-cle sizes in the tens of nanometer range, as well as with reason-ably narrow size distribution. And, of course, the productionprocess needs to be reproducible batch to batch. The currentstate of UFG aluminum production is that this is an area thatstill requires considerable effort. Even though there are com-mercial sources for UFG aluminum (such as the ALEX processoriginated in Russia, or commercial sources in other nationssuch as Japan), the need for reliable non-government sources ofingredient materials for uses in MIC applications is still there.Progress in this area is being made by companies such asTechnanogy and Nanotechnology.

Another example of a significant effort at producing MICcompounds is found at the Indian Head Division of the NavalSurface Warfare Center (NSWC/IH). This work is being per-formed by Dr. Magdy Bichay, Pam Carpenter, and TomDevendorf along with other co-workers. The Indian Headprocess for producing UFG aluminum is also based on thedynamic gas condensation process with some changes, such asthe use of resistance heating instead of RF coils. Figure 3 shows

Figure 2. SEM of MIC (Al/MoO3 Mixture)

Figure 3. The Process Schematic for the Production of Nanoscale Al for MIC

Applications at NSWC/Indian Head

Figure 4. Al Nanoparticles with a Passivation Layer of Al2O3

Al Wire

Feed

100nm 20nm

Cooling

Water

Mass

Flow

Meter

Helium

Cylinder

PyrometerElectric

Motor

Power Supply

Collection Unit

Display

Container

Vacuum

Pump

Mass Flow Meter

Oxygen

Cylinder

Power Supply

440 V, 3 Φ

SCR Thyristor

Control Unit

Vaporization

Chamber

20nm

TEM EFTEM

Al

O

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The AMPTIAC Newsletter, Volume 6, Number 1 45

the process schematic as developed by Professor Jan Puszynskiof the South Dakota School of Mines, working in concert withIndian Head. Design goals included the use of continuous alu-minum wire feed, a continuous collection system, as well as aproduction rate of approximately 10 grams/hour. It was foundthat one major limitation of the process was the 12 hour life ofthe titanium diboride/boron nitride ceramic resistance boatused for heating the material.

Figure 4 shows an example of the typical UFG aluminumthat is produced by the Indian Head process. A transmissionelectron microscope (TEM) image of the Al nanoparticles isshown on the left while an EFTEM (energy filtered TEM) isshown on the right, clearly indicating a thin passivation layer ofA l2O3. These images we re taken at Lawrence Live r m o reNational Laboratory (LLNL). In summary, much moreresearch and development needs to be done in the productionand characterization of these and new types of MIC formula-tions. Issues of MIC ignition and safety characteristics (such asimpact, friction, and electrostatic initiation) are promising, butneed to be fully explored. Overall though, certain key MICcharacteristics are very attractive and quite promising for prac-tical applications. These include energy output that is 2x thatof typical high explosives, the ability to tune the reactive power(10 KW/cc to 10 GW/cc), tunable reaction front velocities of0.1-1500 meters/sec, and reaction zone temperature exceeding3000K. Specific areas of possible applications include use inenvironmentally clean primers and detonators, chem/bio agentneutralization, improved rocket propellants, IR flares/decoys,thermal batteries, and others.

Sol-Gels

Researchers at LLNL, Drs. Randall Simpson, Alexander Gash,et al., have pioneered the use of the sol-gel method as a newway of making nanostructured composite energetic materials.The advantages of making energetics on the nanoscale areshown in Figure 5 which provides a comparison between con-ventional energetic compounds (micron scale) and those whichare composed of nanoscale ingredients. The sol-gel chemistryinvolves the reactions of chemicals in solution to produce pri-mary nanoparticles, called “sols”, which can be linked in a 3-dimensional solid network, called a “gel”, with the open poresbeing occupied by the remaining solution. There are typicallytwo types of sol-gels. “Xerogels” are the result of a controlledevaporation of the remaining solution/liquid phase, yielding adense, porous solid. On the other hand, “aerogels” can beformed by supercritical extraction (SCE), which eliminates theliquid surface tension and thus alters the capillary forces of theegressing liquid that normally would lead to pore collapse.Since the pores have been largely kept intact through the use ofthe SCE method, the resulting solid is highly porous and light-weight, with excellent uniformity given that the particles andthe pores are both in the nanometer range. Figure 6 illustratesthe sol-gel methodology.

The sol-gel approach is fundamentally different than mostapproaches to energetic material production in that it is a rela-tively simple methodology (e.g. chemistry in a beaker) per-formed at low temperatures. It can also be relatively inexpensive

and has the promise of creating entirely new energetic materi-als with desirable properties.

One current promising nanocomposite being pursued by theresearchers at LLNL involves the use of Fe2O3 which is gener-ated using the sol-gel method. The reason that Fe2O3 is chosenis because its thermite reaction with UFG aluminum is veryexothermic (with only CuO and MoO3 yielding greater energyof reaction). An example of the high degree of mixing and uni-

Figure 5. Composite Energetic Materials: Conventional vs Nanosized

Figure 6. The Sol-Gel Methodology

Figure 7. Sol-Gel Fe2O3/Al Nanocomposite

1. Conventional (µm-sized particles): • mass transport an issue

• lower power

• energy lower

(incomplete reaction)

2. Energetic nanocomposite (nm-sized particles): • mass transport minimized

• higher power

(faster reaction)

• higher total energy

• Inexpensive

• Safe

• Cast complex shapes

• Low temperature processing

Non-supercritical

extraction of

liquid phase

Condense Super-critical

extraction

Aerogel : low or high density

Xerogel: low or high density

Sol: a colloid Gel:

a 3D structure

25nm

TEM

EFTEM

Al

O

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46

formity between two nanophases is found in Figure 7, whichindicates the excellent dispersion of Al and Fe on the nanoscaledomain. The Fe2O3 was prepared by the use of an organicepoxide which was added to an Fe(III) salt solution resulting inthe formation of nanoscale crystalline and amorphous Fe2O3.The reaction to produce Fe2O3 was done in solution whichalready contained the UFG aluminum. In this case, thenanoparticle aluminum was sonnicated (suspended in iso-propanol and placed in an ultrasonic bath to break up any alu-minum aggregates) before mixing with the Fe(III) salt solution.For this work, the UFG aluminum was supplied by the NSWCresearchers at Indian Head using the dynamic gas-phase con-densation method (discussed above), which yielded an averagealuminum particle size of approximately 35 nanometers.

As sol-gel materials and methodology advances, there are anumber of possible application areas that are envisioned. Theseinclude: (1) high temperature stable, non-detonable gas gener-ators, (2) adaptable flares, (3) primers, and (4) high-power,high-energy composite explosives. In addition, the sol-gelchemistry may have advantages of being more environmentallyacceptable compared to some other methods of producingenergetics.

Functionalized Carbon Nanotubes for Energetic Applications

Dr. Lalitha Ramaswamy and her colleagues at the University ofMaryland, along with Army Research Laboratory scientists(Drs. Matt Bratcher, Pamela Kaste, and Sam Trevino) areexploring the use of carbon nanotube structures (Figure 8) asstarting material for various possible energetics applications.One concept involves the functionalization of carbon nano-tubes with the notion of incorporating or binding this materi-al into propellant matrices. The hope is that by doing so therewill be significant performance enhancement in the areas of ini-tiation, overall propellant performance, safety, as well as inmechanical properties. One specific goal that is being pursuedis the assessment of carbon nanotube-based ingredients for theimprovement of propellant initiation for either an advancedplasma-based initiator (which is under development), or for usewith more conventional electrical initiators. Here the optical aswell as electrical properties of nanotubes may be important in

generating an improved propellant formulation. In particular,the high electron density that characterizes the nanotube struc-ture as well as the high conductance along the tube wall maylead to more robust and reliable ignition behavior.

Long-term storage stability is one of the key elements of asuccessful propellant formulation. In this regard, there is hopethat carbon nanotubes could be used to encapsulate nanoscaleenergetic ingredients, perhaps even the nitro-organic energeticcompounds themselves (e.g. HMX, RDX), to yield a propel-lant that not only has the same (or better) performance forenergy release, but also much improved performance for han-dling and long-term storage. An example of progress in theeffort to functionalize carbon nanotubes is given in Figure 9which shows a micrograph of some amine-terminated carbonnanotubes. In addition to the synthesis of functionalized car-bon nanotubes this effort also involves chemical analyses of theproducts as well as the use of characterization techniques suchas Prompt Gamma Activation Analysis for elemental ratioanalyses.

Center for NanoEnergetics Research at the University of

Minnesota

One of the major challenges that will be faced by theDepartment of Defense sometime in the near future (withregards to the utilization and implementation of nanoenergeticmaterials and ingredients) will be the ability to produce suchmaterials in not only large quantities, but also in controlledsizes, size distributions, and chemical compositions. To addressthis eventuality, the DOD has recently funded a university-based research program in a competitive process through theDefense University Research Initiative on NanoTechnology(DURINT) program. This research program is headed by theUniversity of Minnesota, which established the Center forNa n o Energetics Re s e a rch (CNER) (see www. m e . u m n . e d u /~mrz/cner.html). The primary goal of the CNER is to conducta comprehensive and multidisciplinary study of the high rateproduction and behavior of nanoenergetics. Professor MichaelZachariah is the Director of the CNER and he has expertise inthe synthesis and in-situ characterization of nanoparticles, aswell as molecular dynamics simulations of particle growth and

Figure 8. The Coiled

Graphitic Structure of

Carbon Nanotubes

Figure 9. Micrograph

of Amine-Terminated

Carbon Nanotubes

The AMPTIAC Newsletter, Volume 6, Number 1

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The AMPTIAC Newsletter, Volume 6, Number 1 47

production. A significant aspect ofthis DURINT-funded program isthe close scientific collaborationwith a DOD research organiza-tion, namely the Army ResearchLaboratory. ARL researchers Dr.Barrie Homan and the author ofthis article are working closelywith Professors Zachariah andSteven Girshick and their researchg roups in developing virt u a l l yidentical nanoenergetics produc-tion and characterization facilities.Figure 10 shows a schematic ofthis research facility which repre-sents the centerpiece of theCNER. It is based primarily onthe use of a thermal plasma arcreactor for processing of a largenumber of possible precursors inthe solid, liquid and vapor phases.In addition to the plasma, provi-sions have been made for the useof a furnace, as well as a diffusion flame apparatus, to serve asalternate techniques for producing nanoscale ingredients. Inaddition to the production of single or multicomponent (e.g.metals or multimetals) nanoscale particles, this facility allowsfor the in-situ coating of the particles using a number of differ-ent approaches (e.g. condensation or uv curing). This coatingcould be chosen to be an inert shield to keep the core nanoin-gredient from further reacting with air (oxygen or moisture), orit could be chosen to be energetic to dramatically increase theenergy density of the final energetic formulation.

Characterizing the nanoenergetic particles produced in thisfacility is accomplished by two major diagnostic approaches.The first involves the use of a single particle mass spectrometer(SPMS, inset photo in Figure 10). Here the SPMS is used toprovide size and elemental composition of the particles as theyare sampled from the reactive flow. As such, this tool tracks thegrowth as well as the coating of the targeted nanoenergeticingredients/composites. Nanoscale particles of different sizesare selected for analysis using aerodynamic focusing. Theseselected particles can also be analyzed in-situ using spec-troscopy. Two techniques in particular are powerful tools foranalyzing small particles; Laser Induced Bre a k d ow nSpectroscopy (LIBS) and Laser Induced Incandescence (LII).LII has been developed primarily by the combustion researchcommunity as a major tool for understanding the formation ofcombustion-generated particulate matter. This technique uti-lizes a pulsed laser to rapidly heat the small particles. By mon-itoring the rate of decay of the resulting incandescent radiation,one can extract particle size information, as the rate is related tothe size of the particle. In order to get information on thechemical composition of the particles through the use of spec-troscopy, it is necessary to use a different technique. LIBS is anemerging major new tool for the analysis of chemical composi-tion (see http://www.arl.army.mil/wmrd/LIBS).

In LIBS, a pulsed laser is tightly focused on the sample toinduce a breakdown (microspark) of the sample material. Thespark process leads to the breakup of the sample into its ele-mental components and simultaneous excitation of the result-ing atoms and ions, which subsequently emit light. Thus, bymonitoring the emission from this plasma, one can determinethe nature of the element by its characteristic emission wave-length and the relative abundance by the intensity of the emit-ted light at a given wavelength. The LIBS sensor technology isa d vancing so rapidly that instrumentation has curre n t l ybecome available for the capture of light between 200-940 nm,a region where all elements emit. Thus, researchers are now ina position to simultaneously detect all of the constituent ele-ments of nanoparticles, including the metals, carbides, andorganic and/or oxide coatings. Since the LIBS data is generat-ed in real-time (response time 1 second or less), one can keeptrack of rapid changes in the composition of the particles dur-ing the actual production run. Recently Professor David W.Hahn of the University of Florida has demonstrated LIBSanalysis of nanoscale particles and has found that the LIBStechnique can be very sensitive, having a resolution in the fem-togram range (10-15 gm), and it is capable of detecting as few as100 particles per cubic centimeter.

There are a number of other researchers and topics under theCNER umbrella. Professors Steven Girshick and Sean Garrickat the University of Minnesota are working on nucleation the-ory, aerosol dynamics, and the simulation of reactive flowswhile their colleague Pro f. Alon McCormick, as well asProfessor Tom Brill of the University of Delaware, are workingon various aspects of sol-gel science. Other principal investiga-tors include Professor Jan Puszynski of the South DakotaSchool of Mines who is working on solid-state chemistry andkinetics. On the theoretical side, Professors Don Thompson ofOklahoma State University and Don Truhlar of University of

Figure 10. Schematic of Instrument to Produce Nanoscale Energetic Ingredients (Photo inset

is the single particle mass spectrometer at the CNER- University of Minnesota)

Advanced Nanoenergetic Ingredients for Explosives & Propellants

Nanometals, Nanoorganics, Coatings; Production, Characterization, Processing

Energetic

Organics

and Solvent

or Sol-Gel

Agile research facility for the production & properties optimization of nanoenergetic materials.

Coating Flow

Counter Flow

Thermal Plasma Reactor

Flame Furnace Particle

Collector

Pump

Flow

“Spray-Freeze”

Coating Reactor

UVSource

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48

Minnesota are working in the area of fundamental computa-tions aimed tow a rds the simulation of the behavior ofnanocomposites. All in all, the CNER represents a majornational resource for understanding the science and engineer-ing as they relate to the generation and behavior of nanoener-getic compounds and ingredients. It should be mentioned thatthe Army Research Office (Drs. David Mann and RobertShaw) had a major role in the selection of the DURINT topicon nanoenergetics and in the continued administration of theCNER contract which started in 2001 and could run through2005.

Acknowledgements

The author would like to thank Drs. Alex Gash, Jan Puszynski,Lalitha Ramaswamy, Steven Son, and Michael Zachariah forfurnishing information and for their assistance in producingthis article. Also, I would like to thank my ARL colleagues Drs.Brad Forch, Barrie Homan, Pamela Kaste, and Rose Pesce-Rodriguez for their editorial assistance.

Selected References

Aumann, C.E.; Skofronick, G.L.; and Martin, J.A., “OxidationBehavior of Aluminum Nanopowders,” Journal of VacuumScience & Technology B, Vol. 13(2): pp. 1178-1183 (1995).

Bratcher, M.; Pesce-Rodriguez, R.; Kaste, P.; Ramaswamy, A.L.,“Nanotube Modification of Energetic Materials”, Proceedings ofthe 38th Meeting of the JANNAF Combustion Subcommittee,Destin, FL, April (2002).

Cliff, M.; Tepper, F.; Lisetsky, V., “Ageing Characteristics ofAlex Nanosize Aluminum,” AIAA-2001, p. 3287 (2001).

Gash, A.E.; Simpson, R.L.; Tillotson, T.M.; Satcher, J.H., andHrubesh, L.W., “Making Nanostructured Pyrotechnics In ABe a k e r,” Proceedings of the 27th In t e rnational Py ro t e c h n i c sSeminar, pp. 41-53, Grand Junction, Colorado (2000).

Gash, A.E., Tillotson, T.M.; Satcher, J.H., Jr.; Hrubesh, L.W.;Simpson, R.L., “Use of Epoxides in the Sol-Gel Synthesis ofPorous Fe2O3 Monoliths from Fe(III) Salts”, Chem. Mater.2001, Vol. 13, p. 999, (2001).

Gash, A.E., Tillotson, T.M.; Poco, J.F.; Satcher, J.H., Jr.;Hrubesh, L.W.; Simpson, R.L., “New Sol-Gel Synthetic Routeto Transition and Main-Group Metal Oxide Aerogels UsingInorganic Salt Precursors”, J. Non-Cryst. Solids, Vol. 285, pp.22-28, (2001).

Hahn, D.W. and Lunden, M.M., “Detection and Analysis ofAerosol Particles by Laser-Induced Breakdown Spectroscopy”,Aerosol Science and Technology, Vol. 33, p. 30-48 (2000).

Ma rtin, J.A.; Mu r r a y, A.S.; and Busse, J.R., “Me t a s t a b l eIntermolecular Composites”, Warhead Technology, pp. 179-191(1998).

Miziolek, A.W.; McNesby, K.L.; and Russell, R.S., “MilitaryApplications of Laser Induced Bre a k d own Sp e c t ro s c o p y(LIBS)”, Abstract Book for Pittcon 2002, New Orleans, LA,March (2002).

Puszynski, J.A., “Advances in the Formation of Metallic andCeramic Nanopowders”, Powder Materials: Current Researchand Industrial Practices, pp 89-105, F.D.S. Marquis ed., TheMinerals, Metals, and Materials Society (2001).

Puszynski, J.A.; Jayaraman, S.; Bichay, M.; Carpenter, G., andC a r p e n t e r, P., “Formation and Reactivity of Na n o s i ze dAluminum Powders”, Proceedings of the World Congress onParticle Technology, Sydney, Australia, July (2002).

R a m a s w a m y, A.L. and Kaste, P., “Nanoscale Studies forEnvironmentally Benign Explosives & Propellants”, Proceedingsof the Meeting on Advances in Rocket Propellant Performance,Denmark, September (2002).

Simpson, R.L.; Tillotson, T.M.; Satcher, J.H., Jr.; Hrubesh,L . W.; Gash, A.E., “Na n o s t ru c t u red Energetic Ma t e r i a l sDerived from Sol-Gel Chemistry”, Int. Annu. Conf. ICT (31stEnergetic Materials), Karlsruhe, Germany, June, (2000).

Son, S.F.; Asay, B.W.; Busse, J.R.; Jorgensen, B.S.; Bockmon,B., and Pa n t oya, M., “Reaction Propagation Physics ofAl/MoO3 Nanocomposite Thermites”, Proceedings of the 28thIn t e rnational Py rotechnics Se m i n a r, pp. 833-843, Ad e l a i d e ,Australia, November (2001).

Tillotson, T.M.; Gash A.E.; Simpson, R.L.; Hrubesh, L.W.;Thomas, I.M.; Poco, J.F., “Nanostructured Energetic MaterialsUsing Sol-Gel Methods” J. Non-Cryst. Solids, Vol. 285, pp.338-345, (2001).

Zachariah, M.R.; Mehadevan, R.; Lee, D.; and Sakurai, H.,“Measurement of Solid State Reaction Kinetics in the AerosolPhase Using Single Pa rticle Mass Sp e c t ro m e t ry”, De f e n s eApplications of Na n o m a t e r i a l s, Miziolek, A.W.; Karna, S.;Mauro, M.; Vaia, R., eds., ACS Symposium Series Book,American Chemical Society, Washington, DC (in preparation -to be published in 2002). ■

Dr. Andrzej W. Miziolek is a Research Physicist at the US Army Research Laboratory/Weapons and Materials Research

Directorate, Aberdeen Proving Ground, MD. He is recognized for his expertise in combustion (particularly flame suppression) and

plasma research; multiphoton spectroscopy and collisional dynamics; and for his work in applying laser spectroscopy to problems

in chemical analysis and combustion diagnostics. Recently he has focussed his attention to research on nanoscale materials, in

particular on nanoenergetics, as well as on developing technology for force protection and anti-terrorism applications. Dr.

Miziolek has co-authored over 45 refereed journal papers, three book chapters, and 80 government technical reports and

publications. He has published a book on Halon Replacements: Technology and Science (A.W. Miziolek and W. Tsang, eds.,

ACS Symposium Series 611, 1995) and is currently working as lead editor on two books: (1) Laser Induced Breakdown

Spectroscopy (LIBS): Fundamentals and Applications to be published by Cambridge University Press, and (2) Defense

Applications of Nanomaterials to be published by ACS Books.

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