a guide to safe and effective tank cleaning - spraying systems co

A Guide to Safe and Effective Tank Cleaning

Spray Nozzles

Spray Control

Spray Analysis

Spray Fabrication

Celcon® is a registered trademark of Celanese Corporation. DELRIN® is a registered trademark of E.I. du Pont de Nemours and Company.Kynar® is a registered trademark of Arkema, Inc.Tri-Clamp® is a registered trademark of Ladish Co., Inc.Viton® is a registered trademark of DuPont Performance Elastomers.

North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901 USA

Tel: 1.800.95.SPRAY Intl. Tel: 1.630.665.5000 Fax: 1.888.95.SPRAY Intl. Fax: 1.630.260.0842

www.spray.com

Catalog 15E Printed in the U.S.A. ©Spraying Systems Co. 2009

SprayNozzles

SprayControl

SprayAnalysis

SprayFabrication

Model Type Max. Tank Diameter

Flow Rate Range

Pressure Range

Spray Pattern

Spray Coverage

Motor Driven

AA290AG AA290EP

80 ft 24.4 m

22 - 200 gpm 85 - 752 l/min

50 - 250 psi 3.5 - 17 bar Solid Stream

AA190AGH 20 - 34 ft 6.0 - 10.4 m

7 - 20 gpm 26 - 78 l/min

500 - 1000 psi 35 - 70 bar Solid Stream

AA190AG AA190E

AA190EP

12 - 25 ft 3.7 - 7.6 m

3.1 - 44 gpm 11.8 - 170 l/min


AA090AG AA090E

AA090EP

8.0 ft 2.4 m

1.5 - 7.3 gpm 5.7 - 28 l/min


Fluid Driven — Reactionary Force

27500 27500R

10 - 25 ft 3.0 - 7.6 m

4 - 391 gpm 15.3 - 1490 l/min

10 - 50 psi .7 - 3.5 bar Solid Stream

28500 28500R

18 ft 5.5 m

9 - 100.6 gpm 34 - 384 l/min

10 - 50 psi .7 - 3.5 bar Solid Stream

18250A 8.0 ft 2.4 m

10.5 - 55 gpm 48 - 205 l/min

10 - 60 psi 1 - 4 bar Flat Fan

21400A 5.0 ft 1.5 m

5 - 22 gpm 23 - 82 l/min


30473 8.0 ft 2.4 m

2.1 - 4.5 gpm 7.8 - 18 l/min

10 - 50 psi 0.7 - 4 bar Flat Fan

D41892 6.5 ft 2.0 m

4.0 - 7.5 gpm 15.9 - 29 l/min


36640 3.0 ft 0.9 m

.8 - 2.2 gpm 3.4 - 7.9 l/min


23240 3.0 ft 0.9 m

3.5 - 22 gpm 14 - 79 l/min

20 - 200 psi 1.5 - 12 bar Flat Fan

Fluid Driven — Constant Speed Rokon™

D26984-SS. 316SS D26984-PVDF

20 ft 6.0 m

3.2 - 31 gpm 12 - 128 l/min


D40159-SS, 316SS D40159-PVDF D40159-316SS

20 ft 6.0 m

3.2 - 31 gpm 12 - 128 l/min


D41800E 12 ft 3.7 m

2.7 - 34 gpm 12 - 128 l/min


Fixed Stationary

12900 22 ft 6.7 m

72 - 385 gpm 280 - 1470 l/min

20 - 50 psi 1.5 - 3.5 bar Full Cone

6353 6353-MFP

10 ft 3.0 m

8.9 - 80 gpm 35 - 301 l/min

20 - 50 psi 1.5 - 3.5 bar Full Cone

63225 18 ft 5.5 m

22 - 141 gpm 83 - 534 l/min


VSM 5.0 ft 1.6 m

2.7 - 72 gpm 10.4 - 269 l/min

10 - 150 psi 0.7 - 10 bar Solid Stream

3150 3.0 ft 0.9 m

5.2 - 26 gpm 23 - 91 l/min

10 - 150 psi 1 - 10 bar Full Cone

15498 2.0 ft 0.6 m

5.5 - 11.7 gpm 23 - 43 l/min

60 - 150 psi 5 - 10 bar Full Cone

2 www.spray.de | wwww.spraying.at | www.ssco.ch

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Table of Contents

Pages

Quick Reference Guide .......... 2-3

Benefits of

Automated Tank Cleaning ...... 4-5

Which Tank Cleaning

Solution is Right for

Your Application?.................... 6-9

Motor Driven

Tank Washers ........................ 10-21

Fluid Driven

Tank Washing Nozzles

Reactionary Force .............. 22-33

Constant Speed .................. 34-37

Fixed

Tank Washing Nozzles ......... 38-46

AutoJet®

Tank Cleaning Systems .......... 47

Lances ...................................... 48

Strainer and

Mesh Information .....................49

New Product Overview ...........50

Min. Tank Opening Size

Inlet Connection Max. Temp. Materials of

Wetted Parts Page No.

Motor Driven

7.25", 8.25" 84 , 210 mm 2" 200° F

93° C316SS PTFE 10-12

3.75" 95 mm 1" 200° F

93° C316SS PTFE 13-19

3.75" 95 mm 1" 200° F

93° C316SS PTFE 13-19

2.3" 59 mm 1" 200° F

93° C316SS PTFE 20-21

Fluid Driven — Reactionary Force

51 - 178 mm 1/2", 3/4" 1", 2", 3"

200° F 93° C

PTFE, Carbon-filled PTFE 22-23

2.5" - 4" 64 - 102 mm

3/4", 1", 1-1/2", DN20, DN25, DN40

200° F 93° C PTFE 24-25

2-7/32" 60 mm 3/4" 350° F

177° C316SS, PTFE 26-27

2-1/4" 60 mm 3/4" 350° F

177° C316SS, PTFE 26-28

1" 25 mm 1/4" 200° F

93° C PTFE 29

1-1/2" 37 mm 3/8", 1/2" 160° F

70° C POM-DELRIN® 30

1-1/32" 26 mm 1/4" 200° F

93° C316SS, HSS,

PTFE 31

1-1/32" 26 mm 1/2" 350° F

177° C316SS, PTFE 32-33

Fluid Driven — Constant Speed Rokon™

2-1/4" 56 mm 3/8", 1/2" 160° F

70° C303SS, 316SS

PVDF, PE 34-35

2-1/4" 56 mm 3/8", 1/2" 160° F

70° C303SS, 316SS

PVDF, PE 34-35

1-1/4" 32 mm

3/8", DN19

302° F 150° C

303SS 316LSS 36-37

Fixed Stationary

10" 254 mm 3" 212° F

100° CBRASS, 316SS 38-39

6" 152 mm 1-1/2" 212° F

100° CBRASS, 303SS,

316SS 38-41

3.4", 3.9", 4.6" 87, 100, 118 mm 3/4", 1", 2" 400° F

204° C 316L 42-43

2" 51 mm 1/2", 3/4" 200° F

93° C NYLON 44

2" 51 mm 1" 212° F


316SS 45

2" 51 mm 1" 212° F


316SS 46


The primary objective of any tank cleaning application is to clean, maintain, and sanitize equipment at appropriate levels to prevent malfunctions or contamination that would alter the safety, identity, strength, quality or purity of the finished product.

Tank cleaning can be a manual or automated process, however, manually cleaning the inside of tanks can be unproductive, unreliable and unsafe. Automated tank cleaning:

• Ensures process integrity to meet regulatory compliance

• Keeps workers safely away from hazardous chemicals

• Reduces cleaning cycle times and minimizes production downtime

• Significantly reduces labor, water, chemical and wastewater disposal costs

Automated tank cleaning is a process improvement that pays for itself quickly and getting started is easy when you have an experienced partner. Whether your tanks require a light rinse or high-impact wash, Spraying Systems Co. has the spray technology and the expertise to increase the efficiency of your cleaning application.

The Benefits ofAutomated Tank Cleaning

Getting Started — Three Steps to Automation

3 Integrate all system components for optimal performance

2 Ensure efficient delivery (Tank Wash Lance & Strainers)

1 Select the right tank cleaning nozzle


* Downtime estimated at $100/hour † Labor estimated at $25/hour1 Based on an average of 250 washes/year of a 1500 gallon (5600 liters) tank.

Save up to 82% with an automated tank wash system

80% less in production downtime

90% less in labor costs

Estimated Annual Savings....................US $51,250

Evaluate your current tank cleaning operation

If you’re cleaning your tanks manually or using a fill and drain method, you may be able to reduce your production downtime and labor costs up to 90%. Some of our customers save as much as $50,000 a year per tank by switching to automated cleaning. Studies show that most costs are associated with production downtime and labor. There will be added savings from water, chemical and wastewater disposal costs.

It only takes a few minutes to find out if you’re a good candidate for automation. Simply go to our online savings calculator at www.spray.com/cleantanks and provide some information about your current operation.

Your potential savings will be calculated instantly online.

Annual Costs

Production downtime

cost *

Labor cost†

Total cost 1

Manual Scrub/ Washdown

$50,000

$12,000

$62,500

Fill & Drain

$25,000

$6,250

$31,250

Automated System

$10,000

$1,250

$11,250

Savings Calculator Check List

Tank size in diameter or gallons

Number of tanks

Production downtime per tank in hours

Cost of production downtime per tank per hour

Time for manual labor per tank in hours

Labor cost per hour

Washes per year per tank

When using the online savings calculator, you will need to know this check list information.

Estimated Automated Tank Cleaning Savings


Step 1Select the right tank cleaning nozzleEvaluating these factors will help you select the best automated tank cleaning nozzle to meet your cleaning objectives.

Assess the residue to be cleaned Is the substance sticky or easily cleaned? Can it be dissolved by the cleaning liquid? What is the level of impact required to dissolve it and wash it away?

Determine the level of cleaning requiredRinsing: Majority of residue is loosened and removed with water

Cleaning: Remaining residue is loosened and removed with water and cleaning agent

High Impact Cleaning: Utilizes the impact of the spray to break apart difficult and stubborn residues and wash them away

Sanitizing: Chemical agent is applied to all surfaces to kill micro-organisms to an acceptable level

Disinfecting: Kills most bacteria with the exception of spores

Sterilizing: Eliminates all forms of life

Identify your cleaning solution and the required temperature of the cleaning liquid Chemical additives are typically used to remove contaminants, improve tank wettability and reduce droplet formation. Heat can improve the cleaning action of many water-based detergent chemicals.

Evaluate the size of your tank and the spray distance Spray distance is usually measured in terms of the tank diameter, however, it is important to consider the tank length and height. For example, if a tank is 20 ft. (6 m) in diameter and 40 ft. (12 m) long, use two tank washers that specify 20 ft. (6 m) or a single tank washer that can clean up to 40 ft (12 m).

Determine the lowest possible flow rate required to achieve your cleaning objectivesThe lower the flow, the less liquid required, less effluent for disposal and less energy consumed. A general guideline is to work with a minimum of 0.2 gal/min/ft2 (7 l/min/m2). A more moderate recommendation is 0.4 gal/min/ft2 (15 l/min/m2). This guideline generally applies to stationary nozzles where all the surfaces of the tank are sprayed at the same time. Nozzles that rotate usually contact part of the tank at one time, thus less flow rate is needed.

Determine the level of spray impact required Hard-to-clean residues require a higher level of impact than residues that are easily rinsed. It is difficult to determine the exact impact value of each tank wash nozzle. However, a general rule of thumb can help you increase the level of impact when determining the optimum cleaning requirements for your application. Increasing flow rate is more effective than increasing pressure. As the chart below shows, doubling the flow rate increases impact as much as 100%, while doubling pressure provides only 40% more impact.

Flow Rate Pressure Relative Impact

13 gpm (50 l/min) 45 psi (3 bar) 1.0

13 gpm (50 l/min) 90 psi (6 bar) 1.4

26 gpm (100 l/min) 45 psi (3 bar) 2.0

Impact values are based on theoretical total impact formula: Impact = .0526 x flow rate x √pressure


Identify the best spray pattern for your level of cleaning Solid stream sprays provide the greatest impact, followed by flat fan and full cone sprays. Typically, fixed spray nozzles with full cone sprays are used for gentle rinsing and washing. Fluid driven nozzles with flat fan sprays offer more impact and are commonly used for cleaning. High-pressure, motor driven and turbine driven nozzles use solid streams for maximum impact.

Select a nozzle material and connection type appropriate for your application For most applications, stainless steel nozzles are used for their durability and ability to withstand high temperatures. For corrosive applications, nozzles made of polytetrafluoroethylene (PTFE) or polyvinylidene fluoride (PVDF) are preferred. For sanitary applications, standards may require special consideration for nozzle design, mounting specifications and materials of construction.

Determine the duration of the cleaning cycle Most cleaning cycles last from 10 to 30 minutes and include three to four stages: pre-rinse, which should remove 90% of the soil; cleaning; post-rinse and sanitizing.

Types of Tank Cleaning Nozzles

High-pressure (motor driven) Two to four nozzles rotate on a motor driven gear hub

• Solid stream, high impact nozzles clean stubborn residue

• High impact reduces the water required for effective cleaning

• Lightweight, portable

• Recommended for cleaning medium to large tanks

• Liquid pressure and rotational speeds are independently controlled

Fluid driven (reactionary force) Rotational velocity increases as pressure increases

• Good impact and coverage, less fluid consumption

• Wide variety of materials available

• Sanitary design features

• Recommended for rinsing and cleaning small tanks

Fluid driven (constant speed) Rotates at constant speed as pressure fluctuates

• Slow rotational speed improves impact and throw

• Low liquid consumption

• Recommended for cleaning and sanitizing small tanks

Fixed (stationary) Multiple orifice assemblies stay in position while spraying

• Simple design, no moving parts

• Wide range of spray coverage

• No mounting limitations

• Recommended for rinsing small tanks

Evaluate your tank design to identify spray coverage and obstructions Cleaning coverage provided by various spray angles ranges from 65 to 360 degrees. Multiple nozzles may be required if a spray cannot reach a part of the tank due to internal obstructions such as a mixer or agitator.


Model TW Strainer

8310A Strainer

Other Helpful ResourcesWe have an extensive library of bulletins and technical manuals available that may be of interest to you. Please call 1-800-95-SPRAY or visit www.spray.com to request additional literature.

Line StrainersLine strainers are another critical component of your automated system. Particulates in the liquid can clog nozzles or stop their rotation, which results in insufficient cleaning and potential product contamination. Filtering the liquid with line strainers prevents clogging and also extends the wear life of downstream equipment including nozzles and pumps.

For fine straining, woven wire mesh screens provide very small openings to strain particulates down to 200 mesh (74 microns). The mesh screen should be made of stainless steel for strength and corrosion resistance. The screen is critical to the operation of the strainer, and an extra screen should be kept on hand for each strainer installed.

See page 49 for strainer and mesh recommendations.

Tank Wash LancesLances are more than just an installation component — they ensure efficient delivery of the liquid to the nozzle. For trouble-free system performance and the convenience of working with a single supplier, we can design and fabricate lances for any of our nozzles. Lances are available in different lengths for optimal positioning within the tank. For example, nozzles can be positioned so that the spray impacts directly on the heavily soiled areas or skim lines.

Custom Options• Nozzle • Pipe/Tube Size • Flange Type • Lance Length Above and Below • Pipe Fitting/Connector • Material

See page 48 for additional information on lances.

Tank Wash Technical Paper Bulletin No. 526

Provides useful guidelines on evaluating your plant’s specific cleaning needs and selecting the most effective automated tank wash system for your application.

Tank Wash Application Center www.spray.com

Our Tank Wash Center is your online resource for safe and effective tank cleaning. Visit www.spray.com/cleantanks for access to our free savings calculator.

Liquid Strainers Catalog 35

Protect nozzles, valves and pumps from damaging debris with a liquid strainer. Our catalog provides specifications, mesh and cleaning information to help you select the appropriate strainer.

Step 2Ensure efficient delivery to the nozzle

Lance with 28500R Tank Wash Nozzle and Tri-Clover Flange

Lance with 6353 Tank Wash Nozzle and Raised Face Flange


From

AutoJet® Tank Cleaning SystemsAutoJet Tank Cleaning Systems include pump/motor sets sized for best performance, inlet/outlet valves with pressure gauges and inlet strainers. Cycle timing control and chemical injection are optional features that enhance cleaning efficiency, effectiveness and consistency. The systems are easy to install, operate and maintain.

See page 47 for complete

features and specifications.

Step 3Integrate all system components Even the best tank cleaning nozzle can only perform effectively when all components — including nozzles, pumps, motors, valves and strainers — are carefully integrated into an efficient system.

In addition to our broad line of tank cleaning nozzles, Spraying Systems Co. engineers complete Tank Cleaning Systems, custom lances, line strainers and other accessories.

Our sales engineers have helped solve hundreds of application problems — from clean-in-place systems for milk filling machines to washing heavily-soiled mixing vats at an automotive manufacturer. With sales offices located throughout the world, an automated solution to your tank cleaning operation is easily available.

Industrial Spray Products Catalog Catalog 70

Our full-product- line catalog is the industry’s most comprehensive resource for spray nozzles and accessories.

Application Drawings

Detailed examples of successful tank wash installations. Contact your local sales representative for additional information.

Optimizing System Performance with Precision Spray Control Bulletin No. AT103B

Provides an overview of the benefits of automated spray systems. Application examples show how to reduce overspray, improve product quality, increase throughput and improve regulatory compliance.


Motor DrivenTank Washers 80' (24.4 m)

Max. Tank Diameter

SpecificationsMax. tank dia.: 80' (24.4 m)

Flow rate range: 22 to 400 gpm (85 to 1504 l/min)

Pressure range: 50 to 250 psi (3.5 to 17 bar)

Max. operating temp.:

200°F (93°C)

Min. tank opening size:

7.25" (184 mm) for two-nozzle hub 8.25" (210 mm) for four-nozzle hub

Spray coverage: 360°

Inlet connection: 2" NPT or BSPT (F)

Flanges: 8" (203 mm) flange for two-nozzle hub 10" (254 mm) for four-nozzle hub

Motor DrivenTank WashersFeatures and Benefits• Versatile cleaning of large tanks, vats and vessels

up to 80' (24.4 m) in diameter

• Choose either air (AG) or explosion-proof (EP) electric motors

• Motor positioned outside of tank for longer life and fewer failures due to exposure to harmful cleaning solutions

• Easily customized to meet unique requirements – change flow rates through nozzle selection or adjustments to inlet pressure

• Long-life construction features corrosion-resistant 316SS and PTFE fluoropolymer resin seals

• Choice of two or four nozzle hub

• Easily mounted – choose from 3', 4' or 6' (.9, 1.2 or 1.8 m) shaft lengths

• Optimum impact provided by 55430 series solid stream nozzles: nozzles feature stabilizer vanes that can be removed for maintenance purposes

Lubricator assembly is included with the air (AG) model only. Regular lubrication of the air supply line will significantly increase the life of the air motor.

AA290AG

2- or 4-nozzle hub

8" Flange comes standard with 2-nozzle hub

Air Motor (AG)

10" Flange comes standard with 4-nozzle hub

Explosion Proof Motor (EP)

AA290EP



Max. Tank Diameter

Cycle Time Data – Explosion-Proof Motor (EP)

Cycle Time Data – Air Motor (AG)

Dimensions and Weights – Air Motor (AG)

Dimensions and Weights – Explosion-Proof Motor (EP)

Performance DataTotal Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*

(Double flow rates when using four nozzles.)

Nozzle No. 50 psi (3.5 bar) 100 psi (7 bar) 150 psi (10 bar) 200 psi (15 bar) 250 psi (17 bar)

55430-H3/4U-00100 22 (85) 32 (121) 39 (144) 45 (177) 50 (188)

55430-H3/4U-00200 45 (171) 63 (241) 77 (288) 89 (353) 100 (376)

55430-H3/4U-00250 56 (213) 79 (301) 97 (360) 112 (441) 125 (470)

55430-H3/4U-00350 78 (298) 111 (422) 136 (505) 157 (618) 175 (658)

55430-H3/4U-00400 89 (341) 126 (482) 155 (577) 179 (706) 200 (752)

*Note: Liquid inlet pressure measured near inlet connection of tank washing machine.

Approx. Speed (rpm) Supply Approx. Time for One

Complete Cycle (min.)

4120 VAC

60 Hz16

Model No. Extension Length

Overall Length

Weight with 8" Flange


AA290AG_F3 3' (0.9 m) 60-7/8" (1.5 m)

56 lbs (25.5 kg)

63 lbs (28.7 kg)

AA290AG_F4 4' (1.2 m) 72-7/8" (1.8 m)

60 lbs (27.3 kg)

67 lbs (30.5 kg)

AA290AG_F6 6' (1.8 m) 96-7/8" (2.5 m)

69 lbs (31.4 kg)

76 lbs (34.6 kg)


Overall Length



AA290E_F-EP33'

(0.9 m) 61-3/4" (1.6 m)

66 lbs (30.1 kg)

73 lbs (33.2 kg)

AA290E_F-EP44'

(1.2 m) 73-3/4" (1.8 m)

70 lbs (31.9 kg)

77 lbs (35.0 kg)

AA290E_F-EP66'

(1.8 m) 97-3/4" (2.5 m)

79 lbs (36.0 kg)

86 lbs (39.1 kg)

Air Pressure psi (bar)

Air Consumption scfm (l/sec)

Approx. Speed (rpm)

Approx. Time for One Complete

Cycle (min.)

50 psi (3.4 bar)

250 psi (17.2 bar)

50 psi (3.4 bar)

250 psi (17.2 bar)

12 (0.83) 4.7 (2.2) 6 2 11 32

14 (0.97) 5.4 (2.5) 8 4 7 17

16 (1.10) 6.3 (3.0) 10 8 6 8

18 (1.24) 7.1 (3.4) – 9 – 7

Spray Head Tank Diameter Opening with Two Nozzles

7.25" (184 mm) Opening

1.6" (40 mm)

Spray Head Tank Diameter Opening with Four Nozzles

1.96" (50 mm)

8.25" (210 mm)Opening

Typical Applications• Mixing Batch Process Tanks

The AA290AG Tank Washer adds liquid to a batch in a reactor vessel and then rinses the vessel when the reaction is finished

• Paint Tank Cleaning

• Fermentation Tank Cleaning

• Cleaning Flour Silos



Max. Tank Diameter

O.D.

Bolt Circle Dia.

8" flange 10" flange

Bolt Circle Dia.

O.D.Bolt Hole Dia.

Bolt Hole Dia.

Flange Size

Flange O.D.

Bolt Circle

Diameter

No. of Flange Holes

Bolt Hole Diameter Thickness

8" flange 13.5" 11.75" 8 0.875" 3/8"

10" flange 16" 14.25" 12 1.00" 3/8"

Flange SpecificationsAccessories

Strainers

To prevent clogging, we recommend using a 100 minimum mesh with one of our heavy-duty strainers. See page 49 for specific strainer recommendations.

Request Catalog 35for more information on our complete line of strainers.

Ordering Information

AA290AG

Tank Washer Nozzle No.

AA290AG 8F – 3 – 2 + 55430-H 3/4 U – 316SS – 00100I I I I I I I I I

TankWasher

Type

8" Flange

ExtensionLength

2 Nozzle Hub

Option

NozzleType

Prefix

NozzleInlet

Conn.

NozzleType

Material Code

CapacitySize

AA290E-EP


AA290E 10F – EP – 3 – 4 + 55430-H 3/4 U – 316SS – 00100I I I I I I I I I I

TankWasher

Type

10" Flange

Explosion-proof Motor

ExtensionLength

4 Nozzle Hub

Option

NozzleType

Prefix

NozzleInlet

Conn.

NozzleType

Material Code

CapacitySize

Spray Coverage

Type ofCoverage

360°


Motor DrivenTank Washers

AA190EP

AA190AG

Features and Benefits• Cleans medium to large tanks up to 34' (10.4 m)

in diameter

• Choose air (AG), high-pressure air (AGH), electric (E) or explosion-proof electric (EP) motors

• Select from Standard Three-prong Mounting Flange, 150# Raised Face Flange or Sanitary Tri-Clamp Flange. See page 16 for more information

• Motor positioned outside of tank for longer life and fewer failures due to exposure to harmful cleaning solutions

• Powerful cleaning performance with high-impact solid stream MEG spray nozzles

• Reduces costs by using minimal liquid consumption

• Lightweight and portable – allows for maximum use and quick payback


• Easily mounted – choose from 3', 4' or 6' (.9, 1.2 or 1.8 m) shaft lengths

• Variable speed air motor means increased productivity through flexible wash cycle time

• Thoroughly cleans all interior tank surfaces as the spray turret rotates in a spherical pattern

Spray Head Tank Diameter Opening with Two Nozzles

.85" (21 mm)

1.3" (33 mm)


3.6"

(85

mm

)

3.0" (76 mm)


Flow rate range: 3.1 to 44 gpm (11.8 to 170 l/min)

Pressure range:100 to 500 psi (7 to 35 bar) up to 1000 psi (70 bar) with AA190AGH

Max. operating temp.: 200°F (93°C)

Min. tank opening size: 3.75" (95 mm)



Typical Applications• Cleaning Mixing Tanks

• Cleaning Fermentation Tanks

• Cleaning Paint Tanks

• Cleaning Slurry Tanks


Max. Tank Diameter

AA290AG


AA290AG 8F – 3 – 2 + 55430-H 3/4 U – 316SS – 00100I I I I I I I I I

TankWasher

Type

8" Flange

ExtensionLength

2 Nozzle Hub

Option

NozzleType

Prefix

NozzleInlet

Conn.

NozzleType

Material Code

CapacitySize

AA290E-EP


AA290E 10F – EP – 3 – 4 + 55430-H 3/4 U – 316SS – 00100I I I I I I I I I I

TankWasher

Type

10" Flange

Explosion-proof Motor

ExtensionLength

4 Nozzle Hub

Option

NozzleType

Prefix

NozzleInlet

Conn.

NozzleType

Material Code

CapacitySize



Max. Tank Diameter

Accessories

Strainers


Request Catalog 35 for more information on our complete line of strainers.

Total Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*

Nozzle No. 500 psi (35 bar) 600 psi (40 bar) 700 psi (50 bar) 800 psi (55 bar) 900 psi (60 bar) 1000 psi (70 bar)

1/4MEG-0010 7.0 (26) 7.6 (29) 8.2 (32) 8.8 (34) 9.3 (35) 9.8 (38)

1/4MEG-0015 10.5 (40) 11.5 (43) 12.4 (48) 13.3 (50) 14.1 (52) 14.9 (57)

1/4MEG-0020 13.9 (53) 15.2 (57) 16.4 (63) 17.5 (66) 18.6 (69) 19.6 (75)

1/4MEG-0025 17.2 (66) 18.8 (70) 20 (78) – – –

1/4MEG-0030 20 (78) – – – – –

*Note: Flow rates tabulated above include pressure drop through unit.

Performance Data – AA190 (AGH) Tank Washer

Total Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*

Nozzle No. 100 psi (7 bar) 200 psi (15 bar) 300 psi (20 bar) 400 psi (30 bar) 500 psi (35 bar)

1/4MEG-0010 3.1 (11.8) 4.4 (17.3) 5.4 (20) 6.3 (24) 7.0 (26)

1/4MEG-0015 4.7 (17.9) 6.6 (26) 8.1 (30) 9.4 (37) 10.5 (40)

1/4MEG-0020 6.2 (24) 8.8 (35) 10.8 (40) 12.4 (49) 13.9 (53)

1/4MEG-0025 7.7 (29) 10.9 (43) 13.3 (50) 15.4 (61) 17.2 (66)

1/4MEG-0030 9.1 (35) 12.9 (51) 15.8 (59) 18.2 (72) 20 (78)

1/4MEG-0035 10.5 (40) 14.8 (59) 18.1 (68) 21 (83) 23 (90)

1/4MEG-0040 11.8 (45) 16.7 (66) 20 (76) 24 (93) 26 (101)

1/4MEG-0050 14.2 (54) 20 (79) 25 (92) 28 (112) 32 (121)

1/4MEG-0060 16.4 (63) 23 (92) 28 (102) 33 (129) 37 (140)

1/4MEG-0070 18.3 (70) 26 (102) 32 (118) 37 (144) 41 (156)

1/4MEG-0080 19.9 (76) 28 (111) 34 (128) 40 (157) 44 (170)


Performance Data – AA190 (AG, E and EP) Tank Washer

Pressure drop through the unit in shaded area should be evaluated when sizing pumps.Consult a Spraying Systems Co. representative for specific information.

Air Pressure Air Consumption Approx. Speed (rpm) Approx. Time for One Complete Cycle (min.)

psi (bar) scfm (l/min) 50 psi (3.45 bar) 500 psi (34.48 bar) 50 psi (3.45 bar) 500 psi (34.48 bar)

6 (0.41) 3.74 (105.8) 4 1 8.8 35

8 (0.55) 4.72 (133.6) 7 4 5.0 8.8

10 (0.69) 5.84 (65.3) 10 8 3.5 4.4


MotorType

ACFrequency

Speed(rpm)

Current(amps)

Power(watts)


Cycle (min.)

Electric50 Hz. 3.1 .39 41 11

60 Hz. 3.8 .33 34 9

Explosion-Proof

50 Hz. 0.8 0.3 33 44

60 Hz. 1.0 0.3 28 35

Cycle Time Data – Electric Motor (E and EP)

Spray Coverage

Type ofCoverage

360°



Max. Tank Diameter

Impact and Coverage DataThe following charts show the decrease in impact as distance is increased from the orifice of the AA190 Tank Washer. A comparison of the five charts illustrates the increase in impact as pressure increases.

In generating extra impact, increasing flow rate is more effective than increasing pressure. Doubling pressure gives approximately 40 percent more impact; doubling flow will increase impact up to 100 percent.



Max. Tank Diameter

Model No. Extension Length Overall Length Weight

AA190AG

3' (0.9 m) 54-1/4" (1.4 m) 14 lbs. (6.4 kg)

4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 90-1/4" (2.3 m) 18-1/2 lbs. (8.4 kg)

AA190E

3' (0.9 m) 48-7/8" (1.2 m) 14 lbs. (6.4 kg)

4' (1.2 m) 60-7/8" (1.5 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 84-7/8" (2.1 m) 18-1/2 lbs. (8.4 kg)

AA190E-EP

3' (0.9 m) 51-7/8" (1.3 m) 14 lbs. (6.4 kg)

4' (1.2 m) 63-7/8" (1.6 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 87-7/8" (2.2 m) 18-1/2 lbs. (8.4 kg)

AA190AGH

3' (0.9 m) 54-1/4" (1.4 m) 14 lbs. (6.4 kg)

4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 90-1/4" (2.3 m) 18-1/2 lbs. (8.4 kg)

Dimensions and WeightsStandard Three-prong Mounting Flange


AA190 With Standard Three-prong Flange


AA190AG – 3 + 1/4 MEG – 0010I I I I I

Tank Washer Type

Extension Length

Inlet Conn.

Nozzle Type

Capacity Size

Mounting FlangeOptions

Sanitary Tri-Clamp Flange

Standard Three-prong Mounting Flange

(as shown)

150# Raised Face Flange

AA190AG


AA190 With 150# Raised Face Flange


AA190AG3 F – 3 + 1/4 MEG – 0010I I I I I I

Tank Washer

Type

150# Raised Face

Flange

ExtensionLength

InletConn.

NozzleType

CapacitySize


Overall Length Weight

AA190AG3F

3' (0.9 m) 54-1/4" (1.4 m) 24-1/2 lbs. (11.1 kg)

4' (1.2 m) 66-1/4" (1.7 m) 26 lbs. (11.8 kg)

6' (1.8 m) 90-1/4" (2.3 m) 29 lbs. (13.2 kg)

AA190E3F

3' (0.9 m) 48-7/8" (1.2 m) 24-1/2 lbs. (11.1 kg)

4' (1.2 m) 60-7/8" (1.5 m) 26 lbs. (11.8 kg)

6' (1.8 m) 84-7/8" (2.1 m) 29 lbs. (13.2 kg)

AA190AG4F

3' (0.9 m) 51-7/8" (1.3 m) 29-1/2 lbs. (13.4 kg)

4' (1.2 m) 63-7/8" (1.6 m) 31 lbs. (14.1 kg)

6' (1.8 m) 87-7/8" (2.2 m) 34 lbs. (15.4 kg)

AA190AE4F

3' (0.9 m) 54-1/4" (1.4 m) 29-1/2 lbs. (13.4 kg)

4' (1.2 m) 66-1/4" (1.7 m) 31 lbs. (14.1 kg)

6' (1.8 m) 90-1/4" (2.3 m) 34 lbs. (15.4 kg)

Dimensions and Weights



AA190AG3SF

3' (0.9 m) 54-1/4" (1.4 m) 14 lbs. (6.4 kg)

4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 90-1/4" (2.3 m) 18-1/2 lbs. (8.4 kg)

AA190E3SF

3' (0.9 m) 48-7/8" (1.2 m) 14 lbs. (6.4 kg)

4' (1.2 m) 60-7/8" (1.5 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 84-7/8" (2.1 m) 18-1/2 lbs. (8.4 kg)

AA190AG4SF

3' (0.9 m) 54-1/4" (1.4 m) 14-1/4 lbs. (6.5 kg)

4' (1.2 m) 66-1/4" (1.7 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 90-1/4" (2.3 m) 18-3/4 lbs. (8.5 kg)

AA190E4SF

3' (0.9 m) 48-7/8" (1.2 m) 14-1/4 lbs. (6.5 kg)

4' (1.2 m) 60-7/8" (1.5 m) 15-1/2 lbs. (7 kg)

6' (1.8 m) 84-7/8" (2.1 m) 18-3/4 lbs. (8.5 kg)

AA190AG6SF

3' (0.9 m) 54-1/4" (1.4 m) 17 lbs. (7.7 kg)

4' (1.2 m) 66-1/4" (1.7 m) 18-1/2 lbs. (8.4 kg)

6' (1.8 m) 90-1/4" (2.3 m) 21-1/2 lbs. (9.8 kg)

AA190E6SF

3' (0.9 m) 48-7/8" (1.2 m) 17 lbs. (7.7 kg)

4' (1.2 m) 60-7/8" (1.5 m) 18-1/2 lbs. (8.4 kg)

6' (1.8 m) 84-7/8" (2.1 m) 21-1/2 lbs. (9.8 kg)



Max. Tank Diameter

150# Raised Face FlangeAvailable in 3" and 4".

Sanitary Tri-Clamp FlangeAvailable in 3", 4" and 6".


AA190 With Sanitary Tri-Clamp Flange


AA190AG3 SF – 3 + 1/4 MEG – 0010I I I I I I

TankWasher

Type

SanitaryTri-Clamp

Flange

ExtensionLength

InletConn.

NozzleType

CapacitySize


Note: The 3" sanitary flange has a modified hub assembly that can fit through a 2.75" opening with nozzles orientated in vertical position.



Max. Tank Diameter

AccessoriesFeatures and Benefits• Adjustable accessories to achieve maximum

cleaning effectiveness

• Adjustable flanges allow maximum cleaning efficiencies by positioning nozzle turret to various spray depths along the length of extension

Adjustable Three-prong Flange

Ordering Info

22250 – 316SSI I

Model No.

Material Code

• For tanks with three-prong flange connections

• Use with either the AA090 or AA190 Tank Washers

Adjustable Flange

• For tanks with Tri-Clamp Fitting

• Choice of 2-1/2", 3", 4" or 6" Tri-Clamp Fitting

Ordering Info

39205 – 3 – 316SSI I I

Model No.

FlangeSize

MaterialCode

• For tanks with 150# flange connections

• Choice of 2", 3" or 4" 150# Raised Face Flange

Adjustable Flange

Ordering Info

46395 – 4 – 316SSI I I

ModelNo.

FlangeSize

MaterialCode

Note: When choosing an adjustable flange, make sure the nozzle hub will fit inside tank opening. If not, some modification of the nozzle hub will be

necessary. Contact your local Spraying Systems Co. representative for more information.

1.1"(29 mm)

.84" (22 mm)

.11"(3 mm)

.73"(18 mm)

2.0" (51 mm)

AA090 Spray Head Tank Diameter Opening


AA190 Spray Head Tank Diameter Opening

with Two Nozzles

.85" (21 mm)

1.3" (33 mm)

3.6"

(85

mm

)

3.0" (76 mm)

3.75" (95 mm)Opening



Max. Tank Diameter

Ordering Info

45260 – CEI I

ModelNo.

MaterialCode

• 6-1/4" O.D.

• For tanks with 2" to 4" tank inlet sizes

• Install on any air or electrically driven AA090 or AA190 Tank Washers

• Long operational life assured through chemical resistant CELCON® (acetal) material with 304SS screws

Tank Washer Adapter

Ordering Info

43047 – 4 – 316SSI I I

ModelNo.

FlangeSize

MaterialCode

• Available in 4" and 6" 150 lb flanges and 4" sanitary flange

• Achieve the best possible cleaning by adjusting the ball swivel and changing the angle of spray head as much as 60°

• Precise positioning of spray head

• Helps clean around internal obstructions

Ball Swivel Adjustable Flange


• Includes a 4" 316SS Raised Face Flange, stainless steel lock washers, bolts and PTFE gasket

• Use to mount the standard AA190 Three-prong Flange to a 4" 150# flange

Mounting Kit

Ordering Info

39204 – 4 – 316SSI I I

ModelNo.

FlangeSize

MaterialCode

Model No. Length O.D. Weight

39205-2-1/2

4-3/4" (121 mm)

3" (76 mm) 2 lbs. (.9 kg)

39205-3 3.6" (91 mm) 2.1 lbs. (.95 kg)

39205-4 4.7" (119 mm) 2.5 lbs. (1.1 kg)

39205-6 6.6" (168 mm) 5.3 lbs. (2.4 kg)

22250 4-1/16" (103 mm) 5" (127 mm) 2.8 lbs. (1.3 kg)

46395-2 4-13/16" (122 mm) 6" (152 mm) 12 lbs. (5.4 kg)

46395-3 4-15/16" (125 mm) 7.5" (191 mm) 12.9 lbs. (5.9 kg)

46395-4 5" (127 mm) 9" (229 mm) 17.7 lbs. (8.0 kg)

43047-46-3/4" (172 mm)

9" (229 mm) 20 lbs. (9.1 kg)

43047-6 11" (279 mm) 30 lbs. (13.6 kg)

39204 15/16" (24 mm) 9" (229 mm) 15 lbs. (6.8 kg)

45260 3-13/16" (97 mm) 6.25" (159 mm) 1 lb. (.45 kg)

Add SF for Sanitary Flange



Max. Tank Diameter

Motor DrivenTank Washers

AA090AG

2.3" (59 mm)Opening

1.1" (29 mm) .84" (22 mm)

.11" (3 mm)

.73" (18 mm)

2.0" (51 mm)

Spray Head Tank Diameter Opening

Features and Benefits• Cleans small to medium size tanks up to 8' (2.4 m)

in diameter

• Provides maximum efficiency and cost reduction through high-impact cleaning with minimum liquid consumption

• Choose from air (AG), electric (E) or explosion-proof electric (EP) motors

• Lightweight and portable – allows for maximum use and quick payback


• Easily mounted with choices of 1.5', 3', 4' or 6' (.5, .9, 1.2 or 1.8 m) shaft lengths

• Optional adjustable flange accurately positions turret within tank

• Drum Cleaning

• Tote Cleaning

Typical ApplicationsSpecificationsMax. tank dia.: 8' (2.4 m)

Flow rate range: 1.5 to 7.3 gpm (5.7 to 28 l/min)

Pressure range: 100 to 500 psi (7 to 35 bar)





Lubricator assembly is included with the air (AG) model only. Regular lubrication of the air supply line will significantly increase the life of the air motor.



Max. Tank Diameter

MotorType

ACFrequency

Speed(rpm)

Current(amps)

Power(watts)


Cycle (min.)

Electric50 Hz. 3.1 0.39 41 11

60 Hz. 3.8 0.33 34 9

Explosion-Proof

50 Hz. 0.8 0.3 33 44

60 Hz. 1.0 0.3 28 35

Cycle Time Data – Electric Motor (E and EP)


Air Pressurepsi (bar)

AirConsumptionscfm (l/min)

Approx.Speed(rpm)

Approx. Time for One Complete Cycle

(min.)

5 (0.34) 1.4 (40) 3.2 10

7 (0.48) 2.0 (57) 6 5.5

10 (0.68) 3.1 (88) 8.2 4

Model No. ExtensionLength


AA090AG-1.5 1.5' (0.5 m) 35" (0.8 m) 12-1/2 lbs. (5.7 kg)

AA090AG-3 3' (0.9 m) 53" (1.3 m) 14 lbs. (6.4 kg)

AA090AG-4 4' (1.2 m) 65" (1.6 m) 15-1/2 lbs. (7 kg)

AA090AG-6 6' (1.8 m) 89" (2.2 m) 18-1/2 lbs. (8.4 kg)

Dimensions and Weights – Air Motor (AG)

Model No. ExtensionLength


AA090E-1.5 1.5' (0.5 m) 29-5/8" (0.7 m) 12-1/2 lbs. (5.7 kg)

AA090E-3 3' (0.9 m) 47-5/8" (1.2 m) 14 lbs. (6.4 kg)

AA090E-4 4' (1.2 m) 59-5/8" (1.5 m) 15-1/2 lbs. (7 kg)

AA090E-6 6' (1.8 m) 83-5/8" (2.1 m) 18-1/2 lbs. (8.4 kg)

Dimensions and Weights – Electric Motor (E)

Model No. ExtensionLength Overall Length Weight

AA090E-EP-1.5 1.5' (0.5 m) 32-5/8" (0.8 m) 20 lbs. (9.1 kg)

AA090E-EP-3 3' (0.9 m) 50-5/8" (1.3 m) 22 lbs. (10 kg)

AA090E-EP-4 4' (1.2 m) 62-5/8" (1.6 m) 23 lbs. (10.5 kg)

AA090E-EP-6 6' (1.8 m) 86-5/8" (2.2 m) 26 lbs. (11.8 kg)

Dimensions and Weights – Explosion-Proof Motor (EP)


AA090 Motorized Tank Washer


AA090E – 3 + W 0005I I I I

TankWasher

Type

ExtensionLength

NozzleType

CapacitySize

Performance DataTotal Flow of Two Nozzles (Equal Capacity) gpm or l/min Liquid Inlet Pressure*

Nozzle No. 100 psi (7 bar) 200 psi (15 bar) 300 psi (20 bar) 400 psi (30 bar) 500 psi (35 bar)

W0005 1.5 (5.7) 2.0 (7.6) 2.4 (9.1) 2.8 (10.6) 3.2 (12.1)

W0010 2.7 (10.2) 3.7 (14.0) 4.5 (17.0) 5.1 (19.3) 5.8 (22.0)

W0014 3.5 (13.2) 4.7 (17.8) 5.8 (22.0) 6.6 (25.0) 7.3 (28.0)


Adjustable Flanges

Accessories

Strainers



Spray Coverage

Type ofCoverage

360°

See pages 18 and 19 for more information.


Fluid DrivenReactionary Force 25' (7.6 m)

Max. Tank Diameter

Fluid DrivenTank Washing Nozzles

27500


Flow rate range: 4 to 391 gpm (15.3 to 1490 l/min)

Pressure range: 10 to 50 psi (.7 to 3.5 bar)


Min. tank opening size:2" to 7" (51 to 178 mm) depending on capacity size

Spray coverage:180° spraying up or down, 270° spraying up or down and 360°

Inlet connection 27500: 1/2" to 3" NPT or BSPT

Inlet connection 27500R: 1/2" to 1" NPT or BSPT

Typical Applications• Cleaning Broke Chests

27500 PTFE nozzles are an ideal solution for cleaning liquid and pigment material from broke chest ceilings at a pulp and paper mill.

• Cleaning PCB Washers 27500 nozzles are used to clean wash units in the manufacture of printed circuit boards.

Some 27500R sizes available in carbon-filled PTFE

27500R

Features and Benefits• Ideal for rinsing tanks, vessels and containers up to 25'

(7.6 m) in diameter

• Especially suited for CIP systems – no motor source is needed due to the reactionary force of the cleaning liquid to rotate the spray head

• Low pressure for cleaning and rinsing applications

• Long-life material of construction – corrosion- and chemical-resistant PTFE fluoropolymer resin

• 27500R nozzles in 1/2" and 3/4" inlet connections are available in carbon-filled PTFE for improved thermal characteristics and higher mechanical strength over the standard material PTFE

• Spray angles range from 180° to 360° to meet most application needs

• 27500R has a rotating spray head that can be easily removed from the body for inspection and maintenance

• To optimize performance of the rotating spray head, use liquid free of debris



Max. Tank Diameter

NozzleNo.

OrificeDia.

(mm)

Capacity gpm (l/min)Max. Tank

Dia. (m)10 psi (0.7 bar)

20 psi (1.5 bar)

30 psi (2 bar)

40 psi (3 bar)

50 psi (3.5 bar)

l 27500 (A thru E)-R-1/2-8-TEF 3/32" (2.4) 4.0 (15.3) 5.7 (22) 6.9 (26) 8.0 (32) 8.9 (34) 10' (3.0)

l 27500 (A thru E)-R-3/4-18-TEF 3/32" (2.4) 9.0 (34) 12.7 (50) 15.6 (58) 18 (71) 20 (77) 15' (4.3)

27500 (A thru E)-R-3/4-32-TEF 5/32" (4.0) 16 (61) 23 (89) 28 (103) 32 (126) 36 (136) 15' (4.3)

27500 (A thru E)-R-3/4-46-TEF 15/64" (6.0) 23 (88) 33 (130) 40 (148) 46 (182) 51 (196) 15' (4.3)

27500 (A thru E)-R-1-50-TEF 5/32" (4.0) 25 (95) 35 (140) 43 (161) 50 (197) 56 (215) 18' (5.5)

27500 (A thru E)-R-1-70-TEF 7/32" (5.6) 35 (133) 49 (195) 61 (225) 70 (275) 78 (300) 18' (5.5)

27500 (A thru E)-R-1-90-TEF 19/64" (7.5) 45 (172) 64 (250) 78 (290) 90 (355) 101 (385) 18' (5.5)

27500 (A thru E)-2-100-TEF 15/64" (6.0) 50 (191) 71 (280) 87 (320) 100 (395) 112 (425) 20' (6.0)

27500 (A thru E)-2-125-TEF 17/64" (6.7) 63 (240) 88 (350) 108 (400) 125 (495) 140 (530) 20' (6.0)

27500 (A thru E)-2-150-TEF 5/16" (7.9) 75 (285) 106 (420) 130 (480) 150 (590) 168 (640) 20' (6.0)

27500 (A thru E)-2-175-TEF 3/8" (9.5) 88 (335) 124 (490) 152 (560) 175 (690) 196 (745) 20' (6.0)

27500 (A thru E)-2-200-TEF 27/64" (10.7) 100 (380) 141 (560) 173 (645) 200 (790) 224 (850) 20' (6.0)

27500 (A thru E)-3-250-TEF 25/64" (9.9) 125 (475) 177 (700) 217 (805) 250 (985) 280 (1065) 25' (7.6)

27500 (A thru E)-3-300-TEF 27/64" (10.7) 150 (570) 212 (840) 260 (965) 300 (1180) 335 (1280) 25' (7.6)

27500 (A thru E)-3-350-TEF 31/64" (12.3) 175 (665) 247 (975) 303 (1130) 350 (1380) 391 (1490) 25' (7.6)

l Models available in carbon-filled PTFE.Suggested optimum operating range – 20 to 40 psi (1.5 to 3 bar).

Performance Data

Spray Coverage

Type ofCoverage

180° Up 180° Down 270° Up 270° Down 360°

A B C D E


Nozzle Type Inlet Dia.NPT or BSPT X Dia. Y Z Flats

27500, 27500R 1/2" 1-15/16" (49.2 mm) 2-3/8" (60.3 mm) 1-1/8" (28.6 mm)

27500, 27500R 3/4" 2-1/4" (57.2 mm) 2-5/8" (66.6 mm) 1-5/16" (33.3 mm)

27500, 27500R 1" 2-3/4" (69.8 mm) 3" (76.2 mm) 1-5/8" (45.3 mm)

27500 2" 4-7/8" (123.8 mm) 4-3/8" (111 mm) 2-3/4" (69.8 mm)

27500 3" 6-7/8" (174.6 mm) 5-7/8" (149.2 mm) 3-7/8" (98.4 mm)

Y

X Dia.

Z

Accessories

Strainers



27500 Tank Washing Nozzle

27500 E – R – 3/4 – 18 – TEF*I I I I I I

NozzleType

CoverageType

RemovableSprayHead

InletConn.

CapacitySize

MaterialCode

*Indicate CTEF for carbon-filled PTFE.




Max. Tank Diameter

Features and Benefits• Ideal for cleaning tanks, vessels and containers up to 18'

(5.5 m) in diameter

• An advantage for sanitary applications, the threadless and tapered design promotes self-draining to prevent buildup on nozzle

• Secured to inlet connection with 316SS locking pin

• Conforms to 3A sanitary standard 78-01 for spray cleaning devices to remain in place (does not apply to 180° spraying up coverage)

• Constructed of PTFE fluoropolymer resin – ideal for harsh cleaning chemicals

• 28500R has a rotating spray head that can be easily removed from the body for inspection and maintenance

• To optimize performance of the rotating spray head, use liquid free of debris



Flow rate range: 9 to 100.6 gpm (34 to 384 l/min)

Pressure range: 10 to 50 psi (0.7 to 3.5 bar)


Min. tank opening size:2.5" to 4" (64 to 102 mm) depending on capacity size

Spray coverage:180° up or down, 270° up or down and 360°

Inlet connections:3/4", 1", 1-1/2", DN20, DN25 and DN40 sanitary tubing

Typical Applications• Pharmaceutical Processing Tanks

• Food Processing A dairy manufacturer uses 28500R tank washing nozzles in their clean-in-place system for a milk filling machine.

Threadless design and steel locking pin provide better seal and prevent contamination.

28500

28500RConforms to 3A

standards for CIP



Max. Tank Diameter

Spray Coverage


28500 Tank Washing Nozzle

28500 E – R – 3/4 – 23 – TEFI I I I I I

NozzleType

CoverageType

RemovableSprayHead

InletConn.

CapacitySize

MaterialCode

Accessories

Strainers



Performance Data

Nozzle No. Orifice Dia.(mm)

Capacity gpm (l/min)

10 psi (0.7 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)

28500 (A thru E)-3/4-18-TEF 0.089" (2.3) 9 (34) 12.7 (50) 15.6 (58) 18 (71) 20.1 (77)

28500 (A thru E)-DN20-18-TEF 0.089" (2.3) 9 (34) 12.7 (50) 15.6 (58) 18 (71) 20.1 (77)

28500 (A thru E)-3/4-23-TEF 0.110" (2.8) 11.5 (44) 16.3 (64) 19.9 (74) 23 (91) 26 (99)

28500 (A thru E)-DN20-23-TEF 0.110" (2.8) 11.5 (44) 16.3 (64) 19.9 (74) 23 (91) 26 (99)

28500 (A thru E)-3/4-32-TEF 0.154" (3.9) 16 (61) 22.6 (89) 27.7 (103) 32 (126) 35.8 (136)

28500 (A thru E)-DN20-32-TEF 0.154" (3.9) 16 (61) 22.6 (89) 27.7 (103) 32 (126) 35.8 (136)

28500 (A thru E)-3/4-46-TEF 0.257" (6.5) 23 (88) 32.5 (128) 39.8 (148) 46 (181) 51.4 (196)

28500 (A thru E)-DN20-46-TEF 0.257" (6.5) 23 (88) 32.5 (128) 39.8 (148) 46 (181) 51.4 (196)

28500 (A thru E)-1-33-TEF 0.152" (3.9) 16.5 (63) 23 (92) 29 (106) 33 (131) 37 (141)

28500 (A thru E)-DN25-33-TEF 0.152" (3.9) 16.5 (63) 23 (92) 29 (106) 33 (131) 37 (141)

28500 (A thru E)-1-50-TEF 0.209" (5.3) 25 (95) 35.4 (140) 43.3 (161) 50 (197) 55.9 (213)

28500 (A thru E)-DN25-50-TEF 0.209" (5.3) 25 (95) 35.4 (140) 43.3 (161) 50 (197) 55.9 (213)

28500 (A thru E)-1-70-TEF 0.266" (6.8) 35 (133) 49.5 (195) 60.6 (226) 70 (276) 78.3 (298)

28500 (A thru E)-DN25-70-TEF 0.266" (6.8) 35 (133) 49.5 (195) 60.6 (226) 70 (276) 78.3 (298)

28500 (A thru E)-1-1/2-53-TEF 0.201" (5.1) 27 (101) 37 (148) 46 (171) 53 (209) 59 (226)

28500 (A thru E)-DN40-53-TEF 0.201" (5.1) 27 (101) 37 (148) 46 (171) 53 (209) 59 (226)

28500 (A thru E)-1-1/2-70-TEF 0.266" (6.8) 35 (132) 49 (185) 61 (231) 70 (265) 78 (295)

28500 (A thru E)-DN40-70-TEF 0.266" (6.8) 35 (132) 49 (185) 61 (231) 70 (265) 78 (295)


Y

Z

X Dia.Nozzle Inlet ID Inlet Dia. X Dia. Y Z

3/4" .76" 2-1/4" (57.2 mm) 2-5/8" (66.6 mm) 3/8" (9.5 mm)

DN20 22.2 mm 2-1/4" (57.2 mm) 2-5/8" (66.6 mm) 3/8" (9.5 mm)

1" 1.02" 2-3/4" (69.8 mm) 2-7/8" (73 mm) 1/2" (12.7 mm)

DN25 28.2 mm 2-3/4" (69.8 mm) 2-7/8" (73 mm) 1/2" (12.7 mm)

1-1/2" 1.52" 3-5/8" (92 mm) 3-5/8" (92 mm) 3/4" (19 mm)

DN40 40.2 mm 3-5/8" (92 mm) 3-5/8" (92 mm) 3/4" (19 mm)

Type ofCoverage

180° Up 180° Down 270° Up 270° Down 360°

A B C D E



Max. Tank Diameter


Features and Benefits• Effectively washes interior of small tanks and drums up to

8' (2.4 m) in diameter

• Features three high-impact flat sprays mounted in a rotating spray head that is driven by the flow of the cleaning liquid

• The precisely positioned orifices provide complete orbital coverage of all interior surfaces

• Can be installed in either vertical or horizontal positions

• Maximum wear life and corrosion resistance results from construction made of 316SS with bearing retainers constructed of RYTON® (polyphenylene sulfide); sleeves of 50% stainless steel PTFE

• To optimize performance of the rotating spray head, cleaning liquid should be single pass or free of particulate

Typical Applications• Tank Cleaning

• Barrel Cleaning

• Vessel Cleaning 21400A nozzles are used by a textile manufacturer to keep the sides of their processing vessels free from dust particles.

21400A

18250A



Max. Tank Diameter

NozzleNo.


10 psi (1 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar)

18250A-316SS21-316SS 10.5 (48) 14.8 (59) 18.2 (68) 21 (76) 23 (83) 26 (96)

18250A-316SS45-316SS 23 (103) 32 (126) 39 (145) 45 (162) 50 (178) 55 (205)

Performance Data

A B C Hex. Weight

5-29/64"(138.4 mm)

4-35/64"(115.5 mm)

2-6/13"(53.6 mm)

1-5/8" (34.9 mm)

1.6 lbs.(0.73 kg)

Accessories

Strainers




A

C

B

Specifications

Max. tank diameter: 8' (2.4 m)

Flow rate range: 10.5 to 55 gpm (48 to 205 l/min)



Min. tank opening size: 2-7/32" (60 mm) in diameter


Inlet connection: 3/4" NPT or BSPT

18250A Rotary Tank Washing Nozzle

18250A – 316SS 45 – 316SSI I I I

NozzleType

Bearingsand Races

Material Code

CapacitySize

MaterialCode

Ordering Information Spray Coverage

Type ofCoverage

360°

18250A


21400A

NozzleNo.



21400A-316SS10-316SS 5.0 (23) 7.1 (28) 8.7 (32) 10 (36) 11.2 (39) 12.2 (46)

21400A-316SS18-316SS 9.0 (41) 12.7 (50) 15.6 (58) 18 (65) 20 (71) 22 (82)

Performance Data


Max. Tank Diameter

Dimensions and WeightsA B C Hex. Weight

5-9/32"(134 mm)

4-25/64"(111.5 mm)

1-3/4"(44.5 mm)

1-5/8" (34.9 mm)

1.5 lbs.(0.68 kg)

A

B

C

Accessories

Strainers



21400A Rotary Tank Washing Nozzle

21400A – 316SS 18 – 316SSI I I I

NozzleType

Bearingsand Races

Material Code

CapacitySize

MaterialCode


Type ofCoverage

360°

Specifications

Max. tank diameter: 5' (1.5 m)




Min. tank opening size: 2-1/4" (60 mm)


Inlet connection: 3/4" NPT or BSPT


Typical Applications• Chemical Container Cleaning

• Cylinder Cleaning

• Pipe/Duct Work Cleaning

NozzleNo.


10 psi (0.7 bar) 20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (4 bar)

30473-1/4-TEF 2.1 (7.8) 2.9 (11.3) 3.5 (13) 4.0 (15) 4.5 (18)

Performance Data





Min. tank opening size: 1" (25 mm)

Spray coverage: approx. 360°

Inlet connection: 1/4" NPT or BSPT (M)

30473 Rotary Tank Washing Nozzle

30473 – 1/4 – TEFI I I

NozzleType

InletConn.

MaterialCode


Type ofCoverage

~360°

NozzleNo. A B Dia. Weight

304731-3/4"

(44.4 mm)7/8"

(22.3 mm)0.5 oz.

(0.02 kg)

Dimensions and Weights Accessories

Strainers




Max. Tank Diameter

Fluid DrivenTank Washing Nozzle

30473

B Dia.

Chemical-resistant PTFE

construction with removable Viton® O-ring that allows rotating spray head to be easily removed for inspection and maintenance.

A


Fluid DrivenReactionary Force 6.5' (2.0 m)

Max. Tank Diameter

NozzleNo.


20 psi (1.5 bar) 30 psi (2 bar) 40 psi (2.5 bar) 50 psi (3 bar) 60 psi (4 bar) 70 psi (5 bar)

D41892-POM-6 4.0 (15.9) 4.9 (18.3) 5.7 (20.5) 6.4 (22.5) 7.0 (26) 7.5 (29)

Performance Data

SpecificationsMax. tank dia.: 6.5' (2.0 m)






Inlet connection: 3/8", 1/2" NPT or BSPT (F)

Typical Applications


Strainers

Accessories



NozzleNo. A B Weight

D418922.7"

(68 mm)1.46"

(37 mm)1.4 oz.

(0.04 kg)

Spray Coverage

Type ofCoverage

360°

Self-cleaning sliding bearing means minimal maintenance.Lightweight body and flat spray inserts are constructed of POM and PVDF for durability and corrosion resistance.CIP connection and ATEX certified versions available upon request.

• Chemical Container Cleaning

• Small Tank Cleaning


B

A

B

A

UniRokon™ Fluid DrivenTank Washing Nozzle

D41892 Rotary Tank Washing Nozzle

D41892 – 1/2 – POM – 6I I I I

NozzleType

InletConn.

MaterialCode

CapacitySize

D41892

Note: Recommended operating pressure: 30 - 60 psi (2 to 4 bar).


NozzleNo.



36640-1.7-SS 0.8 (3.4) 1.2 (4.9) 1.5 (5.3) 1.7 (6.1) 1.9 (6.8) 2.2 (7.9)

Performance Data

NozzleNo.

A (mm)

B Dia. (mm)

C (mm)

Hex. (mm)

Weight (kg)

366401-7/8"(47.6)

1"(25.4)

1-9/16"(39.7)

7/8"(22.2)

3 oz.(0.09)


AC

B

Fluid DrivenReactionary Force 3' (.9 m)

Max. Tank Diameter

Accessories

Strainers




36640 – 1.7 – SSI I I

NozzleType

CapacitySize

MaterialCode


SpecificationsMax. tank dia.: 3' (.9 m)

Flow rate range: .8 to 2.2 gpm (3.4 to 7.9 l/min)




Spray coverage: side sprays

Inlet connection: 1/4" NPT or BSPT (F)


Achieve maximum wear life and corrosion resistance with stainless steel and hardened stainless steel bearings and races.


• Keg Washing


• Pipe/Duct Work Cleaning

Spray Coverage

Type ofCoverage

Side Spray

36640


Features and Benefits• Excellent for general rinsing and light cleaning in small

containers, cylinders or duct work

• Choose from two designs: 23240-2 has two flat spray orifices positioned to produce the self-rotating force and provide side sprays. 23240-3 adds a top orifice resulting in a nearly full spherical spray coverage

• 316SS nozzle with bearings and races made of specially hardened 316SS for maximum wear life and corrosion resistance

• Standard internal 50% stainless steel filled PTFE sleeve or optional PTFE sleeve


Max. Tank Diameter

Typical Applications• Keg Washing


• Washing Dialysis Barrels 23240 compact keg washing nozzles provide complete coverage needed for cleaning and sterilizing the inside of kidney dialysis barrels.

• Pipe/Duct Work Cleaning Enclosed in a spring-loaded nozzle case to reduce contamination, the 23240 keg washing nozzle automates the cleaning of a duct and cyclone at a spray drier plant.






23240-2 spray coverage: side sprays

23240-3 spray coverage: 360°

Inlet connection: 1/2" NPT or BSPT (F)

23240



NozzleNo.


20 psi(1.5 bar)

40 psi(3 bar)

60 psi(4 bar)

80 psi(5 bar)

100 psi(6 bar)

120 psi(8 bar)

150 psi(10 bar)

200 psi(12 bar)

23240-2-316SS-5-316SS 3.5 (14) 5.0 (19.7) 6.1 (23) 7.1 (25) 7.9 (28) 8.7 (32) 9.7 (36) 11.2 (39)

23240-2-316SS-8-316SS 5.7 (22) 8.0 (32) 9.8 (36) 11.3 (41) 12.6 (45) 13.9 (52) 15.5 (58) 17.9 (63)

23240-3-316SS-5.7-316SS 4.0 (15.9) 5.7 (22) 7.0 (26) 8.1 (29) 9.0 (32) 9.9 (37) 11.0 (41) 12.7 (45)

23240-3-316SS-7-316SS 4.9 (19.5) 7.0 (28) 8.6 (32) 9.9 (36) 11.1 (39) 12.1 (45) 13.6 (50) 15.7 (55)

23240-3-316SS-10-316SS 7.1 (28) 10.0 (39) 12.2 (46) 14.1 (51) 15.8 (56) 17.3 (64) 19.4 (72) 22 (79)

Performance Data


Dimensions and WeightsNozzle

No. A B Dia. Weight

232403-1/2"

(89 mm)1"

(25.4 mm)8 oz.

(0.23 kg)A

B


Max. Tank Diameter

Strainers



Accessories

Type ofCoverage

360° Side Spray

Spray Coverage


23240 – 2 – 316SS – 5 – 316SSI I I I I

NozzleType

CoverageType

Bearingsand Races

Material Code

CapacitySize

MaterialCode


Fluid DrivenConstant Speed 20' (6.0 m)

Max. Tank Diameter

Features and Benefits• Cleans, rinses and sanitizes medium-size tanks up to

20’ (6.0 m) in diameter

• Rotates at nearly constant speed of 2 to 30 RPM over a wide range of fluid pressures for more thorough cleaning

• The increase in impact of up to four times higher than a conventional rotating nozzle means cleaning efficiency is improved through minimized fluid consumption

• Perfect for cleaning, sanitizing and foaming applications because of limited rotation speed

• PVDF nozzle body constructed of chemical- and corrosion resistant KYNAR® with a PTFE washer and a polyethylene sleeve. D40159-PVDF nozzles have partial 303SS nozzle inserts

• 303SS or 316SS body available with a PTFE sleeve and washer

• Stainless steel versions are available to meet the European ATEX standard for use in explosive environments

• Sanitary tubing and wall mounting options available upon request Typical Applications

• Rinsing Mixing Tanks The D40159-PVDF nozzle is used to thoroughly clean the inside of food mixing tanks and to help prevent cross contamination.

• Washing Dry Powder Tanks D26984-SS rotating nozzles clean the interior of dry powder tanks, between batches, to remove fine dust particles.

D40159-SS, 316SS D26984-SS, 316SS

Stainless steel, ATEX-certified models are available for

explosion-proof environments.

Rokon® Fluid DrivenTank Washing Nozzles


Flow rate range:3.2 to 31 gpm (12.0 to 128 l/min)




Spray coverage D40159: 65°, 120°, 180° and 260°

Spray coverage D26984: 360°

Inlet connection SS, 316SS: 1/2" NPT or BSPT

Inlet connection PVDF: 3/8", 1/2" NPT or BSPT

D40159-PVDF

D26984-PVDF



Max. Tank Diameter

Accessories

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with our 1TW Heavy-Duty Strainer or the 8310A-1/2 Heavy-Duty High Pressure Strainer.


Performance Data

Nozzle InletNozzle Type Capacity

Size


PVDF SS, 316SS 30 psi (2 bar) 40 psi (3 bar) 100 psi (5 bar) 150 psi (10 bar) 230 psi (16 bar)

3/8l 3.2 3.2 (12) 3.5 (14) 5.3 (17) 6.5 (24) 7.9 (30)

l 4.5 3.8 (14.5) 4.4 (17.0) 6.9 (22) 8.5 (32) 10.5 (40)

1/2

l l 3.2 3.2 (12) 3.5 (14) 5.3 (17) 6.5 (24) 7.9 (30)

l l 4.5 3.8 (14.5) 4.4 (17) 6.9 (22) 8.5 (32) 10.5 (40)

l l 9.9 8.4 (31.8) 9.7 (40) 15.5 (52) 19.1 (73) 24 (93)

l l 13.6 11.3 (42.9) 14.0 (55) 21 (71) 26 (101) 31 (128)

NozzleType

A(mm)

B Dia.(mm)

C Dia.(mm) Weight

PVDF5-3/4"(146)

1-15/16"(49)

1-59/64"(49)

.43 lbs.(0.19 kg)

SS, 316SS5-3/4"(146)

2"(50)

1-3/5"(41)

1.62 lbs.(0.73 kg)


B

C

AA

B

C

PVDF SS, 316SS

D40159 Rokon Rotary Tank Washing Nozzle

D40159 – 3/8 – PVDF* 3.2 – 260 A**I I I I I I

NozzleType

InletConn.

MaterialCode

CapacitySize

SprayAngle

SprayDir.


D26984 Rokon® Rotary Tank Washing Nozzle

D26984 – 3/8 – PVDF* – 3.2I I I I

NozzleType

InletConn.

MaterialCode

CapacitySize

Spray Angle 260° Down 260° Up** 180° Down 180° Up** 120° Down 65° Down

CapacitySize

3.2 l l l

4.5 l l l l

9.9 l l l l l l

13.6 l l l l

Spray Coverage – D40159

Spray Coverage – D26984

Type ofCoverage

360°

* Material: Specify PVDF for Chemical Resistant Kynar. Specify SS for Stainless Steel Type 303 (DIN 1.4305). Specify 316SS for Stainless Steel Type 316 (DIN 1.4571).

**Add “A” to the D40159 part number for upward spray toward inlet.

Note: D40159-SS, -316SS not available in 3.2 capacity.


Features and Benefits• Cleans, rinses and sanitizes medium-size tanks up

to 12' (3.7 m) in diameter

• Rotates at nearly constant speed of 2 to 30 RPM over a wide range of fluid pressure for more thorough cleaning

• The increase in impact of up to four times higher than a conventional rotating nozzle means cleaning efficiency is improved through minimized fluid consumption

• Perfect for cleaning, sanitizing and foaming applications because of limited rotation speed

• Patented self-flushing water bearing design eliminates internal bearings or races

• Available in four capacity sizes – 3.2, 4.5, 9.9 and 13.6

• Stainless steel versions are available to meet the European ATEX standard for use in explosive environments

• Sanitary pin version conforms to 3-A sanitary standard 78-01 for spray cleaning devices to remain in place (CIP)


Max. Tank Diameter







Inlet connection: 3/8" NPT or BSPT, DN19

Typical Applications• Tank Cleaning

Clean in place system uses multiple D41800E compact MiniRokon nozzles to clean large tanks in the manufacturing of cellulose.

D41800E Sanitary pin connection

conforms to 3A standards for CIP.

D41800E Threaded version

MiniRokon™ Fluid Driven Tank Washing Nozzle


Type ofCoverage

360°

Spray Coverage


MiniRokon™ Rotary Tank Washing Nozzle3/8" Threaded Connection

D41800E – 3/8 – 316L* 9.9I I I I

NozzleType

InletConn.

MaterialCode

CapacitySize

MiniRokon Rotary Tank Washing NozzleDN19 Sanitary Connection

D41800E – 19 – 316L* 9.9 – 3AI I I I l

NozzleType

InletConn.

MaterialCode

CapacitySize

3AVersion

NozzleType

InletConn.

A(mm)

B Dia.(mm)

C Dia.(mm)

D Dia.(mm) Weight

D41800E3/8" 3" (78) 1-3/16" (30) 27/32" (21) – .28 lbs. (0.13 kg)

DN19 3-7/32" (82) 1-3/16" (30) 27/32" (21) .094" (2.4) .29 lbs. (0.13 kg)


D

B

C

A

Performance Data

CapacitySize


30 psi (2 bar) 40 psi (3 bar) 100 psi (5 bar) 150 psi (10 bar) 230 psi (16 bar)

3.2 2.9 (10.8) 3.5 (14) 5.3 (17) 6.5 (24) 7.9 (30)

4.5 4.0 (15.1) 4.8 (19) 7.5 (24) 9.1 (34) 11.3 (43)

9.9 8.8 (33.2) 10.1 (40) 16.1 (52) 19.7 (73) 24 (93)

13.6 12.1 (45.7) 14.0 (55) 22 (71) 27 (101) 34 (128)

Accessories

Strainers

To prevent clogging, we recommend using a 200 minimum mesh with our 1TW Heavy-Duty Strainer or the 8310A-1/2 Heavy-Duty High Pressure Strainer.



Max. Tank Diameter

* Materials: Specify SS for Stainless Steel Type 303 (DIN1.4305). Specify 316L for Stainless Steel Type 316L (DIN1.4404).


Fixed TankWashing Nozzles 22' (6.7 m)

Max. Tank Diameter

Fixed Tank Washing NozzlesFeatures and Benefits• High capacity stationary tank washing nozzles feature

13 FullJet® nozzles for spraying numerous patterns and coverages

• Simple, reliable and does not contain any moving parts

• Constructed in a choice of materials: brass, mild steel and stainless steel

• On Model 6353-MFP, reliability and increased rinsing action are achieved through 3/8" Maximum Free Passage FullJet nozzles to help reduce clogging

• Can be specially designed for a wide range of coverages

• To rinse deeper tanks, use Model 12900-2 which has 1-1/2" bottom outlet connection for use with a pipe extension and a 6353 nozzle assembly

6353-MFP

Typical Applications• Rinsing Oil Additives

6353 Tank Washing Nozzles are used to rinse oil additives from the walls of 14' (4.3 m) tanks.

12900

6353



Max. Tank Diameter

NozzleNo.

With FullJet®

NozzlesOrder No.

Max. Free Passin. (mm)


20 psi (1.5 bar) 30 psi (2 bar) 40 psi (3 bar) 50 psi (3.5 bar)

12900-1-1/2 1/2 HH40 0.141 (3.6) 72 (280) 86 (320) 99 (390) 109 (415)

12900-1-3/4 3/4 HH7 0.203 (5.2) 148 (580) 180 (660) 205 (800) 225 (860)

12900-1-1 1 HH12 0.250 (6.4) 252 (1000) 306 (1130) 350 (1370) 385 (1470)

Performance Data

12900Adaptable assembly

accepts 1/2", 3/4" or 1" full cone nozzles.

12900-1 NozzleAssembly Nozzle

12900-1 – 3/4 – 316SS + 3/4HH – 316SS 7I I I I I I

NozzleNo.

InletConn.

MaterialCode

NozzleType

MaterialCode

CapacitySize

Ordering Information Accessories

Strainers

To prevent clogging, filter liquid to approximately half of the max. free passage. See page 49 for specific strainer recommendations.


Nozzle No. A B

Dia. Weight

12900-1-1/26-17/32"

(166 mm)7-1/2"

(191 mm)13.7 lbs. (6.2 kg)

12900-1-3/46-27/32"

(174 mm)8-1/4"

(210 mm)15.3 lbs. (6.9 kg)

12900-1-17-7/32"

(183 mm)9"

(229 mm)18.1 lbs. (8.2 kg)


A

B






Materials: Brass or 316SS



Spray Coverage

Type ofCoverage

360°



Max. Tank Diameter

NozzleNo.

With FullJet®

NozzlesOrder No.




6353 1/4 GG5 0.050 (1.3) 8.9 (35) 10.8 (40) 12.3 (48) 13.6 (52)

6353 1/4 GG10 0.063 (1.6) 17.9 (70) 22 (80) 25 (97) 27 (104)

6353 3/8 GG22 0.109 (2.8) 39 (155) 48 (177) 55 (215) 60 (230)

Performance Data


6353 Nozzle

6353 – 1/4GG – 316SS 5I I I I

NozzleNo.

NozzleType

MaterialCode

CapacitySize

Accessories

Strainers




A

B






Materials: Brass, 303SS or 316SS


Inlet connection: 1-1/2" NPT or BSPT (F)

Spray Coverage

Type ofCoverage

360°

6353Uses 1/4" or 3/8" full

cone nozzles.

Nozzle No. A B

Dia. Weight

6353-1/4GG54-1/2"

(114 mm)4-1/2"

(114 mm)3.7 lbs. (1.6 kg)

6353-1/4GG104-1/2"

(114 mm)4-1/2"

(114 mm)3.7 lbs. (1.6 kg)

6353-3/8GG224-3/4"

(121 mm)5"

(127 mm)4.5 lbs. (2.0 kg)



Max. Tank Diameter

NozzleNo.

With FullJet®

NozzlesOrder No.




6353 3/8 HHMFP6014 0.125 (3.2) 25 (93) 29 (108) 31 (118) 33 (123)

6353 3/8 HHMFP6022 0.156 (4.0) 38 (143) 44 (167) 49 (187) 54 (204)

6353 3/8 HHMFP6032 0.188 (4.8) 55 (206) 65 (246) 73 (276) 80 (301)

Performance Data

Accessories

Strainers




Nozzle No. A B Dia. Weight

6353-3/8HHMFP6014 4-1/2" (114 mm) 4-1/2" (114 mm) 3.7 lbs. (1.6 kg)

6353-3/8HHMFP6022 4-1/2" (114 mm) 4-1/2" (114 mm) 3.7 lbs. (1.6 kg)

6353-3/8HHMFP6032 4-3/4" (121 mm) 5" (127 mm) 3.7 lbs. (1.6 kg)

A

B

6353-MFPMaximum Free Passage nozzles reduce clogging.






Materials: Brass or 316SS


Inlet connection: 1-1/2" NPT or BSPT (F)

Spray Coverage

Type ofCoverage

360°


6353-3/8HHMFP Nozzle

6353 – 3/8HHMFP – 316SS 14I I I I

NozzleNo.

NozzleType

MaterialCode

CapacitySize



Max. Tank Diameter

Features and Benefits• Ideal for rinsing and low-pressure washing

• Suitable for CIP – no moving parts

• 316L stainless steel construction permits the use of a wide array of CIP chemicals

• Low maintenance

• Deliver reliable, consistent performance

• Conforms to 3A sanitary 78-01 for spray cleaning devices to remain in place (CIP)

Fixed Spray Balls





Min. tank opening size: 3.4" to 4.6" (87 mm to 118 mm)


Inlet connection: 3/4", 1", 2"

• Food Processing Tanks

• Pharmaceutical Tanks

• Chemical Tanks


Fixed spray balls are used for low-pressure washing and rinsing of tanks.

Sanitary tank wash lances can be fabricated with 63225 nozzles



Max. Tank Diameter

NozzleType/Size

Max. Free Pass.in. (mm)

Capacity gpm (l/min)Max. Tank

Dia. (m)15 psi (1.03 bar)

22 psi (1.52 bar)

30 psi (2.06 bar)

63225E–3/4–22–316L .059 (1.45) 22 (83) 27 (102) 31 (117) 10' (3.0)

63225E–1–32–316L .068 (1.73) 32 (121) 39 (148) 45 (170) 13' (4.0)

63225E–2–100–316L .102 (2.59) 100 (379) 121 (458) 141 (534) 18' (5.5)

Performance Data

Spray Coverage

Fixed Spray Balls

63225E – 3/4 – 22 – 316Ll l l l

NozzleType

InletConn.

CapacitySize

MaterialCode

Ordering InformationAccessories

Strainers



InletConnection

Inlet Size A(mm)

Ball Dia. B(mm)

Length C(mm)

Length D(mm)

Pin Dia. E(mm) Weight

3/4".765"

(19.43)2"

(51)2.83"(72)

.51"(13)

.13"(3.3)

.24 lb.(.11 kg)

1"1.015"(25.78)

2.5"(64)

3.61"(92)

.67"(17)

.13"(3.3)

.46 lb.(.21 kg)

2"2.015"(51.18)

3.75"(95)

4.83"(123)

.89"(23)

.16"(4.0)

1.42 lbs.(.65 kg)


D

A

B

E

C

Type ofCoverage

360°


Features and Benefits• Stationary nozzles ideal for cleaning or rinsing small vessels

• Forty spray orifices combine to produce a 240° spray angle

NozzleNo.



10 psi (0.7 bar)

20 psi (1.5 bar)

40 psi (3 bar)

60 psi (4 bar)

80 psi (5 bar)

100 psi (7 bar)

130 psi (9 bar)

150 psi (10 bar)

VSM-1/2-28 0.031 (0.8) 2.7 (10.4) 3.9 (15.3) 5.5 (22) 6.7 (25) 7.8 (28) 8.7 (33) 9.9 (38) 10.6 (40)VSM-1/2-44 0.039 (1.0) 4.3 (16.3) 6.1 (24) 8.6 (34) 10.6 (39) 12.2 (44) 13.7 (52) 15.6 (59) 16.7 (62)VSM-1/2-90 0.059 (1.5) 8.8 (33) 12.5 (49) 17.7 (70) 22 (81) 25 (90) 28 (107) 32 (121) 34 (127)VSM-3/4-90 0.059 (1.5) 8.8 (33) 12.5 (49) 17.7 (70) 22 (81) 25 (90) 28 (107) 32 (121) 34 (127)VSM-1/2-140 0.077 (1.95) 13.7 (52) 19.4 (77) 28 (108) 34 (125) 39 (140) 43 (166) 50 (188) 53 (198)VSM-3/4-140 0.077 (1.95) 13.7 (52) 19.4 (77) 28 (108) 34 (125) 39 (140) 43 (166) 50 (188) 53 (198)VSM-1/2-190 0.091 (2.3) 18.6 (71) 26 (104) 37 (147) 46 (170) 53 (190) 59 (225) 67 (254) 72 (269)VSM-3/4-190 0.091 (2.3) 18.6 (71) 26 (104) 37 (147) 46 (170) 53 (190) 59 (225) 67 (254) 72 (269)

Performance Data

SpecificationsMax. tank dia.: 5' (1.6 m)Flow rate range: 2.7 to 72 gpm (10.4 to 269 l/min)Pressure range: 10 to 150 psi (.7 to 10 bar)Max. operating temp.: 200°F (93°C)Min. tank opening size: 2" (51 mm)Spray coverage: 240°Material: NylonInlet connection: 1/2" or 3/4" NPT or BSPT (F)

Type ofCoverage

240° Down

Spray Coverage

AccessoriesStrainers


Nozzle No. Inlet Conn.NPT or BSPT A Dia. B C Weight

VSM1/2" F 9/16" (15 mm) 1-11/16" (45 mm) 1" (26 mm) 3 oz. (0.08 kg)

3/4" F 3/4" (20 mm) 2-7/16" (62 mm) 1-1/2" (40 mm) 8 oz. (0.225 kg)

VSM TankWashing Nozzle


Max. Tank Diameter

VSM Tank Washing Nozzle

VSM – 3/4 140I I I

NozzleType

Inlet PipeConn.

CapacitySize



• Container Cleaning

• Vessel Cleaning

C

B

A




3150

Fixed TankWashing Nozzles 3' (.9 m)

Max. Tank Diameter

Features and Benefits• Low capacity stationary tank washing nozzle to clean

interior of small distribution and process vessels up to 3.0' (0.9 m) in diameter

• Durable, corrosion-resistant design

• Versions are available with 21 orifices for 360° coverage or 15 orifices for 210° forward only

• 3/4" (19 mm) neck allows drainage during washing

NozzleNo.

Max. Free Pass in. (mm)


10 psi (1 bar) 20 psi (2 bar) 30 psi (3 bar) 40 psi (4 bar) 60 psi (5 bar) 80 psi (6 bar) 100 psi (7 bar) 150 psi (10 bar)

3150-15 0.040 (1.0) 5.2 (23) 7.2 (32) 8.7 (39) 9.9 (44) 12.1 (49) 13.8 (54) 15.3 (57) 19.0 (67)

3150-21 0.040 (1.0) 7.0 (31) 9.8 (43) 11.7 (52) 13.3 (59) 16.2 (66) 18.5 (73) 21 (77) 26 (91)

Performance Data

Strainers

Accessories



Dimensions and WeightsNozzle

No. A Dia. B C Dia. Weight

31501-11/16"(43 mm)

6-9/16"(167 mm)

3/4"(19 mm)

1-1/2 lbs.(0.68 kg)

A

B

C


3150 Stationary Tank Washing Nozzle

3150 – SS 15I I I

Nozzle Type

Material Code

Number ofFull Cone Spray Tips





Min. tank opening size: 2" (51 mm) diameter

Spray coverage: 210°, 360°

Materials: Brass, 303SS, mild steel, 316SS

Inlet connection: 1" NPT or BSPT (M)

Fixed Tank Washing Nozzle

Type ofCoverage

210° 360°

Spray Coverage

#3 _ _ full cone tips and vanes For 3198-21- _ _ (Qty. 20) For 3198-15- _ _ (Qty. 14) the bottom ring of full cone tips is eliminated


• Drum Washing


• Vessel Cleaning

• Tube Cleaning

1/4 G10 cap and vane (Qty. 1).


Type ofCoverage

210° 360°

Fixed TankWashing Nozzles 2' (.6 m)

Max. Tank Diameter

NozzleNo.



60 psi (5 bar)

80 psi (6 bar)

100 psi (7 bar)

150 psi (10 bar)

15498-15-SS 0.094 (2.4) 5.5 (23) 6.3 (25) 7.0 (26) 8.5 (31)

15498-21-SS 0.094 (2.4) 7.7 (31) 8.7 (34) 9.6 (36) 11.7 (43)

Performance Data

Features and Benefits• Specifically designed to clean kegs up to 2.0'

(0.6 m) in diameter

• Versions are available with 21 orifices for 360° coverage or 15 orifices for 210° forward only

• Durable, corrosion-resistant design

• Can pass through a standard keg bung and can fit on automatic keg washers

• Reduced neck design allows for drainage while washing

• Machined flats on base of nozzle make inlet connections easy

Accessories

Strainers



15498

15498 Stationary Tank Washing Nozzle

15498 – 15 – SSI I I

NozzleType

Number ofFull Cone Spray Tips

MaterialCode


NozzleNo. A Dia. B C Dia. Weight

154981-3/8"

(35 mm)6-1/8"

(156 mm)5/8"

(16 mm)1-1/8 lbs.(0.51 kg)


A

B

C

• Drum Washing



• Duct Washing

Spray Coverage

Fixed Tank Washing Nozzle

#1.5-SS full cone tips and #1-SS vanes

For 15498-21-SS (Qty. 20)For 15498-15-SS (Qty. 14)

the bottom ring of full cone tips is eliminated#3-SS full cone tip

and vane (Qty. 1).


Flow rate range: 5.5 to 11.7 gpm (23 to 43 l/min)



Min. tank opening size: 2" (51 mm) diameter

Spray coverage: 210°, 360°

Materials: 303SS or 316SS

Inlet connection: 1" NPT or BSPT (M)


AutoJet® Tank Cleaning Systems

AutoJet® Tank Cleaning SystemsSystem Benefits• Standard pump/motor sets, sized for best

operating efficiency

• Repeatable performance facilitates regulatory compliance and ensures operator safety

• Decreases downtime, reduces chemical and water consumption, and related disposal costs

• Chemical injection option improves consistency and effectiveness of the wash

• 100% tested to ensure quick start-up

• Easy to install, operate and maintain

• Single-source convenience simplifies ordering, installation and technical support

System Options• Adjustable spray duration timing control

• Brass wetted parts

• Chemical injection

• Flow meter and flow totalizer

• Mobility casters

• Pump pressure gauge

From

Features & SpecificationsDesigned to NEMA 4 standards for non-hazardous locations

Control panel with ON/OFF switch

Inlet/outlet valves and pressure gauges

Inlet strainer and check valve

Inlet pressure switch

Wetted surfaces constructed of stainless steel grade 304 or better

Cabinet enclosure for neat appearance and noise reduction

Power requirements: 230/460 VAC 3 Phase 60Hz

Low pressure systems Pump type: Centrifugal Pressure range: 30 to 300 psi (2 to 21 bar) Flow rate range: 15 to 100 gpm (57 or 379 l/min)

High pressure systems Pump type: Positive displacement Max. pressure: 500 or 1000 psi (34 or 69 bar) Max. flow rate: 20 gpm (76 l/min)


Spray Fabrication Tank Wash Lances

Spray FabricationTank Wash LancesFeatures and Benefits• Provides efficient delivery of the liquid to the nozzle

• Offers the convenience of working with a single source supplier

• Customizable with any of our tank wash nozzles

• Design with pipe lengths, flanges, and materials of your choice

Sample Tank Wash Lances

Tank Wash lance fitted with 6353 nozzle for gentle rinsing of tanks.

Tank Wash lance fitted with 28500 nozzle used for sanitary applications.

Tank Wash lance fitted with a 12900-2 nozzle has a bottom outlet connection to a 6353 nozzle. Dual nozzle assembly is ideal for rinsing deep tanks.

Tank Wash lance fitted with a flange that slides freely over the tubing and is fixed when installed on the tank. This precise positioning is ideal for cleaning hard to reach areas.

Length B

Flange

Length APipe

Connector

Pipe/Tube Size

Nozzle

Customize a Tank Wash Lance1. Select a tank wash nozzle

• Stationary nozzles

• Fluid driven reactionary force nozzles

• Fluid driven constant speed nozzles

2. Indicate what flanges, fittings, or connections are needed

• NPT or BSPT connections

• Cam lock connections

• Raised face flanges

• Tri-Clamp fittings

3. Determine the pipe or tube size and what length is needed

4. Confirm the materials of construction for each lance component

• Stainless steel • Brass

• PTFE • Polypropylene

• Kynar PVDF

5. Document on Tank Wash Specification Sheet and submit for quote


Strainers and Mesh Information

Strainers and MeshFeatures and Benefits• Reduce nozzle clogging

• Keep liquid free of debris to maintain continuous movement of rotating spray heads

• Extend wear life of nozzles, valves and pumps

• Mesh provides very small openings down to 74 microns for fine straining applications

Strainer Compatibility Chart

Mesh to Micron Conversion ChartMesh Recommendations

Model TW Strainer

8310A Strainer

Part No. 1/2TW 1TW 1-1/2TW 2-1/2TW 8310A-1/2

Description Heavy Duty Strainer

Heavy Duty Strainer

Heavy Duty Strainer

Heavy Duty Strainer

Heavy Duty High Pressure Strainer

15498/3150 Nozzle l l

6353 Nozzle l l

12900 Nozzle

27500/28500 Nozzle l l l

36640 Nozzle l

23240 Nozzle l l

21400 Nozzle l l

18250 Nozzle l l

Rokon Nozzle l l

AA090 Tank Washer l l



Installation Suction Or Pressure Side Of Pump Up To 130 psi (9 bar) Pressure Side

Max. flow rate with .035 bar pressure drop

11 gpm (42 l/min)

31.4 gpm (119 l/min)

71.6 gpm (271 l/min)

136.6 gpm (517 l/min)

80 l/min with 36.2 psi (2.5 bar) pressure

Nozzle Type Mesh Recommendation

Motor Driven Tank Washer 100 min.

Fluid Driven (Turbine) 30 – 50

Fluid Driven (Reactionary Force

and Constant Speed)200 min.

Fixed StationaryRefer to max. free passage

on pp. 38-46 and Mesh to Micron Conversion Chart

Mesh Micron Inches

16 1191 0.0469 (1.2)

20 840 0.0331 (.84)

30 590 0.0232 (.58)

50 297 0.0117 (.29)

60 250 0.0098 (.24)

80 177 0.0070 (.17)

100 149 0.0059 (.14)

200 74 0.0035 (.08)


New Product Overview

New Product OverviewOur tank wash line continues to expand. Here’s an overview of our newest products for automated tank washing:

TankJet™ 4 Fluid-Driven Tank WasherGreater Impact Over the Entire Pressure Range Results in Superior Cleaning

• Achieve the same cleaning effectiveness at lower pressures and flow rates and reduce operating costs

• Customizable to your operation – units are configured based on tank size, residue and level of cleaning required

• Cleans tanks up to 98 ft. (30 m) in dia.

• Ideal for cleaning blenders, tanker trucks and brewery, food, petrochemical, pulp storage and processing tanks

For more information, see Bulletin 630, TankJet 4 Fluid-Driven Tank Washer.

Retractable Tank Washer (RTW) Automates Tank Cleaning and Tank Washer Insertion/Retraction

• A pneumatic device automates insertion and retraction of the motorized unit from the tank before and after cleaning – no manual labor required and tanks can be returned to service immediately after cleaning

• The units provide high-impact, thorough cleaning on tanks up to 40 ft. (12 m)

• Cleaning cycles can be easily programmed for total automation and unattended operation

• Flexible operation – choice of stroke lengths, stopping points between full insertion and full retraction and control options

• Ideal for use in many applications such as cleaning PTFE, latex, acrylic, polymer, paint, cosmetic, food and pharmaceutical tanks

For more information, see Bulletin 624, Retractable Tank Washers.

SprayCheck® TW Monitoring DeviceVerifies and Validates Operation of Tank Cleaning Nozzles

• Eliminates post-cleaning tests and/or visual verification of tank cleaning nozzle operation

• Provides detailed documentation of tank cleaning nozzle performance for validation purposes

• Diagnostic tools quickly reveal problems such as changes in rotation speed and frequency, spray loss, nozzle clogging and pressure variation

• Easy to install – non-intrusive acoustic sensor easily mounts to the exterior of the tank

For more information, see Bulletin 595, SprayCheck TW Monitoring Device.

A Guide to Safe and Effective Tank Cleaning

Spray Nozzles

Spray Control

Spray Analysis

Spray Fabrication

Celcon® is a registered trademark of Celanese Corporation. DELRIN® is a registered trademark of E.I. du Pont de Nemours and Company.Kynar® is a registered trademark of Arkema, Inc.Tri-Clamp® is a registered trademark of Ladish Co., Inc.Viton® is a registered trademark of DuPont Performance Elastomers.

Catalog 15E Printed in the U.S.A. ©Spraying Systems Co. 2009

SprayNozzles

SprayControl

SprayAnalysis

SprayFabrication

bt

Fusszeile D A CH

Tank Cleaning Specification SheetPlease complete the front and back side of this form and fax to 1-888-95-SPRAY if you are located in the United States. If you are located outside the United States, fax to 1-630-260-0842. Contact your local Spraying Systems Co. representative for any questions.

Company ______________________________________________ Name _________________________________________________

Address _______________________________________________ Phone _________________________________________________

City/State/Zip/Country ____________________________________ Fax ___________________________________________________

Background on Your Current Tank Cleaning System

Please insert dimensions and locate obstructions on the tank drawing. Attach a separate sketch/drawing to this specification sheet if necessary.

Number of Tanks ______________ Horizontal Vertical

Diameter ___________________ Length _________________________

Tank Opening Size ____________ Drain Hole Size __________________

How do you currently clean this tank?

New Installation Manual Cleaning Fill and Drain Existing Spray System

If you have an existing spray system, please provide the following

Manufacturer ____________________________ Model No. _________________ Operating Pressure _________________________

Cleaning Time ____________________________ Cleaning Frequency Daily Weekly Monthly Annually

What would you like to improve about your current cleaning system? _______________________________________________________

_______________________________________________________________________________________________________________

STeP 1: Selecting The Right Tank Cleaning Nozzle

Name/Description of Residue on Tank ________________________________________________________________________________

Type of Cleaning Required:

Rinsing Cleaning High Impact Cleaning Sanitizing Disinfecting Sterilizing

Name of Cleaning Solution _________________________________________________________________________________________

Temperature __________________ ˚F ˚C Concentration _______________ pH Level _________________________________

Viscosity ________________________________ Density/Specific Gravity _________________________________________________

Flammable Corrosive Abrasive

How much solution is available for cleaning? ________________________________ GPM LPM

How much pump pressure is available at tank? _______________________________ PSI BAR

How do you plan on validating that your tank has been cleaned?

Visual Microbial Swab Test Riboflavin Test Conductivity Sensors Other ________________________

Spray Coverage: 360˚ 270˚ Up 270˚ Down 180˚ Up 180˚ Down Other ________________________

What regulatory and/or classification society approvals are required?

3A ATEX NEMA None Other ______________________________________________

Type of Tank Wash Nozzle Preferred:

Fixed Fluid Driven Motor Driven: Air Electric Explosion Proof Electric

Tank Wash Nozzle Part Number (If Known) _________________________________ Quantity __________________________________

dia.

dia.

length

length

North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901 USA | www.spray.de | www.spraying.at | www.ssco.ch

Company ______________________________________________ Name _________________________________________________

STeP 2: ensuring efficient Delivery to The NozzleDo you want Spraying Systems Co. to recommend a strainer? Yes No

Would you like Spraying Systems Co. to quote a tank wash lance with the nozzle? Yes No

If yes please supply the following

Nozzle __________________________________________

Flange Type ______________________________________

Pipe Connector ___________________________________

Pipe/Tube Size ____________________________________

Lance Length A __________________________________

Lance Length B __________________________________

Materials ________________________________________

STeP 3: Fluid Delivery SystemWould you like Spraying Systems Co. to provide a Pump System?

Yes No

If yes please supply the following

Normal Operating Conditions

Maximum and minimum operating ranges

__________________________ Max. GPM LPM Min. ______________________ GPM LPM

__________________________ Max. PSI BAR Min. ______________________ PSI BAR

Options Available

Manual On/Timed Off Flowmeter

System Mobility Including Casters and Power Cord Additional Pump Pressure Indicator

System Enclosure Brass Components

GFCI (Ground Fault Circuit Interrupter)

Chemical Injection

Injection Rates for Systems Up to 300 PSI 18 GPH 36 GPH

Injection Rates for Systems 500 PSI and 1000 PSI 26 GPH 51 GPH

Please provide MSDS to assist us in selecting the best chemical resistant materials for your system.

Details about your siteHow will you be feeding the system?

Positive Pressure ______________________________________________ PSI BAR

Gravity Feed From a Reservoir ____________________________________Height of Water Level

Reservior Location

Above Ground _____________________________________________Distance From Pump System

Below Ground _____________________________________________Distance From Pump System

LENgTh B

fLANgE

LENgTh APIPE

CONNECTOR

PIPE/TUBE SIzE

NOzzLE

North Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901 USA | www.spray.de | www.spraying.at | www.ssco.ch

a guide to safe and effective tank cleaning - spraying systems co

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