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    A general mathematical model for analyzing the performanceof fuel-cell membrane-electrode assemblies

    Huayang Zhu*, Robert J. KeeEngineering Division, Colorado School of Mines, Golden, CO 80401, USA

    Received 9 January 2003; accepted 27 January 2003

    Abstract

    We have developed a general mathematical model to represent the membrane-electrode assembly (MEA) of fuel-cell systems. The model is

    used to analyze the effects of various polarization resistances on cell performance. The model accommodates arbitrary gas mixtures on theanode and cathode sides of the MEA. Moreover, it accommodates a variety of porous electrode and electrolyte structures. Concentration

    overpotentials are based on a dusty-gas representation of transport through porous electrodes. The activation overpotentials are represented

    using the ButlerVolmer equation. Although the model is general, the emphasis in thispaper is on solid-oxide fuel-cell (SOFC) systems for the

    direct electrochemical oxidation (DECO) of hydrocarbons.

    # 2003 Elsevier Science B.V. All rights reserved.

    Keywords: Model; MEA; Fuel cell; SOFC

    1. Introduction

    Quantitative models can be valuable in the interpretation

    of experimental observations and in the development andoptimization of systems. The objective of the membrane-

    electrode assembly (MEA) model developed herein is to

    provide a physically based model that can be used to

    evaluate the effects of design and operating alternatives.

    While the model can stand alone, the software is written in a

    way that enables incorporation into larger system-level

    models that also consider fluid flow and thermal manage-

    ment throughout a fuel-cell system. The model is general in

    the sense that it can accommodate a variety of geometrical

    configurations. It can also represent proton-conducting or

    oxygen-ion-conducting electrolytes. The discussion and

    examples in this paper, however, consider solid-oxide

    fuel-cell (SOFC) system.

    The great advantage of SOFC systems for highly efficient

    electric power generation lies in its potential for direct use of

    hydrocarbon fuels, without the requirement for upstream

    fuel preparation, such as reforming [14]. A typical layout

    for a planar design of the SOFC system is illustrated in Fig. 1.

    The membrane-electrode assembly, which is composed of

    an electrolyte sandwiched between the anode and the cath-

    ode, is itself sandwiched between metal interconnect struc-

    tures. The fuel and air channels are formed in the

    interconnect structure. The electrolyte is a dense ceramic

    (e.g. yttria-stabilized zirconia (YSZ) or gadolinia-doped

    ceria (GDC)), which is impermeable to gas flow but is anoxygen-ion (O2) conductor. The composite electrodes are

    porous metal-loaded ceramics (cermets) (e.g. NiYSZ for

    the anode and Sr-doped LaMnO3 (LSM) for the cathode),

    which may be mixed electronic and ionic conductors that

    can extend the three-phase boundaries (TPB) and promote

    the electrocatalytic reactions.

    The SOFC system involves complex transport, chemical,

    and electrochemical processes, with its operating perfor-

    mance strongly affected by the corresponding transport

    resistances and the activation barriers. Fig. 2 illustrates some

    of these processes at the MEA level. During operation,

    oxygen from the air channel transports through the porous

    cathode, whereupon it is reduced to oxygen ion (O2) at

    gascathodeelectrolyte three-phase boundaries. The

    formed oxygen ion at the cathodeelectrolyte interface is

    then transported to the anodeelectrolyte interface through

    the ion-conducting electrolyte. At the same time, fuel from

    the fuel channel transports through the porous anode to the

    anodeelectrolyte interface, where it is oxidized electroche-

    mically at the gasanodeelectrolyte three-phase boundaries

    to products. The products (e.g. H2O and CO2) are then

    transported back to the fuel channel through the porous

    anode structure. Transport resistances of the gas-phase

    species in the porous electrodes and O2 in the electrolyte,

    Journal of Power Sources 117 (2003) 6174

    * Corresponding author. Tel.: 1-303-273-3890; fax: 1-303-273-3602.E-mail address: [email protected] (H. Zhu).

    0378-7753/03/$ see front matter # 2003 Elsevier Science B.V. All rights reserved.

    doi:10.1016/S0378-7753(03)00358-6

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    as well as the activation energy barriers for electrochemical

    reactions can result in various polarizations. They are repre-

    sented as concentration overpotentials, activation overpo-

    tentials, and ohmic overpotentials. The main contribution to

    the ohmic polarization is from the transport resistance of

    O2 in the electrolyte. The concentration polarization is due

    to the transport resistance of the gaseous species through

    porous composite electrodes, and the activation polarization

    is related to the charge-transfer processes at the electrode

    electrolyte interfaces. These various polarizations are func-

    tions of both operating conditions and the physical proper-

    ties of the cell. The operating conditions include

    temperature, pressure, and fuel and oxidizer concentrations.

    The cell properties involve materials, macro- and micro-structures of the electrolyte and the composite electrodes,

    which include porosity, tortuosity, permeability, and thick-

    ness of the anode and the cathode, the ionic conductivity and

    thickness of the electrolyte, the active area and activity of the

    electrodeelectrolyte interface.

    To understand these various resistances and enhance the

    cell performance, parametric studies for these various polar-

    izations in the electrolyte and composite electrodes have

    been widely made through experiments [5,6], theoretical

    analysis [7], and numerical models [810]. The theoretical

    analyses and numerical models for the activation polariza-

    tions require an understanding the elementary thermal

    electrochemical reaction mechanisms and the microstruc-

    ture of the electrode. Due to the complex and uncertain

    details of the reaction processes (particularly in case of

    hydrocarbons), most modeling in the literature has focused

    on using H2 as the fuel. Chan et al. [8] used the intrinsic

    charge-transfer resistance to represent the activation polar-

    ization. Tanner et al. [11] have derived an effective charge-

    transfer resistance for the composite electrode, which is a

    function of the microstructural parameters of the electrode,

    intrinsic charge-transfer resistance, ionic conductivity of theelectrolyte, and the electrode thickness. This effective

    charge-transfer resistance model was later used to analyze

    the activation overpotentials [9,10]. Adler et al. [12] derived

    a charge-transfer resistance model for the composite cath-

    ode, which is a function of the tortuosity, porosity, interface

    area, oxygen self-diffusion coefficient and oxygen exchange

    coefficient. The activation polarizations for a particular

    electrode may also be measured by the electrochemical

    impedance spectroscopy (EIS) [5,6,13]. Previous porous-

    media gas-phase transport models have been developed to

    predict concentration overpotentials [810]. These include

    molecular diffusion, Knudsen diffusion, and pressure-driven

    Darcy flow. However, these have only been applied in fuel-

    cell systems with binary gas-phase mixtures.

    The model developed in this paper represents a unit-cell

    structure (Fig. 2), considering the effects of various over-

    potentials on the cell performance. As illustrated in Fig. 2

    the cell is anode-supported, with a very thin electrolyte and

    cathode, and both electrodes are porous ceramicmetal

    composite structures. Channels formed in an interconnect

    structure carry the flow of fuel and air. Depending on the

    position of the unit cell within a fuel-cell system, the

    composition in both the fuel and air channels varies depend-

    ing on initial composition and depletion.

    Fig. 1. Typical layout of a planar SOFC. The left-hand panel illustrates the system at the scale of flow channels (in mm), while the right-hand panel illustrates

    the small-scale structure (in mm) of the porous cermet electrode.

    Fig. 2. Illustration of the components of the MEA unit cell.

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    2. Model formulation

    The overall performance of SOFC systems is greatly

    affected by ohmic, concentration, and activation polariza-

    tions. Thus, the operating cell potential (Ecell) is lower than

    the Nernst potential (E). The operating cell potential (Ecell)

    can be formally expressed as:

    Ecell E Zconc;a Zact;a Zohm Zconc;c Zact;c

    Zinterface Zleakage; (1)

    where Zconc;a and Zconc;c are the concentration overpotentials

    at the anode and the cathode due to the gas-phase species

    diffusion resistance, Zact;a and Zact;c the corresponding acti-

    vation overpotentials, Zohm the ohmic overpotential in the

    electrolyte, Zinterface the interface overpotential due to the

    contact resistance at material boundaries, andZleakage the cell

    potential loss due to the electric current through the electro-

    lyte. Subsequent sections in the paper develop models for

    each of these overpotentials, all of which are functions of thecurrent density ie.

    2.1. Global electrochemical reaction

    A global electrochemical reaction can be written as:

    nf0XKk1

    nf;kwk

    ! no

    0XKk1

    no;kwk

    !?

    XKk1

    n00f;kwk XKk1

    n00o;kwk;

    (2)

    where wk is the chemical symbol for the kth species (which

    may participate as a fuel, an oxidizer, or both),nf0 and no

    0 the

    stoichiometric coefficients for the fuel and oxidizer mix-tures, and n00f;k and n

    00o;k the stoichiometric coefficients of

    the kth product species in the fuel and air channels, res-

    pectively. Each species wk has a primary identity as a fuel,

    an oxidizer, a product, or an inert, and this identity plays

    an essential role in balancing the reaction to determine

    stoichiometric coefficients and in assigning charge trans-

    fer. The global reaction can be expressed in compact form

    as:

    XK

    k1

    nk0wk?

    XK

    k1

    n00kwk; (3)

    where nk0 nf

    0nf;k no0no;k and n

    00k n

    00f;k n

    00o;k.

    Fuel and oxidizer mixtures are separated by the anode

    electrolytecathode MEA structure. Thus, in writing a glo-

    bal electrochemical reaction and calculating the Nernst

    potential, it is convenient to represent the fuel mixture

    and the oxidizer mixture separately as reactants. This

    separation is accomplished by writing the LHS of the

    reaction as two summations. The fuel channel mixture

    composition is represented in terms of the species mole

    numbers as nf;k. Similarly, no;k is used to represent the

    mixture of the composition of the oxidizer mixture in the

    air channel (e.g. for air, no;O2 0:21 and no;N2 0:79).

    The RHS of the global reaction is also separated into two

    terms. Depending on whether the cell is an oxygen-ion

    conductor or a proton conductor, the product species appear

    on the anode or cathode side of the MEA. Thus, following

    reaction balancing, the location of the product species

    affects the product stoichiometric coefficients n00f;k and

    n00o;k. There is more discussion on this point following the

    discussion on reaction balancing.

    Since the electrochemical reactions involve charge trans-

    fer it is necessary to specify the charge transfer associated

    with each reactant species. For this purpose, we introduce

    two sets of parameters (zf;k and zo;k), which specify the

    charge transferred per mole of the kth fuel and oxidizer

    species. For a species that is inert relative to the electro-

    chemical charge-transfer process, z 0. In our convention,the product species (e.g. H2O and CO2) also are assigned

    z 0. Consider two examples for assigning z. Since O2 inthe air channel is reduced to O2 by obtaining four electrons

    (i.e. O2 4e ! 2O2), the parameter zo;O2 4. Because

    the direct electrochemical reaction of CH4 with O2 at the

    anode to produce H2O and CO2 (i.e. CH4 4O2 !

    CO2 2H2O 8e) releases eight electrons, zf;CH4 8.

    The total number of electrons transferred by the global

    electrochemical reaction is represented as:

    ne XKk1

    nf0nf;kzf;k

    XKk1

    no0no;kzo;k: (4)

    There may be reasons to incorporate oxidizer species into

    the fuel channel or fuel species into the oxidizer channel. For

    example, oxygen in the fuel channel may promote beneficial

    partial oxidation of the fuel or it may work to inhibit depositformation. Such species, while influencing thermal chem-

    istry in the gas or on catalytic surfaces, do not participate

    directly in the electrochemical reaction. Thus, they are

    considered inert in the global electrochemical reaction.

    For example, if O2 (i.e. an oxidizer species) appears as part

    of the fuel composition (i.e. in the first term of the global

    reaction (2)), then zf;O2 0. The added oxygen in the fuelchannel cannot work directly to produce electric energy

    only fuel oxidization with oxidizer from the cathode channel

    can produce power. Thus, any oxidizer in the fuel channel

    must reduce the cell potential because of its diluting effect.

    Before proceeding to evaluate the cell potential, the global

    reaction must be balanced to determine the stoichiometric

    coefficients. Although balancing reactions is a well known

    process, a few words of explanation are warranted. A

    balance equation is written for each element (e.g. H, C,

    O, N), requiring that the reaction conserves the element

    balance. The process leads to a system of linear equations for

    the stoichiometric coefficients (nf0, no

    0, and n00k). Because of

    an essential linear dependence stemming from the fact that

    species are composed of elements in a specified way, one can

    arbitrarily set nf0 1. Then depending on the number of

    product species, only some of the n00k are non-trivial. Spe-

    cifically, the number of product species (and hence the

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    number n00k coefficients) is one fewer than the number of

    elements. Once the overall product stoichiometric coeffi-

    cients n00k are known, then either:

    n00f;k n00k or n

    00o;k n

    00k; (5)

    depending on the type of cell (i.e. oxygen ion or proton

    conducting) and hence the location of the product species.Inert species (i.e. reactantspecies for which zf;k 0 and

    zo;k 0) are initially excluded from the balancing proce-dure. Once the balance is completed, the inert species are

    reintroduced with the same stoichiometric coefficients on

    the reactant and product sides of the global reaction. The

    entire balancing process is completely automated in the

    software.

    2.2. Nernst potential and the Nernst equation

    Based on the chemical potential balance at open circuit,

    the Nernst equation provides that:

    E E RT

    neF

    XKk1

    nf0nf;k no

    0no;k n00k ln

    pk

    p0

    ; (6)

    where E is the Nernst electric potential, E the ideal Nernst

    potential at standard conditions (p0 1 atm), pk the partialpressure of the kth species, T the temperature, R 8:314 J/(mol K) is the universal gas constant, and F 96485:309 C/mol is Faradays constant. The ideal Nernst potential at the

    standard conditions is given as:

    E DG

    neF; (7)

    where DG is the change in standard-state Gibbs free energy

    between products and reactants of the global reaction Eq. (3).

    Specifically:

    DG XKk1

    nf0nf;k no

    0no;k n00km

    k; (8)

    where mk is the standard-state chemical potential of the kth

    species. The standard-state thermodynamic properties of

    ideal gases depend on temperature. The needed thermody-

    namic properties are readily available in databases such as in

    CHEMKIN [14]. As an alternative to using the species partial

    pressures, the Nernst equation can also be represented interms of the species molar concentrations Xk as:

    E E RT

    neF

    XKk1

    nf0nf;k no

    0no;k n00k lnXk

    RT

    neFln

    RT

    p0

    XKk1

    nf0nf;k no

    0no;k n00k: (9)

    Fig. 3 illustrates the Nernst potentials for three fuels as a

    function of fuel utilization (at T 750 8C and p 1 atm).Consider the situation for butane where the global reaction is:

    C4H10 132

    O2 ! 5H2O 4CO2: (10)

    If the fuel is 50% utilized then the fuel mixture is composed

    of 1/2 moles of C4H10, 5/2 moles of H2O, and 4/2 moles of

    CO2. The Nernst potentials are highest for the hydrocarbons,

    assuming direct electrochemical oxidation. The figure also

    shows that the Nernst potential for hydrogen is reduced most

    as a function of fuel depletion. The potentials illustrated in

    Fig. 3 are calculated presuming that the oxidizer is pure air

    (i.e. no depletion of the oxygen in the air).

    2.3. Concentration polarization

    For open-circuit conditions (i.e. zero current flow), thespecies concentrations at the electrolyte interface (three-

    phase boundary) are the same as those in the bulk channel

    flow. Denoting the molar species concentrations in the

    channels as Xk

    , the Nernst potential is written as:

    E E RT

    neF

    XKk1

    nf0nf;k no

    0no;k n00k lnXk

    RT

    neFln

    RT

    p0

    XKk1

    nf0nf;k no

    0no;k n00k: (11)

    However, when the current is flowing there must be con-

    centration gradients across the electrode structures. This isbecause the diffusion processes that supply the species flux

    to the electrochemical reactions are driven by concentration

    gradients. Consequently, species concentrations at the three-

    phase boundaries Xks

    are different from the bulk concen-

    trations. Evaluated at the three-phase boundaries, the corre-

    sponding Nernst equation is written as:

    Es E RT

    neF

    XKk1

    nf0nf;k no

    0no;k n00k lnXk

    s

    RT

    neFln

    RT

    P0

    X

    K

    k1

    nf0nf;k no

    0no;k n00k: (12)

    Fig. 3. Nernst potential for three fuels-air systems as a function of

    percentage of the fuel utilization. As the fuel is utilized it is converted to

    stoichiometric products that dilute the fuel on the anode side. The air is not

    depleted in this system.

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    The potential difference associated with the concentration

    variation is written in terms of a concentration overpotential

    as follows:

    Zconc E Es

    RT

    neFX

    K

    k1

    nf0nf;k no

    0no;k n00

    f;k n00

    o;k ln

    Xk

    Xks :

    (13)

    The equation can easily be rewritten to separate the anode

    and cathode contributions as:

    Zconc RT

    neF

    XKk1

    nf0nf;k n

    00f;k ln

    Xk

    Xks

    RT

    neF

    XKk1

    no0no;k n

    00o;k ln

    Xk

    Xks

    : (14)

    Furthermore, the concentration overpotentials at the anode

    and the cathode can be defined separately as:

    Zconc;a RT

    neF

    XKk1

    nf0nf;k n

    00f;k ln

    Xk

    Xks

    ; (15)

    Zconc;c RT

    neF

    XKk1

    no0no;k n

    00o;k ln

    Xk

    Xks

    : (16)

    There are a number of physical processes that may con-

    tribute to the concentration polarization. These include gas

    species molecular transport in the electrode pores, solution

    of reactants into the electrolyte and dissolution of products

    out of the electrolyte, and the diffusion of the reactants/

    products through the electrolyte to/from the electrochemicalreaction sites. Typically, however, the diffusive transport of

    the reactants and products between the flow channels and the

    electrochemical reaction sites across the electrode is the

    major contributor to the concentration polarization. For an

    anode-supported MEA structure, the concentration polari-

    zation at the cathode is usually very small due to its being

    very thin (e.g. 50 mm). However, the concentration polar-

    ization at the anode can be very significant, particularly at

    the high current density and high fuel utilization rate.

    2.3.1. Dusty-gas model

    The concentration polarization is caused primarily by the

    transport of gaseous species through porous electrodes. It is

    affected by the microstructure of the electrodes, particularly,

    the porosity, permeability, pore size, and tortuosity factor.

    There are four major physical processes that affect transport

    in the porous media. They are molecular diffusion, Knudsen

    diffusion, surface diffusion, and Darcys viscous flow. The

    relative importance of bulk diffusion (e.g. Fickian) and

    Knudsen diffusion depends on the relative frequency of

    molecular-molecular collisions and molecular-wall colli-

    sions. These processes can be characterized by the Knudsen

    number Kn l=d, where l is the mean free path length inthe gas and d is a characteristic pore diameter. When

    Kn ( 1 bulk diffusion is dominant and when Kn ) 1Knudsen diffusion is dominant. When Kn % 1, which isthe typical situation in SOFC electrodes, both bulk diffusion

    and Knudsen diffusion are comparable and must be con-

    sidered together. The dusty-gas model (DGM) [15] was

    developed to represent multicomponent transport in this

    situation.The dusty-gas model can be used to describe the relation-

    ship between the gas species concentrations in the flow

    channel and concentrations at the electrochemical reaction

    sites (at the electrodeelectrolyte interface). The DGM was

    developed initially for astrophysical applications, assuming

    that the pore wall consists of giant, motionless, and uni-

    formly distributed particles (i.e. dust) in space. Three gas-

    phase transport mechanisms are considered: molecular dif-

    fusion, Knudsen diffusion, and viscous flow. Bulk diffusion

    and Knudsen diffusion are combined in series to form the

    total diffusive flux. The viscous porous-media flow (Darcy

    flow) acts in parallel with the diffusive flux. There are three

    porous-media parameters that appear in the DGM. They are

    the Knudsen coefficient (Kg), the permeability constant (Bg),

    and the porosity-to-tortuosity ratio (fg=tg), all which can bedetermined experimentally. The DGM can be written as an

    implicit relationship among the molar concentrations, molar

    fluxes, concentrations gradients, and the pressure gradient

    [16,17]:

    X6k

    XNg

    k XkNg

    XTDek

    Ng

    k

    Dek;Kn

    rXk Xk

    De

    k;Kn

    Bg

    mrp: (17)

    In this relationship Ng

    k is the molar flux of species k, Xk themolar concentrations, and XT p=RT is the total molarconcentration. The mixture viscosity is given as m (which

    depends on the mixture composition and temperature) and

    Dek and Dek;Kn are the effective molecular binary diffusion

    coefficients and Knudsen diffusion coefficients.

    The effective molecular binary diffusion coefficients in

    the porous media Dek are related to the ordinary binary

    diffusion coefficients Dk in the bulk phase [18] as:

    Dek fg

    tg

    Dk: (18)

    Binary diffusion coefficients, which are determined from

    kinetic theory, may be evaluated with software such as

    CHEMKIN [18]. Knudsen diffusion, which occurs due to

    gaswall collisions, becomes dominant when the mean free

    path of the molecular species is much larger than the pore

    diameter. The effective Knudsen diffusion coefficient can be

    expressed as:

    Dek;Kn 4

    3Kg

    ffiffiffiffiffiffiffiffiffi8RT

    pWk

    r; (19)

    where the Knudsen permeability coefficient Kg rpfg=tg

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    (fg is the porosity and tg the tortuosity factor), Wk are the

    molecular weights, and rp the average pore radius.

    Assuming that the porous electrode is formed by closely

    packed spherical particles with diameter dp (an idealization),

    the permeability can be expressed by the KozenyCarman

    relationship as [19]:

    Bg f3gd

    2p

    72tg1 fg2: (20)

    Other porous-media situations have different permeabilities.

    An iterative procedure is needed to determine the pressure

    and concentration gradients. Assuming that the species

    molar fluxes Ngk through the porous electrode are known

    based on the current density and the global electrochemical

    reaction at the electrodeelectrolyte interface, the pressure

    gradient can be determined as:

    rp PkN

    g

    k=Dek;Kn

    1=RT Bg=mP

    kXk=De

    k;Kn

    : (21)

    This expression for the pressure gradient comes from a

    summation of Eq. (17) over all species k, recognizing that

    summation of the first term (representing ordinary diffu-

    sion) vanishes exactly. The concentrations Xk in thedenominator are evaluated either in the channel or at the

    electrolyte interface, depending on the direction of the net

    molar fluxP

    k Ng

    k. If the net flux is toward the electrolyte (as

    it normally is in the cathode), then the Xk are taken as thechannel concentrations. However, when the flux is toward

    the channel (as it usually is in the anode), the concentrations

    are evaluated at the electrolyte interface. The iteration is

    needed because the electrolyte interface concentrations arenot yet known. Assuming an initial guess for the concen-

    trations Xk (usually the channel concentrations), the pres-sure gradient is evaluated. Then, using this pressure

    gradient, the concentration gradients can be determined

    from Eq. (17) as:

    rXk X6k

    XNg

    k XkNg

    XTDek

    Ng

    k

    Dek;Kn

    Xk

    Dek;Kn

    Bg

    mrp: (22)

    The concentrations in the summation on the RHS are

    evaluated as discussed above depending on the direction

    of the net flux. This analysis is simplified greatly by assum-

    ing linear profiles of pressure and concentrations across the

    electrode. We have justified this assumption by solving the

    two-dimensional dusty-gas model over a large range of

    electrode structures and fuel-cell operating conditions. Once

    the concentration gradients are evaluated, a new estimate for

    the concentrations at the TPB can be found (assuming linear

    concentration profiles and a known electrode thickness).

    With the new estimated concentrations a new pressure

    gradient can be found. This iteration converges very

    rapidlytypically needing only two or three iterations.

    Assuming a current density ie and a global electroche-

    mical reaction, the molar flux of the gas species through the

    anode and cathode can be evaluated as:

    Ng

    k;a nf0nf;k n

    00f;k

    ie

    neF; (23)

    Ngk;c no 0no;k n00o;k ie

    neF: (24)

    Note that the molar flux must be taken as zero for any inert

    species that does not participate in the electrochemical

    reactions (e.g. nitrogen in the cathode). Appendix A pro-

    vides examples.

    2.4. Activation polarization and the ButlerVolmer

    equation

    In the chemical reaction process, the reactants must usually

    overcome an energy barrier, that is, the activation energy. In

    charge-transfer electrochemical reactions, the reactants mustovercomenot only a thermal energybarrier but also an electric

    potential. Thus, a portion of the potential cell voltage is lost

    in driving the electrochemical reactions that transfer the

    electrons to or from the electrodes. This activation polariza-

    tion is a very important loss when the electrochemical reac-

    tions are controlled by the slow electrode kinetics.

    Assuming a single rate-controlling reaction, the Butler

    Volmer equation [20] provides a relationship between the

    current density and the charge-transfer overpotential as:

    ie i0 exp aanBVe FZact

    RT exp acnBVe FZact

    RT : (25)This equation represents the net anodic and cathodic current

    due to an electrochemical reaction. The activation over-

    potential Zact is potential difference above the equilibrium

    electric potential between the electrode and the electrolyte.

    The factor nBVe is the number of electrons transferred in the

    single elementary rate-limiting step that the ButlerVolmer

    equation represents. It is quite common to assume nBVe 1.The anodic and cathodic asymmetric factors (also called

    charge-transfer coefficients) aa and ac determine the relative

    variations of the anodic and cathodic branches of the total

    current with an applied overpotential Zact. The anodic and

    cathodic charge-transfer coefficients aa

    and ac

    depend on the

    electrocatalytic reaction mechanism and typically take

    values between zero and one. Further, they are constrained

    by aa ac 1. The exchange current density i0 is thecurrent density of the charge-transfer reaction at the

    dynamic equilibrium electric potential difference Eeq. In

    other words, at the equilibrium potential, the forward and

    reverse current densities are equal at i0. A high exchange

    current density implies the reaction proceeds rapidly upon

    varying the potential from its equilibrium value. There is an

    activation overpotential for the anode and the cathode.

    Consequently, there are charge-transfer coefficients aa and

    ac for both the anode and the cathode.

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    There are two potentially interesting limits of the Butler

    Volmer equation. At very high surface activation overpo-

    tential one of the exponential terms in ButlerVolmer equa-

    tion becomes negligible. The resulting Tafel equation is a

    straight line on a semi-logarithmic plot, lnie $ Zact. Alter-natively stated:

    Zact RT

    aanBVe F lnie lni0 for

    aanBVe FZactRT

    ) 1;

    (26)

    or

    Zact RT

    acnBVe F lnie lni0

    for acn

    BVe FZactRT

    ) 1: (27)

    In an SOFC, the Tafel equation can often be used to calculate

    the activation overpotential at the cathode. The second

    limiting case is realized at very lower activation polariza-tion. In this case, the following linear current overpotential

    relationship applies:

    Zact RT

    aa acneF

    ie

    i0

    : (28)

    This equation can often be applied to calculate the activation

    potential at the anode of the SOFC system. In our model

    neither of these limiting cases is actually used to determine

    the activation overpotentials. Rather, the ButlerVolmer

    equation is solved iteratively in its native form.

    The exchange current density i0 is a measure of the

    electrocatalytic activity of the electrodeelectrolyte inter-face or TPB for a given electrochemical reaction. In fact,

    the exchange current density is a crucially important factor

    for determining the activation overpotential Zact. However,

    i0 is not a simple constant parameter, but its value may

    depend on the operating conditions and material properties,

    including concentrations of reactants and products adjacent

    to the electrode, temperature, pressure, the microstructure

    and electrocatalytic activity of the electrode, and even

    the conductivity of the electrolyte [21]. Particularly for

    composite SOFC electrodes with the mixed ionic and

    electronic conduction, such as a NiYSZ for the anode

    and a LSMYSZ for the cathode, the electrochemical

    reaction zone can be extended from the electrolyte-elec-

    trode interface into the electrode. Thus, the charge-transfer

    resistance can be reduced and the exchange current density

    can be enhanced. Furthermore, the exchange current den-

    sity for the composite electrode becomes a function of the

    electrochemical properties of the electrolyte and electrode

    and the effective TPB length. Thus, microstructural proper-

    ties of the composite electrode, such as the grain size and

    volume fraction of the electrolyte, will affect the exchange

    current density. A steady-state currentvoltage experiment

    can measure i0 at a particular operating condition. How-

    ever, it is very difficult to obtain a general analytical

    expression for i0, which requires detailed understanding

    of the elementary thermal and electrochemical reaction

    mechanisms occurring at the electrode and the microstruc-

    ture of the electrode.

    In our model we provide flexibility for the exchange

    current density to depend on the reactant concentrations

    as:

    i0 i00

    YKk1

    Xgkk ; (29)

    where i00 is a constant and gk and Xk the reaction order and

    mole fraction (at the electrodeelectrolyte interface) for the

    kth species, respectively. Although this formulation provides

    flexibility in the model, it is still far from a general descrip-

    tion of the elementary charge-transfer reactions steps.

    Furthermore, it is difficult to determine the reaction orders

    for any particular system.

    At the cathode of an SOFC system, the gas-phase oxygen

    reduction and ion incorporation into the electrolyte is a

    complex process that involves a series of elementary reac-

    tions steps, including the oxygen adsorption and dissociation

    on the surface, diffusion of the intermediate species on

    the surface, charge transfer, and oxygen incorporation into

    the lattice of the electrolyte. Any of the reaction steps may

    be the rate-limiting reaction for the overall process, depend-

    ing on the operating conditions (temperature, oxygen partial

    pressure), and material properties, and microstructure of

    the electrode (catalytic activity, pore size, porosity, tortuos-

    ity, and permeability). For the LSMYSZ composite cath-

    ode, Kim et al. [22] have indicated that: (1) i0 $ p3=8O2

    if

    the rate-determining step is the charging step of adsorbedoxygen; (2) i0 $ p

    1=4O2

    if the rate-determining step is diffusion

    of charged surface oxygen to the TPB; and (3) i0 does not

    depend on pO2 if the rate-determining step is incorporation

    of oxygen ions into the electrolyte. For the PtYSZ cathode,

    the exchange current density i0 was shown to be proportional

    to p1=4O2

    at low pO2 and p1=4O2

    at high pO2 [23]. Uchida et al.

    [21] indicated that i0 may be proportional to the ionic

    conductivity of the electrolyte for both the LSMYSZ

    and PtYSZ cathodes depending on the operating tempera-

    tures.

    The situation is more complex at the anode of an SOFC

    system. Reaction of a hydrocarbon fuel may involve direct

    electrochemical oxidization [24], steam and/or dry reform-

    ing, pyrolysis, and deposit formation. The general thermal

    and electrochemical reaction steps may include dissocia-

    tive adsorption on surfaces, surface and/or charge-transfer

    reactions among the adsorbed intermediate species, surface

    and/or bulk diffusion of the adsorbed species, and deso-

    rption of products. Even for hydrogen, the simplest and

    most widely studied fuel, there is still considerable debate

    about the underlying electrochemical processes [5,7,25

    27]. The rate-determining reaction step of the hydrogen

    oxidation at the anode may be the dissociative adsorption

    of hydrogen, the formation of hydroxyl, a charge-transfer

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    reaction, or the desorption of water, all of which can

    depend on the operating conditions (such as the tempera-

    ture, pressure, and species concentrations), macro- and

    microstructures, and material properties of the electrode.

    Additionally thermal and electrochemical reactions may

    occur on the surface and in the bulk of the metal and/or

    ceramic of the composite cermet electrode. Thus, there isnot a simple means to represent the relationship between

    the exchange current density and the species concentra-

    tions at the anode.

    There are ways to measure the exchange current density

    (or infer its value from related measurements). Based on the

    ButlerVolmer equation, a charge-transfer resistance Rct can

    be expressed as:

    R1ct Atpb@ie@Z

    Xk;T

    i0AtpbnBVe F

    RT

    aa exp aanBVe FZ

    RT

    ac exp acnBVe FZ

    RT

    : (30)

    At the zero activation overpotential:

    Rct RT

    i0Atpbaa acnBVe F; (31)

    which presents a relationship between the exchange current

    density i0 and the charge-transfer resistance Rct. The charge-

    transfer resistance can be determined from EIS measure-

    ments [6,13].

    2.5. Ohmic polarization

    Sources of ohmic losses in a fuel cell are the resistance to

    the ion flow in the electrolyte and the resistance to the

    electronic flow in the electrode. Due to typically high metal

    loading resistive electric conductivity in the electrodes is

    high, which limits ohmic losses in the electrodes. Thus,

    ohmic polarization in an SOFC system is typically domi-

    nated by ion resistance through the electrolyte. Such losses

    can be reduced by decreasing the electrolyte thickness and

    enhancing its ionic conductivity.

    Since electric current flow in the electrolyte and electro-

    des obey Ohms law, the ohmic losses can be expressed

    simply as:

    Zohm ieRtot; (32)

    where Rtot is the total area-specific cell resistance, including

    the area-specific resistances in the electrodeRed and the solid

    electrolyte Rel. The ionic conductivity of the electrolyte can

    usually expressed as:

    sel s0T1 exp

    Eel

    RT

    ; (33)

    where Eel is the activation energy for the ionic transport.

    Thus, the specific ohmic resistance of the electrolyte with

    thickness of Lel can be obtained as:

    Rel Lel

    sel: (34)

    There are several opportunities for interface overpoten-

    tials with in the MEA structure. For example, anywhere

    two materials are physically bonded together there canbe a resistance the causes an interface overpotential,

    Zinterface.

    If the electrolyte has electrical conductivity, there is a

    possibility for a leakage current that may be represented as

    a leakage overpotential Zleakage. In our model:

    Zleakage Z0leakage 1

    i

    imax

    ; (35)

    where Z0leakage is the leakage overpotential at open circuit and

    imax the maximum current density for the cell. Once the

    Nernst potential is known, Z0leakage can be observed from

    measurement of the open-circuit potential. The value of imaxcan be determined from the model by calculating current

    density at which the cell power density vanishes.

    3. Solution algorithm

    The model is solved by determining the cell voltage for

    a given current density, or vice versa. In general, the cell

    potential Ecell is expressed as the difference between the

    Nernst cell potential E and the sum of all the relevant

    overpotentials, which depend on current density (Eq. (1)).

    For a given cell configuration, with specified geometry and

    material properties, as well as operating conditions (e.g.

    pressure, temperature, and fuel and oxidizer composition),

    each of the overpotentials must be evaluated as a function of

    current density. Since the overpotential is usually an implicit

    function of current density an iteration is needed. Most of the

    iterations are accomplished using a NewtonRaphson

    method. The solution procedure follows several steps as

    follows:

    Calculate the stoichiometric coefficients of the globalelectrochemical reaction by solving element balance

    equations. This depends on the specific fuel and oxidizer

    composition.

    Based on the stoichiometric coefficients, evaluate thecharge transferred ne and the Nernst potential E.

    Evaluate the species molar flux through the anode and thecathode (N

    ga;k and N

    gc;k). These are all evaluated explicitly

    from the current density and the stoichiometry (Eqs. (23)

    and (24)).

    Calculate the species compositions at the electrodeelectrolyte interfaces ( Xk

    s) from the DGM at given

    species molar flux and species compositions in the chan-

    nels. This is an iterative procedure.

    Evaluate the concentration overpotentials for both elec-trodes (Zconc;a and Zconc;c) once the interface concentra-

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    tions are known (Eqs. (15) and (16)). This is an explicit

    evaluation.

    With a specified exchange current density i0 at the anodeand cathode, invert the ButlerVolmer equation to obtain

    the activation overpotentials Zact;a and Zact;c. This is an

    iterative procedure.

    Calculate the ohmic overpotential Zohm in the electrolyte(Eq. (32)). This is an explicit procedure.

    Determine the leakage overpotential Zleakage (Eq. (35)).Assuming that Z0leakage is specified, the value of imax must

    be determined iteratively. The maximum current density

    is achieved when the net voltage is zero. The value ofimaxdepends on the cell parameters as well as all the other

    overpotentials. For a given current density ie, evaluate the

    leakage overpotential.

    With all the overpotentials in hand, evaluate the cellvoltage Ecell.

    The procedure described above assumes that the cell

    voltage is to be determined once a current density is

    specified. To create a voltagecurrent plot, for example,

    the procedure is repeated for a range of current densities.

    When the MEA model is incorporated into a larger system-

    level fuel-cell model, it is usually more natural to specify the

    cell operating voltage and determine the local current den-

    sity. In this case an outer iteration is implemented around the

    whole procedure outlined above. Despite the nested itera-

    tions, the convergence is very rapid.

    4. Analysis of a methane-fueled SOFC

    The objective of this section is to apply the model to a

    particular anode-supported SOFC system operating with

    methane as the fuel. Table 1 lists model parameters of the

    unit cell. For an anode-supported SOFC system, both the

    electrolyte and the cathode are much thinner than the anode.

    Thus, it may be anticipated that the electrolyte, ohmic and

    cathode-concentration overpotentials will be relatively

    small. The transport parameters for calculating the ohmic

    overpotentials in the electrolyte (Table 1) are based on the

    oxygen-vacancy conductivity [28].

    Assuming pure CH4 as a fuel and air as the oxidizer, Fig. 4

    illustrates the predicted cell voltage and the power density as

    a function of the current density. The peak power is seen

    to be about 0:4 W/cm2 at about 0:4 V. Fig. 4 also showsthe contributions of all the overpotentials as shaded regions.

    For this particular system, the cathode activation represents

    the largest overpotential. It is followed by the anode-activa-

    tion, ohmic, and anode-concentration overpotentials. The

    cathode-concentration overpotential is so small that it does

    not show on the plot. All the overpotentials increase with

    increasing current density. The sum of the overpotentials

    reaches the Nernst potential (in this case, about 1:15 V) atthe highest current density (ie % 2:25 A/cm

    2) where the

    power is reduced to zero. In other words, the cell ceases

    to produce power when the overpotentials just equal the cell

    potential.

    4.0.1. Fuel utilization

    Because fuel is consumed by electrochemical reaction as

    it flows through the anode channel, the fuel stream is diluted

    by product species (CO2 and H2O). Furthermore, as fuel is

    Table 1

    Parameters to represent a CH4 SOFC system

    Parameter Value

    Operating temperature (T, C) 750

    Operating pressure (p, atm) 1

    Anode

    Thickness (La, mm) 1000

    Porosity (fg) 0.35

    Tortuosity (tg) 3.50

    Average pore radius (rp, mm) 1

    Average particle diameter (dp, mm) 10

    Exchange current density (i0, A/cm2) 0.40

    Charge-transfer coefficient (aa) 0.50

    Number of electrons (nBVe ) 1

    Cathode

    Thickness (Lc, mm) 50

    Porosity (fg) 0.35

    Tortuosity (tg) 3.50

    Average pore radius (rp, mm) 1

    Average particle diameter (dp, mm) 10

    Exchange current density (i0, A/cm2

    ) 0.13Charge-transfer coefficient (aa) 0.50

    Number of electrons (nBVe ) 1

    Electrolyte

    Thickness (Lel, mm) 20

    Activation energy of O2 (Eel, J/mol) 8.0E4Pre-factor of O2 (s0, S/cm) 3.6E5Leakage overpotential (Zmax, V) 0.0

    Fig. 4. Cell voltage, overpotentials, and power density as a function of the

    current density for CH4 as a fuel in an SOFC with parameters stated in

    Table 1.

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    used, the Nernst potential decreases (Fig. 3). The various

    overpotentials are also affected by the fuel depletion. Fig. 5

    illustrates the cell performance for situations where the fuel

    is 50, 75, and 85% used. In this example, the exchange

    current densities i0 at the anode and cathode are set to be

    constants (Table 1). Furthermore, the cathode channel is

    presumed to be pure air (i.e. no oxygen depletion). At 75 and

    85% fuel utilization there are seen to be critical current

    densities at which the power abruptly terminates. In these

    cases (approximately 1:57 A/cm2 for the 75% case andapproximately 0:88 A/cm2 for the 85% case), the anode-

    concentration overpotential becomes so large that no fuelcan reach the anode three-phase boundary. As a result the

    cell cannot operate.

    The cell represented by Fig. 5 would operate well at

    very high fuel utilization. For example, if the operating

    voltage was set at 0:5 V the current density would varyrelatively little (approximately between 0:6 a n d 0:8 A/cm2) with corresponding variations in power density

    (approximately between 0:42 and 0:32 W/cm2) as thecomposition in the fuel channel varies between pure

    methane and a highly diluted stream where the fuel is

    85% depleted.

    Fig. 6 presents the result of another simulation where all

    parameters except one are the same as for the simulation

    shown in Fig. 5. The cell represented by Fig. 6 presumes that

    the anode exchange current density is first order in the fuel

    concentration. That is:

    i0 i00XCH4 ; (36)

    where XCH4 is the fuel mole fraction and i00 0:65 A/cm

    2.

    As the fuel is depleted, the exchange current density drops

    proportionally. In this case, the results are strikingly differ-

    ent. As the fuel is depleted the current density and the power

    density are significantly diminished. The anode-activation

    overpotential dominates the losses. It would likely be

    impractical to operate such a cell at a fuel utilization greater

    than about 50%.

    5. Interpreting experimental observations

    Gorte et al. [1,24] have measured SOFC performance for a

    variety of fuels using a YSZ electrolyte and a CuceriaYSZ

    cermet anode. Fig. 7 reproduces some of the reported

    measurements together with results from our model.

    Table 2 lists parameters used in our MEA model to fit

    the experimental data for the case of H2 as the fuel. Some ofthe physical and operating parameters are reported [1,24],

    but we have estimated others. The parameters at the cathode

    are chosen such that the concentration overpotential is

    very small. The transport parameters for calculating the

    Fig. 5. Cell voltages and power densities as a function of the current

    density for fuel CH4 at a different percentage of fuel utilization. The

    exchange current density is set to be constant.

    Fig. 6. Cell voltages and power densities as a function of the current

    density for CH4 at a different percentage of fuel utilization. The exchange

    current density is assumed to be the first order in the fuel concentration.

    Fig. 7. The MEA model is used to represent a range of experimental data

    of currentvoltage and power densities for an SOFC from Gorte et al.

    [1,24] by varying a few parameters.

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    ohmic overpotentials in the electrolyte are based on the

    oxygen-vacancy conductivity of YSZ [28]. To match the

    experimental data for cases of CH4 and C4H10, the para-meters: porosity, exchange current density, reaction orders

    and the leakage overpotential are adjusted as indicated in

    Table 3.

    As illustrated in Fig. 7, the experimental measurements

    can be represented very well by our model through varying a

    few parameters. We must hasten to caution, however, that we

    claim no uniqueness in the set of parameters used. Moreover,

    although the model can match the data, it is difficult to

    support some of the best-fit parameters on physical

    grounds. Nevertheless, we believe that one can gain valuable

    insights through interpreting experimental observations in

    the context of a quantitative, physically based model.

    As shown in Fig. 7, the measured open-circuit cell

    potential for the H2 case is very close to the theoretical

    Nernst potential. However, for the CH4 and C4H10 cases the

    measured open-circuit potentials are approximately 0.2 V

    lower than the corresponding theoretical Nernst potentials.

    Therefore, we have assigned a leakage overpotential to

    capture the measured open-circuit potential (Table 3).

    Close inspection reveals that the currentvoltage curves

    for these three fuels have substantially different functional

    forms. The varying shapes infer that the overpotential lossesfor these three fuels are dominated by different physico-

    chemical processes. For the H2 fuel, the nearly straight-line

    shape (for the entire range of current densities), indicates

    that the major polarization may be due to the ohmic loss at

    the electrolyte rather than the activation overpotential and

    concentration overpotential at the anode. For CH4, the data

    shows a substantial upward curvature at low current density

    but a nearly linear function at high current density. In this

    case, the major overpotential loss may be caused by the

    relatively low anode activation. In the case of C4H10, the

    currentvoltage curve is again functionally different from

    the other fuels, particularly at the high current density. The

    relatively lower power density indicates that the activation

    overpotential is very important, and the downward curvature

    at the high current density indicates a significant anode-

    concentration overpotential.

    Since the concentration overpotentials appear to be rela-

    tively small for cases of H2 and CH4, we have used the

    measured values for porosity and pore size. In these cases,

    we have varied the exchange current densities and reaction

    orders to fit these measurements. However, for the case of

    C4H10 fuel, the anode-concentration overpotential appears

    to dominate the potential losses, particularly at the high

    current density. Consequently, it appears that the gas-trans-

    port resistance through the anode must be increased. Themost direct way to increase transport resistance is to reduce

    the anode porosity. A very low porosity off % 2% is neededto reproduce the observed strong curvature in the data. Since

    the measured porosity is f % 50%, one must seriouslyquestion the physical validity of the porosity needed to fit

    the data. It is more likely that there may be some important

    physical process that is not represented in the model as it

    currently stands. For example, is it possible that there is

    significant catalytic reaction within the anode structure? If

    so, perhaps it is not the parent butane fuel that reacts

    electrochemically, but rather some reaction products. Cer-

    tainly if one of the essential underpinnings of the model (e.g.

    direct electrochemical oxidation of the fuel) is incorrect,

    then inferences from the data-fitting procedure must be

    questioned.

    Table 2

    Parameters for matching the H2 experimental data by Gorte et al. [1,24]

    Parameter Value

    Operating temperature (T, C) 700

    Operating pressure (p, atm) 1

    Anode (CuceriaYSZ)

    Thickness (La, mm) 400

    Porosity (fg) 0.52

    Tortuosity (tg) 3.50

    Average pore radius (rp, mm) 1.0

    Average particle diameter (dp, mm) 3.0

    Exchange current density (i00, A/cm2) 0.0055

    Charge-transfer coefficient (aa) 0.50

    Number of electrons (ne) 1

    Cathode (LSMYSZ)

    Thickness (Lc, mm) 50

    Porosity (fg) 0.35

    Tortuosity (tg) 3.50

    Average pore radius (rp, mm) 1.0

    Average particle diameter (dp, mm) 3.0

    Exchange current density (i00, A/cm

    2

    ) 0.75Reaction order of O2 0.5

    Charge-transfer coefficient (aa) 0.5

    Number of electrons (ne) 1

    Electrolyte (YSZ)

    Thickness (Lel, mm) 60

    Activation energy of O2 (Eel, J/mol) 8.0E4Pre-factor of O2 (s0, S/cm) 3.6E5Leakage overpotential (Zmax, V) 0.07

    Table 3

    Parameters adjusted to match the experiment data by Gorte et al. [1,24]

    Fuel type Reaction order (gk) f i00 (A/cm

    2) Z0leakage (V)

    H2 CH4 C4H10 H2O CO2

    Hydrogen (H2) 1.0 0.0 0.0 1:0 0.0 0.520 0.0055 0.07Methane (CH4) 0.0 1.0 0.0 0:5 0.0 0.520 0.0045 0.20Butane (C4H10 0.0 0.0 1.0 1:0 0.0 0.021 0.0090 0.23

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    6. Summary and conclusions

    We have presented a physically based mathematical model

    that represents a unit cell of a fuel-cell membrane-electrode

    assembly. It is written to accommodate general descriptions

    of fuel and oxidizer mixtures. It considers a variety of anode

    and cathode overpotential losses that include activation,concentration, ohmic, and leakage. The activation overpo-

    tentials are described in terms of the ButlerVolmer equation.

    Concentration overpotentials in the porous electrode struc-

    tures are described in terms of a dusty-gas model. Ohmic

    losses may stem from ion resistance in the electrolyte or

    electrical resistance at material interfaces.

    The model can be exercised to produce voltagecurrent

    relationships for a certain cell configurations and specified

    operating conditions. These simulations are valuable in

    helping to understand the competing physical processes that

    are responsible for controlling cell performance. Such

    understanding can assist in cell design and optimization

    as well as interpreting experimental observations.

    The objective of this paper is primarily to describe the

    MEA model and the underlying assumptions. The model can

    be used as a stand-alone model. However, the software is

    written to be incorporated as a submodel into larger system-

    level models that also consider the fluid flow and thermal

    transport for a full fuel-cell system.

    The model presented here assumes direct electrochemical

    oxidation of the fuel species. Thus, while there is multi-

    component transport of fuel, oxidizer, and product species

    within the electrode structures, there is no homogeneous or

    catalytic reaction among these species. Although there is

    reported experimental evidence of DECO [24] for hydro-carbon fuels in certain SOFC systems, there is also reason to

    anticipate that catalytic reaction could occur within porous

    cermet electrode structures. Thus, in future work we intend

    to extend the models to accommodate this possibility.

    Acknowledgements

    This work has been supported by DAPRA through the

    Palm Power program and by the DoD Multidisciplinary

    University Research Initiative (MURI) program adminis-

    tered by the Office of Naval Research under Grant N00014-

    02-1-0665. We gratefully acknowledge frequent and sub-

    stantial collaboration with Prof. Greg Jackson (University of

    Maryland) and Prof. David Goodwin (Caltech). We also

    acknowledge close and beneficial collaborations with grad-

    uate student Kevin Walters and colleagues at ITN Energy

    Systems, especially Neal Sullivan and Bill Barker.

    Appendix A

    This paper develops and discusses a general formalism

    beginning with a global electrochemical reaction for direct

    electrochemical oxidation. To maintain generality there is a

    certain level of abstract nomenclature that must be used. The

    objective of this appendix is to assist understanding and

    interpreting the nomenclature by working through specific

    examples.

    A.1. C4H10air SOFC

    The overall electrochemical reaction is stated as:

    C4H10 13

    2 0:210:21O2 0:79N2

    ! 4CO2 5H2O 13 0:79

    2 0:21N2; (A.1)

    which combines the electrochemical reaction in the anode:

    C4H10 13O2 ! 4CO2 5H2O 26e

    ; (A.2)

    and the electrochemical reaction in the cathode:

    132 O2 26e ! 13O2: (A.3)

    The fuel and oxidizer compositions are specified by setting

    the non-zero nf;k and no;k as:

    nf;C4H10 1; (A.4)

    no;O2 0:21; no;N2 0:79: (A.5)

    Balancing the reaction yields the non-zero stoichiometric

    coefficients as:

    nf0 1; (A.6)

    no0

    13

    2 0:21

    ; (A.7)

    n00f;CO2 4; n00f;H2O

    5; (A.8)

    n00o;N2 13 0:79

    2 0:21: (A.9)

    The non-zero charge transfer per mole of each reactant

    species are:

    zf;CH4 26; zo;O2 4: (A.10)

    With the reaction balanced and the charge transfers

    assigned, the number of electrons transferred by the global

    reaction follows from Eq. (4) as:

    ne XKk1

    nf0nf;kzf;k 26: (A.11)

    The concentration overpotentials are expressed as:

    Zconc;a RT

    26Fln

    C4H10

    C4H10s

    4 ln

    CO2

    CO2s

    5 lnH2O

    H2Os

    ; (A.12)

    Zconc;c RT

    4Fln

    O2

    O2s

    : (A.13)

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    For the butaneair case, the species molar fluxes in the anode

    are:

    NgC4H10

    ie

    26F; N

    gH2O

    5ie

    4F; N

    gCO2

    4ie

    8F;

    (A.14)

    and in the cathode are:

    NgO2

    ie

    4F; N

    gN2

    0: (A.15)

    A.2. Fuel-mixtureair SOFC

    This example considers the anode channel to have a

    mixture of fuel (CH4), products (H2O and CO2), and oxygen

    (O2). At some particular point in the fuel-cell system the

    mole ratios in the anode channel are presumed to be

    CH4:H2O:CO2:O21.0:0.3:0.15:0.05.This oxygen is explicitly added to the anode streamit is

    not coming through the MEA. The oxidizer is presumed tobe air. The overall electrochemical reaction can be repre-

    sented as follows:

    CH4 0:3H2O 0:15CO2 0:05O2

    20:21 0:21O2 0:79N2

    ! 2:3H2O 1:15CO2 0:05O2 2

    0:210:79N2:

    (A.16)

    The half-cell reactions combine the electrochemical reaction

    in the anode:

    CH4 4O2 ! CO2 2H2O 8e

    ; (A.17)

    and the electrochemical reaction in the cathode:

    2O2 8e ! 4O2: (A.18)

    The fuel and oxidizer compositions are specified by setting

    the non-zero nf;k and no;k as:

    nf;CH4 1; nf;H2O 0:3; nf;CO2 0:15;

    nf;O2 0:05; (A.19)

    no;O2 0:21; no;N2 0:79: (A.20)

    Balancing the reaction yields the non-zero stoichiometric

    coefficients as:

    nf0 1; no

    0 20:21 ; (A.21)

    n00f;CO2 1:15; nf;H2 O00 2:3; n00f;O2 0:05;

    n00o;N2 2 0:79

    0:21: (A.22)

    The non-zero charge transfer per mole of each reactant

    species are:

    zf;CH4 8; zo;O2 4: (A.23)

    With the reaction balanced and the charge transfers

    assigned, the number of electrons transferred by the global

    reaction follows from Eq. (4) as:

    ne XKk1

    nf0nf;kzf;k 8: (A.24)

    The concentration polarizations at the anode and cathode are

    expressed as:

    Zconc;a RT

    8Fln

    CH4

    CH4s

    ln

    CO2

    CO2s

    2 lnH2O

    H2Os

    ; (A.25)

    Zconc;c RT

    4Fln

    O2

    O2s

    : (A.26)

    The species molar fluxes in the anode are:

    NgCH4

    ie

    8F; N

    gH2O

    ie

    4F;

    NgCO2 ie8F;NgO2 0; (A.27)

    and in the cathode are:

    NgO2

    ie

    4F; N

    gN2

    0: (A.28)

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