a. general information · 2020. 9. 7. · for unit / plant for ujjwal bharat llp for patanjali peya...

For Unit / Plant For Ujjwal Bharat LLP

For Patanjali Peya Pvt. Ltd.

A. General Information

1. Name of the Unit / Plant:-

2. Address Of Unit / Plant :-

3. Nearest Land Mark-

4. Google Plus Code:-

5. Type of firm: PROPRIETOR / PARTNERSHIP / PRIVATE LTD.

6. Name of owners / Share Holder:-

7. Contact details:-

8. Name Of Unit/ Plant In Charge :-

9. Contact Details of Unit/ Plant In charge :-

10. Name of Quality In Charge:

11. Contact details of Quality In Charge:

12. Plant / Unit Owned Leased Lease valid Up To:-

13. Area :A)Total Plot Area :

B)Total Constructed Area:

C) Finished Goods Storage Area:

D) Storage Capacity In number of Units:

14. Applicable BIS Office Address:-



15. Applicable FDA Office Address:-

16. BIS licence number:- Valid up To :-

17. FSSAI Number:

18. MPCB Permit:- Yes / No

19. CGWA Permit :- Yes / No /NA

20. Legal Metrology Act packers license: Yes / NO

21. Unit/ Plant Installation Capacity: BPH

22. Plant Is fully Automate / Semiautomatic:

23. BIS Approved Pack Size:

20 Ltr. 5 Ltr. 2 Ltr. 1Lit. 500ml 300ml 250ml CUP Pouches

24. Current owned Brands:

25. Current Franchised / Job worked Brands :

26. Past Franchised / Job worked Brands :

27. Current own Brand branch unit / Contract packers / Franchisee / Not Applicable



If Yes , Numbers :-

Location :-

28. Unit / Plant weekly Off Day :

29. Employees: A): Total Number of Employee:-

B) Skilled Number of employee:-

C) Unskilled Number of Employee:-

24. Number of working Shifts : Shift Hours :-

25. Preferable Day for Factory visit:-

26. Lab Assumed updated as per IS 14543 with Amendment 10 : YES / NO

27. Chemist Qualification: Year of Passing:

Working with firm from: Total Year of Experience in PDW industry:

28. Microbiologist Qualification: Year of Passing:


29. Additional chemist Qualification: Year of Passing:




30. Does the company have a written quality policy or mission statement: YES / NO

31. Does site have a Quality Assurance or Quality organisation : YES / NO

32. Have your company received any quality related certificate : : YES / NO

If Yes ,provide details :

33. Do you investigate & document corrective action for quality problems if they occur?

YES / NO

34.Have you had rework or recall the material being considered within the last 12 months due to

quality issue such as mix up ,miss labelling or contamination. : YES / NO

35. If question 34 was answered “YES “ was systemic fix implemented to prevent reoccurrence ? YES

/ NO

36. Would you provide commitment for intimation of any changes in manufacturing process or in the

specification : YES / NO

37.Would you allowed Patanjali Peya Private Ltd. Or Ujjwal Bharat LLP to perform a site audit ? YES / NO

38. Are the written procedure for critical processes related to making & packing operation:

YES / NO

39. Is there system to allow determine of the status of raw materials & finished products in the warehouse? :

YES / NO



40. Are there written procedure for critical production operation , such as set-up & cleaning of equipment ?

YES / NO

Please attach in detail procedure of cleaning performed.

41. Do you keep reserve samples of finished products ? YES / NO

42. How do you normally handle rejected products? YES / NO

43. Is provision for mineral / other additive dosing to the water available ?please explain in brief. YES /

NO

44. Do you have written specifications for your incoming raw material & finished product ?

YES / NO

45.Do you have documented change control program in place ?:

46.Are batch record ( Paper or computer ) used to document critical production process

YES / NO

47.Are production related records retained for defined period of time.: YES / NO

48. Does use of the lot date code provide traceability back to receipt of the incoming raw / packaging

material : YES / NO

49. Do you provide certificate of analysis specific to each lot on request.? YES / NO



50. Are there written procedure for Laboratory operation ? : YES / NO

51. Are record kept of raw material & finished product test results ? YES / NO

52. Do you conduct an document investigations for out of specification results ? :

53.Is there program to control expired reagents & reference standards? YES / NO

54. Is your raw data kept in bound laboratory notebook or in pre numbered sheets ( If no please explain ) YES

/ NO

55. IS your process capable of routinely meeting your internal requirements?: YES / NO

56. Do you use statistical process control to help determine trend & process adjustment?

YES / NO

57. Do you have internal audit program to assess compliance with procedure and government regulations?

YES /NO

58.Are the results of internal audit ( as well as corrective action plans ) shared with site management? YES

/ NO

59. Do you have procedure for investigating customer complaints & inquires? YES / NO

60. Are customer complaint investigations documented ? YES / NO

61. Did you have ever Stop marking from BIS? YES / No

62. If Yes please provide details of Stop marking from BIS.

63. Did you have ever stop marking from FSSAI? YES / NO

If yes please provide details.

64. Last BIS inspection date:



B. Unit machinery Details

1. Blowing Machines:

Blowing Machine Details

No.1 Automatic Semi Automatic Auto with Preform loader

Number of Cavity →

BPH →

Make→




BPH →

Make→






BPH →

Make→

Notes / Other Details:-

2. Filler.:-

Filler-1

BPM Capper Head Rinse head Make / Details

Bottle Rinse Pressure Cap Rinsing ↓ UV ↓

Ok / Not OK Yes:- Yes:-

No:- No:-



Filler-2




No:- No:-

Filler-3




No:- No:-

Note :-



3. Labeller:-

Labeller-1

BOPP Shrink Label Pressure Sensitive Make / Details

Speed BPM Speed BPM Speed BPM

Labeller-2



Labeller-3



Notes:-



4. Packing Machine:

Packing Machine

Manual Case Packer Shrink wrap Make / Details

Case/ Min Case / Min

Notes:-



5. Coding machine:-

1. Coding Machine:- Laser / Ink Jet

Coding Machine-1 Number of lines coding Make / Details

Coding Machine-2

Coding Machine-3

Notes:



6. Compressor:

Compressor 1

Pressu

re

CFM

Screw

With

Bo

oste

r

Ro

tary

Cen

trifugal

Recip

rocatin

g

Oil Free

Dryer

HP

Make

High Pressure

Low Pressure

Compressor 2

Pressu

re

CFM

Screw

With

Bo

oste

r

Ro

tary

Cen

trifugal

Recip

rocatin

g

Oil Free

Dryer

HP

Make

High Pressure

Low Pressure



Compressor 3

Pressu

re

CFM

Screw

With

Bo

oste

r

Ro

tary

Cen

trifugal

Recip

rocatin

g

Oil Free

Dryer

HP

Make

High Pressure

Low Pressure

Note :-

7. Cooling Tower

No Capacity in TR Pump Details ( HP / Head/ Lit) Make

1

2

Notes:



8. 20 Lit Jar Line:-

Automatic Semiautomatic Manual Capacity Make

Pre washing

Washing Filling

Capping

Notes:

9. Cup Line:

Filling Head Sealing Head Capacity cups / Hr

Make

Notes:



C. Process Details

1. Raw Water source:

Ground water /Surface water / Corporation / MIDC

Source -1 Source-2 Source-3 Source-4

pH

TDS

Maximum pH

Maximum TDS

2. Current Raw Water Consumption per Day :-

3. Raw Water Disinfectant Type : Chlorination Ozonation Other

4. Online Disinfectant Dosing system is there :- Yes / No

5. Raw Water Pump:

Make: Capacity (lit/Hr) MOC:

6. Sand filter:

Make: Capacity (lit/Hr)

MOC:

7. Carbon Filter:

Make: Capacity (lit/Hr) Iodine Value:

MOC: Last Charge Date :

8. Antiscalent Dosing System is there :- Yes / No

9. Softener:-

Make: Capacity (lit/Hr) OBR:-

MOC:

10. High Pressure pump:


MOC:



11. Micron Cartridge Filter:-

Make: Capacity (lit/Hr) Micron Size:

MOC: Length of Filter: Number of Rounds:

Last Change Date :

12. Micron Cartridge Filter:-

Make: Capacity (lit/Hr) Micron Size:

MOC: Length of Filter: Number of Rounds:

Last Change Date:

13. Reverse Osmosis:-

In feed Reject permeate

Number Of membranes

In feed Flow

pH TDS Flow Pressure Flow Pressure pH TDS

14. Post Ro Remineralisation system is there : Yes / No

15. R. O. Membrane last change / replace / Charge date:

16. If Mineralisation system is Yes please provide details.




MOC

17. Remineralisation Tank :

Capacity:

Doser Pump Make: Capacity:

18. pH Correction system is there ? Yes / No

19. U.V.:-

Make: Hour meter: Yes / No hour Meter reading:

Capacity(LPH) :-

20. Ozonator:-

Make: Gms / Lit:

Capacity(LPH) :- Type: Venture / Mixing

Oxygen generator : Yes / NO

If Oxygen generator available :- Make

If oxygen generator not Available :- Number Oxygen cylinder in Plant.

21. Online pH Meter & TDS Meter Available : Yes / No

22. Current product water pH-

23. Current product water TDS-



Note:

Please attach clear photographs of following things , also attach detail flow chart from water treatment

to Finished Product.

No Location/ Machine Attached / Not Attached

1 Water Pre treatment System

2 Reverse Osmosis

3 U.V.

4 Ozoznator

5 Filler

6 Blowing Machine

7 HP Compressor

8 LP Compressor

9 Labelling machine

10 Packing Machine

11 Coding Machine

12 Jar Machine

13 Cup Machine

14 Raw material Storage area

15 Packaging Material Storage

16 Chemical Lab

17 Microbiological Lab

18 Factory exterior



1. Q.C. Team Notes:

2. Status:



3. Action Plan:

4. Ready To Invest in case any Machinery unavailable & within Period : YES / NO



5. If give Franchise area / region sleeked :

6. Any Major Current Supply Contract.

7. Comments / Suggestion / Remark / Notes:

8. Other Notes:

9. Company owned vehicles with their load / tonnage capacity:



No Model / Type Registered Number Tonnage / Load Capacity

1

2

3

4

5

6

a. general information · 2020. 9. 7. · for unit / plant for ujjwal bharat llp for patanjali peya...

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