a case for condition monitoring for steam traps

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  • 8/9/2019 A Case for Condition Monitoring for Steam Traps

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    02 12

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    Steam Trap Types

    Mechanical

    Use difference indensity between

    steam andcondensate tooperate float to get

    rid of steamcondensate

    Thermodynamic

    Steam (flash) flowoperates valve to get

    rid of steamcondensate

    Thermostatic

    Sense temperaturechange of condensate

    to get rid of steamcondensate

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    .

    Linkage

    Ball

    Seat

    Thermodynamic steam

    trap

    Mechanical float type

    steam trap

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    .

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    .

    . .

    .

    .

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    ( )

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    A LEAK!!!

    Identifies leakingtraps and blowingtraps in open system.

    Subjective

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    ( )

    RETURN SYSTEM

    Temperature based on

    return line steam pressure

    Only indicates a blockage

    Indicates blowing

    traps and lowtemperature traps

    But cannot

    quantify

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    RETURN SYSTEM

    ADJUST

    Grades leakingtraps

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    BLOCKED

    5.6%WORKING

    CORRECTLY

    62.6%

    LEAKING18.7%

    INCORRECT

    OPERATION13.1%

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    1000

    ,

    1000 5 $200/60 $16666

    & 1000 10 $200/60 $33333

    .

    $50000

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    /

    / .

    $ 100000

    / 20% (200 ) $ 50000 $ 8 .

    ($150000/$50000) 3