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The Formwork Experts 01/2010 en-GB 999751002 User information Method statement Automatic climbing formwork SKE 50 and SKE 100 9751-219-01 9751-210-01

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Page 1: 999751002_2010_01_online

The Formwork Experts

01/2010

en-GB999751002

User informationMethod statement

Automatic climbing formwork SKE 50 and SKE 100

9751-219-019751-210-01

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2 999751002 - 01/2010

General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

General remarks

© by Doka Industrie GmbH, A-3300 Amstetten

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3999751002 - 01/2010

Contents Page

User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

The Formwork Experts

General remarks ........................................................................................... 2Elementary safety warnings ........................................................................... 4Eurocodes at Doka......................................................................................... 7System description ......................................................................................... 8Functional principle of the Doka automatic climbers SKE............................10Hydraulic system ..........................................................................................12Anchoring on the structure ...........................................................................14

SKE 50 ......................................................................................................... 22Automatic climbing formwork SKE 50 ..........................................................22Automatic climber SKE 50............................................................................ 23Climbing phases...........................................................................................26Climbing scaffold MF 240.............................................................................28Platform scaffolds......................................................................................... 29Automatic climbing formwork SKE 50 with gallows......................................30

SKE 100 .......................................................................................................32Automatic climbing formwork SKE 100 ........................................................32Automatic climber SKE 100..........................................................................33Climbing phases...........................................................................................34Climbing scaffold SKE 100...........................................................................36Platform scaffold SKE 100............................................................................ 37Automatic climbing formwork SKE 100 with gallows....................................38

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General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

General remarksElementary safety warnings

User target groups● This User Information booklet (Method Statement) is

aimed at everyone who will be working with the Doka product or system it describes. It contains informa-tion on the standard design for setting up this sys-tem, and on correct, compliant utilisation of the sys-tem.

● All persons working with the product described herein must be familiar with the contents of this man-ual and with all the safety instructions it contains.

● Persons who are incapable of reading and under-standing this booklet, or who can do so only with dif-ficulty, must be instructed and trained by the cus-tomer.

● The customer is to ensure that the information mate-rials provided by Doka (e.g. User Information book-lets, Instructions for Assembly and Use, Operating Instruction manuals, plans etc.) are available to all users, and that they have been made aware of them and have easy access to them at the usage location.

● In the relevant technical documentation and form-work utilisation plans, Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown. In all cases, users are obliged to ensure compliance with national OH&S (occupational health and safety) rules throughout the entire project and to take appro-priate additional or alternative workplace safety pre-cautions where necessary.

Hazard assessment● The customer is responsible for drawing up, docu-

menting, implementing and continually updating a hazard assessment at every job-site. This document serves as the basis for the site-spe-cific hazard assessment, and for the instructions given to users on how to prepare and utilise the sys-tem. It does not substitute for these, however.

Remarks on this document● This User Information booklet can also be used as a

generic method statement or incorporated with a site-specific method statement.

● Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view.

● Further safety instructions, especially warnings, will be found in the individual sections of this document!

Planning● Provide safe workplaces for those using the form-

work (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes!

● If you are considering any deviation from the details and instructions given in this booklet, or any application which goes beyond those described in the booklet, then revised static cal-culations must be produced for checking, as well as supplementary assembly instructions.

Rules applying during all phases of the assignment:● The customer must ensure that this product is

erected and dismantled, reset and generally used for its intended purpose under the direction and super-vision of suitably skilled persons with the authority to issue instructions. These persons' mental and physical capacity must not in any way be impaired by alcohol, medicines or drugs.

● Doka products are technical working appliances which are intended for industrial/commercial use only, always in accordance with the respective Doka User Information booklets or other technical docu-mentation authored by Doka.

● The stability of all components and units must be ensured during all phases of the construction work!

● The functional/technical instructions, safety warn-ings and loading data must all be strictly observed and complied with. Failure to do so can cause acci-dents and severe (even life-threatening) damage to health, as well as very great material damage.

● Fire-sources are not permitted anywhere near the formwork. Heating appliances are only allowed if properly and expertly used, and set up a safe dis-tance away from the formwork.

● The work must take account of the weather condi-tions (e.g. risk of slippage). In extreme weather, steps must be taken in good time to safeguard the equipment, and the immediate vicinity of the equip-ment, and to protect employees.

● All connections must be checked regularly to ensure that they still fit properly and are functioning cor-rectly. It is very important to check all screw-type connec-tions and wedge-clamped joins whenever the con-struction operations require (particularly after excep-tional events such as storms), and to tighten them if necessary.

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User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

5999751002 - 01/2010

The Formwork Experts

Assembly● The equipment/system must be inspected by the

customer before use, to ensure that it is in suitable condition. Steps must be taken to rule out the use of any components that are damaged, deformed, or weakened due to wear, corrosion or rot.

● Combining our formwork systems with those of other manufacturers could be dangerous, risking damage to both health and property. If you intend to combine different systems, please contact Doka for advice first.

● The assembly work must be carried out by suitably qualified employees of the client's.

● It is not permitted to modify Doka products; any such modifications constitute a safety risk.

Erecting the formwork● Doka products and systems must be set up in such

a way that all loads acting upon them are safely transferred!

Pouring● Do not exceed the permitted fresh-concrete pres-

sures. Excessively high pouring rates lead to form-work overload, cause greater deflection and risk causing breakage.

Striking the formwork● Do not strike the formwork until the concrete has

reached sufficient strength and the person in charge has given the order for the formwork to be struck!

● When striking the formwork, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges, special pry-bars or system features such as Framax stripping corners.

● When striking the formwork, do not endanger the stability of any part of the structure, or of any scaf-folding, platforms or formwork that is still in place!

Transporting, stacking and storing● Observe all regulations applying to the handling of

formwork and scaffolding. In addition, the Doka slinging means must be used - this is a mandatory requirement.

● Remove any loose parts or fix them in place so that they cannot be dislodged or fall free!

● All components must be stored safely, following all the special Doka instructions given in the relevant sections of this User Information booklet!

Regulations; industrial safety● Always observe all industrial safety regulations and

other safety rules applying to the application and uti-lisation of our products in the country and/or region in which you are operating.

Instruction as required by EN 13374:● If a person or object falls against, or into, the side-

guard system and/or any of its accessories, the side-guard component affected may only continue in use after it has been inspected and passed by an expert.

Maintenance● Only original Doka components may be used as

spare parts.

Symbols usedThe following symbols are used in this booklet:

MiscellaneousWe reserve the right to make alterations in the interests of technical progress.

Important noteFailure to observe this may lead to malfunc-tion or damage.

CAUTION / WARNING / DANGERFailure to observe this may lead to material damage, and to injury to health which may range up to the severe or even life-threaten-ing.

InstructionThis symbol indicates that actions need to be taken by the user.

Sight-checkIndicates that you need to do a sight-check to make sure that necessary actions have been carried out.

TipPoints out useful practical tips.

ReferenceRefers to other documents and materials.

☞ Important note:All assembly and disassembly work, and the first time of putting into service, must be super-vised by a Doka field service technician or other authorised technician.

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General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

☞ ● All persons who are going to put Doka auto-matic climbing formwork into operation need special knowledge which can only be passed on by skilled Doka personnel in a special instruction and training programme.

● As proof that they have received such spe-cial instruction, an "OPERATION LICENCE" is issued to persons who have undergone this training course.

● Persons who do not have an "OPERATION LICENCE" are prohibited from putting the automatic climbers into service.

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User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

7999751002 - 01/2010

The Formwork Experts

Eurocodes at DokaIn Europe, a uniform series of Standards known as Eurocodes (EC) was developed for the construction field by the end of 2007. These are intended to provide a uniform basis, valid throughout Europe, for product specifications, tenders and mathematical verification.The EC are the world's most highly developed Stand-ards in the construction field.In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede the DIN norms as the "Doka standard" for product design.

The widely used "Permissible stress design" (compar-ing the actual stresses with the permissible stresses) has been superseded by a new safety concept in the EC.The EC contrast the actions (loads) with the resistance (capacity). The previous safety factor in the permissible stresses is now divided into several partial factors. The safety level remains the same!

Comparison of the safety concepts (example)

Ed Design value of effect of actions (E ... effect; d ... design) Internal forces from action Fd (VEd, NEd, MEd)

Rd Design value of the resistance (R ... resistance; d ... design) Design capacity of cross-section (VRd, NRd, MRd)

Fd Design value of an actionSteel: Rd =

Rk Timber: Rd = kmod ·Rk

Fd = γF · Fk γM γM

(F ... force)Fk Characteristic value of an action

"actual load", service load (k ... characteristic) e.g. dead weight, live load, concrete pressure, wind

Rk Characteristic value of the resistance e.g. moment resistance to yield stress

γF Partial factor for actions (in terms of load; F ... force) e.g. for dead weight, live load, concrete pres-sure, wind Values from EN 12812

γM Partial factor for a material property (in terms of material; M...material) e.g. for steel or timber Values from EN 12812

kmod Modification factor (only for timber – to take account of the moisture and the duration of load action) e.g. for Doka beam H20 Values as given in EN 1995-1-1 and EN 13377

Ed

Rd

Permissible stress design EC/DIN concept

Factual≤ Fpermissible Ed≤ Rd

A Load factor

60 [kN]

60<70 [kN]

115.5 [kN]

� ~ 1.65

Fyield

Fpermissible

Factual

9801

3-10

0

A

90 [kN]

115.5 [kN]

90<105 [kN]

Rk

Rd

Ed

�M

= 1.1

�F

= 1.5

9801

3-10

2

A

The "permissible values" communicated in Doka documents (e.g.: Qpermissible = 70 kN) do not correspond to the design values (e.g.: VRd = 105 kN)!➤ Avoid any confusion between the two!➤ Our documents will continue to state the per-

missible values. Allowance has been made for the following par-tial factors: γF = 1.5 γM, timber = 1.3 γM, steel = 1.1 kmod = 0.9In this way, all the design values needed in an EC design calculation can be ascertained from the permissible values.

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General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

System description

Automatic climbing formwork SKE - The crane-independent climbing formwork for structures of any shape and heightThe SKE system is used for raising:● large-area formwork elements● together with the climbing scaffold● in one single step● and without any crane assistanceby one casting section at a time.

Safety is always absolutely paramount here

The Doka automatic climbers are tested by independ-ent institutes, who also certify their high quality and safety.

Superlative product quality● Sturdy hot-dip galvanised components● Certified to ISO 9002

Maximum safety in all phases of the work● The climbing scaffold remains anchored to the con-

crete at all times.● The lifting mechanism is safely coupled to the

climbing profile in every situation.● Wide working platforms, enclosed by handrails on all

sides, enhance both safety and speed.

Hydromechanical drive provides optimum control and operational safety● Simultaneous controlling of:

- up to 30 automatic climbers- by remote-control- from anywhere on the platform

● Isolation valves on the hydraulic cylinders● Open ring main● Closed ring main● Hydraulic units equipped with all necessary control

features

High load-bearing capacityDoka offers 2 models of automatic climber:● SKE 50, with 5 tonnes' lifting capacity per automatic

climber, and● SKE 100, with 10 tonnes' lifting capacity per auto-

matic climberThis enables the formwork to be optimally dimensioned to suit each project, which in turn greatly enhances the economic efficiency.

Makes work independent of climatic influ-ences● Permits safe working at wind speeds of up to

70 km/h● Climbing can take place regardless of climatic influ-

ences. Working platforms can be weatherproofed.

The advantages of "section-at-a-time" climb-ing● Freely selectable workflow with no need for "round-

the-clock" working● The cycles are optimised for the construction task in

question, right from the planning stage.● Project-specific live load ratings● Rapid work rhythm

Set up, strip, climb- with no need for a crane- in any weather- independently of other forming operations such as

subsequently formed floor-slabs and walls- short repositioning time of 1-2 hours, depending

on the height of the casting section and the number of automatic climbers

Optimum adaptability to every layoutThe Doka automatic climber SKE is a single-unit lifting appliance. This results in:● optimum configurations, irrespective of the shape of

the layout● flexibility with regard to element widths● the most economical solution can be achieved for all

layouts of buildings, piers or shafts.

Doka planning serviceDoka will be pleased to plan an economical formwork solution for you, and partial pre-assembly of the form-work by the Doka Ready-to-Use Service will save both man-hours and space on the site.

Doka field serviceOur supervising foremen and engineers will advise you right the way through from when the formwork is assembled to when it is first used, up to and including the typical operating sequence, and give the forming crew introductory training on-site.

SÜDDEUTSCHLAND

Safety

tested Pro

ductio

n

monito

red

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User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

9999751002 - 01/2010

The Formwork Experts

SKE 50 systemLoad capacity: 5 tonnes per bracketThe SKE 50 system is the ideal solution for the majority of climbing assignments. Because it is a single-unit climbing scaffold, the brackets and automatic climbers can be freely positioned.Casting-section heights: up to 5.50 mFormwork systems:● FF20 and Top 50 timber-beam formwork● Framax and Alu-Framax framed formwork

SKE 100 systemLoad capacity: 10 tonnes per bracketWhen exceptionally tough requirements are made of the automatic climbing technology, the SKE 100 sys-tem really comes into its own - with its high 10t load capacity and a platform system that allows work to be carried out simultaneously at several levels. The extremely strong brackets permit variable and – where needed – extra-wide cantilever centres.Casting-section heights: up to 5.50 mFormwork systems:● FF20 and Top 50 timber-beam formwork● Framax and Alu-Framax framed formwork

9751

-254

-01

9751

-255

-01

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General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Functional principle of the Doka automatic climbers SKEThe Doka automatic climbers SKE are hydromechani-cally driven lifting appliances. In conjunction with the DIN-4420-compliant scaffolds connected to them, they are used for raising formwork or other loads in the con-struction engineering field.

Climbing the profilePreconditionThe control levers of the top lifting mechanism (A) and the bottom lifting mechanism (B) must be in the upper position "PROFILE".

Extend the hydraulic cylinder (idle stroke)● The entire climbing scaffold is fastened to the struc-

ture by the suspension shoe (C) .● The climbing profile is fixed in place by the top lifting

mechanism (A) . (D) .➤ The hydraulic cylinder (E) pushes the bottom lifting

mechanism (B) downwards until this automatically engages in the climbing profile (D) .

Retract the hydraulic cylinder (working stroke)● The entire climbing scaffold is fastened to the struc-

ture by the suspension shoe (C) .● The climbing profile is fixed in place by the bottom

lifting mechanism (B) . (D) .➤ The hydraulic cylinder (E) pushes the bottom lifting

mechanism (B) upwards until the top lifting mecha-nism (A) automatically engages in the climbing pro-file (D) once again.

9751-232-01

9751

-275

-01

A

B

C

D

E

9751

-276

-01

A

B

C

D

E

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User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

11999751002 - 01/2010

The Formwork Experts

Climbing the scaffoldPreconditionThe control levers of the top lifting mechanism (A) and the bottom lifting mechanism (B) must be in the lower position "PLATFORM".

Extend the hydraulic cylinder (working stroke)● The climbing profile (D) is attached to the structure

by the top suspension shoe (F) .● The bottom lifting mechanism (B) is fixed in the

climbing profile (D) .➤ The hydraulic cylinder (E) pushes the top lifting

mechanism (A) – and with it, the entire climbing unit – upwards, until the top lifting mechanism automati-cally engages in the climbing profile (D) again.

Retract the hydraulic cylinder (idle stroke)● The climbing profile (D) is attached to the structure

by the top suspension shoe (F) .● The top lifting mechanism (A) fixes the entire climb-

ing scaffold to the climbing profile (D) .➤ The hydraulic cylinder (E) pushes the bottom lifting

mechanism (B) upwards until this automatically engages in the climbing profile (D) .

9751-231-01

9751

-278

-01

A

B

F

D

E

9751

-277

-01

A

B

C

F

D

E

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General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Hydraulic systemThe SKE automatic climbers are "jumped" with the aid of a hydraulic ring-main system. The ring-main system is based on a stationary hydraulic unit designed to pro-vide uniform, simultaneous drive for up to 30 automatic climbers. The number of automatic climbers that can be raised jointly in one climbing cycle must be appropriate for the structure and the construction workflow, and not so many that it is no longer possible to "keep track" of them all.● A high number of cylinders can be operated simulta-

neously● Open and closed ring-mains are possible

- Open circular main for a small number of auto-matic climbers

- Closed circular main for a large number of auto-matic climbers. The pressure build-up takes place from 2 sides.

● The hydraulic unit is equipped with cooling and heat-ing systems and a portable control panel

● Can be combined with a radio remote-control system

Hydraulic units

Number of cylinders that can be operated simulta-neously:

Note:If the unit needs to be lifted, it should only be slung from, and lifted by, the crane hoisting lugs provided.

Hydraulic unit RLIs supplied to the site ready for operation.

Hydraulic unit RL-KIs supplied to the site ready for operation.

Follow the directions in the Operating Instruc-tions!

Hydraulic unit RL Hydraulic unit RL-KSKE 50 30 15

SKE 100 15 8

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User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

13999751002 - 01/2010

The Formwork Experts

Hydraulic ring-main systemInstallation principleCircular-main system with stationary hydraulic unit. Permits synchronised drive of the SKE automatic climbers.

Open ring mainIn this configuration, the Circular mains 6.50m are not routed back to the hydraulic unit.

Closed ring mainBoth the pressure hoses and the return-flow hoses are routed back to the hydraulic unit.Advantage: Makes for a more uniform pressure build-up in longer hoselines.

Legend

SK radio remote-control systemIs supplied to the site ready for operation.

For detailed information on installation, please refer to the "Hydraulic unit RL" and "Hydraulic unit RL-K" Operating Instructions

9218-240-01

A

B

B

C C

D D

E

GF

9218-241-01

A

B

B

C

C

D

D

E

F

G

H

H

Number Designation Symbol (A) Hydraulic unit

(B) Circular main 6.5 m - DN20

(C) Cross distributor M

(D) Cross distributor S

(E) Hydraulic hose 4.5 m - DN8

(pre-mounted on thehydraulic cylinder)

(F) Hydraulic hose 4.5 m - DN8

(pre-mounted on thehydraulic cylinder)

(G) Hydraulic cylinder (H) Additional cylinder connections

Follow the directions in the Operating Instruc-tions!

A TransmitterB Charging unitC 2 interchangeable rechargeable batteriesD Carrying strapE ReceiverF Receiver antenna (optionally, "Reflektomat" from Gross-Funk)G Connecting cable from the receiver to the hydraulic unitH Plug connector for receiverI Plug connector for hydraulic unitX Charging unit (old version)

C

E

G

HI

F

A

D X

B

9235-801

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General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Anchoring on the structure

Positioning point and suspension pointComponents:

Both the positioning points and the suspension points are prepared using one single type of cone, the Univer-sal climbing cone (A) .The Cone screw B 7cm (C) also fulfils 2 functions:● On the positioning point - for fastening the Universal

climbing cone.● On the suspension point – as a safe means of sus-

pending the climbing unit.Preferably, stop-anchors (D) are used, or – depend-ing on the characteristics of the structure – pigtail anchors (E) .

Note:Where climbing formwork is used on both sides, the Stop-anchors must be located at an offset to one another, as necessitated by the thickness of the wall.

Plan view

a ... min. 100 mm b ... Depth of concrete cover 5.5 cm c ... Depth of concrete cover 2 cm

Dimensioning the suspension point

A Universal climbing coneB Sealing sleeve K (expendable anchoring component)C Cone screw B 7cmD Stop-anchor (expendable anchoring component)E Pigtail anchor (expendable anchoring component)F Depth mark

Risk of formwork falling off if two cones are fitted opposite one another and joined with a tie-rod.Unscrewing the anchoring component on one side may cause the anchoring point on the opposite side to shear off.➤ Every suspension point must have its own

separate anchorage.Exception: Suspension points prepared with a "Stop-anchor double-ended 15.0"

9751-237-01

A

B

C

E

F

D

F

9766-320-02

● Depth of concrete cover on "cone" side of wall: 5.5 cm

● Depth of concrete cover on "stop-anchor" side of a wall of the minimum thickness: 2 cm

The required cube compressive strength of the con-crete at the time of loading (at least B10 or fck,cube,current≥10 N/mm2) will depend on the following factors:● load actually occurring● length of stop-anchor or pigtail anchor● reinforcement / extra reinforcement steel● distance from edgeSeparate proof must also be provided regarding the load-bearing capacity of the steel used in the anchor-ing components.

a

bc

9766-320-01

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User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

15999751002 - 01/2010

The Formwork Experts

Anchoring systems

It is also possible to use a pigtail anchor for a position-ing point / suspension point in the floor-slab, instead of a stop-anchor.

d ... min. 16.0 cm a ... 74.5 cm (where concrete cover is 5.5 cm deep on the "cone" side and 5 cm deep on the "anchor-rod" side of the wall)

Preparing the positioning point and suspension point

➤ Do not place concrete directly above the pigtail or stop-anchors.

➤ Do not allow the vibrator to touch the pigtail or stop-anchors.

These measures prevent the anchors working loose during pouring and vibration.

➤ Every time the Universal climbing cones are used, fit them with new sealing sleeves first.

Minimum wall thicknessStop-anchor 15.0 40cm 48 cmStop-anchor 15.0 16cm 24 cmStop-anchor 15.0 11.5cm 19 cm

The short Stop-anchor 15.0 11.5cm has a con-siderably lower design capacity than the Stop-anchor 15.0 16cm.➤ For this reason, the short stop-anchor is only

allowed to be used on systems with low ten-sile loads at the anchoring location, such as on climbing systems inside shafts.

➤ If the geometry makes this impossible, a revised static calculation, with extra rein-forcement steel, must be produced.

➤ The short stop-anchor is thus only permitted for wall thicknesses < 24 cm. For wall thick-nesses ≥ 24 cm, the Stop-anchor 15.0 16cm (or larger) must be used.

Minimum wall thicknessStop-anchor 20.0 45cm 53 cmStop-anchor 20.0 22cm 30 cm

E Pigtail anchor 15.0G Longitudinal reinforcement and U-reinforcements, min. diam. 8

mm, spaced max. 15 cm apart

9766-321-01

E

G

a

d

WARNING➤ Always screw the pigtail or stop-anchor into

the Universal climbing cone until it fully engages (i.e. up to the depth mark). Not screwing the anchor sufficiently far into the cone may subsequently lead to reduced load-bearing capacity and to the failure of the suspension point – resulting in injury and damage.

➤ For the positioning point and suspension point, ONLY use Cone screws B 7 cm (head of screw is red, to indicate its high load-bear-ing capacity)!

WARNINGSensitive rod steel!➤ Never weld or heat tie-rods.➤ Tie rods that are damaged or have been

weakened by corrosion or wear must be withdrawn from use.

➤ Only use approved tie-rods.

Make marks on the top edge of the formwork so that you can easily see where the anchoring points are during pouring.

☞ ● The axis of the universal climbing cone must be at right-angles to the surface of the con-crete – maximum angle of deviation: 2°.

● Tolerance for locating the positioning points and suspension points: ±10 mm in the hori-zontal and the vertical.

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General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Positioning point with Cone screw B 7cm (with hole drilled through form-ply)

a ... 35 - 45 mm

Tools needed: ● Reversible ratchet 3/4"● Spanner for Universal climbing cone 15.0/20.0● Extension 20cm 3/4"● Box nut 50 3/4" (for Cone screw B 7cm)

Note:The pigtail anchor must be facing downwards

➤ Fasten a packing plate (G) (e.g. Dokaplex 15 mm) to the form-ply (position as per project plan).

➤ Drill a diam. 30 mm hole in the form-ply (position as shown in the project plan).

➤ Push the Cone screw B 7cm (C) through the form-ply, screw it into the Universal climbing cone (A) and tighten it firmly.

➤ Screw the Stop-anchor or Pigtail anchor (D) into the Universal climbing cone (A) , until it engages (up to the depth mark) (F) .

Form-ply protectionThe "Form-ply protector for cone 15.0" protects the form-ply from damage around the positioning-point. This is a particular advantage for formwork with high numbers of repeat uses.Possible thicknesses of form-ply: 18 - 27 mmIn order to fit the Form-ply protector, a 46 mm diam. hole must be drilled in the form-ply first.

If necessary, the Form-ply protector for cone 15.0 can be closed off with a Ribbed plug d38 (included with product).

9751-204-02

a

A

D

F

C

G

A Form-ply protector for cone 15.0 (width-across 70 mm)B Universal climbing coneC Cone screw B 7cm

Tr76

8-20

1-01

C

B

A

Tr768-202-01

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User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

17999751002 - 01/2010

The Formwork Experts

Positioning point with Positioning clamp M30 (with hole drilled through form-ply)Because the hole only needs to be drilled with a diam-eter of 9-10 mm, the positioning-point can be relocated at smaller intervals than would be possible with the Cone screw B 7cm.

Tools needed: ● Reversible ratchet 3/4"● Spanner for Universal climbing cone 15.0/20.0● Extension 20cm 3/4"● Box nut 50 3/4" (for Cone screw B 7cm)● Reversible ratchet 1/2"● Extension 1/2"➤ Drill a diam. 9-10 mm hole in the form-ply (position

as shown in the project plan).

➤ Screw a Socket connector M30 (I) all the way into the Universal climbing cone 15.0 (A) and tighten it.

➤ Screw the Stop-anchor or Pigtail anchor (D) into the Universal climbing cone (A) , until it engages (up to the depth mark) (F) .

➤ Screw the pre-assembled unit onto the M8 wing bolt (H) (make sure that it seals against the formwork).

Nail the M8 wing bolt (H) onto the form-ply to make it easier to mount the cone.Shortened double-headed nails make it easier to dismount the wing bolt.

9751-204-03

H

I

A

D

F

9751-204-04

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General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Positioning point with Positioning disc M30 (with no hole drilled through form-ply)For special applications only, when it is not possible to drill through the form-ply (e.g. where there are Doka beams or formwork panel frame profiles directly behind the positioning-point).

Tools needed: ● Reversible ratchet 3/4"● Spanner for Universal climbing cone 15.0/20.0● Extension 20cm 3/4"● Box nut 50 3/4" (for Cone screw B 7cm)● Reversible ratchet 1/2"● Extension 1/2"➤ Fix the Positioning disc M30 (J) to the form-ply using

28x60 nails (position as shown in plan).➤ Screw the Stop-anchor or Pigtail anchor (D) into the

Universal climbing cone (A) , until it engages (up to the depth mark) (F) .

➤ Screw the Universal climbing cone (A) onto the Posi-tioning disc M30 (J) and tighten it.

Before pouring➤ Check all positioning points and suspension points

once again.

Repeat useUniversal climbing cones are supplied with Sealing sleeves K (B) . Every time the Universal climbing cones are used again, fit them with new sealing sleeves first!

☞ Important!It is not permitted to use the Positioning disc M30 more than once in the same position, as it cannot be fixed firmly and securely in the old nail-holes.

9751-204-01

J

A

D

F

● The axis of the universal climbing cone must be at right-angles to the surface of the concrete – maximum angle of deviation: 2°.

● Tolerance for locating the positioning points and suspension points: ±10 mm in the hori-zontal and the vertical.

● The depth mark on the pigtail anchor or stop-anchor must be right up against the Universal climbing cone = must be screwed in to the full depth.

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User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

19999751002 - 01/2010

The Formwork Experts

Suspension shoesThese ensure that the automatic climbers are safely suspended in all phases of the work.

Suspension shoe SKE 50 rigidIs used for safe suspension of the climbing carriage and of the climbing profile.Is fastened in the● Universal climbing cone using the ● Cone screw B 7 cm.

Suspension shoe SKE 100Is used for safe suspension of the climbing carriage and of the climbing profile.Consisting of:● Suspension beam (L) and● Drop-in shoe (M) The Suspension beam is fastened in the● Universal climbing cones using ● Cone screws B 7 cm(2 of each per Suspension beam).

Suspension point➤ Fix the Suspension shoe SKE (K) in the Universal

climbing cone 15.0 (A) with a Cone screw B 7cm (C) . A tightening torque of 100 Nm (20 kg assuming a ratchet-length of approx. 50 cm) is sufficient.

Forcibly tightening the Cone screw B 7cm any more than this may cause damage and even cause the form-tie to break!

The only tool allowed to be used for screwing in and fix-ing the Cone screw B 7cm in the Universal climbing cone is the Reversible ratchet 3/4".

9751-236-01

M

L

Reversible ratchet 3/4"

Reversible ratchet 3/4" with extension Ratchet MF 3/4" SW 50

9751-204-05

A

B

K

C

Tr687-200-01Tr687-200-01 Tr687-200-01

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General remarks User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Other possible anchorages

Anchor points with no offsetAnchor points with no offset are prepared using the "Stop-anchor double-ended 15.0".

Positioning point

Suspension point

a ... 28 - 71 cm b ... Order length = wall thickness 'a' - 2 x depth of concrete cover 'c' c ... Depth of concrete cover 5.5 cm

Thin wallsWall thicknesses of 15 to 16 cm are prepared using the Wall anchor 15.0 16cm.

Positioning point

a ... Length of plastic tube 12 - 22 mm

Suspension point

b ... 15 - 16 cm

Risk of confusion!➤ Do NOT on any account use Water stops G

15.0 for this application.

A Universal climbing cone 15.0B Sealing sleeve KC Cone screw B 7cmE ReinforcementG Packing plate (e.g. Dokaplex 15 mm)H Stop-anchor double-ended 15.0

581818000-3

9766-320-05

G

CBH A

E

a

bc c

9766

-320

-04

CBH A

E

DANGER➤ Do NOT on any account use Stop-anchors

15.0 for this application.

A Universal climbing cone 15.0B Sealing sleeve KC Cone screw B 7cmF Tie-rod 15.0G Packing plate (e.g. Dokaplex 15 mm)J Super-plate 15.0K Universal cone 22mm + Plastic tube 22mm

L Hexagon timber screw 10x50 + dowel Ø12M Wall anchor 15.0 15cm

581893000-3

a

Tr637-200-03

F J CA BK

G

Tr637-200-04

b

LM

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User information Automatic climbing formwork SKE 50 and SKE 100 General remarks

21999751002 - 01/2010

The Formwork Experts

Retrofitting a safe suspension pointe.g. if the crew forgot to prepare a positioning-point.➤ Drill a hole of diam. 25 mm.➤ Drill a hole of diam. 55 mm and 130 mm depth.➤ Insert the Cone screw B 7cm with the Universal

climbing cone and the prepared tie-rod part-way into the drilled hole.

➤ Paste the ready-mix mortar (site-provided) into the drilled hole with a spatula.

a ... 25 mm b ... 130 mm c ... 55mm

➤ Insert the unit so that the Universal climbing cone is flush with the concrete surface.Scrape away the excess ready-mix mortar with the spatula.

➤ On the other side of the concrete wall, screw on the Superplate (now welded together) and secure it with a screw and dowel so that it cannot be unscrewed.

Dimensioning the suspension point

A Universal climbing coneB Sealing sleeve KC Cone screw B 7cmD Tie-rod 15.0E Ready-mix mortar

☞ Important note:➤ Weld a seam onto the Super-plate to join the

nut and the plate. Do this BEFORE screwing the Super-plate onto the tie-rod.

F Welded Super-plate 15.0 or 20.0 G Dowel Ø12H Hexagon timber screw 10x50I Weld-seam

9766-323-01

CA BE D

a

bc

9766-322-01

GH

F

I

The required cube compressive strength of the concrete and ready-mix mortar at the time of loading (min. B10 or fck,cube,current≥10 N/mm2) will depend on the following factors:● load actually occurring● wall thickness● reinforcement / extra reinforcement steel● distance from edgeSeparate proof must also be provided regarding the load-bearing capacity of the steel used in the anchor-ing components.

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SKE 50 User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

SKE 50Automatic climbing formwork SKE 50

Typical cross-section

Utilisation in conjunction with Climbing formwork MF 240The Doka automatic climbers SKE 50 are designed to hold a standard Climbing formwork MF 240.Both timber-beam formwork and framed formwork may be used here.

● User Information booklet MF 240● For documentation on how to use the system, see

the section headed "Climbing phases".

A Pouring platform, e.g. Universal bracket 90B Formwork element, e.g. Top50C Travelling unit MFD Climbing bracket MF 240

9751

-254

-01

A

B

C

DE

F

+1

0

-1

-2

E Automatic climber SKE 50F Suspension platform SKE/MF 425 (see "Platform scaffolds")

Level +1 Pouring platform For reinforcement and concrete-placing work.

Level 0 Working platform For manipulating the formwork elements.

Level -1 Suspended platform For manipulating the automatic climbers and – in some cases – for doing finishing-work on the concrete.

Level -2 Suspended platform For dismounting the suspension shoe, for closing off the cone holes and for doing finishing-work on the con-crete.

CAUTION➤ If wind speeds > 72 km/h are likely, and

when work finishes for the day or before pro-longed work-breaks, always take extra pre-cautions to fix the formwork in place.

Suitable precautions: - set up the opposing formwork - move the travelling unit forward (together with the formwork) until it meets the top of the previ-ously cast section, and knock the fixing-wedges into place

For more information, please refer to the follow-ing documentation:

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23999751002 - 01/2010

The Formwork Experts

Automatic climber SKE 50

A Suspension shoe SKE 50 rigidB Climbing profile SKE 50C Climbing carriage SKE 50D Safety pin SKE 50E Suspension pin SKE 50F Lifting mechanism SKE 50, topG Hydraulic cylinder SKE 50 RLH Lifting mechanism SKE 50, bottomI Supporting carriage SKE 50J Supporting shoe SKE 50K Profile protection plate SKE 50 topL Profile protection SKE 50M Profile protection plate SKE 50 bottom

M

L

K

I

J

E

D

A

B

C

F

G

H

9751-213-01

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SKE 50 User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Loading data

In line with standard building practice, the statical design for the SKE 50 automatic climbers must allow for two different load situations:● Loads imposed in the statically anchored situation,

i.e. while construction tasks are being carried out.● Loads imposed during climbing, i.e. while the con-

nected platforms are being moved into their new working position.

a ... 1494 mm b ... max. 5500 mm (Climbing profile SKE 50/550/S355) b ... max. 4250 mm (Climbing profile SKE 50/425/S355) c ... ca. 700 mm

☞ The structural design data given here apply only to standard assignments on straight walls.For assignments on e.g. inclined walls, sepa-rate statical verification must be performed.

Max. permitted loadsStatical During the climbing operation

A2 ... 55.0 kNB2 ... 50.0 kN

C1 ... 69.0 kN C2 ... 33.0 kN— D2 ... 21.2 kN

A1

B1

C1

a

9218

-235

-01

c

A2

D2

C2

B2

b

9218

-236

-01

c

Max. permitted loads (statical)

B1 [

kN]

A1 [kN]

9218-100

100

80

60

40

20

00 20 40 60 80

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25999751002 - 01/2010

The Formwork Experts

Notes

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SKE 50 User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Climbing phases

Schematic workflowAutomatic climbers can cover a wide area of practical applications.Their modular design enables them to be combined in many different ways.This means that in some projects, they will be put together differently, and a different sequence of opera-tions will be needed, from the schematic workflow shown here (e.g. for sloping walls).

● Shop drawings and assembly plans● Work instructions● Operating Instructions for SKE 50● Operating Instructions for radio remote-control sys-

tem● Operating Instructions for hydraulic unit● Any additional documents which may have been

drawn up by Doka for the project in question☞ Important note:The first time of putting into service and the first typical climbing sequence must all be super-vised by a Doka field service technician or other authorised technician.

Read and observe the following documents:

Start-up phasesPouring 1st casting section Pouring 2nd casting section First hydraulic climb

1. Set up one side of the formwork2. Mount the positioning-points3. Place the reinforcement4. Close the formwork5. Pour this section

1. Mount the suspension shoes2. Hang the climbing scaffold into place on the

suspension shoes (if possible with the Level -1 suspended platform)

3. Place the formwork on the climbing scaffold4. Mount the positioning-points5. Place the reinforcement6. Close the formwork7. Pour this section

1. Strip the formwork2. Clean the formwork3. Mount the top suspension shoe

- Note: The Main vertical profile MF 160 of the Climbing bracket must be parallel to the concrete wall.

4. Lift the Climbing profile into place by crane5. Mount the "Profile protection SKE 50"6. Hydraulically "climb" the entire Climbing

scaffold plus formwork

9751-207-01 9751-208-01 9751-209-01

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27999751002 - 01/2010

The Formwork Experts

Typical phasesPouring 3rd casting section Climbing Pouring

1. Mount the suspended platform (Level -2)2. Set up one side of the formwork3. Mount the positioning-points4. Place the reinforcement5. Close the formwork6. Pour this section

1. Strip the formwork2. Clean the formwork and the platforms3. Mount the top suspension shoe4. Hydraulically raise the climbing profile5. Dismount the bottom suspension shoe6. Hydraulically "climb" the entire Climbing

scaffold plus formwork

1. Set up one side of the formwork2. Mount the positioning-points3. Place the reinforcement4. Close the formwork5. Pour this sectionFrom this point on, the sequence consists of the alternating succession of the typical phases.

9751-210-02 9751-211-01 9751-210-03

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SKE 50 User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Climbing scaffold MF 240The Climbing scaffold MF 240 is made up of the Trav-elling unit MF, consisting of Items (G) to (I) , and the Climbing bracket MF240, consisting of Items (C) to (F) .The climbing scaffold as a whole is joined to the Auto-matic climber SKE 50 by way of the Main vertical profile MF160.

➤ Fix the climbing carriage on the scaffold with Con-nection bolts MF-SKE and secure with linch-pins 6x42.

➤ Bolt together the supporting carriage, the vertical profile and the "Profile protection plate SKE 50 top", using 4 of each of the following: hexagonal bolts M16x50, spring washers A16 and hexagon nuts M16. Width-across 24.

Platform extension 1.25Where needed, the Platform extension 1.25m (J) is fas-tened onto the Horizontal profile MF of the Climbing bracket MF240 and widens the main platform by 1.25 m.

Other ways of adapting the system

Handrail post 1.80mThe Handrail post 1.80m (K) is attached to the Horizon-tal profile MF and is used for constructing a stronger, higher railing, e.g. for attaching an enclosure to the scaffold.

For a detailed description, see the SKE 50 Operating Instructions

A Climbing carriage SKE 50B Supporting carriage SKE 50C Main vertical profile MF160D Pressure strut MF longE Pressure strut MF shortF Horizontal profile MF with handrail postG Travelling gear MFH Plumbing spindle MFI Vertical waling MF

9751

-273

-01

C

FA

B

E

D

G

I

H97

51-2

53-0

1

J

9751

-260

-01

K

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The Formwork Experts

Platform scaffolds

Suspended platform SKE/MF 425The Suspended platform SKE/MF425 is suitable for pour-heights of up to 4.25 m and has 2 work-deck lev-els: One for operating the climbing unit (width 220 cm) and another for dismounting the Suspension shoes and for carrying out other finishing work (width 150 cm).

The Suspended platform SKE/MF 425 425 consists of:

Suspended platform extension SKE/MF 550This is used for extending the Suspended platform SKE/MF 425 for dealing with pour-heights of over 4.25 m and up to 5.50 m. It is screwed onto the Con-nection profile / the Front suspension profile, between the platforms.

Pouring and intermediate platformsIn the same way as with the Climbing formwork MF 240, the pouring platform and any intermediate platforms needed for manipulating the anchors etc. can be constructed using e.g. the Screw-on access bracket MF75 or the Universal bracket 90.A Back suspension profile (complete)

B Front suspension profile (complete)C Horizontal profile 1911 (complete)D Suspension profile (complete – 2 units)E Connection profile (complete)F Horizontal profile 1250 (complete)

9751-258-01

AB

C

D

D

E

F

G Suspended platform extension SKE/MF 550

Follow the directions in the "Doka climbing formwork MF" Method Statement and User Information!

9751-259-02

G

G

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SKE 50 User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Automatic climbing formwork SKE 50 with gallowsIn this variant of the automatic climbing formwork, the automatic climbers are only needed on one side of the wall. As in the standard variant, the formwork is perma-nently attached to the climbing scaffold and so can be plumbed and aligned very exactly. This means that the opposing formwork (suspended from the gallows on the other side) can easily be aligned with the fixed form-work.The wide platforms on top of the gallows construction greatly facilitate the preliminary reinforcement work, pouring, and equipment storage.

Variant 1Is mostly used for façades and walls that are poured ahead of (i.e. separately from) the floor slabs.

Typical cross-section:

View A: Suspended formwork with working platform

9751-257-02

9751-257-03

A

9751-257-01

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The Formwork Experts

Variant 2In this variant, the wall and floor-slab are cast in one single pour. By doing away with complicated floor junc-tions, this expedites and simplifies the construction sequence.

Note:You can obtain more information in the Automatic Climbing Technology Expertise Centre.

Typical cross-section:

9751

-262

-01

9751-262-02

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SKE 100 User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

SKE 100Automatic climbing formwork SKE 100

Typical cross-section

Combining with Climbing scaffold SKE 100The Doka automatic climbers SKE 100 are designed to hold the Climbing scaffold SKE 100.Both timber-beam formwork and framed formwork may be used here.

● User Information booklet MF 240● For documentation on how to use the system, see

the section headed "Climbing phases".

A Pouring platform SKE 100B Formwork element, e.g. Top50C Climbing scaffold SKE 100D Automatic climber SKE 100

9751-255-01

D

AB

C

C

+2

+1

0

-2

-1

Level +2 Reinforcement-placing platform For performing the preliminary reinforcement work for this casting section.

Level +1 Pouring platform For reinforcement and concrete-placing work.

Level 0 Working platform For manipulating the formwork elements.

Level -1 Suspended platform For manipulating the automatic climbers and – in some cases – for doing finishing-work on the concrete.

Level -2 Suspended platform For dismounting the suspension shoe, for closing off the cone holes and for doing finishing-work on the con-crete.

CAUTION➤ If wind speeds > 72 km/h are likely, and

when work finishes for the day or before pro-longed work-breaks, always take extra pre-cautions to fix the formwork in place.

Suitable precautions: - set up the opposing formwork - move the travelling unit forward (together with the formwork) until it meets the top of the previ-ously cast section, and knock the fixing-wedges into place

For more information, please refer to the follow-ing documentation:

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User information Automatic climbing formwork SKE 50 and SKE 100 SKE 100

33999751002 - 01/2010

The Formwork Experts

Automatic climber SKE 100

Loading data

In line with standard building practice, the statical design for the SKE 100 automatic climbers must allow for two different load situations:● Loads imposed in the statically anchored situation,

i.e. while construction tasks are being carried out.● Loads imposed during climbing, i.e. while the con-

nected platforms are being moved into their new working position.

a ... 1940 mm b ... max. 5500 mm (Climbing profile 425 SKE 100/550/S355) b ... max. 4250 mm (Climbing profile 425 SKE 100/425/S355) c ... ca. 850 mm

A Suspension shoe SKE 100B Climbing profile 425 SKE 100C Climbing carriage SKE 100D Safety pin SKE 100E Suspension pin SKE 100F Lifting mechanism SKE 100G Hydraulic cylinder SKE 100 RLH Supporting carriage SKE 100

9751-206-01

B

C

F

G

H

F

E

D

A

I

☞ The structural design data given here apply only to standard assignments on straight walls.For assignments on e.g. inclined walls, sepa-rate statical verification must be performed.

Max. permitted loadsStatical During the climbing operation

Climbing profile 425 SKE 100425/S355 and 550/S355

Climbing profile 425 SKE 100425/S355 550/S355

A1 ... 130.0 kN A2 ... 125.0 kN A2 ... 100.0 kNB1 ... 130.0 kN B2 ... 100.0 kN B2 ... 100.0 kNC1 ... 130.0 kN C2 ... 125.0 kN C2 ... 100.0 kN

— D2 ... 125.0 kN D2 ... 100.0 kN

9227-202-01

C1

ac

A1

B1

9227-203-01

b

c

C2

A2

D2

B2

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SKE 100 User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Climbing phases

Schematic workflowAutomatic climbers can cover a wide area of practical applications.Their modular design enables them to be combined in many different ways.This means that in some projects, they will be put together differently, and a different sequence of opera-tions will be needed, from the schematic workflow shown here (e.g. for sloping walls).

● Shop drawings and assembly plans● Work instructions● Operating Instructions for SKE 100● Operating Instructions for radio remote-control sys-

tem● Operating Instructions for hydraulic unit● Any additional documents which may have been

drawn up by Doka for the project in question☞ Important note:The first time of putting into service and the first typical climbing sequence must all be super-vised by a Doka field service technician or other authorised technician.

Read and observe the following documents:

Start-up phasesPouring 1st casting section Pouring 2nd casting section First hydraulic climb

1. Set up one side of the formwork2. Mount the positioning-points3. Place the reinforcement4. Close the formwork5. Pour this section

1. Mount the suspension shoes2. Hang the climbing scaffold into place on the

suspension shoes (if possible with the Level -1 suspended platform)

3. Place the formwork on the climbing scaffold4. Mount the positioning-points5. Place the reinforcement6. Close the formwork7. Pour this section

1. Strip the formwork2. Clean the formwork3. Mount the top suspension shoe

- Note: The Vertical profile SKE 100 of the Climbing scaffold must be parallel to the concrete wall.

4. Lift the Climbing profile into place by crane5. Hydraulically "climb" the entire Climbing

scaffold plus formwork

9751-207-02 9751-214-01 9751-215-01

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The Formwork Experts

Typical phasesPouring 3rd casting section Climbing Pouring

1. Mount the suspended platform (Level -2)2. Set up one side of the formwork3. Mount the positioning-points4. Place the reinforcement5. Close the formwork6. Pour this section

1. Strip the formwork2. Clean the formwork and the platforms3. Mount the top suspension shoe4. Hydraulically raise the climbing profile5. Dismount the bottom suspension shoe6. Hydraulically "climb" the entire Climbing

scaffold plus formwork

1. Set up one side of the formwork2. Mount the positioning-points3. Place the reinforcement4. Close the formwork5. Pour this sectionFrom this point on, the sequence consists of the alternating succession of the typical phases.

9751-216-01 9751-217-01 9751-216-02

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SKE 100 User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Climbing scaffold SKE 100The single-unit Travelling unit MF, consisting of Items (E) to (H) , can be freely positioned irrespective of how widely or closely the Automatic climbers (A) are spaced. This permits variable and – where needed – extra-wide spacing of the Climbing brackets, each con-sisting of Items (B) to (D) .The Travelling unit MF is mounted to the Vertical profile SKE 100 on the Automatic climber SKE 100.

➤ Bolt the climbing carriage to the vertical scaffold using SKE bolts, and secure with Spring cotters 5mm.

➤ Bolt together the supporting carriage with 4 hexago-nal bolts M20x70, 4 spring washers A20 and 4 hex-agonal nuts M20. Width-across 30.

For a detailed description, see the SKE 100 Operating Instructions

A Automatic climber SKE 100B Vertical profile SKE 100C Horizontal profile SKE 100D Spindle strut SKE 100E Travelling profile MF SKE 100F Vertical waling MFG Plumbing spindle MFH Travelling gear MFI Platform beam IPB 200

9751

-251

-01

A B

C

D

E

F

G

H

I

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Platform scaffold SKE 100Example – pour-heights from 3.86 to 4.45 m

The Platform scaffold of the SKE 100 is the basis for a complete, self-contained platform system. The number of platform-levels varies from project to project.Even when the formwork is being removed and re-set, all the platform levels are always enclosed by all-round handrails. Forming and reinforcement-placing opera-tions can be carried out above one another, at the same time.The Platform scaffold can be freely positioned, irre-spective of how widely or closely the Climbing units are spaced. This enables it to be optimally adapted to suit the requirements of the structure.

Folding platformThe folding platform widens the platform-level, making reinforcement work much easier. To make it possible to manoeuvre the climbing profiles into place, and to transport materials downwards, the platform can simply be swung up out of the way.

Platform folded down

Platform folded up

A Climbing unitB Climbing bracket SKE 100C Travelling unit MFD Vertical strut 3.25

N

9751

-252

-01

A B

C

E EH

I

J

J

N N

O

P

DD

F

F F

G

I

K

K

K

K

K

K

L

M

M

Q

E Vertical strut 1.90F Vertical strut 2.30G Diagonal brace 3.25H Diagonal brace 1.90I Diagonal brace 2.30J Diagonal plate 100K Diagonal plate 80L Horizontal profile U 100M Folding platform (complete)N Suspension profile 1HBO Horizontal profile 1HBP Horizontal profile 2HBQ Platform beam IPB 200 (with welded-on connecting plates for

fastening the Vertical struts and Suspension profiles)

9751-215-03

M

9751-215-02

M

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SKE 100 User information Automatic climbing formwork SKE 50 and SKE 100

The Formwork Experts

Automatic climbing formwork SKE 100 with gallowsIn this variant of the automatic climbing formwork, the automatic climbers are only needed on one side of the wall. As in the standard variant, the formwork is perma-nently attached to the climbing scaffold and so can be plumbed and aligned very exactly. This means that the opposing formwork (suspended from the gallows on the other side) can easily be aligned with the fixed form-work.The wide platforms on top of the gallows construction greatly facilitate the preliminary reinforcement work, pouring, and equipment storage.

Variant 1Is mostly used for façades and walls that are poured ahead of (i.e. separately from) the floor slabs.

Typical cross-section:

View A: Suspended formwork with working platform

9751-218-03

9751

-218

-01

A

9751-218-02

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User information Automatic climbing formwork SKE 50 and SKE 100 SKE 100

39999751002 - 01/2010

The Formwork Experts

Variant 2In this variant, the wall and floor-slab are cast in one single pour. By doing away with complicated floor junc-tions, this expedites and simplifies the construction sequence.

Note:You can obtain more information in the Automatic Climbing Technology Expertise Centre.

Typical cross-section:

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999751002 - 01/2010The Formwork Experts

The safe way to “rise high”:With automatic climbing systems from Doka

Form structures of any shape and height – independently of the crane:Doka offers system solutions for all areas of work where craneless repositioning of the formwork is required or is the most economical solution. Complemented by the relevant know-how of the Doka Formwork Experts, Doka automatic

climbing formwork SKE is ideal for all tall structures, of whatever type or shape.At any of the Doka branches in your region.

Why not give us a call?

The Doka Group's central plant at Amstetten, Austria

LithuaniaLuxembourgMaroccoMexicoNetherlandsNew ZealandPanamaPolandPortugalRomaniaRussiaSenegalSerbiaSlovakiaSloveniaSpainSwitzerlandTaiwanThailandUkraineVietnam

Doka internationalDoka GmbH

Josef Umdasch Platz 1, A 3300 Amstetten, AustriaTel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430

E-Mail: [email protected]: www.doka.com

AlgeriaSARL Doka Algérie24 A Route de la RassautaBordj-El-Kifane, BP 170, 16120 AlgerTelephone: +213 (0)21 21 27 26Telefax: +213 (0)21 21 28 98E-Mail: [email protected]

CanadaDoka Canada Ltd./Ltée5404 - 36th Street S.E.Calgary AB T2C 1P1Telephone: +1 403 243-6629Telefax: +1 403 243-6787E-Mail: [email protected]

ChinaDoka Formwork (Shanghai) Co. Ltd.Bldg. 2, No.3883 Yuanjiang RoadMinhang DistrictShanghai 201109Telephone: +86 21 6090 0899Telefax: +86 21 6090 1099E-Mail: [email protected]

IndiaDoka India Pvt. Ltd.Hiranandani Business ParkSentinel Bldg 2nd FloorCommercial Premises No 201&202Powai, Mumbai - 400 076Telephone: +91 22 402 64435Telefax: +91 22 402 64436E-Mail: [email protected]

IrelandDoka Ireland Formwork Techn. Ltd.Monasterboice, DroghedaCounty LouthTelephone: +353 (0)41 686 1620Telefax: +353 (0)41 686 1525E-Mail: [email protected]

JapanDoka Japan K.K.616-18 ToyotomichoFunabashi-shi (High-Tech-Park)274-0053 ChibaTelephone: +81 (0)47 400 5278Telefax: +81 (0)47 407 6700E-Mail: [email protected]

KoreaDoka Korea Ltd.Rm.N.220, Doosan Venture Digm Bldg., 126-1 Pyeongchon-Dong, Dongan-Gu, 431-755 Anyang City, Gyeonggi-DoTelephone: +82 31 478 3700Telefax: +82 31 478 3701E-Mail: [email protected]

KuwaitDoka KuwaitDiv. of Riham Gen. Trad.& Cont. Co.P.O. Box 2217 Salmiyah22023 KuwaitTelephone: + 965 2 4822 462Telefax: +965 2 4822 472E-Mail: [email protected]

LebanonDoka Branch LebanonSodeco Square, Block C / 9th floorBeirutTelephone: +961 (0)1 612569Telefax: +961 (0)1 612570E-Mail: [email protected]

NorwayDoka Norge ASHeggstadmoen 4N 7080 HeimdalTelephone: +47 72 89 38 10Telefax:n +47 72 89 38 11E-Mail: [email protected]

Other subsidiaries andrepresentatives:

BahrainBelgiumBelarusBrazilBulgariaChileCroatiaCzech RepublicDenmark EstoniaFinlandFranceGermanyGreece HungaryIceland IranItalyJordanKazakhstanLatvia

QatarDoka Qatar WLLP.O.Box 23439Doha, QatarTelephone: +974 4500628Telefax: +974 4500608E-Mail: [email protected]

Saudi ArabiaDoka Formwork TechnologyDiv. of Mahmoud Othman Est.P.O. Box 7620Jeddah 21472Telephone: +966 0)2 669 10 08Telefax: +966 (0)2 664 86 25E-Mail: [email protected]

SingaporeDoka Formwork Pte. Ltd.9 Gul CircleSingapore 629565Telephone: +65 6897 7737Telefax: +65 6897 8606E-Mail: [email protected]

South AfricaDoka South Africa (Pty) Ltd.Johannesburg BranchCA Brand Bldg, 2 Sebasa RoadChloorkop Ext.10Kempton Park 1619Telephone: +27 (0)11 310 9709Telefax: +27 (0)11 310 9711E-Mail: [email protected]

SwedenDoka Sverige ABKurödsvägen 20S 451 55 UddevallaTelephone: +46 (0)10 45 16 300Telefax: +46 (0)10 45 16 309E-Mail: [email protected]

TunisiaDoka Tunisia Ltd.Bureau de LiaisonZone Industrielle, Rue d l‘usineLe Kram 2015 TunisTelephone: +216 (0)71 977 350Telefax: +216 (0)71 977 856E-Mail: [email protected]

TurkeyDoka Kalip-IskeleSanayi ve Ticaret A.S.Güzeller Org. San. BölgesiInönü Mah. Nazarbayev Sok. No:1941400 Gebze, KocaeliTelephone: +90 262 751 50 66Telefax: +90 262 751 50 05E-Mail: [email protected]

United Arab EmiratesDoka Gulf FZEP.O. Box 61407Jebel Ali Free Zone, DubaiTelephone: +971 (0)4 881 8096Telefax: +971 (0)4 881 8097E-Mail: [email protected]

United KingdomDoka UK Formwork Technologies LtdMonchelsea Farm, Heath RoadBoughton MonchelseaMaidstone, Kent, ME17 4JDTelephone: +44 (0)1622 74 90 50Telefax: +44 (0)1622 74 90 33E-Mail [email protected]

USADoka USA, Ltd.214 Gates RoadLittle Ferry, NJ 07643Telephone: +1 201 329-7839Telefax: +1 201 641-6254E-Mail: [email protected]: www.dokausa.com

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