992g_-_plano_electrico.pdf

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RENR4300-01 36 Page © 2006 Caterpillar All Rights Reserved Printed in U.S.A. RENR4300-01 August 2006 992G Wheel Loader Electrical System 992G: ADZ1-UP 854G: AMP1-UP 854G Wheel Tractor 1 2 200-L32 BK-14 AG-C4 111-7898 L-C12 3E-5179 C-C4 130-6795 9X-1123 Component Part Number Single Wire Connector Socket Pin AG-C3 130-6795 Pin or Socket Number Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....) Part Number For Connector Receptacle Part Number for Connector Plug Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...) Plug Ground Connection 325-AG135 PK-14 Circuit Identification Number Wire Color Wire Gauge Harness identification code: This example indicates wire 135 in harness "AG". T Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. T Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Receptacle Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Pressure Symbol Temperature Symbol Level Symbol Flow Symbol Circuit Breaker Symbol Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Harness And Wire Symbols 1 1 2 2 Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. Symbols Symbols And Definitions Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches. Harness And Wire Electrical Schematic Symbols Fuse (5 Amps) 5A AREA A AREA B 36 34 35 43 29 10 137 9 8 17 48 91 46 90 45 138 26 47 23 19 24 142 141 140 139 136 135 25 30 118 114 50 103 99 108 93 119 107 110 98 109 128 82 31 113 112 104 96 81 71 66 AREA D 65 56 18 42 51 16 53 100 52 AREA C 115-3038 10 10 10 10 20 15 10 10 10 10 15 15 15 Film On Fuse Panel Transmission Control Implement Control Blower Motor Forward Horn Tower/Bucket Flood Front ROPS Flood Rear Floods Front & Rear Wipers Seat Side Wipers Voltage Converter Flood Relay Spare VIMS Spare 70 54 89 83 92 4 94 55 97 AREA E Cigar Lighter Machine Harness Connector And Component Locations Front 854G Only 200 149 84 69 78 Component Location Component Schematic Location Machine Location Component Schematic Location Machine Location A/C Heater Control Board K-12 1 Actuator - A/C Water Valve L-12 1 Alarm - Action J-2 2 Alarm - Backup H-15 3 Alternator G-14 4E Sensor - Lift Lever Position J-5 F Antenna - CB L-2 5 Sensor - Lift Linkage Position J-1 68 Antenna - Radio L-2 6 Sensor - Rear Axle Brake Pressure D-1 58 Batteries - 12 Volt C-13 7 Sensor - Rear Axle Oil Temperature C-12 69 Block Assembly A-6 8A Sensor - Right Turbo Exhaust Temperature C-14 70E Breaker - Alternator (105 Amp) A-11 9A Sensor - Right Turbo Inlet Pressure C-14 71D Breaker - Adem II ECM A-11 10A Sensor - Steering Main Pump Pressure F-13 72 Breaker - Key (10 Amp) B-11 10A Sensor - Steering Oil Temperature G-11 73 Breaker - Main (105 Amp) B-11 9A Sensor - Steering Pilot Oil Pressure G-11 74 Breaker - Running Lamps (15 Amp) B-11 10A Sensor - Throttle Pedal Position J-2 75 Buffer - Fuel Level G-12 11 Sensor - Tilt Cylinder Rod End Pressure F-1 76 Bus Bar C-13 12 Sensor - Tilt Lever Position J-5 F Bus Bar D-13 13 Sensor - Tilt Linkage Position K-1 77 Cluster- Gauge L-2 G Sensor - Torque Converter Oil Temperature E-12 78 Cluster - Message Center K-2 G Sensor - Torque Converter Output Speed E-12 78 Cluster - Speed/Tachometer L-2 G Sensor - Torque Converter P4 Pressure E-12 78 Control - Adem II ECM A-15 16C Sensor - Transmission Output Speed E-11 79 Control - Implement ECM A-3 29A Sensor - Transmission Pump P1 Pressure E-11 80 Control - Powertrain ECM A-6 43A Sensor - Turbo Outlet Pressure C-14 81D Control - Stick H-4 14 Socket - Auxiliary 12 Volt Supply L-7 82B Converter - Voltage L-5 15 Solenoid - Air Conditioner Clutch F-15 83E Fuse - 10 Ampere B-6 17A Solenoid - Dual Tilt G-1 152 Fuse - 15 Ampere A-7, B-6 17A Solenoid - Dump Pilot Control Valve #1 D-1 61 Fuse - 20 Ampere B-6 17A Solenoid - Dump Pilot Control Valve #2 D-1 61 Ground - Alternator to Engine G-14 4E Solenoid - Fan Pump F-12 57 Ground - Engine ECM to Engine A-13 18C Solenoid - Impeller Clutch E-12 84 Ground - Starter Motor to Engine E-13 18C Solenoid - Lift Lever-Lift Kickout Detent J-5 F Ground - Strap As (E-Bay to Stud #3) C-3 19A Solenoid - Lift Lever-Lower Kickout Detent J-5 F Ground - Strap As (Platform to Eng Frame) I-8 20 Solenoid - Lift Pilot Control Valve #1 C-2 61 Ground Stud #1 D-13 21 Solenoid - Lift Pilot Control Valve #2 C-2 61 Ground Stud #2 D-13 22 Solenoid - Lockup Clutch E-12 84 Ground Stud #3 C-3 23A Solenoid - Lower Pilot Control Valve #1 C-1 61 Ground Stud #4 - Electronics Bay (E-Box) C-3 24A Solenoid - Lower Pilot Control Valve #2 C-1 61 Ground Stud #5 - E-Box C-4 25A Solenoid - Pilot Supply On/Off B-1 61 Ground Stud #6 - E-Box C-8 25A Solenoid - Rackback Pilot Control Valve #1 D-2 61 Ground Stud #7 - E-Box C-10 26A Solenoid - Rackback Pilot Control Valve #2 D-2 61 Ground Stud #8 - Engine End Frame I-8 20 Solenoid - Ride Control D-1 85 Ground Stud #9 - Cab Platform I-8 20 Solenoid - Ether Start Aid D-12 86 Ground Stud #10 - Cab Platform E-3 27 Solenoid - Tilt Lever-Bucket Kickout Detent J-5 F Horn - Forward (High Tone) B-1,G-1,L-1 28 Solenoid - Variable Pump Prop G-14 87 Solenoids - Transmission F-11 88 Horn - Forward (Low Tone) B-1,H-1,L-1 28 Solenoids - Unit Injector D-14, E-14 E Junction Block #1 C-7 30A Strap - Alternator Breaker to Main Breaker A-11 9 Junction Block #2 B-7 30A Strip - Copper A-10 47 Keypad - VIDS/VIMS K-11 31B Suppressor - Arc (A/C) F-14 89E Lamp - Action L-2 G Suppressor - Arc (Flood Lamp Relay) A-6 90A Lamp - Auto Ride Control Indicator J-2 G Suppressor - Arc (Main Relay) B-10 91A Lamp - Quickshift Indicator L-2 G Switch - A/C Thermostat K-12 1 Lamp - Reduced Rimpull Indicator L-2 G Switch - A/C High/Low Pressure F-14 92E Lamp - Throttle Lock Indicator J-2 G Switch - Blower L-7 93B Lamp - Torque Converter Lockup Indicator L-2 G Switch - Coolant Flow C-14 94E Lamp - VIDS/VIMS Service I-13 32 Switch - Disconnect C-13 95 Lighter - Cigar I-5 33 Switch - Dual Wiper J-7 96B Module 1 - VIDS/VIMS Interface B-9 34A Switch - Engine Oil Level E-15 97E Module 2 - VIDS/VIMS Interface C-9 35A Switch - Fan Motorcase Filter G-11 120 Module - VIDS/VIMS Main B-7 36A Switch - Fan Pump Case Filter H-9 120 Motor - Blower J-12 1 Switch - Flood Lamp K-7 98B Motor - Front Washer J-12 37 Switch - Front Brake Accumulator Pressure E-1 58 Motor - Front Wiper H-2 38 Switch - Front Intermittent Wiper L-8 99B Motor - Left Hand Wiper J-2 39 Switch - Fuel Filter Pressure E-15 100C Motor - Left Washer J-12 37 Switch - Ground Level Shutdown I-14 101 Motor - Rear Washer J-12 37 Switch - Horn I-5 F Motor - Rear Wiper L-13 40 Switch - Implement Lockout J-4 F Motor - Right Hand Wiper H-2 41 Switch - Implement Oil Filter Bypass C-13 102 Motor - Right Washer J-12 37 Switch - Implement Tank Oil Level D-12 62 Motor - Starter #1 E-13 42C Switch - Key Start L-10 103B Motor - Starter #2 D-13 42C Switch - Lift/Lower/Bucket Kickout Set L-11 104B Receptacle - Auxiliary Start H-15 44 Switch - Park Brake Position F-11 105 Relay - Flood Lamp A-7 45A Switch - Park Brake Pressure F-11 105 Relay - Horn I-5 F Switch - Payload Store J-4 F Relay - Main B-10 46A Switch - Primary Steering Pressure F-11 106 Relay - Start #1 A-10 47A Switch - Quickshift K-8 107B Relay - Start #2 A-10 47A Switch - Rear Brake Accumulator Pressure E-1 58 Relay - Start Aid Current Level (Ether) B-10 48A Switch - Rear Wiper L-7 108B Relay - Start Aid On (Ether) B-10 48A Switch - Reduced Rimpull On/Off J-4 F Resistor - Blower Motor K-12 1 Switch - Reduced Rimpull Selector L-6 109B Resistor - Start Motor #1 F-13 42C Switch - Ride Control J-10 110B Resistor - Start Motor #2 E-13 42C Switch - Right Service Brake Pedal B-2 111 Resistor/Diode As - Start Aid(Ether)Current Level B-10 49 Switch - Running Lamp K-7 112B Selector - Water Valve Temperature H-7 50B Switch - Ground Level Stairway Lamp H-14 101 Sensor - Atmospheric Pressure B-14 51C Switch - Stairway Access Lamp K-7 113B Sensor - Coolant Temperature C-14 52C Switch - Start Aid (Ether) K-10 114B Sensor - Crankcase Pressure B-14 53C Switch - Steercase Filter H-9 115 Sensor - Engine Oil Pressure B-14 54E Switch - Steering Oil Filter Bypass E-10 115 Sensor - Engine Speed A-13 55E Switch - Steering Tank Oil Level F-11 116 Sensor - Engine Speed/Timing C-14 56C Switch - Steering/Transmission Lock H-4 117 Sensor - Fan Pump Pressure F-12 57 Switch - Stop Lamp B-2 64 Sensor - Front Axle Brake Pressure E-1 58 Switch - Throttle Lock On/Off K-5 118B Sensor - Front Axle Oil Temperature G-1, J-1 59 Switch - Throttle Lock Resume I-4 F Sensor - Fuel Level G-12 60 Switch - Throttle Lock Set I-4 F Sensor - Implement Fixed Pump Pressure C-12 61 Switch - Torque Converter Lockup K-9 119B Sensor - Implement Oil Temperature D-12 62 Switch - VIMS Service Key H-13 101 Sensor - Implement Pilot Pressure D-12 63 Switches - Transmission Oil Filter Bypass G-12 120 Sensor - After Cooler Temperature D-14 Sensor - Left Brake Pedal Position B-2 64 Sensor - Left Turbo Exhaust Temperature C-14 65C Sensor - Left Turbo Inlet Pressure C-14 66D Sensor - Lift Cylinder Head End Pressure J-1 67 Switch - Brake Case Filter H-9 Switch - Implement Pump Case Drain Filter H-9 Switch - Implement Var Pump Case Drain Filter H-9 Switch - Pitch Control J-6 Switch - Right Hand Dash Lamp L-4 Switch - Single/Dual Tilt J-6 200E 117 117 Machine locations are repeated for components located close together. D = Located in front engine. A = Located in the Electronic Box. E = Located in right engine. B = Located in the right cab panel. F = Located in the Implement Control Panel C = Located in left engine. G = Located in the dash. Connector Location Connector Number Schematic Location Machine Location Connector Number Schematic Location Machine Location CONN 1 K-13 1 CONN 38 G-6 145 CONN 2 A-12 121 CONN 39 G-6 145 CONN 3 B-12 121 CONN 40 H-6 146 CONN 4 C-12 122 CONN 41 H-6 146 CONN 5 D-12 123 CONN 42 I-6 146 CONN 6 F-12 124 CONN 43 I-6 146 CONN 7 F-12 125 CONN 44 I-6 146 CONN 8 I-12 126 CONN 45 K-6 147 CONN 9 VIMS Serial Port I-12 126 CONN 46 K-6 G CONN 10 J-12 127 CONN 47 Upper Cab L-5 148 CONN 11 K-12 1 CONN 48 H-5 146 CONN 12 L-11 G CONN 49 E-5 143 CONN 13 ECAP L-11 128 CONN 50 E-4 144 CONN 14 H-11 129 CONN 51 C-4 142 CONN 15 H-11 129 CONN 52 C-5 138 CONN 16 H-11 130 CONN 53 G-4 145 CONN 17 H-11 130 CONN 54 K-4 G CONN 18 G-11 201 CONN 55 VIMS Serial Port K-4 G CONN 19 F-11 131 CONN 56 J-3 G CONN 20 Transmission Solenoids E-11 134 CONN 57 PCS Printer Port J-3 G CONN 21 E-11 133 CONN 58 G-3 145 CONN 22 D-11 134 CONN 59 F-3 154 CONN 23 C-11 135 CONN 60 D-3 154 CONN 24 Service Tool A-11 137 CONN 61 D-3 154 CONN 25 Diagnostic A-11 137 CONN 62 B-2 150 CONN 26 C-10 136 CONN 63 B-2 151 CONN 27 F-10 133 CONN 64 B-2 160 CONN 28 F-10 132 CONN 65 C-2 159 CONN 29 G-9 115 CONN 66 D-2 158 CONN 30 F-9 144 CONN 67 E-2 155 CONN 31 C-8 139 CONN 68 L-2 150 CONN 32 C-7 140 CONN 69 L-1 151 CONN 33 G-7 145 CONN 70 K-1 152 CONN 34 E-7 143 CONN 71 J-1 153 CONN 35 B-7 138 CONN 77 E-1 156 CONN 36 C-6 146 CONN 78 Payload Display K-2 G CONN 37 E-6 143 The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart. Wire Description Wire Number Wire Color Description Wire Number Wire Color Description Power Circuits Lighting Circuits (Continued) 101 RD Bat (+) 625 PK Courtesy Lamp 102 BU Hd Lmp 637 GN Lcl Lamp 105 BR Key Start Sw 641 OR Ladder Lamp 106 WH Aux Ckt 644 OR Brightness Adjust 108 BU Aux Ckt 679 GY Impeller Clutch Memory Indicator 109 OR Alt Output (+) Term. 112 PU Main Power Rly Output 709 OR Sensor Power Supply 113 OR Opr Mon Panel VIMS B+ Switched 710 GN XMSN Speed Pickup Signal 114 GN Warning Horn (Forward) 751 GN XMSN Shift Sol No. 1 Or 3 118 GY Aux Ckt 752 YL XMSN Shift Sol No. 2 119 PK Aux Ckt 754 BU XMSN Shift Sol No. 3 Or 1 120 YL Aux Ckt 755 OR XMSN Shift Sol No. 4 Or 5 124 GN A/C 762 YL Bucket Positioner Sol SW 129 BU Aux Ckt A700 OR Digital Sensor Power (+8V) EUI/HEUI 135 BU Aux Ckt A701 GY Injector #1 EUI/HEUI 146 GY Aux Ckt A702 PU Injector #2 EUI/HEUI 148 WH Aux Ckt A703 BR Injector #3 EUI/HEUI 150 OR Bat (+) A704 GN Injector #4 EUI/HEUI 164 WH WTL Powertrain Ctrl A705 BU Injector #5 EUI/HEUI A706 GY Injector #6 EUI/HEUI 188 WH Aux Ckt A707 PU Injector #7 EUI/HEUI A708 BR Injector #8 EUI/HEUI 200 BK Main Chassis A746 PK Turbo Outlet Pressure HEUI 201 BK Operator Monitor Return A747 GY Atmospheric Pressure HEUI 202 BK XMSN Ctrl 203 BK Chassis Diagnostic 207 BK Starter Diagnostic D728 BU XMSN Cont Forward SW To Gnd 229 BK Bat (-) D729 GY XMSN Cont Reverse SW To Gnd 251 BK Payload Mon - System Gnd D730 GN XMSN Cont Speed 1 SW To Gnd 299 BK WTL Impl Ctrl Gnd D731 WH XMSN Cont Speed 2 SW To Gnd A251 BK VIMS Ser Mod #1 D732 YL XMSN Cont Speed 3 SW To Gnd A252 BK VIMS Ser Mod #2 D733 BR XMSN Cont Speed 4 SW To Gnd A272 BK MAC-14 Impl Ctrl B- A273 BK MAC-14 Trans Ctrl B- E701 PK Auto Ride Cntl SW E707 GN VIMS Display +V 301 BU Starter No. 1 Sol E708 PK VIMS Display Clock 302 OR Starter No. 1 Resistor To Diagnostic E709 WH VIMS Service Lamp 304 WH Starter Relay No. 1 Output E710 BU VIMS LCD Lamp Driver 306 GN Starter Relay Coil To Powertrain Control E793 BU ATA Data Link - HEUI 307 OR Key Start SW To Powertrain Control E794 YL ATA Data Link + HEUI 308 YL Main Power Relay Coil E795 YL Crankcase Press HEUI 311 WH Start Aid Sol To Temp SW E799 BR PWM #1 And #2 Return HEUI 312 PK Starter No. 2 Sol To Resistor F700 BU PWM #1 Out (3.5A) HEUI 313 GY Starter No. 2 Resistor To Diagnostic F702 GN Throttle HEUI 314 PU Starter Relay No. 2 Output F703 GY Lh Turbine Inlet Exh Temp HEUI 320 OR Horn Relay Coil To SW F704 OR Rh Turbine Inlet Exh Temp HEUI 321 BR Backup Alarm Lamp Travel Alarm F706 PU Dout 5 HEUI 322 GY Warning Horn (Forward) F707 WH Start Aid Current Level Relay HEUI 337 WH Prelube Pushbutton SW To Prelube Timer F710 BR Start Aid On Relay HEUI 338 PK Flood Lamp Relay Coil F713 OR Left Turbo Inlet Press HEUI 377 OR Start Aid Resistor To Start Aid F714 PK Right Turbo Inlet Press HEUI A305 YL Horn Power From Relay F715 PU Shutdown (NO) HEUI F716 WH Shutdown (NC) HEUI 403 GN Alternator (R) Term. F717 YL SW 4 HEUI 410 WH Opr Mon Action Alarm F718 BU SW 5 HEUI 411 PK Opr Mon Master F719 BR SW 6/1 HEUI 412 BU Opr Mon Cool Flow F720 GN SW 8/3 HEUI 417 GY Primary Ster SW F721 GY SW 9/4 HEUI 419 YL Opr Mon Parking Brake F722 OR SW 10/5 HEUI 424 GY Opr Mon Power Train Temp F723 PK TDC Probe + HEUI 426 BR Opr Mon Power Train Oil Filter F724 PU TDC Probe - HEUI 429 YL Opr Mon Brake Oil Temp F725 WH Fuel Press HEUI 432 PK Opr Mon Brake Press. (Oil) F726 YL Injector Common 1 & 3 HEUI 433 BU Opr Mon Brake Press. (Oil) Jumper F727 BU Injector Common 2 & 4 HEUI 437 BR Opr Mon Fuel Level To Fuel Filter Jumper F728 BR Injector Common 5 & 7 HEUI 442 GY Hyd System Temp Gauge F729 GN Injector Common 6 & 8 HEUI 443 YL Power Train Temp Gauge F741 WH Impeller Clutch Resume SW 446 PU Brake Oil Temp Gauge F742 PU Impl Lower Prop Sol 2 447 PK Fuel Level Gauge F743 GY Impl Lift Prop Sol 2 452 PU Torque Converter F744 BU Impl Dump Prop Sol 2 496 WH Opr Mon Panel Hyd Oil Level F745 YL Impl Rackback Prop Sol 2 499 GY Opr Mon Implement Oil Filter F778 OR Implement Ctrl Tilt K.O. Set SW (N.O.) C413 YL VIMS Display Data F779 WH Implement Ctrl Tilt K.O. Set SW (N.C.) C414 BU VIMS Display Load G747 OR XMSN Cont Luc Prop Sol C415 WH VIMS Display Keydata G748 PU XMSN Cont Steer Consol SW 1 C450 YL Steering Oil Pilot Press G749 YL XMSN Cont Steer Consol SW 2 C451 YL Steering Oil Temp G750 BU XMSN Cont Fwd SW To Gnd C454 GN Steering Oil Level SW G755 GY XMSN Cont Rev SW To Gnd C455 PU Steering Filter Bypass SW G756 YL Park Brake - Lever Steer C456 OR Front Brake Press Sensor G758 PU Quickshift SW (N.C.) Lever Steer C457 BU Rear Brake Press Sensor G759 WH Quickshift SW (N.O.) Lever Steer C458 BR Transmission P1 Press G760 WH XMSN Cont Speed 2 SW To Gnd C459 GY Transmission P4 Press G761 YL XMSN Cont Speed 3 SW To Gnd C460 BU Implement Variable Pump Press G762 BR XMSN Cont Speed 4 SW To Gnd C461 OR Implement Pilot Press G763 PU XMSN Cont Neut SW To Gnd C462 PK Steering Main Pump Pressure Sensor G764 PK XMSN Cont Pk Brk Lever SW To Gnd C468 BU Engine Oil Level G765 GN XMSN Cont Lever Enable C491 PU Park Brake Pressure G766 GN Impl Cont SW To Gnd N.O. F417 YL PMS Store SW In G767 WH Impl Cont SW To Gnd N.C. F418 GN VIMS RS232 Port 2 Trans G768 GN XMSN Cont Speed 1 SW To Gnd F419 YL VIMS RS232 Port 2 Receive G794 OR XMSN Quickshift Indicator Lamp H700 GY VIMS Sensor Module #2 Right (+) Comm 500 BR Wiper - Front (Park) H701 OR VIMS Sensor Module #2 Right (-) Comm 501 GN Wiper - Front (Low) H707 YL Impl Cont Pump Torque Sol 502 OR Wiper - Front (HI) H710 PK Impl Cont Lift Lever Position 503 BR Wiper - Rear (Park) H711 GN Impl Cont Tilt Lever Position 504 YL Wiper - Rear (Low) H712 WH Impl Cont Load Mode SW 505 BU Wiper - Rear (HI) H713 PK Impl Cont Lift Proportional Sol 506 PU Washer - Front H714 OR Impl Cont Lower Proportional Sol 507 WH Washer - Rear H715 PU Impl Cont Lower Kickout Sol 508 PU Radio Speaker - Left H716 WH Impl Cont Sol Return 509 WH Radio Speaker - Left (Commom) H717 BR Impl Cont Pilot Press Sol 511 BR Radio Speaker - Right H719 OR Impl Cont Lift Kickout Sol 512 GN Radio Speaker - Right (Common) H720 BU Impl Cont Bucket Positioner Sol 513 OR A/C Compressor/Refrigerant Pressure SW H721 OR Impl Cont Load Mode SW 515 GY Blower Motor (HI) H722 GN XMSN Cont L. Brake Pedal Position Sens 516 GN Blower Motor (Medium) H724 YL XMSN Cont Impeller Clutch Prop Sol 517 BU Blower Motor (Low) 875 BU 232 Port Trans 521 YL A/C SW To Refrigerant SW 876 OR 232 Port Receive 522 WH A/C Clutch To Thermostat SW 882 PK VIMS Sensor Module Rt (-)/Cat Datalink - 523 BR Wiper - Left (Park) 883 GY VIMS Sensor Module Rt (+)/Cat Datalink + 524 BU Wiper - Left (Low) 892 BR VIMS Start Mod Right (-)/CAT Data Link (-) 525 GY Wiper - Left (HI) 893 GN VIMS Start Mod Right (+)/CAT Data Link (+) 526 YL Wiper - Right (Park) 900 PU XMSN Shift Sol No. 5 or 4 527 GN Wiper - Right (Low) 933 PU Auto Fire Suppr Agent SW To Nitrogen SW 528 PK Wiper - Right (HI) 529 WH Washer Left 553 YL Pitch Sol To Trigger SW- Dual Tilt 975 WH CST Autoshift- Sol Return 554 PK Momentary SW To Single Tilt Sol- Dual Tilt 976 OR Ride Cont Solenoid 1 A513 PK DC/DC Converter Memory Output 993 BR Analog Sensor Common HEUI A523 PU Temp Potentiometer Pos 1 994 GY Oil Pressure (Filtered) A524 BR Temp Potentiometer Pos 2 995 BU Coolant Temperature A525 GN Temp Potentiometer Pos 3 996 GN Engine Speed/Timing Sensor Power A526 PK Electronic Water Valve Actuator 997 OR Analog Sensor Power (+ 5V) HEUI A527 BU Electronic Water Valve Actuator 998 BR Digital Sensor Return (Pin 29) HEUI-ADEM II A528 YL Electronic Water Valve Actuator 999 WH Primary Camshft Speed/Timing HEUI A529 WH Electronic Water Valve Actuator E917 WH Implement Lockout SW to Gnd (N.O.) A530 OR Electronic Water Valve Actuator E918 GN Implement Lockout SW to Gnd (N.C.) C529 GY Lift Press Sensor E921 PK Rackback Proportional Sol C530 BU Lift Position Sensor E922 GN Dump Proportional Solenoid E955 OR WLPMS PHII Keypad Data 600 BR Dash Lamp Basic E972 BU SPI Datalink End 604 OR Stop Lamp E987 WH Engine Speed Signal Return 607 PK Flood Lamp - Front E988 PU WL Rimpull SW Input 1 608 GN Flood Lamp - Rear E989 WH WL Rimpull SW Input 2 610 OR Head Lamp Basic F975 OR VIMS - Sensor Mod 2 + 8V Supply 615 YL Cab Flood Lamp/Rops G939 PK MAC14 Switch Return 622 PU Flood Lamp 3-Way SW Jumper K933 GN Stick 2 Bypass Sol 623 BU Flood Lamp 3-Way SW Jumper M912 BU Fixed Implement Pump Press Sensor Lighting Circuits Control Circuits Ground Circuits Basic Machine Circuits Monitoring Circuits Accessory Circuits A751 YL After Cooler Temp Sensor G444 BU Steer Case Filter Switch H409 GY Implement Var Pump Case Drain Filter Switch H434 GN Fan Motor Case Filter Switch Component Identifiers (CID¹) For VIMS (Only For MID No.'s 49, 57, and 58) CID Component CID Component 0041 8 Volt Sensor Power Supply 0658 Pressure Sensor (Trailer) (Right Suspension Cylinder) 0075 Steering Oil Temperature Sensor 0659 Pressure Sensor (Trailer) (Left Suspension Cylinder) 0096 Fuel Level Sensor 0672 Torque Converter Output Speed Sensor 0100 Engine Oil Pressure Sensor 0767 Fixed Displacement Pump Oil Pressure Sensor 0110 Engine Coolant Temperature Sensor 0800 VIMS Main Module 0127 Transmission Oil Pressure Sensor 0801 VIMS Interface Module (No. 1) 0171 Ambient Air Temperature Sensor 0802 VIMS Interface Module (No. 2) 0177 Transmission Oil Temperature Sensor 0803 VIMS Interface Module (No. 3) 0190 Engine Speed Sensor 0804 VIMS Interface Module (No. 4) 0248 CAT Data Link 0805 VIMS Interface Module (No. 5) 0262 5 Volt Sensor Power Supply 0806 VIMS Interface Module (No. 6) 0263 Sensor Power (8 or 12 Volt) 0807 VIMS Interface Module (No. 7) 0267 Switch (Remote Engine Shutdown) 0808 VIMS Interface Module (No. 8) 0271 Action Alarm 0809 Speedometer/Tachometer Display (No. 1) 0272 Turbocharger Outlet Overboost Pressure Sensor (High) 0810 Speedometer/Tachometer Display (No. 2) 0279 Aftercooler Coolant Temperature Sensor 0811 Gauge (Quad Cluster) (No. 1) 0280 Gear Box Temperature Sensor 0812 Gauge (Quad Cluster) (No. 2) 0295 HEX Electronic Control Module 0813 Gauge (Quad Cluster)(No. 3) 0296 Transmission Electronic Control Module 0814 Gauge (Quad Cluster) (No. 4) 0324 Action Lamp (Warning) 0815 Message Center (No. 1) 0341 Solenoid (Hydraulic Control Valve Warm Up) (No. 4) 0816 Message Center (No. 2) 0350 Lift Linkage Position Sensor 0817 ECM Internal Backup Battery 0364 Pressure Sensor (Lift Cylinder Head) 0819 Display Data Link 0371 Horn Solenoid (Forward) 0820 Keypad Data Link 0379 Machine Autolube Pressure Sensor 0821 Display Power Supply (9 Volt) 0425 Pressure Sensor (Front Brake Oil) 0822 Power Supply (Display Lighting) 0426 Pressure Sensor (Rear Brake Oil) 0823 Lamp (VIMS Service) 0427 Front Axle Oil Temperature Sensor 0824 Green Truck Payload Lamp (No. 1) 0428 Rear Axle Oil Temperature Sensor 0825 Red Truck Payload Lamp (No. 2) 0429 Pressure Sensor (Steering Pump Oil) 0826 Torque Converter Oil Temperature Sensor 0430 Pressure Sensor (Steering Pilot) 0827 Temperature Sensor (Bank) (Left Exhaust ) 0434 Hydraulic Pilot Oil Pressure Sensor 0828 Temperature Sensor (Bank) (Right Exhaust) 0436 Torque Converter Oil Pressure Sensor 0829 Rear Aftercooler Coolant Temperature Sensor 0438 Solenoid (Hydraulic Control Valve Warm Up) (No. 1) 0830 Front Brake Oil Temperature Sensor 0439 Solenoid (Hydraulic Control Valve Warm Up) (No. 2) 0833 Rear Brake Oil Temperature Sensor 0440 Solenoid (Hydraulic Control Valve Warm Up) (No. 3) 0835 Temperature Sensor (Differential Oil) (Axle) 0533 Auto Retarder Control (ARC) 0838 Left Front Suspension Cylinder Pressure Sensor 0541 Pressure Sensor (Differential Oil)(Axle) 0839 Right Front Suspension Cylinder Pressure Sensor 0558 Autolube Relay 0840 Left Rear Suspension Cylinder Pressure Sensor 0562 Caterpillar Monitoring System 0841 Right Rear Suspension Cylinder Pressure Sensor 0590 Engine Electronic Control Module 0849 System Air Pressure Sensor 0596 Implement Electronic Control Module 0851 Gear Box Pressure Sensor 0600 Hydraulic Oil Temperature Sensor 0852 Brake Oil Temperature Sensor (Right Front) 0650 Harness Code 0853 Brake Oil Temperature Sensor (Left Front) 0654 Trailer Right Brake Oil Temperature Sensor 0854 Brake Oil Temperature Sensor (Right Rear) 0655 Trailer Left Brake Oil Temperature Sensor 0855 Brake Oil Temperature Sensor (Left Rear) 0656 Temperature Sensor (Trailer Brake Oil Cooler Inlet) 0890 Broadcast Port (Data Link) 0657 Temperature Sensor (Trailer Brake Oil Cooler) 1089 Road Analysis Control (RAC) Module ¹ The CID is a diagnostic code that indicates which circuit has faulted. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. CID Component 0041 ECM (Electronic Control Module) 8 Volt DC Supply 0075 Steering Oil Temperature Sensor 0096 Fuel Level Sensor 0100 Engine Oil Pressure Sensor 0110 Engine Coolant Temperature Sensor 0190 Engine Speed Sensor 0248 CAT Data Link 0262 5 Volt Sensor Power Supply 0267 Remote Shutdown Input 0271 Action Alarm 0279 Aftercooler Coolant Temperature Sensor 0296 Transmission Electronic Control 0324 Warning Lamp (Action) 0350 Lift Linkage Position Sensor 0371 Operator Horn Solenoid 0427 Front Axle Oil Temperature Sensor 0428 Rear Axle Oil Temperature Sensor 0590 Engine Control Module 0596 Implement Electronic Control 0600 Hydraulic Oil Temperature Sensor 0650 Harness Code 0672 Torque Converter Output Speed Sensor 0800 VIDS Main Module 0801 VIDS Interface Module #1 0809 Speedometer/Tachometer #1 0810 Speedometer/Tachometer #2 0811 Gauge (Quad) Cluster #1 0812 Gauge (Quad) Cluster #2 0813 Gauge (Quad) Cluster #3 0814 Gauge (Quad) Cluster #4 0815 Message Center #1 0817 ECM Internal Backup Battery 0819 Display Data Link 0820 Keypad Data Link 0821 Display Power Supply (9 volt) 0822 LCD (Liquid Crystal Display) Back Light Power Supply 0826 Torque Converter Oil Temperature Sensor 0827 Left Exhaust Temperature Sensor 0828 Right Exhaust Temperature Sensor 0890 Broadcast Port (Data Link) ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Component Identifiers (CID¹) for VIDS (only for MID No.'s 49 and 57) ¹ The CID is a diagnostic code that indicates which component has faulted. CID Component 0001 Injector Cylinder #1 0002 Injector Cylinder #2 0003 Injector Cylinder #3 0004 Injector Cylinder #4 0005 Injector Cylinder #5 0006 Injector Cylinder #6 0007 Injector Cylinder #7 0008 Injector Cylinder #8 0091 Throttle Position Sensor 0100 Engine Oil Pressure Sensor 0101 Crankcase Air Pressure Sensor 0110 Engine Coolant Temperature Sensor 0168 Electrical System Voltage 0190 Engine Speed Sensor 0253 Personality Module 0254 Electronic Control Module 0261 Engine Timing Calibration 0262 5 Volt Sensor Power Supply 0263 Digital Sensor Power Supply (8V or 12V) 0267 Remote Shutdown Input 0268 Programmable Parameters 0273 Turbocharger Outlet Pressure Sensor 0274 Atmospheric Pressure Sensor 0275 Right Turbocharger Inlet Pressure Sensor 0276 Left Turbocharger Inlet Pressure Sensor 0277 Timing Calibration Sensor 0290 Engine Cooling Fan Pump Pressure Sensor 0291 Engine Cooling Fan Solenoid 0296 Transmission Electronic Control 0298 Service Brake Pedal Switch 0545 Ether Start Aid START Relay 0546 Ether Start Aid HOLD Relay 0548 Throttle Lock Lamp 0799 Service Tool 0800 VIMS/VIDS Main Module 0827 Left Exhaust Temperature Sensor 0828 Right Exhaust Temperature Sensor Component Identifiers (CID¹) for Engine Control Module MID No. 36 ¹ The CID is a diagnostic code that indicates which component had faulted. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. 0279 After Cooler Temperature Sensor 0650 Harness Code CID Component 0041 ECM (Electronic Control Module) 8 Volt DC Supply 0070 Parking Brake Switch 0168 Electrical System Voltage 0190 Engine Speed Sensor 0191 Transmission Output Speed Sensor 0248 CAT Data Link 0254 Electronic Control Module 0298 Service Brake Pedal Switch 0350 Lift Linkage Position Sensor 0363 Ride Control Solenoid 0367 Ride Control Switch 0444 Start Relay 0590 Engine Control Module 0596 Implement Electronic Control 0623 Directional Switch 0626 Steering/Transmission Lock Switch 0627 Parking Brake Pressure Switch 0628 Quickshift Switch 0641 Transmission Clutch 1 (Reverse) 0642 Transmission Clutch 2 (Forward) 0643 Transmission Clutch 3 (Speed 3) 0644 Transmission Clutch 4 (Speed 2) 0645 Transmission Clutch 5 (Speed 1) 0650 Harness Code 0670 Torque Convertor Pedal Position Sensor 0672 Torque Converter Output Speed Sensor 0678 Torque Converter Impeller Clutch Solenoid 0679 Torque Converter Lockup Clutch Solenoid 0801 VIMS/VIDS Interface Module #1 0826 Torque Converter Oil Temperature Sensor Component Identifiers (CID¹) for Powertrain Control Module MID No. 81 ¹ The CID is a diagnostic code that indicates which component has faulted. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Component Identifiers (CID¹) Module Identifier (MID²) Electronic Implement Control (MID No. 082) CID Component 0168 Battery Voltage Above or Below Normal 0296 Module 0350 Lift Linkage Position Sensor 0351 Tilt Linkage Position Sensor 0352 Lift Lever Position Sensor 0353 Tilt Lever Position Sensor 0354 Lift Pilot Control Valve Solenoid 1 0355 Lower Pilot Control Valve Solenoid 1 0356 Dump Pilot Control Valve Solenoid 1 0357 Tilt Back Pilot Control Valve Solenoid 1 0358 Pilot On/Off Control Valve Solenoid 0359 Lift Kickout Detent Solenoid 0360 Lower Kickout Detent Control Valve Solenoid 0361 Bucket Kickout Detent Control Valve Solenoid 0365 Lift, Lower and Bucket Kickout Set Switch 0490 Lift, Lower and Bucket Kickout Set Switch 0499 Variable Torque Pump Control Valve Solenoid 0590 Cat data link Communication with Engine EC 0592 Variable Torque Pump Control Valve Solenoid 0593 Lower Control Valve Solenoid 2 0594 Tilt Back Control Valve Solenoid 2 0595 Dump Control Valve Solenoid 2 0650 Harness Code 0800 VIMS (Vital Information Management System) Main Module 1393 Pilot On/Off Control Valve Solenoid ¹ The CID is a diagnostic code that indicates which circuit has faulted. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Failure Mode Identifiers (FMI)¹ FMI No. Failure Description 0 Data valid but above normal operational range. 1 Data valid but below normal operational range. 2 Data erratic, intermittent, or incorrect. 3 Voltage above normal or shorted high. 4 Voltage below normal or shorted low. 5 Current below normal or open circuit. 6 Current above normal or grounded circuit. 7 Mechanical system not responding properly. 8 Abnormal frequency, pulse width, or period. 9 Abnormal update. 10 Abnormal rate of change. 11 Failure mode not identifiable. 12 Bad device or component. 13 Out of calibration. 14 Parameter failures. 15 Parameter failures. 16 Parameter not available. 17 Module not responding. 18 Sensor supply fault. 19 Condition not met. 20 Parameter failures. ¹The FMI is a diagnostic code that indicates what type of failure has occurred. Applications Codes Standard Lift W/LUC & Ride Control 10 Standard Lift W/LUC Only 64 Standard Lift W/Ride Control Only 65 Standard Lift W/No Power Train Options 66 High Lift W/ LUC & Ride Control 26 High Lift W/ LUC Only 80 High Lift W/Ride Control Only 81 High Lift W/No Power Train Options 82 Applications Codes Standard Machine 11 992G Applications and Codes 854G Applications and Codes Related Electrical Service Manuals Title Form Number 3508B Engine Electronic Troubleshooting RENR1310 Alternator: 9X-7803 (30SI) SENR7508 Electronic Systems SENR1398 Implement System SENR1367 Power Train Electronic Control SENR1372 Starting and Charging Systems SENR2947 Starting Motor: 6V-0889 (50-MT) SENR3860 Vital Information Display System (VIDS) SENR1371 Vital Information Management System (VIMS) SENR6059 Resistor, Sender and Solenoid Specifications Part No. Component Description Resistance (Ohms)¹ 3E-3748 Solenoid: First Gear Clutch Forward Clutch Reverse Clutch Second Gear Clutch Third Gear Clutch 8.5 3E-7842 Resistor: Starter 150 ± 7.5 3E-9205 Solenoid: Dual Tilt 24.9 ± 0.4 9G-1950 Resistor: A/C, Heater Blower Motor Overall 2.0 ± .1 Tap 1.0 ± .05 100-4512 Solenoid: A/C Clutch 14.4 ± 0.6 104-7015 Solenoid: Ride Control 34.3 ± 1.7 112-5874 Solenoid: Dump Lift Lower Rackback 6.5 ± 0.4 112-8210 Solenoid: Pilot Supply 20.1 ± 1.0 121-4298 Solenoid: Lockup Clutch 7.75 ± 1.0 122-4973 Solenoid: Variable Pump 7.75 ± 1.0 124-6704 Resistor: Resistor/Diode Assembly 20 ± 0.2 125-3716 Solenoid: Fan Pump 3 129-6303 Solenoid: Impeller Clutch 7.75 ± 1.0 147-2577 Solenoid: Tilt Lever - Bucket Liftt Lever - Lower Lift Lever - Lift 71.2 ± 4.0 ¹ At room temperature unless otherwise noted. Off Machine Switch Specification Part No. Function Actuate Deactuate Contact Position 3E-6450 Primary Steering Oil Pressure (EMS) 1200 kPa MAX (175 psi MAX) 700 ± 100 kPa (100 ± 15 psi) A-C, Normally Closed A-B, Normally Open 3E-6452 Park Brake Oil Pressure (CMS) 8270 kPa MAX (1200 psi MAX) 6890 ± 345 kPa (1000 ± 50 psi) A-C, Normally Closed A-B, Normally Open 3E-7693 Front Brake Accumulator Press Rear Brake Accumulator Press 10700 kPa MAX (1500 psi MAX) 8960 ± 537 kPa (1300 ± 78 psi) A-B, Normally Open A-C, Normally Closed 114-5333 Air Conditioning High/Low Pressure 275 to 1750 kpa¹ (40 to 255 psi) -- Normally Open ² 116-9933 Fuel Filter Pressure (VIMS) 138 ± 14 kPa (20.0 ± 2.0 psi) 83 kPa MIN (12.0 psi MIN) Normally Closed 117-7773 Brake Case Filter Fan Motorcase Filter Fan Pump Case Filter Implement Pump Case Drain Filter Implement Var Pump Case Drain Filter Steer Case Filter 138 ± 28 kPa (20.0 ± 4.0 psi) 69 kPa MIN (10.0 psi MIN) Normally Closed 138-3672 Coolant Flow 362 ± 29 mN at point "X" (1.3 ± 0.1 oz) 303 mN MIN (1.1 oz MIN) Normally Open ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25 psi). ² Contact position at the contacts of the harness connector. 28 67 59 157 153 156 152 151 151 150 150 61 68 159 158 28 67 59 157 153 156 152 151 150 61 68 159 158 1 2 3 5 6 7 11 12 13 G 14 15 20 21 22 27 28 32 37 38 39 40 41 44 F 57 58 59 60 61 62 64 67 68 69 63 74 72 73 75 76 77 78 79 80 85 84 33 86 87 88 E 95 101 102 105 106 111 115 116 117 120 121 122 123 124 125 126 127 129 130 131 132 133 134 143 145 146 147 150 151 152 153 154 156 157 155 149 148 144 160 159 158 Front 992G Only B A D C 1 2 3 5 6 7 11 12 13 G 14 15 20 21 22 27 28 28 32 37 38 39 40 41 44 F 57 58 59 60 61 62 64 67 68 69 63 74 72 73 75 76 77 78 79 80 85 84 33 86 87 88 E 95 101 102 105 106 111 115 116 117 120 121 122 123 124 125 126 127 129 130 131 132 133 134 143 145 146 147 150 150 151 151 152 153 154 156 157 155 149 148 144 160 159 158 D C A B 201

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Page 1: 992G_-_Plano_electrico.pdf

RE

NR

4300-0

136 P

ag

e

© 2006 CaterpillarAll Rights Reserved

Printed in U.S.A.

RENR4300-01August 2006

992G Wheel Loader

Electrical System992G:ADZ1-UP

854G:AMP1-UP

854G Wheel Tractor

1

2 200-L32 BK-14

AG-C4111-7898

L-C123E-5179

C-C4130-6795

9X-1123ComponentPart Number

Single Wire Connector

SocketPin

AG-C3130-6795

Pin or Socket Number

Wire, Cable, or Harness Assembly Identification:Includes Harness Identification Letters and Harness Connector Serialization Codes Harness Connector Serialization Code: The "C" stands

for "Connector" and the number indicates which connector in the harness. (C1, C2, C3, .....)

Part Number For Connector Receptacle

Part Number forConnector Plug

Harness Identification Letter(s):(A, B, C, ..., AA, AB, AC, ...)

Plug

GroundConnection

325-AG135 PK-14

Circuit IdentificationNumber Wire Color

Wire Gauge

Harness identification code: This example indicates wire 135 in harness "AG".

T

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Ground (Wired): This indicates that the component is connected to a grounded wire. Thegrounded wire is fastened to the machine.

T

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Receptacle

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).No circle indicates that the wire cannot be disconnected from the component.

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

Circuit BreakerSymbol

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Symbols1 12 2

Sure-Seal connector: Typical representationof a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Deutsch connector: Typical representationof a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Symbols

Symbols And DefinitionsFuse - A component in an electrical circuit that will open the circuit if too much current flows through it.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Harness And Wire Electrical Schematic Symbols

Fuse(5 Amps)

5A

132-8520 0

115-3038

10

10

10

10 20

15

10 10

10

10 15

15

15

AREA A

AREA B

36

34

354329

10

137

9

8 17

4891

46

90

45

138

26

47

23 19

24

142141

140

139

136

13525

30

118

114

50103

99 108

93

119 107110

98109

128

82

31

113112

10496

81

71 66

AREA D

65

56

18

425116

53

100

52

AREA C

115-3038

10

10

10

10 20

15

10 10

10

10 15

15

15

Film On Fuse Panel

Transmission Control

Implement Control

Blower Motor

Forward Horn

Tower/Bucket Flood

Front ROPS Flood

Rear Floods

Front & Rear WipersSeat

Side Wipers

Voltage Converter Flood Relay

Spare

VIMS

Spare

70

54 89

83

92

4

94

55

97

AREA E

Cigar Lighter

Machine Harness Connector And Component Locations

Front 854G Only

200

149

84

69

78

Component LocationComponent Schematic

LocationMachineLocation Component Schematic

LocationMachineLocation

A/C Heater Control Board K-12 1

Actuator - A/C Water Valve L-12 1

Alarm - Action J-2 2

Alarm - Backup H-15 3

Alternator G-14 4E

Sensor - Lift Lever Position J-5 F

Antenna - CB L-2 5

Sensor - Lift Linkage Position J-1 68

Antenna - Radio L-2 6

Sensor - Rear Axle Brake Pressure D-1 58

Batteries - 12 Volt C-13 7

Sensor - Rear Axle Oil Temperature C-12 69

Block Assembly A-6 8A

Sensor - Right Turbo Exhaust Temperature C-14 70E

Breaker - Alternator (105 Amp) A-11 9A

Sensor - Right Turbo Inlet Pressure C-14 71D

Breaker - Adem II ECM A-11 10A

Sensor - Steering Main Pump Pressure F-13 72

Breaker - Key (10 Amp) B-11 10A

Sensor - Steering Oil Temperature G-11 73

Breaker - Main (105 Amp) B-11 9A

Sensor - Steering Pilot Oil Pressure G-11 74

Breaker - Running Lamps (15 Amp) B-11 10A

Sensor - Throttle Pedal Position J-2 75

Buffer - Fuel Level G-12 11

Sensor - Tilt Cylinder Rod End Pressure F-1 76

Bus Bar C-13 12

Sensor - Tilt Lever Position J-5 F

Bus Bar D-13 13

Sensor - Tilt Linkage Position K-1 77

Cluster- Gauge L-2 G

Sensor - Torque Converter Oil Temperature E-12 78

Cluster - Message Center K-2 G

Sensor - Torque Converter Output Speed E-12 78

Cluster - Speed/Tachometer L-2 G

Sensor - Torque Converter P4 Pressure E-12 78

Control - Adem II ECM A-15 16C

Sensor - Transmission Output Speed E-11 79

Control - Implement ECM A-3 29A

Sensor - Transmission Pump P1 Pressure E-11 80

Control - Powertrain ECM A-6 43A

Sensor - Turbo Outlet Pressure C-14 81D

Control - Stick H-4 14

Socket - Auxiliary 12 Volt Supply L-7 82B

Converter - Voltage L-5 15

Solenoid - Air Conditioner Clutch F-15 83E

Fuse - 10 Ampere B-6 17A

Solenoid - Dual Tilt G-1 152

Fuse - 15 Ampere A-7, B-6 17A

Solenoid - Dump Pilot Control Valve #1 D-1 61

Fuse - 20 Ampere B-6 17A

Solenoid - Dump Pilot Control Valve #2 D-1 61

Ground - Alternator to Engine G-14 4E

Solenoid - Fan Pump F-12 57

Ground - Engine ECM to Engine A-13 18C

Solenoid - Impeller Clutch E-12 84

Ground - Starter Motor to Engine E-13 18C

Solenoid - Lift Lever-Lift Kickout Detent J-5 F

Ground - Strap As (E-Bay to Stud #3) C-3 19A

Solenoid - Lift Lever-Lower Kickout Detent J-5 F

Ground - Strap As (Platform to Eng Frame) I-8 20

Solenoid - Lift Pilot Control Valve #1 C-2 61

Ground Stud #1 D-13 21

Solenoid - Lift Pilot Control Valve #2 C-2 61

Ground Stud #2 D-13 22

Solenoid - Lockup Clutch E-12 84

Ground Stud #3 C-3 23A

Solenoid - Lower Pilot Control Valve #1 C-1 61

Ground Stud #4 - Electronics Bay (E-Box) C-3 24A

Solenoid - Lower Pilot Control Valve #2 C-1 61

Ground Stud #5 - E-Box C-4 25A

Solenoid - Pilot Supply On/Off B-1 61

Ground Stud #6 - E-Box C-8 25A

Solenoid - Rackback Pilot Control Valve #1 D-2 61

Ground Stud #7 - E-Box C-10 26A

Solenoid - Rackback Pilot Control Valve #2 D-2 61

Ground Stud #8 - Engine End Frame I-8 20

Solenoid - Ride Control D-1 85

Ground Stud #9 - Cab Platform I-8 20

Solenoid - Ether Start Aid D-12 86

Ground Stud #10 - Cab Platform E-3 27

Solenoid - Tilt Lever-Bucket Kickout Detent J-5 F

Horn - Forward (High Tone) B-1,G-1,L-1 28

Solenoid - Variable Pump Prop G-14 87

Solenoids - Transmission F-11 88

Horn - Forward (Low Tone) B-1,H-1,L-1 28

Solenoids - Unit Injector D-14, E-14 E

Junction Block #1 C-7 30A

Strap - Alternator Breaker to Main Breaker A-11 9

Junction Block #2 B-7 30A

Strip - Copper A-10 47

Keypad - VIDS/VIMS K-11 31B

Suppressor - Arc (A/C) F-14 89E

Lamp - Action L-2 G

Suppressor - Arc (Flood Lamp Relay) A-6 90A

Lamp - Auto Ride Control Indicator J-2 G

Suppressor - Arc (Main Relay) B-10 91A

Lamp - Quickshift Indicator L-2 G

Switch - A/C Thermostat K-12 1

Lamp - Reduced Rimpull Indicator L-2 G

Switch - A/C High/Low Pressure F-14 92E

Lamp - Throttle Lock Indicator J-2 G

Switch - Blower L-7 93B

Lamp - Torque Converter Lockup Indicator L-2 G

Switch - Coolant Flow C-14 94E

Lamp - VIDS/VIMS Service I-13 32

Switch - Disconnect C-13 95

Lighter - Cigar I-5 33

Switch - Dual Wiper J-7 96B

Module 1 - VIDS/VIMS Interface B-9 34A

Switch - Engine Oil Level E-15 97E

Module 2 - VIDS/VIMS Interface C-9 35A

Switch - Fan Motorcase Filter G-11 120

Module - VIDS/VIMS Main B-7 36A

Switch - Fan Pump Case Filter H-9 120

Motor - Blower J-12 1

Switch - Flood Lamp K-7 98B

Motor - Front Washer J-12 37

Switch - Front Brake Accumulator Pressure E-1 58

Motor - Front Wiper H-2 38

Switch - Front Intermittent Wiper L-8 99B

Motor - Left Hand Wiper J-2 39

Switch - Fuel Filter Pressure E-15 100C

Motor - Left Washer J-12 37

Switch - Ground Level Shutdown I-14 101

Motor - Rear Washer J-12 37

Switch - Horn I-5 F

Motor - Rear Wiper L-13 40

Switch - Implement Lockout J-4 F

Motor - Right Hand Wiper H-2 41

Switch - Implement Oil Filter Bypass C-13 102

Motor - Right Washer J-12 37

Switch - Implement Tank Oil Level D-12 62

Motor - Starter #1 E-13 42C Switch - Key Start L-10 103B

Motor - Starter #2 D-13 42C Switch - Lift/Lower/Bucket Kickout Set L-11 104B

Receptacle - Auxiliary Start H-15 44 Switch - Park Brake Position F-11 105

Relay - Flood Lamp A-7 45A Switch - Park Brake Pressure F-11 105

Relay - Horn I-5 F Switch - Payload Store J-4 F

Relay - Main B-10 46A

Switch - Primary Steering Pressure F-11 106Relay - Start #1 A-10 47A

Switch - Quickshift K-8 107BRelay - Start #2 A-10 47A

Switch - Rear Brake Accumulator Pressure E-1 58Relay - Start Aid Current Level (Ether) B-10 48A

Switch - Rear Wiper L-7 108BRelay - Start Aid On (Ether) B-10 48A

Switch - Reduced Rimpull On/Off J-4 FResistor - Blower Motor K-12 1

Switch - Reduced Rimpull Selector L-6 109BResistor - Start Motor #1 F-13 42C

Switch - Ride Control J-10 110BResistor - Start Motor #2 E-13 42C

Switch - Right Service Brake Pedal B-2 111

Resistor/Diode As - Start Aid(Ether)Current Level B-10 49

Switch - Running Lamp K-7 112B

Selector - Water Valve Temperature H-7 50B

Switch - Ground Level Stairway Lamp H-14 101Sensor - Atmospheric Pressure B-14 51C

Switch - Stairway Access Lamp K-7 113BSensor - Coolant Temperature C-14 52C

Switch - Start Aid (Ether) K-10 114BSensor - Crankcase Pressure B-14 53C

Switch - Steercase Filter H-9 115Sensor - Engine Oil Pressure B-14 54E

Switch - Steering Oil Filter Bypass E-10 115Sensor - Engine Speed A-13 55E

Switch - Steering Tank Oil Level F-11 116Sensor - Engine Speed/Timing C-14 56C

Switch - Steering/Transmission Lock H-4 117Sensor - Fan Pump Pressure F-12 57

Switch - Stop Lamp B-2 64Sensor - Front Axle Brake Pressure E-1 58

Switch - Throttle Lock On/Off K-5 118BSensor - Front Axle Oil Temperature G-1, J-1 59

Switch - Throttle Lock Resume I-4 FSensor - Fuel Level G-12 60

Switch - Throttle Lock Set I-4 FSensor - Implement Fixed Pump Pressure C-12 61

Switch - Torque Converter Lockup K-9 119BSensor - Implement Oil Temperature D-12 62

Switch - VIMS Service Key H-13 101Sensor - Implement Pilot Pressure D-12 63

Switches - Transmission Oil Filter Bypass G-12 120

Sensor - After Cooler Temperature D-14

Sensor - Left Brake Pedal Position B-2 64

Sensor - Left Turbo Exhaust Temperature C-14 65C

Sensor - Left Turbo Inlet Pressure C-14 66D

Sensor - Lift Cylinder Head End Pressure J-1 67

Switch - Brake Case Filter H-9

Switch - Implement Pump Case Drain Filter H-9

Switch - Implement Var Pump Case Drain Filter H-9

Switch - Pitch Control J-6

Switch - Right Hand Dash Lamp L-4

Switch - Single/Dual Tilt J-6

200E

117

117

Machine locations are repeated for components located close together. D = Located in front engine.

A = Located in the Electronic Box. E = Located in right engine.

B = Located in the right cab panel. F = Located in the Implement Control Panel

C = Located in left engine. G = Located in the dash.

Connector Location

Connector Number SchematicLocation

MachineLocation Connector Number Schematic

LocationMachineLocation

CONN 1 K-13 1 CONN 38 G-6 145CONN 2 A-12 121 CONN 39 G-6 145CONN 3 B-12 121 CONN 40 H-6 146CONN 4 C-12 122 CONN 41 H-6 146CONN 5 D-12 123 CONN 42 I-6 146CONN 6 F-12 124 CONN 43 I-6 146CONN 7 F-12 125 CONN 44 I-6 146CONN 8 I-12 126 CONN 45 K-6 147CONN 9 VIMS Serial Port I-12 126 CONN 46 K-6 GCONN 10 J-12 127 CONN 47 Upper Cab L-5 148CONN 11 K-12 1 CONN 48 H-5 146CONN 12 L-11 G CONN 49 E-5 143CONN 13 ECAP L-11 128 CONN 50 E-4 144CONN 14 H-11 129 CONN 51 C-4 142CONN 15 H-11 129 CONN 52 C-5 138CONN 16 H-11 130 CONN 53 G-4 145CONN 17 H-11 130 CONN 54 K-4 GCONN 18 G-11 201 CONN 55 VIMS Serial Port K-4 GCONN 19 F-11 131 CONN 56 J-3 GCONN 20 Transmission Solenoids E-11 134 CONN 57 PCS Printer Port J-3 GCONN 21 E-11 133 CONN 58 G-3 145CONN 22 D-11 134 CONN 59 F-3 154CONN 23 C-11 135 CONN 60 D-3 154CONN 24 Service Tool A-11 137 CONN 61 D-3 154CONN 25 Diagnostic A-11 137 CONN 62 B-2 150CONN 26 C-10 136 CONN 63 B-2 151CONN 27 F-10 133 CONN 64 B-2 160CONN 28 F-10 132 CONN 65 C-2 159CONN 29 G-9 115 CONN 66 D-2 158CONN 30 F-9 144 CONN 67 E-2 155CONN 31 C-8 139 CONN 68 L-2 150CONN 32 C-7 140 CONN 69 L-1 151CONN 33 G-7 145 CONN 70 K-1 152CONN 34 E-7 143 CONN 71 J-1 153CONN 35 B-7 138 CONN 77 E-1 156CONN 36 C-6 146 CONN 78 Payload Display K-2 GCONN 37 E-6 143

The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.

Wire DescriptionWire

NumberWire Color Description Wire

NumberWire Color Description

Power Circuits Lighting Circuits (Continued)101 RD Bat (+) 625 PK Courtesy Lamp102 BU Hd Lmp 637 GN Lcl Lamp105 BR Key Start Sw 641 OR Ladder Lamp106 WH Aux Ckt 644 OR Brightness Adjust108 BU Aux Ckt 679 GY Impeller Clutch Memory Indicator109 OR Alt Output (+) Term.112 PU Main Power Rly Output 709 OR Sensor Power Supply113 OR Opr Mon Panel VIMS B+ Switched 710 GN XMSN Speed Pickup Signal114 GN Warning Horn (Forward) 751 GN XMSN Shift Sol No. 1 Or 3118 GY Aux Ckt 752 YL XMSN Shift Sol No. 2119 PK Aux Ckt 754 BU XMSN Shift Sol No. 3 Or 1120 YL Aux Ckt 755 OR XMSN Shift Sol No. 4 Or 5124 GN A/C 762 YL Bucket Positioner Sol SW129 BU Aux Ckt A700 OR Digital Sensor Power (+8V) EUI/HEUI135 BU Aux Ckt A701 GY Injector #1 EUI/HEUI146 GY Aux Ckt A702 PU Injector #2 EUI/HEUI148 WH Aux Ckt A703 BR Injector #3 EUI/HEUI150 OR Bat (+) A704 GN Injector #4 EUI/HEUI164 WH WTL Powertrain Ctrl A705 BU Injector #5 EUI/HEUI

A706 GY Injector #6 EUI/HEUI188 WH Aux CktA707 PU Injector #7 EUI/HEUIA708 BR Injector #8 EUI/HEUI200 BK Main ChassisA746 PK Turbo Outlet Pressure HEUI201 BK Operator Monitor ReturnA747 GY Atmospheric Pressure HEUI202 BK XMSN Ctrl

203 BK Chassis Diagnostic207 BK Starter Diagnostic

D728 BU XMSN Cont Forward SW To Gnd

229 BK Bat (-)D729 GY XMSN Cont Reverse SW To Gnd

251 BK Payload Mon - System GndD730 GN XMSN Cont Speed 1 SW To Gnd

299 BK WTL Impl Ctrl GndD731 WH XMSN Cont Speed 2 SW To Gnd

A251 BK VIMS Ser Mod #1D732 YL XMSN Cont Speed 3 SW To Gnd

A252 BK VIMS Ser Mod #2D733 BR XMSN Cont Speed 4 SW To Gnd

A272 BK MAC-14 Impl Ctrl B-A273 BK MAC-14 Trans Ctrl B-

E701 PK Auto Ride Cntl SWE707 GN VIMS Display +V

301 BU Starter No. 1 Sol

E708 PK VIMS Display Clock

302 OR Starter No. 1 Resistor To Diagnostic

E709 WH VIMS Service Lamp

304 WH Starter Relay No. 1 Output

E710 BU VIMS LCD Lamp Driver

306 GN Starter Relay Coil To Powertrain Control

E793 BU ATA Data Link - HEUI

307 OR Key Start SW To Powertrain Control

E794 YL ATA Data Link + HEUI

308 YL Main Power Relay Coil

E795 YL Crankcase Press HEUI

311 WH Start Aid Sol To Temp SW

E799 BR PWM #1 And #2 Return HEUI

312 PK Starter No. 2 Sol To Resistor

F700 BU PWM #1 Out (3.5A) HEUI

313 GY Starter No. 2 Resistor To Diagnostic

F702 GN Throttle HEUI

314 PU Starter Relay No. 2 Output

F703 GY Lh Turbine Inlet Exh Temp HEUI

320 OR Horn Relay Coil To SW

F704 OR Rh Turbine Inlet Exh Temp HEUI

321 BR Backup Alarm Lamp Travel Alarm

F706 PU Dout 5 HEUI

322 GY Warning Horn (Forward)

F707 WH Start Aid Current Level Relay HEUI

337 WH Prelube Pushbutton SW To Prelube Timer

F710 BR Start Aid On Relay HEUI

338 PK Flood Lamp Relay Coil

F713 OR Left Turbo Inlet Press HEUI

377 OR Start Aid Resistor To Start Aid

F714 PK Right Turbo Inlet Press HEUI

A305 YL Horn Power From Relay

F715 PU Shutdown (NO) HEUIF716 WH Shutdown (NC) HEUI

403 GN Alternator (R) Term.

F717 YL SW 4 HEUI

410 WH Opr Mon Action Alarm

F718 BU SW 5 HEUI

411 PK Opr Mon Master

F719 BR SW 6/1 HEUI

412 BU Opr Mon Cool Flow

F720 GN SW 8/3 HEUI

417 GY Primary Ster SW

F721 GY SW 9/4 HEUI

419 YL Opr Mon Parking Brake

F722 OR SW 10/5 HEUI

424 GY Opr Mon Power Train Temp

F723 PK TDC Probe + HEUI

426 BR Opr Mon Power Train Oil Filter

F724 PU TDC Probe - HEUI

429 YL Opr Mon Brake Oil Temp

F725 WH Fuel Press HEUI

432 PK Opr Mon Brake Press. (Oil)

F726 YL Injector Common 1 & 3 HEUI

433 BU Opr Mon Brake Press. (Oil) Jumper

F727 BU Injector Common 2 & 4 HEUI

437 BR Opr Mon Fuel Level To Fuel Filter Jumper

F728 BR Injector Common 5 & 7 HEUI

442 GY Hyd System Temp Gauge

F729 GN Injector Common 6 & 8 HEUI

443 YL Power Train Temp Gauge

F741 WH Impeller Clutch Resume SW

446 PU Brake Oil Temp Gauge

F742 PU Impl Lower Prop Sol 2

447 PK Fuel Level Gauge

F743 GY Impl Lift Prop Sol 2

452 PU Torque Converter

F744 BU Impl Dump Prop Sol 2

496 WH Opr Mon Panel Hyd Oil Level

F745 YL Impl Rackback Prop Sol 2

499 GY Opr Mon Implement Oil Filter

F778 OR Implement Ctrl Tilt K.O. Set SW (N.O.)

C413 YL VIMS Display Data

F779 WH Implement Ctrl Tilt K.O. Set SW (N.C.)

C414 BU VIMS Display LoadG747 OR XMSN Cont Luc Prop Sol

C415 WH VIMS Display KeydataG748 PU XMSN Cont Steer Consol SW 1

C450 YL Steering Oil Pilot PressG749 YL XMSN Cont Steer Consol SW 2

C451 YL Steering Oil TempG750 BU XMSN Cont Fwd SW To Gnd

C454 GN Steering Oil Level SWG755 GY XMSN Cont Rev SW To Gnd

C455 PU Steering Filter Bypass SWG756 YL Park Brake - Lever Steer

C456 OR Front Brake Press SensorG758 PU Quickshift SW (N.C.) Lever Steer

C457 BU Rear Brake Press SensorG759 WH Quickshift SW (N.O.) Lever Steer

C458 BR Transmission P1 PressG760 WH XMSN Cont Speed 2 SW To Gnd

C459 GY Transmission P4 PressG761 YL XMSN Cont Speed 3 SW To Gnd

C460 BU Implement Variable Pump PressG762 BR XMSN Cont Speed 4 SW To Gnd

C461 OR Implement Pilot Press

G763 PU XMSN Cont Neut SW To Gnd

C462 PK Steering Main Pump Pressure Sensor

G764 PK XMSN Cont Pk Brk Lever SW To Gnd

C468 BU Engine Oil Level

G765 GN XMSN Cont Lever Enable

C491 PU Park Brake Pressure

G766 GN Impl Cont SW To Gnd N.O.

F417 YL PMS Store SW In

G767 WH Impl Cont SW To Gnd N.C.

F418 GN VIMS RS232 Port 2 Trans

G768 GN XMSN Cont Speed 1 SW To Gnd

F419 YL VIMS RS232 Port 2 Receive

G794 OR XMSN Quickshift Indicator Lamp

H700 GY VIMS Sensor Module #2 Right (+) Comm500 BR Wiper - Front (Park)

H701 OR VIMS Sensor Module #2 Right (-) Comm501 GN Wiper - Front (Low)

H707 YL Impl Cont Pump Torque Sol502 OR Wiper - Front (HI)

H710 PK Impl Cont Lift Lever Position503 BR Wiper - Rear (Park)

H711 GN Impl Cont Tilt Lever Position504 YL Wiper - Rear (Low)

H712 WH Impl Cont Load Mode SW505 BU Wiper - Rear (HI)

H713 PK Impl Cont Lift Proportional Sol506 PU Washer - Front

H714 OR Impl Cont Lower Proportional Sol507 WH Washer - Rear

H715 PU Impl Cont Lower Kickout Sol508 PU Radio Speaker - Left

H716 WH Impl Cont Sol Return509 WH Radio Speaker - Left (Commom)

H717 BR Impl Cont Pilot Press Sol511 BR Radio Speaker - Right

H719 OR Impl Cont Lift Kickout Sol512 GN Radio Speaker - Right (Common)

H720 BU Impl Cont Bucket Positioner Sol513 OR A/C Compressor/Refrigerant Pressure SW

H721 OR Impl Cont Load Mode SW515 GY Blower Motor (HI)

H722 GN XMSN Cont L. Brake Pedal Position Sens516 GN Blower Motor (Medium)

H724 YL XMSN Cont Impeller Clutch Prop Sol517 BU Blower Motor (Low)

875 BU 232 Port Trans521 YL A/C SW To Refrigerant SW

876 OR 232 Port Receive522 WH A/C Clutch To Thermostat SW

882 PK VIMS Sensor Module Rt (-)/Cat Datalink -523 BR Wiper - Left (Park)

883 GY VIMS Sensor Module Rt (+)/Cat Datalink +524 BU Wiper - Left (Low)

892 BR VIMS Start Mod Right (-)/CAT Data Link (-)525 GY Wiper - Left (HI)

893 GN VIMS Start Mod Right (+)/CAT Data Link (+)526 YL Wiper - Right (Park)

900 PU XMSN Shift Sol No. 5 or 4527 GN Wiper - Right (Low)

933 PU Auto Fire Suppr Agent SW To Nitrogen SW528 PK Wiper - Right (HI)

529 WH Washer Left

553 YL Pitch Sol To Trigger SW- Dual Tilt975 WH CST Autoshift- Sol Return

554 PK Momentary SW To Single Tilt Sol- Dual Tilt976 OR Ride Cont Solenoid 1

A513 PK DC/DC Converter Memory Output993 BR Analog Sensor Common HEUI

A523 PU Temp Potentiometer Pos 1994 GY Oil Pressure (Filtered)

A524 BR Temp Potentiometer Pos 2995 BU Coolant Temperature

A525 GN Temp Potentiometer Pos 3996 GN Engine Speed/Timing Sensor Power

A526 PK Electronic Water Valve Actuator997 OR Analog Sensor Power (+ 5V) HEUI

A527 BU Electronic Water Valve Actuator998 BR Digital Sensor Return (Pin 29) HEUI-ADEM II

A528 YL Electronic Water Valve Actuator999 WH Primary Camshft Speed/Timing HEUI

A529 WH Electronic Water Valve ActuatorE917 WH Implement Lockout SW to Gnd (N.O.)

A530 OR Electronic Water Valve ActuatorE918 GN Implement Lockout SW to Gnd (N.C.)

C529 GY Lift Press Sensor

E921 PK Rackback Proportional Sol

C530 BU Lift Position Sensor

E922 GN Dump Proportional Solenoid

E955 OR WLPMS PHII Keypad Data

600 BR Dash Lamp Basic

E972 BU SPI Datalink End

604 OR Stop Lamp

E987 WH Engine Speed Signal Return

607 PK Flood Lamp - Front

E988 PU WL Rimpull SW Input 1

608 GN Flood Lamp - Rear

E989 WH WL Rimpull SW Input 2

610 OR Head Lamp Basic

F975 OR VIMS - Sensor Mod 2 + 8V Supply

615 YL Cab Flood Lamp/Rops

G939 PK MAC14 Switch Return

622 PU Flood Lamp 3-Way SW Jumper

K933 GN Stick 2 Bypass Sol

623 BU Flood Lamp 3-Way SW Jumper

M912 BU Fixed Implement Pump Press Sensor

Lighting Circuits

Control Circuits

Ground Circuits

Basic Machine Circuits

Monitoring Circuits

Accessory Circuits

A751 YL After Cooler Temp Sensor

G444 BU Steer Case Filter Switch

H409 GY Implement Var Pump Case Drain Filter Switch

H434 GN Fan Motor Case Filter Switch

Component Identifiers (CID¹) For VIMS(Only For MID No.'s 49, 57, and 58)

CID Component CID Component

0041 8 Volt Sensor Power Supply 0658 Pressure Sensor (Trailer) (Right Suspension Cylinder) 0075 Steering Oil Temperature Sensor 0659 Pressure Sensor (Trailer) (Left Suspension Cylinder) 0096 Fuel Level Sensor 0672 Torque Converter Output Speed Sensor 0100 Engine Oil Pressure Sensor 0767 Fixed Displacement Pump Oil Pressure Sensor0110 Engine Coolant Temperature Sensor 0800 VIMS Main Module0127 Transmission Oil Pressure Sensor 0801 VIMS Interface Module (No. 1)0171 Ambient Air Temperature Sensor 0802 VIMS Interface Module (No. 2)0177 Transmission Oil Temperature Sensor 0803 VIMS Interface Module (No. 3)0190 Engine Speed Sensor 0804 VIMS Interface Module (No. 4)0248 CAT Data Link 0805 VIMS Interface Module (No. 5)0262 5 Volt Sensor Power Supply 0806 VIMS Interface Module (No. 6)0263 Sensor Power (8 or 12 Volt) 0807 VIMS Interface Module (No. 7)0267 Switch (Remote Engine Shutdown) 0808 VIMS Interface Module (No. 8)0271 Action Alarm 0809 Speedometer/Tachometer Display (No. 1) 0272 Turbocharger Outlet Overboost Pressure Sensor (High) 0810 Speedometer/Tachometer Display (No. 2) 0279 Aftercooler Coolant Temperature Sensor 0811 Gauge (Quad Cluster) (No. 1)0280 Gear Box Temperature Sensor 0812 Gauge (Quad Cluster) (No. 2)0295 HEX Electronic Control Module 0813 Gauge (Quad Cluster)(No. 3)0296 Transmission Electronic Control Module 0814 Gauge (Quad Cluster) (No. 4)0324 Action Lamp (Warning) 0815 Message Center (No. 1)0341 Solenoid (Hydraulic Control Valve Warm Up) (No. 4) 0816 Message Center (No. 2)0350 Lift Linkage Position Sensor 0817 ECM Internal Backup Battery0364 Pressure Sensor (Lift Cylinder Head) 0819 Display Data Link0371 Horn Solenoid (Forward) 0820 Keypad Data Link0379 Machine Autolube Pressure Sensor 0821 Display Power Supply (9 Volt) 0425 Pressure Sensor (Front Brake Oil) 0822 Power Supply (Display Lighting)0426 Pressure Sensor (Rear Brake Oil) 0823 Lamp (VIMS Service)0427 Front Axle Oil Temperature Sensor 0824 Green Truck Payload Lamp (No. 1) 0428 Rear Axle Oil Temperature Sensor 0825 Red Truck Payload Lamp (No. 2) 0429 Pressure Sensor (Steering Pump Oil) 0826 Torque Converter Oil Temperature Sensor 0430 Pressure Sensor (Steering Pilot) 0827 Temperature Sensor (Bank) (Left Exhaust ) 0434 Hydraulic Pilot Oil Pressure Sensor 0828 Temperature Sensor (Bank) (Right Exhaust) 0436 Torque Converter Oil Pressure Sensor 0829 Rear Aftercooler Coolant Temperature Sensor 0438 Solenoid (Hydraulic Control Valve Warm Up) (No. 1) 0830 Front Brake Oil Temperature Sensor 0439 Solenoid (Hydraulic Control Valve Warm Up) (No. 2) 0833 Rear Brake Oil Temperature Sensor 0440 Solenoid (Hydraulic Control Valve Warm Up) (No. 3) 0835 Temperature Sensor (Differential Oil) (Axle) 0533 Auto Retarder Control (ARC) 0838 Left Front Suspension Cylinder Pressure Sensor0541 Pressure Sensor (Differential Oil)(Axle) 0839 Right Front Suspension Cylinder Pressure Sensor0558 Autolube Relay 0840 Left Rear Suspension Cylinder Pressure Sensor0562 Caterpillar Monitoring System 0841 Right Rear Suspension Cylinder Pressure Sensor0590 Engine Electronic Control Module 0849 System Air Pressure Sensor 0596 Implement Electronic Control Module 0851 Gear Box Pressure Sensor0600 Hydraulic Oil Temperature Sensor 0852 Brake Oil Temperature Sensor (Right Front) 0650 Harness Code 0853 Brake Oil Temperature Sensor (Left Front) 0654 Trailer Right Brake Oil Temperature Sensor 0854 Brake Oil Temperature Sensor (Right Rear) 0655 Trailer Left Brake Oil Temperature Sensor 0855 Brake Oil Temperature Sensor (Left Rear) 0656 Temperature Sensor (Trailer Brake Oil Cooler Inlet) 0890 Broadcast Port (Data Link)0657 Temperature Sensor (Trailer Brake Oil Cooler) 1089 Road Analysis Control (RAC) Module

¹ The CID is a diagnostic code that indicates which circuit has faulted.

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

CID Component0041 ECM (Electronic Control Module) 8 Volt DC Supply

0075 Steering Oil Temperature Sensor

0096 Fuel Level Sensor

0100 Engine Oil Pressure Sensor

0110 Engine Coolant Temperature Sensor

0190 Engine Speed Sensor

0248 CAT Data Link

0262 5 Volt Sensor Power Supply

0267 Remote Shutdown Input

0271 Action Alarm

0279 Aftercooler Coolant Temperature Sensor

0296 Transmission Electronic Control

0324 Warning Lamp (Action)

0350 Lift Linkage Position Sensor

0371 Operator Horn Solenoid

0427 Front Axle Oil Temperature Sensor

0428 Rear Axle Oil Temperature Sensor

0590 Engine Control Module

0596 Implement Electronic Control

0600 Hydraulic Oil Temperature Sensor

0650 Harness Code

0672 Torque Converter Output Speed Sensor

0800 VIDS Main Module

0801 VIDS Interface Module #1

0809 Speedometer/Tachometer #1

0810 Speedometer/Tachometer #2

0811 Gauge (Quad) Cluster #1

0812 Gauge (Quad) Cluster #2

0813 Gauge (Quad) Cluster #3

0814 Gauge (Quad) Cluster #4

0815 Message Center #1

0817 ECM Internal Backup Battery

0819 Display Data Link

0820 Keypad Data Link

0821 Display Power Supply (9 volt)

0822 LCD (Liquid Crystal Display) Back Light Power Supply

0826 Torque Converter Oil Temperature Sensor

0827 Left Exhaust Temperature Sensor

0828 Right Exhaust Temperature Sensor

0890 Broadcast Port (Data Link)

² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Component Identifiers (CID¹) for VIDS(only for MID No.'s 49 and 57)

¹ The CID is a diagnostic code that indicates which component has faulted.

CID Component0001 Injector Cylinder #1

0002 Injector Cylinder #2

0003 Injector Cylinder #3

0004 Injector Cylinder #4

0005 Injector Cylinder #5

0006 Injector Cylinder #6

0007 Injector Cylinder #7

0008 Injector Cylinder #8

0091 Throttle Position Sensor

0100 Engine Oil Pressure Sensor

0101 Crankcase Air Pressure Sensor

0110 Engine Coolant Temperature Sensor

0168 Electrical System Voltage

0190 Engine Speed Sensor

0253 Personality Module

0254 Electronic Control Module

0261 Engine Timing Calibration

0262 5 Volt Sensor Power Supply

0263 Digital Sensor Power Supply (8V or 12V)

0267 Remote Shutdown Input

0268 Programmable Parameters

0273 Turbocharger Outlet Pressure Sensor

0274 Atmospheric Pressure Sensor

0275 Right Turbocharger Inlet Pressure Sensor

0276 Left Turbocharger Inlet Pressure Sensor

0277 Timing Calibration Sensor

0290 Engine Cooling Fan Pump Pressure Sensor

0291 Engine Cooling Fan Solenoid

0296 Transmission Electronic Control

0298 Service Brake Pedal Switch

0545 Ether Start Aid START Relay

0546 Ether Start Aid HOLD Relay

0548 Throttle Lock Lamp

0799 Service Tool

0800 VIMS/VIDS Main Module

0827 Left Exhaust Temperature Sensor

0828 Right Exhaust Temperature Sensor

Component Identifiers (CID¹) forEngine Control Module MID No. 36

¹ The CID is a diagnostic code that indicates which component had faulted.² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

0279 After Cooler Temperature Sensor

0650 Harness Code

CID Component0041 ECM (Electronic Control Module) 8 Volt DC Supply

0070 Parking Brake Switch

0168 Electrical System Voltage

0190 Engine Speed Sensor

0191 Transmission Output Speed Sensor

0248 CAT Data Link

0254 Electronic Control Module

0298 Service Brake Pedal Switch

0350 Lift Linkage Position Sensor

0363 Ride Control Solenoid

0367 Ride Control Switch

0444 Start Relay

0590 Engine Control Module

0596 Implement Electronic Control

0623 Directional Switch

0626 Steering/Transmission Lock Switch

0627 Parking Brake Pressure Switch

0628 Quickshift Switch

0641 Transmission Clutch 1 (Reverse)

0642 Transmission Clutch 2 (Forward)

0643 Transmission Clutch 3 (Speed 3)

0644 Transmission Clutch 4 (Speed 2)

0645 Transmission Clutch 5 (Speed 1)

0650 Harness Code

0670 Torque Convertor Pedal Position Sensor

0672 Torque Converter Output Speed Sensor

0678 Torque Converter Impeller Clutch Solenoid

0679 Torque Converter Lockup Clutch Solenoid

0801 VIMS/VIDS Interface Module #1

0826 Torque Converter Oil Temperature Sensor

Component Identifiers (CID¹) forPowertrain Control Module MID No. 81

¹ The CID is a diagnostic code that indicates which component has faulted.² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.

Component Identifiers (CID¹)Module Identifier (MID²)

Electronic Implement Control(MID No. 082)

CID Component0168 Battery Voltage Above or Below Normal 0296 Module0350 Lift Linkage Position Sensor0351 Tilt Linkage Position Sensor 0352 Lift Lever Position Sensor0353 Tilt Lever Position Sensor 0354 Lift Pilot Control Valve Solenoid 1 0355 Lower Pilot Control Valve Solenoid 1 0356 Dump Pilot Control Valve Solenoid 1 0357 Tilt Back Pilot Control Valve Solenoid 1 0358 Pilot On/Off Control Valve Solenoid 0359 Lift Kickout Detent Solenoid0360 Lower Kickout Detent Control Valve Solenoid 0361 Bucket Kickout Detent Control Valve Solenoid 0365 Lift, Lower and Bucket Kickout Set Switch0490 Lift, Lower and Bucket Kickout Set Switch0499 Variable Torque Pump Control Valve Solenoid 0590 Cat data link Communication with Engine EC0592 Variable Torque Pump Control Valve Solenoid 0593 Lower Control Valve Solenoid 2 0594 Tilt Back Control Valve Solenoid 2 0595 Dump Control Valve Solenoid 2 0650 Harness Code0800 VIMS (Vital Information Management System) Main Module 1393 Pilot On/Off Control Valve Solenoid

¹ The CID is a diagnostic code that indicates which circuit has faulted.

² The MID is a diagnostic code that indicates which electronic control modulediagnosed the fault.

Failure Mode Identifiers (FMI)¹FMI No. Failure Description

0 Data valid but above normal operational range.1 Data valid but below normal operational range.2 Data erratic, intermittent, or incorrect.3 Voltage above normal or shorted high.4 Voltage below normal or shorted low.5 Current below normal or open circuit.6 Current above normal or grounded circuit.7 Mechanical system not responding properly.8 Abnormal frequency, pulse width, or period.9 Abnormal update.10 Abnormal rate of change.11 Failure mode not identifiable.12 Bad device or component.13 Out of calibration.14 Parameter failures.15 Parameter failures.16 Parameter not available.17 Module not responding.18 Sensor supply fault.19 Condition not met.20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Applications CodesStandard Lift W/LUC & Ride Control 10

Standard Lift W/LUC Only 64

Standard Lift W/Ride Control Only 65

Standard Lift W/No Power Train Options 66

High Lift W/ LUC & Ride Control 26

High Lift W/ LUC Only 80

High Lift W/Ride Control Only 81

High Lift W/No Power Train Options 82

Applications CodesStandard Machine 11

992G Applications and Codes

854G Applications and Codes

Related Electrical Service ManualsTitle Form Number

3508B Engine Electronic Troubleshooting RENR1310

Alternator: 9X-7803 (30SI) SENR7508

Electronic Systems SENR1398

Implement System SENR1367

Power Train Electronic Control SENR1372

Starting and Charging Systems SENR2947

Starting Motor: 6V-0889 (50-MT) SENR3860

Vital Information Display System (VIDS) SENR1371

Vital Information Management System (VIMS) SENR6059

Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)¹

3E-3748 Solenoid:

First Gear ClutchForward ClutchReverse ClutchSecond Gear ClutchThird Gear Clutch

8.5

3E-7842 Resistor: Starter 150 ± 7.5

3E-9205 Solenoid: Dual Tilt 24.9 ± 0.4

9G-1950 Resistor: A/C, Heater Blower Motor Overall 2.0 ± .1Tap 1.0 ± .05

100-4512 Solenoid: A/C Clutch 14.4 ± 0.6

104-7015 Solenoid: Ride Control 34.3 ± 1.7

112-5874 Solenoid:

DumpLiftLowerRackback

6.5 ± 0.4

112-8210 Solenoid: Pilot Supply 20.1 ± 1.0

121-4298 Solenoid: Lockup Clutch 7.75 ± 1.0

122-4973 Solenoid: Variable Pump 7.75 ± 1.0

124-6704 Resistor: Resistor/Diode Assembly 20 ± 0.2

125-3716 Solenoid: Fan Pump 3

129-6303 Solenoid: Impeller Clutch 7.75 ± 1.0

147-2577 Solenoid:Tilt Lever - BucketLiftt Lever - LowerLift Lever - Lift

71.2 ± 4.0

¹ At room temperature unless otherwise noted.

Off Machine Switch SpecificationPart No. Function Actuate Deactuate Contact Position

3E-6450 Primary Steering OilPressure (EMS)

1200 kPa MAX(175 psi MAX)

700 ± 100 kPa(100 ± 15 psi)

A-C, Normally ClosedA-B, Normally Open

3E-6452 Park Brake OilPressure (CMS)

8270 kPa MAX(1200 psi MAX)

6890 ± 345 kPa(1000 ± 50 psi)

A-C, Normally ClosedA-B, Normally Open

3E-7693

Front Brake Accumulator PressRear BrakeAccumulator Press

10700 kPa MAX(1500 psi MAX)

8960 ± 537 kPa(1300 ± 78 psi)

A-B, Normally OpenA-C, Normally Closed

114-5333 Air ConditioningHigh/Low Pressure

275 to 1750 kpa¹(40 to 255 psi) -- Normally Open ²

116-9933 Fuel Filter Pressure(VIMS)

138 ± 14 kPa(20.0 ± 2.0 psi)

83 kPa MIN(12.0 psi MIN) Normally Closed

117-7773

Brake Case FilterFan Motorcase FilterFan Pump Case FilterImplement Pump Case Drain FilterImplement Var Pump Case Drain FilterSteer Case Filter

138 ± 28 kPa(20.0 ± 4.0 psi)

69 kPa MIN(10.0 psi MIN) Normally Closed

138-3672 Coolant Flow 362 ± 29 mN at point "X"(1.3 ± 0.1 oz)

303 mN MIN(1.1 oz MIN)

Normally Open

¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained down to 170 kpa (25 psi).² Contact position at the contacts of the harness connector.

28

67

59

157

153156152

151

151

150

150

6168

159

158

28

67

59

157153

156152

151150

61

68

159

158

1

2

3

5 6

7

11

12 13

G

14

15

20

21

2227

2832

37

38

39

40

41

44

F

57

58

59

60

6162

64

6768

69

63

7472

73

75

76

77

78

79

80

85

84

33

86

8788

E

95

101

102

105

106

111

115

116

117

120

121

122

123124

125

126

127

129

130

131

132

133

134

143145

146

147

150

151

152

153

154

156

157

155

149148

144

160

159

158

Front 992G Only

B

AD

C

1

2

3

5

6

7

11

12

13

G

14

15

2021 22

27

28

2832

37

38

39

40

4144 F

57

58

5960

61

62

64

6768

69

63

74

72

73

75

76

77

78

79

80

85

84

3386 87

88

E

95

101

102

105106

111

115

116

117

120

121

122

123

124

125

126

127

129

130

131132

133

134

143145

146

147

150

150

151

151

152

153

154

156

157

155

149

148144

160159

158D

C

A

B

201

Page 2: 992G_-_Plano_electrico.pdf

CONN 1

CONN 11

CONN 10

CONN 9

CONN 8

CONN 12

CONN 13

CONN 14

CONN 15

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CONN 17

CONN 18

CONN 7

CONN 6

CONN 5

CONN 4

CONN 3

CONN 2

CONN 24CONN 25

CONN 23

CONN 22

CONN 26

CONN 31

CONN 20

CONN 21

CONN 19

CONN 27

CONN 28

CONN 30

CONN 29

CONN 35

CONN 32

CONN 34

CONN 33

CONN 46

CONN 45

CONN 42

CONN 43

CONN 44

CONN 40

CONN 41

CONN 48

CONN 38

CONN 39

CONN 47

CONN 54 CONN 55

CONN 53

CONN 59

CONN 58

CONN 78

CONN 56

CONN 57

CONN 68 CONN 69

CONN 70

CONN 71

CONN 72

CONN 73

CONN 74

CONN 75

CONN 76

CONN 37 CONN 49CONN 50

CONN 36 CONN 51

CONN 52

CONN 60

CONN 61

CONN 67 CONN 77

CONN 66

CONN 65

CONN 64

CONN 62 CONN 63

CONN 79

RE

NR

4300-0

13

6 P

ag

e

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFFWIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ONVOLTAGE CONVERTER OUTPUT CIRCUITSTARTING CIRCUITGROUND CIRCUITSTARTING AID CIRCUIT

MONITOR CIRCUITENGINE CONTROL CIRCUITTRANSMISSION CONTROL CIRCUIT

IMPLEMENT CONTROL CIRCUITHEATER AND AIR CONDITIONER CIRCUITTURN SIGNAL/WIPER/WASHER CIRCUIT

WIRE GROUP COLOR DESCRIPTIONS

RS-232 DATA LINK

CAT DATA LINKATA DATA LINK

1 2

R

R

892-BR893-GN

892-BR893-GN

892-BR893-GN

1 2

113-OR

113-OR

201-BK

892-BR893-GN

992G ONLY

B

LAMP7N5876

1 2

21

21

12

553-YL

200-BK-14554-PK

G-1100173-8476

AG

H-102176-6667H-101176-6668G-103178-0622

AJ

AGAH

X

157-0305(854G)

A

AG

AG

AG

AJ

AJ

AJAG

AHAHAG

AG

AG

AG

AHAHAG

AJAG AJ

C967-BU

C967-BU

RD-16RD-16

AJ

997-OR-16993-BR-16C967-BU

2 1

1 2

FORWARD HORN(HIGH TONE)174-7875

FLOODLAMP147-0319

ABC

322-GY-16607-PK-14200-BK-14

RUNNINGLAMP161-0908

1 2

1 2

610-OR-14200-BK-14

C

610-OR-14200-BK-14 2

1

2 1 RUNNING

LAMP161-0908

322-GY-16607-PK-14200-BK-14

ABC

FLOODLAMP147-0319

FORWARD HORN(LOW TONE)163-1201

2

L191L191

L191

(992G ONLY)

992G ONLY

(992G ONLY)

129-BU-16

854G ONLY

299-BK299-BK

554-PK553-YL146-GY

SINGLE/DUALTILT SW6V1965

GN-20

PITCHCONTROL SW6V1966

RD-20

BKWH

21

(854G ONLY)

H-901173-8474

21

3 42

YL-20

WH-20

A251-BK

992G ONLY

D

(H721-OR)

(H712-WH)

146-GY

132

CB A

1

146-GY

146-GY

554-PK

553-YL

554-PK

553-YL

AK

553-YL

554-PK

553-YL

554-PK

554-PK

554-PK

553-YL

554-PK

554-PK553-YL

B

610-OR-16

854G ONLY

K933-BUA251-BK429-YL

610-OR-16200-BK-14

610-OR-16200-BK-14

200-BK-14

553-YL

200-BK-14

607-PK-14

200-BK-14

157-0305(854G)

322-GY-16607-PK-14

WHEEL DOZER (174-9621 CHG 02)

200-BK-14554-PK

SUPPRESOR-ARC1068704

MUR440

1 2

MUR440

S1

S2

SUPPRESOR-ARC1068704

DUAL TILTSOLENOID3E9205

200-BK-14

BKGNGNBK

610-OR-16

1 2

L191

L191

L190

L190

L189

L189

L189L189L189

L189

L188

L188L188

L188L188

L190

L188L188

553-YL

553-YL

554-PK553-YL

607-PK-14322-GY-16K933-BU

429-YL

A251-BK200-BK-14200-BK-14

5 3 4 7 8 910 6 21211 1

1 4 3 5 2 6 7 8 9111210

157-0305 (854G)

TK933-BU

T

43

21

13

42 C

B A

FRONT AXLE OILTEMP SENSOR100-3055

GROUND+8V

SIGNAL

ORBKWH

A251-BK429-YL

(992G)

997-OR-16997-OR-16

322-GY-16

H434-GN 299-BK

FANMOTORCASEFILTER SW117-7773

Z299-BK

H434-GN299-BK

12

BKBK 2

1 H434-GN

AE AE

AC

6 4 3 2 5 1

H434-GN

X413-GN

H409-GY

299-BK

C495-OR

C497-BU

G444-BU

299-BKX413-GN

299-BKH409-GY

299-BKC495-OR

299-BKC497-BU

299-BKG444-BU

FAN PUMPCASE FILTER SW117-7773

IMPLEMENT VARPUMP CASE

DRAIN FILTER SW117-7773

IMPLEMENT PUMPCASE DRAINFILTER SW117-7773

BRAKE CASEFILTER SW117-7773

STEER CASEFILTER SW117-7773

AC12BK

BK

BKBK 2

1AC

AC12BK

BK

BKBK 2

1AC

AC12BK

BK

L187

L187L187

L187 L187

G444-BUH409-GYC495-ORH434-GN

X413-GNC497-BU

308-YL-16

H409-GY

4

C497-BU

X413-GN

3

G444-BU

C495-OR

102-RD-14

XMSN OILFILTERBYPASS SW164-7577(QTY 2)

BK

2

R

1

BK

992G ONLY

992G ONLY

992G ONLY

BK

1 2

2

1

1

2

1 2

2 1

1 2

2 1

LAMP7N5876

LAMP7N5876

113-OR

1 2

2 1

21

B

992G ONLY

LAMP7N5876

CIGAR LIGHTER9W0335854G ONLY

UNUSED

L189L189L189L189

L188 L188

L188L188

L188L188 L188

L188 L188

L188

200-BK-14200-BK-14200-BK-14

R

TTT TTT TTT TTT

TTTTTTTTTTTT

TTT TTT TTT

TTTTTTTTTTTT

TTT

RECEPT AS. (8) 9X-0352

00 D-14/E-14132-6469TTT

YL-16

2 31

L187

L187L187

L187

L186

L186

L186

L185

L185

L185

L185

L185

L184

L184L184

L184L184L184

320-ORA305-YL-16

L184

L183

L188 L188

320-OR

L183

L183 L183 L183

L183

320-OR

A305-YL-16

L38

L38L38

R

E793-BU

E794-YL

E793-BUE793-BUE793-BU

E794-YLE794-YLE794-YL

E794-YLE794-YLE794-YL

E793-BUE793-BUE793-BU

E793-BU

E793-BU

E793-BU

E794-YL

E794-YL

E794-YL

L21

E794-YLE793-BUE794-YLE793-BUE794-YLE793-BU

320-OR

A305-YL-16

2

3

6

1

4

5

7

8

8

4

3

1

7

6

2

5

A305-YL-16

BK

B

A C BR

YL 1 23

320-OR

A251-BK

F

A305-YL-16

320-OR

320-OR

A305-YL-16

L31

E710-BU

600-BR

E709-WH

K933-BU-16

499-GY

4

BK

BUYLWHGNBKOR

ORBKGNWHYLBU

BUYLWHGNBKOR

SELECT

SELECT

XXXX

876-OR875-BU

201-BK

C

2 1

12 3

BK

00NONEMIDDLE

0

KICKOUT SET SW OPERATIONSW INPUTS: 1=SW CLOSED, 0=SW OPEN

SW POS

TOP

BOTTOM

FUNCTION

BUCKET K.O.

LIFT K.O.

F778-OR F779-WH

1

1

0

NOTE B

ZZ 129-1999 05 I-5

ZZ

ZZ

1 2

1

ZZ

2

4

B

A C

FF

F

299-BK

E794-YL

E793-BU

E794-YL

E793-BU

E794-YLE793-BU

6 5 4

6

5

4

9

7

8

10

3

11

2

12

1

299-BK

200-BK-16

KKK

KKK A530-OR-14

A529-WH-14

A528-YL-14

1 2 3 4 5 6

200-BK-14

200-BK-14

L180L180

L180

L180

L179

L179 L179

L179

L179

KKK

L178

L178 L178 L178 L178

L178

L178

L178

L178

L178

L177

L177

L177

L177

L176

L176

L176L175

L175 L175

L175

L173

L174

L174L173

L174

L174

L173

L173

L172L172 L172

L172

L172

L171L171

L171L171

L170

L170

L170

L170

L169

L169

L169 L169

L168L168

L168

L165

L167L167

L167

L165

L164L164

L166L166

L165

L164

L166

L166

L166

L166

L166

L165

L165

L164

L164

L164

L163 L163

L163

L163

L163

L162L162

L162

L162

L162

L161

L161

L160L160

L161

L161

L161

L160

L160L160

L160

L159

L159 L159

L159

L159L159

L159

L158L158

L158L158

L157L157

L156

L156

L156

L156

L156

L156

L156

L157

L156

L156 L156

L156

L155

L155L155

L154L154

L154

L154

L154L154L154L154

L154

L154

L153

L153L153

L153

L152

L152

L152 L152 L152 L152

L152

L152

L152

L152

L152L151

L151

L151

L151

L151L151L151L151

L151

L150

L150

L150 L150 L150 L150

L150

L150

L150

L150

L148 L148

L148

L148 L148 L148

L148

L148

L147

L147

L147 L147

L147

L147 L147

L147 L147L147

L147

L146

L146 L146 L146 L146

L146

L145

L145 L145 L145

L145L144

L144L144 L144

L144L143

L143L143

L143

L142

L142L142L142

L142

L141

L141L141L141L141L141

L141

L140

L140L140L140

L140

L139

L139

L139L139

L139

L138

L138L138L138L138L138

L138

L137

L137L137

L137

L136

L136L136 L136

L136 L136

L135

L135L135

L134

L134

L134L134L134

L134L134

L134

L134L134

L133 L133

L133

L133

L133 L133

L133

L133

L133

L133

L133

L133

L132 L132

L132

L132 L132 L132

L132

L132 L131

L131L131L131

L130

L130

L130L130 L130 L130

L129L129L129

L129L129L129

L128L128

L128

L128

L128 L128 L128

L128

L127

L127L127

L127

L127

L126 L126 L126

L126

L125 L125

L129

L125

L125 L125 L125

L125

L125

L124

L124L124

L124

L124

L123

L123

L123L123

L123L122

L122 L122L122

L122

L121

L121L121L121L121L121

L121

L121

L121

L121L121

L120

L120 L120

L120 L120

L119L119

L119

L119

L119L119

L118L118

L118L118

L118

L118L118L118

L118

L117

L117L117L117L117

L117

L117L117

L117

L116

L116

L116L116

L116

L116

L115

L115

L115

L115 L115

L115

L113

L114

L114

L114

L114

L113L113L113

L112

L112 L112L112

L111

L111L111L111

L111

L110

L110

L110L110L110

L110L110

L110

L110 L110

L110

L108L108

L109L109

L108L109

L109

L108

L107

L107

L107

L107 L107

L107

L106L106

L106

L105L105

L105 L105

L105

L104L104

L104

L104 L104

L104

L103

L103

L103

L103L103

L103

L102

L102 L102

L102

L101L101

L101

L100L100

L100

L100

L105

L99L99

L98L98

L98L98

L96

L97 L97

L97L96

L97

L96

L96 L96

L97

L96

L97

L97

L96

L97

L96

L95

L95

L95L95

L95

L94

L94 L94

L99

L93

L93 L93

L93 L93

L93

L92 L92L92

L91

L91 L91 L91

L91

L91L91 L91 L

91

L91 L91

L91

L90 L90

L90 L90

L90

L90

L89

L89

L89L89

L88L88 L88

L88

L88

L87 L87

L87L87

L87L87L87

L87

L86 L86

L86 L86

L86

L85

L85 L85

L85 L85 L85

L85 L85

L84

L84 L84

L84L84

L84

L82

L82L82

L83

L83L83L83

L82L82

L82

L83

L83L82

L82L82L81

L92

L81L81

L81

L81

L80 L80

L80

L80

L80 L80

L80

L80

L80 L80

L80 L80

L79L79L79

L79L79

L79L79

L78 L78L78

L78L78L78

L77

L77L77L77

L76 L76

L77

L77

L76

L76L75

L75 L75 L75 L75

L75 L75

L74L74

L74L74

L74

L73

L73 L73

L73

L72 L72

L72

L72

L71 L71 L71

L71

L71 L71

L71

L70

L70L70

L69

L70

L70L70L70

L69L69

L70

L69

L68 L68

L68 L68 L68 L68

L67

L67 L67

L67 L67

L67 L67 L67

L67 L67

L66

L66

L66

L66

L65

L65

L65

L65

L65 L65

L65 L65

L65 L65

L65 L65L65

L65 L65L65

L65 L65 L65

L65 L65 L65

L65

L65

L65

L64L64

L64

L64L64

L63L63

L63L63

L62

157-0305 (854G)

L62

L62

L61

L61

L61L61L61

L61

L60

L60L60

L60

L59

L59L59

L57

L57

L57 L57

L57

L58 L58

L57 L57 L57

L58

L57

L58

L57

L56L56

L56

L56

L56

L56

679-GY

L55

L51

L52

L54

L55L55

L55 L55

L55

L54

L54L54

L54 L54

L54 L54

L53

L53 L53

L52

L52L52

L52L52

L52L52

L51

L51

L51L51

L51 L51

L49

L50L50

L50

L49

L58

L49

L49L49

L49L49

L48

L48 L48

L48

L48

L47

L47 L47

L47

L47

L46 L46

L46

L45

L45

L45L45

L44L44

L44L44

L44

L43 L43

L43

3

L43

L43

L43

L42 L42

L42 L42

L42 L42 L42

L41

L41

L41

L40L40

L40L40

L39

L39

L39

L39

L38

L38 L38

L38 L38

L38 L38 L38

L37L37

L37L36

L36

L36

L35L35

L35L35L34 L34

L34L34

L33 L33

L33 L33

L33

L32L32

L32L32

L32

L32

L31L31

L30L30

L30

L31

L29 L29

L29

L28

L28

L28L29 L29

L28 L28

L27

L27

L27

L26 L26

L26 L26

L26 L26

L26L25L25

L25

L24

L24L24

L24

L23

L23L23

L23

L22L22

L22L22

L22

L21

L21

L20

L20 L20

L20

L20

L19

L19 L19

L19 L19 L19

L18 L18

L18 L18 L18 L18

L18

L17

L17

L17L16 L16

L16

L15

L15

L15

L14

L14

L14

L13

L13

L13

L12L12

L12 L11

L11L11

L11L11L11

L11L10

L10 L10 L10

L10L10

L10

L9

L9 L9 L9

L9

L20

L8 L8

A252-BK A252-BK

A252-BK

A252-BKA252-BK

113-OR

EEEEEE

L-1101130-8543EEE

893-GN

892-BR

892-BR

893-GN

Q

2 3 4 1

113-OR

113-OR

L-201131-0722

L-2009U-2334

L-2009U-2329

113-OR

F419-YL

F418-GN

F419-YL

201-BKB

F418-GNF419-YL

B A

L-400123-8681XXJ-200130-6253PP

ECAPCONNECTOR

JH

PP

G

F

202-BK

C

1

EDAB200-BK

893-GN

892-BR893-GN

892-BR

893-GN

113-OR

113-OR

A

200-BK-16

E794-YLE793-BU

E793-BU

320-OR

A305-YL-16

KKK

C

1

A B

200-BK-16641-OR-16

446-PU

A251-BK

K933-BU

H716-WH-16

H716-WH-16

H716-WH-16

H716-WH-16

B-1001130-7240MM

MMMM200-BK-16308-YL-16

1 2

308-YL-16200-BK-16

MM

ARCSUPPRESSOR106-8704

ARCSUPPRESSOR106-8704

M

ZZZ

ZZZ

200-BK-16

200-BK-16

338-PK-16

R AAAA252-BK113-OR

1 2 3

608-GN-14

641-OR-16

200-BK-16

200-BK-14

608-GN-14200-BK-14

UUUAAA

12976-OR

975-WH

200-BK-14

200-BK-14

610-OR-16

K933-BU

762-YL

762-YL

610-OR-16

607-PK-14

607-PK-14322-GY-16

607-PK-14322-GY-16

2

1

Q

PP AB

2

KK

BKBK 2

1

IMPLEMENT TANKOIL LEVEL SW123-2993

K

H

H

202-BK

M

C454-GNA252-BK

A251-BKC451-YLK933-BU

FFF

200-BK-16641-OR-16

115-5612 01 F-11XXX

2

A-700130-7239ZZZ

1

A251-BK

WWW 125-8531

WWWWWW322-GY-16610-OR-16607-PK-14200-BK-14

3 1 2 4

00

WWWWWW

200-BK-14607-PK-14610-OR-16

3 1 2 4

E-100125-8532VVV

VVV200-BK-14607-PK-14

AAA

C

D-100126-2807UUU

322-GY-16

UUU

B A

202-BK

202-BK

998-BR

998-BR

E701-PK

637-GN

600-BR-16

600-BR-16

644-OR

644-OR

600-BR-16

A

600-BR-16

A

600-BR-16600-BR-16

600-BR-16

600-BR-16

600-BR-16

600-BR-16

600-BR-16

600-BR-16

600-BR-16

A

A

200-BK-16

600-BR-16

600-BR-16

A403-GN-16

403-GN-16

UNUSEDPRELUBE SW337-WH

A

A

A

A

AAA

AA

AA

A

A

A

A A

251-BK

251-BK

L8

L8

202-BK

4

L7

L7

3

L7

2

L7L7

1

A

202-BK

E988-PU

E989-WH

C

892-BR

201-BK

A

A

A

200-BK-16

200-BK-16

200-BK-16

NOTE B

200-BK-16

251-BK

200-BK-16

200-BK-16

200-BK-16

200-BK-16

PANELLAMP7N-5876

PANELLAMP7N-5876

PANELLAMP7N-5876

PANELLAMP7N-5876

F704-OR

200-BK-16200-BK-16

998-BR

998-BR

F703-GY

E701-PK

600-BR-16600-BR-16

A

188-WH

188-WH

L7

L6

1

6

L6 L6

5

L6 L6

4

L6L5

3

L5L5

2

L4 L4

1

L4 L3

L3

C

L3L3

B

A

600-BR-16200-BK-16

A

129-BU-16200-BK-16

H710-PK

H711-GN

146-GY

146-GY

299-BK

299-BK

H716-WH

146-GY

299-BK

299-BK

600-BR-16

3

M912-BU

ZZ

ZZ

ZZ ZZ

ZZ

ZZZZ

ZZ ZZ

299-BK

ZZ

600-BR-16

200-BK-16

E917-WHE918-GNF741-WH164-WH

RRR

L181

L181

200-BK-16

600-BR-16

200-BK-16

600-BR-16

B200-BK-16600-BR-16 A

200-BK-16

L181

200-BK-16

600-BR-16

A251-BK

A305-YL-16

F

ZZ

129-BU-16F741-WH

322-GY-16

A251-BK

200-BK-16

164-WH

H716-WH

114-GN-16

114-GN-16

164-WH

200-BK-16

A251-BK

322-GY-16

F741-WH

129-BU-16

6 8 210 9 7 5 4

G794-OR

E701-PK637-GN

B

C414-BU

C413-YL

E708-PK

B

BB

BB

B

679-GY

975-WH-16

12

1

7 2 311 6 5

201-BK

4

10 9 8

B

BB

B

113-OR

113-OR

113-OR

E972-BU

E707-GN

299-BK

299-BK

202-BK600-BR-16

998-BR

998-BR

F975-OR

F975-OR

F975-OR

E972-BU

E972-BU

H722-GN

Q

998-BR

F722-OR

998-BR

998-BRF721-GY

998-BR

C

F721-GY

F722-OR

F720-GN

F720-GN

F719-BR

H712-WH

F706-PU

F418-GN

679-GY

608-GN-14

615-YL-14

608-GN-14615-YL-14

604-OR-16

113-OR

600-BR-16

600-BR-16

C456-OR

C457-BU

C457-BU

C456-ORA252-BK

432-PK

600-BR-16

433-BU

433-BU

432-PK

C415-WH

308-YL-16

893-GN

F419-YL

F418-GN

299-BK

A251-BK A251-BKA251-BK

A251-BK

146-GY

299-BK

146-GY

E918-GN

E917-WH

H710-PK

H711-GN

A251-BK

H716-WH

998-BR

F718-BU

F717-YL

F417-YL

L69

87a

87

30

8586

A305-YL-16

114-GN-16

320-OR-16A251-BK

322-GY-16

L181

HORNRELAY3E-5239

HORN SW170-1821

H716-WH

F741-WH164-WH

REDUCED RIMPULLON/OFF SW144-0912 (992G ONLY)

C

D

3

2A

SW OPERATION - RIMPULL SETTING

SW INPUTS: 1=SW CLOSED, 0=SW OPEN

11

65%

SW POS E989-WH E988-PU

80%

50%

35%

0 0

1 0

0 1

200-BK-16

202-BK

B

AUTO RIDE CONTROLINDICATOR LAMP7N-5876

THROTTLE LOCKINDICATOR LAMP7N-5876

E701-PK113-OR

113-OR

DE113-OR113-OR

F706-PU

A251-BK

C468-BU

202-BK164-WH

119-PK-16

119-PK-16

320-OR

600-BR-16

600-BR-16

200-BK-16

200-BK-16

H720-BU

H715-PU

H719-OR

200-BK-16600-BR-16

BKBK

F

BRYL 1 2

3 4F417-YL

PAYLOADSTORE SW129-2973 (992G ONLY)

200-BK-16129-BU-16

2

202-BK

F417-YL

202-BK

202-BK

202-BK

200-BK-14200-BK-14200-BK-14200-BK-14

E989-WH

E988-PU

E988-PU

E989-WH

200-BK-14

102-RD-14

124-GN-14

200-BK-14

200-BK-14

F725-WH

F725-WH

13121140

L3L3

L3

2

F725-WH

F975-OR

150-RD-14

529-WH-16200-BK-14 529-WH-16

200-BK-14

200-BK-14200-BK-14

G939-PK 124-GN-14

C468-BU

499-GY

25

24

F417-YL

23

22

21

20

19

18

17

16

NOTE: SHOWN WITHLOCKUP OFF

1514

975-WH976-OR

F419-YLF418-GN

201-BK

13

AAA

1 2

2 1

1 2

A

H716-WH-16E921-PKH713-PKF744-BUF745-YLH717-BRE922-GNH714-ORF742-PUF743-GY

B

CAB PLATFORMGROUND STUD #10

200-BK-14

200-BK-14200-BK-14200-BK-14

200-BK-14

R

E921-PKE922-GN762-YL

F745-YLF744-BUF743-GYF742-PU

H717-BRH714-OR

H713-PK

H716-WH-16 1

2

3 4

5

6 7 8 9

10

1112

BR-14

6 5 4 3 2

BK-14

A

CONTROLBOARD149-8218

WATERVALVEACTUATOR149-8203

OR-14BK-14GN-14 WH-14

YL-14BR-14PU-14 BU-14

PK-14GN-14

OR

WH

YL

BU

PK

A

164-WH

164-WH

L-2009U-2328

K933-BUA251-BK429-YL

AAA

113-ORAAA

A B C

976-OR

E-14026S-1061

EE

A251-BK

113-OR

CIGAR LIGHTER9W-0335

200-BK-16

12

11

10

119-PK-16

R

R

R

R

200-BK-14

119-PK-16

526-YL-16

527-GN-16

528-PK-16

525-GY-16

524-BU-16

523-BR-16

876-OR

875-BU

529-WH-16

892-BR

R R

J

F418-GN

105-RD-16

129-BU-16

200-BK-14

A525-GN-14A524-BR-14A523-PU-14124-GN-14

124-GN-14

9

H721-OR

H712-WH

124-GN-14

975-WH-16

A523-PU-14A524-BR-14

C

507-WH-16 506-PU-16

4

E794-YL

F779-WH

2

F778-OR

G759-WH

3 1

F741-WH

G765-GN

507-WH-16

517-BU-14516-GN-14515-GY-14

506-PU-16

12

522-WH-14

522-WH-14

G768-GN

G763-PU

G755-GY

G750-BU

G760-WH

G762-BR

G761-YL

G749-YL

G748-PU

506-PU-16

515-GY-14516-GN-14517-BU-14

507-WH-16

H716-WH-16

522-WH-14

521-YL-14

H722-GN

102-RD-14

G759-WH

G758-PU

F778-OR

F779-WH

E989-WH

G767-WH

G766-GN

E988-PU

H721-OR

G765-GN

F715-PU

E922-GN

E921-PK

762-YL

F745-YL

F744-BU

F743-GY

F742-PU

H717-BR

H714-OR

H713-PK

G765-GN

H721-OR

E988-PU

G766-GN

G767-WH

E989-WH

975-WH754-BU900-PU755-OR751-GN

F779-WH

998-BR

F778-OR

G758-PU

G759-WH

1110 9 8 7 6 5 4 3 2

H716-WH-16

H716-WH

F718-BU

E917-WH

H715-PU

G755-GY

G750-BU

G749-YL

G748-PU

G768-GN

F741-WH

G763-PU

H720-BU

G762-BR

H719-OR

G761-YL

E918-GN

G760-WH

F717-YL

F717-YL

G760-WH

E918-GN

G761-YL

H719-OR

F741-WH

G762-BR

H720-BU

G763-PU

F741-WH

G768-GN

G748-PU

G749-YL

1

2 3 4

5

6

112-PU-4

7

G750-BU

G755-GY

8 9

499-GY

4

JJ

LL

1 5

LL

LL LL

3 6

112-PU-14

112-PU-14

2

H715-PU

J

997-OR-16

893-GN

892-BR

893-GN

892-BR

876-OR

F706-PU

875-BU875-BU875-BU

893-GN893-GN893-GN893-GN893-GN

M

876-OR876-OR876-OR

892-BR892-BR

M

892-BR

892-BR893-GN

893-GN892-BR

JUNCTIONBLOCK

JUNCTIONBLOCK

B2

B1

892-BR892-BR

892-BR

E794-YL

E793-BU

892-BR

893-GN893-GN

893-GN

893-GN

892-BR

893-GN892-BR

892-BR

876-OR

875-BU

892-BR

892-BR

875-BU876-OR

892-BR893-GN

893-GN892-BR876-OR875-BU876-OR

E917-WH

875-BU893-GN893-GN

975-WH

975-WH

975-WH975-WH

975-WH975-WH975-WH 975-WH

975-WH

1 2

3 4 5

6 7

8

9

10

J

J

11

J

J

12

J

J

13

J

14

1

15

J

16

F718-BU

J

J

1718

993-BR-16

19

J

20

1

G758-PU

H715-PU

975-WH975-WH

21

212019

181716

151413

12

11

J

10

A252-BK

9

J

8

7 6

5

2

4

3 2 1

201-BK

L187

L187

L187

E917-WH

E918-GN

113-OR

E710-BU

C414-BU

C413-YL

E708-PK

G756-YL

E707-GN

410-WH

L187

E987-WH

L187L187

L187

8

G756-YL

G766-GN

G767-WH

F743-GY

B

G766-GN

H707-YL

201-BK

G767-WH

F745-YLF744-BU

875-BU

752-YL

900-PU

876-OR

F742-PU

751-GN

754-BU755-OR

G759-WH

146-GY

G758-PU

762-YL

892-BR

F741-WH

L187

K933-BU-16 9

F778-OR

710-GN

610-OR-16

1

TORQ CONV OIL TEMP SENSOR

PRIMARY STEERING PRESSURE SW

TILT CYLINDER R.E. PRESS SENSOR

+24V ECM SUPPLY (KEY ON)

3432

FORWARD HORN SW

19

C455-PUSTEERING OIL FILTER BYPASS SW

5

F707-WH

F710-BR

37

13

3

15

22

23

3031

32

3334

35

14

12

INST PANEL GROUND

600-BR-16

600-BR-16

TORQUE CONVERTERLOCKUP INDICATOR LAMP7N-5876

202-BK 998-BR

600-BR-16

QUICKSHIFTINDICATOR LAMP7N-5876

A

411-PK

H716-WH

610-OR-16

A

500-BR-16

6

622-PU-16

200-BK-16

A

A A

A

F419-YL

410-WH

A

129-BU-16

F-1300129-8089SSS

SSSSSS113-OR

202-BKNOTE B

998-BR

600-BR-16

998-BR

202-BK

998-BRF716-WHF715-PU

F703-GY

J-500124-0792RRR

RRR

THROTTLE LOCKRESUME SW131-0453

THROTTLE LOCKSET SW129-2973

F717-YL998-BR

998-BRF718-BU

623-BU-16

641-OR-16

A252-BK

992G ONLY

200-BK-16600-BR-16

F704-OR

F719-BR

E972-BU

307-OR-16

338-PK-16

120-YL-16

118-GY-16

114-GN-16

164-WH

322-GY-16

H711-GN

H710-PK

146-GY

129-BU-16

H712-WH

129-BU-16

146-GY

H710-PK

H711-GN

322-GY-16

114-GN-16

108-BU-14

108-BU-14

E972-BU

E708-PK

E707-GN

E988-PU

10

1112

BKRDWH

13

14

15

437-BRC468-BU

CLUTCH 1 SOL (REV)

21

17

916

11

7

6

18

37

22

RIDE CONTROL SW 1

SW AND SENSOR GROUND

RIDE CTRL SOL

+10V SENSOR SUPPLY

3CAT DATA LINK +

26

CLUTCH 2 SOL (FWD)

+24V ECM SUPPLY (KEY ON)

SOLENOID RETURN

DOWNSHIFT SW (N/O)

32

26

15

399

PARK BRAKE SW (N/O)

UPSHIFT SW (N/C)

REVERSE SWITCH

2

14 419

27

28

35

200-BK-16

200-BK-16

33

31

36

REDC RIMPULL IND LAMP

TORQ CONV LOCKUP SW

GROUND

40

24

G763-PU

F743-GY

E707-GN

292827262019

13 1363534333237

252423

222118171615141211

E707-GN

1

A

C415-WH

A525-GN-14

F721-GY

VIMSSERIALPORT

2 1

10

113-OR

E710-BU

201-BK

411-PK

410-WH

F702-GN

A700-OR

WATER VALVETEMP SELECTOR111-0879

6 2 5 4

9

A525-GN-14

8 7

6

5 4 3 2

3031

A252-BK

C

16

15

29

21

18

40

30

31

27

28

24

25

36

20

9

2

4

8

7

26

6

PCS PRINTERPORT

+24V ECM SUPPLY(KEY ON)

TILT LEVER - BUCKET KO DETENT SOLLIFT LEVER POSITION SENSOR

LIFT LINKAGE POSITION SENSOR

CONNJ1

L187

1 2 21

1 2211 221

1 2 21

L187

ZZ

4321GN

WH C A

B

6

1

3

5

5 4 3 2

19

22

23

1

11

10

1 2 3

14

13

4

1 2 3 4 5

12

17

6

6

39

32

5 4 3 2 1

33

35

34

NOTE B

C468-BU

201-BK

LOADDATACLOCKGROUND+V DISPLAY MESSAGE

CENTERCLUSTER149-2357

E708-PK

C414-BUC413-YL

E707-GNVIMSKEYPAD149-3255

+V DISPLAYGROUNDDATAC415-WH

E707-GNE972-BU

E707-GN

E707-GN

C413-YLC414-BU

E708-PK

E708-PK

C414-BUC413-YL

GAGECLUSTER166-6928

+V DISPLAYGROUNDCLOCKDATALOAD

LOADDATACLOCKGROUND+V DISPLAY SPEED/

TACHCLUSTER6V-6457

113-ORE710-BU

600-BR-16

600-BR-16

600-BR-16

E710-BU

VI113-OR

F725-WH993-BR

+5VGROUNDSIGNAL

OR 997-OR

FAN PUMPPRESS SENSOR140-3540

GNYL

16

201-BK

E710-BU

1

113-OR

M912-BU

C B A

411-PK

Q

3

G747-OR

ORBK

SIGNALGROUND

+8V

WH

TORQUE CONVERTEROIL TEMP SENSOR100-3055

C B A

A700-OR

F702-GN

410-WH

Q

A B C

REAR AXLE OILTEMP SENSOR100-3055

K933-BUA251-BK

WH

+8V

GROUND

SIGNAL

BKOR

446-PU

NNN

C459-GYA252-BKF975-OR

F417-YL

TORQUE CONVP4 PRESSURESENSOR145-2362

608-GN-14

F417-YL

ORYLGROUND

VS

SIGNAL GN

113-OR

RH HOODLAMP153-2073

POS NEG

GN

E799-BR

C529-GY

875-BU

SIGNAL

+8VGROUND

VAR PUMP PROP SOLENOID

LOWER SOLENOID (#2)

E989-WH

YL

POSNEG

608-GN-14

604-OR-16

600-BR-16

200-BK-14

200-BK-14

TILT LINKAGE POSITION SENSOR

200-BK-14

OR

LIFT LEVER - LOWER KO DETENT SOL

200-BK-14

DUMP SOLENOID (#2)

LOWER SOLENOID (#1)

600-BR-16

A

STER PUMP CASE FILTER SW

B

604-OR-16

A251-BK113-OR

2

IMPLEMENT LOCKOUT SW (N/O)

LIFT SOLENOID (#1)

BUCKET KO SET SW (N/O)

J

IMPL FIXED PUMP CASE FILTER SWFAN MOTOR CASE FILTER SW

IMPLEMENT LOCKOUT SW (N/C)

A251-BK

PILOT SUPPLY ON/OFF SOLENOID

GROUND

CAT DATA LINK -CAT DATA LINK +

513-OR-14522-WH-14

608-GN-14

IMPLEMENTFIXED PUMPPRESS SENSOR143-9176

LIFT SOLENOID (#2)

R

38

113-ORA251-BK

SWITCH & SENSOR GROUND

M912-BU

C

TILT LEVER POSITION SENSOR

M912-BU

RACKBACK SOLENOID (#2)

SOLENOID RETURN

DUMP SOLENOID (#1)RACKBACK SOLENOID (#1)

GROUND

+24V ECM SUPPLY(KEY ON)

LIFT & LOWER KO SET SW (N/O)

A251-BK113-OR

L187

L187

SOLENOID RETURN

SWITCH & SENSOR GROUND

IMPL VAR PUMP CASE FILTER SW

FAN PUMP CASE FILTER SW

+24V ECM SUPPLY(KEY ON)

LIFT LEVER - LIFT KO DETENT SOL

21

13

31

11

XMSN PUMPP1 PRESS SENSOR112-9781

102-RD-14

22

4

6

33

8

20

25

23

26

14

10

9 3

7

3738

1

29

17

30

24

36

28

2

27

11

31

39

32 40

19

5

18

34

15 16

12

2

27

21

14

20

34

25

8

23

22

37

24

10

13

32

18

17

12

35

36

30

3

9

7 1

26

33

38

29

39

19

4 5

6

40

16

R

F975-OR

15

A252-BK

28

C458-BR

437-BR

4

452-PU

321-BR

E972-BU

E708-PK

29

3

893-GN

35

F779-WH

1

5

12V SOCKET117-2311FOR LAPTOPCOMPUTER

135-BU-16

2

600-BR-16

998-BR

B

F702-GNA700-OR

998-BR-16

H720-BU

C530-BU

20

25

BK

433-BU

299-BK

A252-BK

E922-GN

200-BK-14

200-BK-14

SW OPERATIONREDUCED RIMPULL ON/OFF

37

L

L

C413-YL

875-BU

876-OR

E708-PK

200-BK-14

C B

E972-BU

CLOSED = MAX RIMPULL

A

429-YLA251-BK

WHBKOR

SIGNAL

+8VGROUND

FRONT AXLE OILTEMP SENSOR100-3055

A B C

OPEN = REDUCED RIMPULL

F779-WH

H721-ORH712-WH

600-BR-16

C491-PU

C415-WH

F418-GN

C456-OR

C457-BU

C455-PU

C461-OR

F706-PU

679-GY

C414-BU

E972-BU

E708-PK

E707-GN

876-OR

E708-PK

875-BU

C413-YL

C413-YL

F721-GY

REAR AXLE BRAKEPRESS SENSOR112-9779

F716-WHF715-PUF719-BRF718-BUF717-YL

F722-OR

F720-GNF706-PU

113-ORF707-WH

426-BR

C530-BU

C491-PU

C461-OR

F710-BR

F975-OR

C460-BU

975-WH

308-YL-16

410-WH

447-PK

411-PK

496-WH

C460-BU

C414-BU

432-PK

105-RD-16

H722-GN

A251-BK

YL-16

YL-16

J

998-BR-16

997-OR-16993-BR-16E799-BR

C455-PU

C450-YL

A252-BK

LLLLLLLLL

LLL

443-YL

M

F722-OR

A700-OR

F720-GN

F719-BR

E795-YL

F724-PU

F723-PK

F718-BU

F716-WH

F715-PU

F707-WH

F710-BR

892-BR

893-GN

E793-BU

E794-YL

F700-BU

28

21

16

40

6

5

4

19

39

10

38

33

37

1 7

9 3

3036

35

12

17

18

29

13

32

24

26

27

23

8

25

22

2014

15

34

2

998-BR-16

A700-OR

999-WH

F717-YL

150-RD-14

113-OR

993-BR-16

997-OR-16

996-GN

ADEM II132-8900

GROUND

LH TURBO INLET EXH TEMP SNSR

RH TURBO INLET EXH TEMP SNSR

F714-PK

994-GY

F713-OR

A747-GY

A708-BR-16

A707-PU-16

A706-GY-16

A705-BU-16

A704-GN-16

A703-BR-16

A702-PU-16

A701-GY-16

INJECTOR 8 SOLENOID

INJECTOR 7 SOLENOID

INJECTOR 6 SOLENOID

INJECTOR 5 SOLENOID

INJECTOR 4 SOLENOID

INJECTOR 3 SOLENOID

INJECTOR 2 SOLENOID 16

INJECTOR 1 SOLENOID

15

FAN PUMP SOL RETURN

976-OR

FAN PUMP SOLENOID

A746-PK

6

19

REAR BRAKEACCUMULATORPRESSURE SW175-3244

36

30

517

21

2

31

37

24

3927

38

22

35

33

THROTTLE LOCK IND LAMP

C450-YL

CAT DATA LINK +

INJECTOR 6&8 SOL RETURN

7

INJECTOR 5&7 SOL RETURN

INJECTOR 2&4 SOL RETURN

3 9

10

CAT DATA LINK -

ETHER STARTING AID SW

14

ATA DATA LINK +

20

GROUND

ETHER ON RELAY

THROTTLE PEDAL POS SNSR

AFTER COOLER TEMP SNSR

32

26

ATA DATA LINK -

29

INJECTOR 1&3 SOL RETURN

8

1

18

25

COOLANT TEMP SENSOR

FAN PUMP PRESS SENSOR

RH TURB INLET PRESS SNSR

ENGINE OIL PRESS SNSR

LH TURB INLET PRESS SNSR

ATMOSPHERIC PRESS SNSR

TURBO OUTLET PRESS SNSR

CONNJ2

COOLANT FLOW SW

4

23

RH SERV BK PEDAL SW (N/C)

SERVICE: TDC PROBE +

SERVICE: TDC PROBE -

ETHER CURRENT LVL RELAY

THROTTLE LOCK ON/OFF SW

THROTTLE LOCK RESUME SW

THROTTLE LOCK SET SW

+24V ECM SUPPLY (KEY ON)

GRD LVL SHUTDOWN (N/C)

GRD LVL SHUTDOWN (N/O)

ANALOG SENSOR RETURN

+5V ANALOG SNSR SUPPLY

DIGITAL SENSOR RETURN

+8V DIGITAL SNSR SUPPLY

+24V ECM SUPPLY (KEY OFF)

+24V ECM SUPPLY (KEY OFF)

11

+12V SPD/TIM SNSR SUPPLY

31

RIGHT BK PEDAL SW (N/O)

ENG SPEED/TIMING SNSR

F729-GN-16

F728-BR-16

F727-BU-16

F721-GY

F703-GY

28

34

F704-OR

CRANKCASE PRESS SENSOR

F702-GN

995-BU

F726-YL-16

BK-16RD-16

F975-OR

9

C454-GN

C413-YL

7

BU-16

C529-GY

410-WH

C

A B

J

412-BU

COOLANT FLOW SW183-3862

403-GN

411-PK

A251-BKA251-BKA251-BK

40

35

443-YL

31

883-GY

10

IMPLEMENT OIL TEMP SENSOR

C459-GY

892-BR893-GN

STEERING OIL TEMP SENSOR

HORN RELAY

LIFT CYLINDER H.E. PRESS SENSORFR BK ACCUMULATOR PRESSURE SW

25

30

27

33

3837

3916

XMSN OIL FILTER BYPASS SW

REAR BRAKE ACCUM PRESS SW

FUEL LEVEL SENSORC451-YL4

26

14

23242221

29

998-BR-16

28

417-GY

13432-PK18

IMPL OIL FILTER BYPASS SW

17

CAT DATA LINK RIGHT +CAT DATA LINK RIGHT -

12

CAT DATA LINK LEFT -

C454-GN

CAT DATA LINK LEFT +

8

GROUND

426-BR

+24V ECM SUPPLY (KEY ON)

C450-YL

3

6

2

1

+8V SENSOR SUPPLY OUTPUT

113-OR

A251-BK

C457-BU

15

IMPL FIXED PUMP PRESS SNSRID CODE 2ID CODE 1ID CODE 0

K933-BU-16

882-PK

VIMS SENSOR MODULE 1144-7172

36

A/C COMPRESSOR141-9676

C458-BR

C456-OR

11

20

FRONT AXLE OIL TEMP SENSOR

REAR AXLE OIL TEMP SENSOR

LCD LAMPS (-)

412-BU 2 1

F419-YL

F418-GN

BKBK

313-GY-16302-OR-16

201-BK

998-BR

1110

C415-WH 29

LAMP DR #1 OUT.(ACTION LAMP)411-PK 20

LAMP DR #2 OUTPUT (SERV LAMP)21E709-WH600-BR

36

CAT DATA LINK RIGHT +CAT DATA LINK RIGHT -

201-BK

E707-GNE708-PK

C414-BU

CAT DATA LINK LEFT +CAT DATA LINK LEFT -

C413-YL

VEHICLE DASH LIGHT SENSE 9

24410-WH HORN DR OUTPUT (ACTION HORN)

H701-OR

KEYPAD DATADISPLAY LOADDISPLAY DATA

DISPLAY CLOCK

GROUND

+12V DISPLAY

+24V ECM SUPPLY (KEY ON)113-OR

893-GN892-BR

M

H700-GY

VIMSMAIN MODULE165-8682

1 +24V ECM SUPPLY (KEY OFF)

25

2

26

2728

6 7 4 5

8

876-OR875-BU

RS232 PORT 2 RECEIVERS232 PORT 2 TRANSMIT

RS-232 PORT 2 RECEIVERS-232 PORT 2 TRANSMIT

1716

1819

M

C414-BU

411-PK410-WH

F975-OR

H716-WH

M

C414-BU

38

37

3940

IMPLEMENT PILOT PRESSURE SENSOR

IMPLEMENT TANK OIL LEVEL SWENGINE OIL LEVEL SW

FUEL FILTER PRESSURE SW

30

2324

2122

3 C461-OR9

442-GY

13

35

H720-BU

6

CAT DATA LINK RIGHT +

496-WH

CAT DATA LINK RIGHT -

29

CAT DATA LINK LEFT -

447-PK

CAT DATA LINK LEFT +

31

GROUND

437-BR

STER MAIN PUMP PRESSURE SENSOR

17

2

15

113-ORA252-BK

A252-BKA252-BKA252-BK

ID CODE 3ID CODE 2ID CODE 1

H701-OR

VIMS SENSOR MODULE 2144-7172

18

32

429-YL

F975-OR+8V SENSOR SUPPLY OUTPUT

883-GY

11

882-PK

19

H700-GY

446-PU

M

313-GY-16

FR AXLE BRAKE PRESSURE SENSOR

34

1

STEERING TANK LEVEL SW

410 5 8

36

20

26

2728

25

1614

33

313-GY-16

21

A751-YL

OR

DUMPSOL (#2)112-5874

E921-PK

976-OR

F975-OR

F975-OR

IMPL PILOTPRESS SENSOR112-9781

F975-OR

C461-ORA252-BK

GNYLOR

SIGNAL

+8VGROUND

C B A

998-BR A

A B C

GROUND+8V

NNN

1

C-201117-7741QQQ

QQQ

QQQ QQQ

SIGNAL

ORYLGN

A252-BKC450-YL

F975-OR

STEERING PILOT OILPRESS SENSOR112-9781

QQQ QQQ

F745-YL

GNGN

QQQQQQQQQ

H724-YL

499-GY

101-RD-4

A251-BK

IMPL OILFILTERBYPASS SW117-7773

STEERING OILFILTERBYPASS SW117-7773

424-GY

975-WH

34

C415-WH

313-GY-16

M

1

M M

M MM

E793-BU

M M

M

M

M

M

M

M MM

MM

M

M

2

M

311-WH-14

A B C

975-WH

433-BU

975-WH

A747-GY

997-OR-16993-BR-16YL

GN

ATMOSPHERIC PRESS SENSOR161-9926

200-BK-16

H716-WH-16

426-BR

A251-BK

A251-BK

B

FOR SEPARATEPAYLOAD DISPLAY

E972-BU

1

C413-YLC414-BU

E708-PK

E707-GN

H716-WH-16

1

H717-BR

H717-BR

975-WH

3735

191736

9

22

121110132824

975-WH

975-WH

975-WH

23

A

272625

29

16

L2

C

975-WH

975-WH

E707-GN

7

975-WH

15

2

975-WH

447-PK

8

30

181420

306-GN-16

A B C

C

A

C

751-GN

752-YL

B

B A

A

A B C

C B A

H715-PU

997-OR-16

933-BR-16

997-OR

F707-WH

C B A

C B A

B C

A B C

J J J J

J

998-BR-16

F704-OR WH

+8VGROUNDSIGNAL

BKOR

2

A700-OR

YLGN

RIGHT TURBO INLET PRESSSENSOR161-9926

997-OR-16 OR

SIGNALGROUND+5V

993-BR-16

F703-GYF703-GY

996-GN

998-BR-16

E795-YL

A746-PK

995-BU

999-WH

994-GY 994-GY

999-WH

995-BU

A746-PK

997-OR-16

997-OR-16

997-OR-16

997-OR-16

4

993-BR-16

E795-YL993-BR-16

X

F704-OR

993-BR-16

998-BR-16

A700-OR

993-BR-16

993-BR-16

F713-OR

RH TURBO INLET EXHAUSTTEMP SENSOR163-7882

F714-PK

GNYL

LH TURBO INLET EXHAUSTTEMP SENSOR163-7882

J

ENGINE OIL PRESS SENSOR161-9931

TURBO OUTLET PRESS SENSOR161-9929

COOLANT TEMP SENSOR102-2240

ENGINE SPEED/TIMINGSENSOR129-6628

WH

F714-PK

F713-OR

+5VGROUNDSIGNAL

GN

OR

+5VGROUNDSIGNAL

YLOR

997-OR-16 LEFT TURBO INLET PRESSSENSOR161-9926GN

YL

+8VGROUNDSIGNAL

BKOR

996-GN

998-BR-16

+5VGROUNDSIGNAL

21

OR

998-BR-16

GN

+5V

EDC

RDWHBK

3

BCA

GROUND LEVELSHUTDOWN SW139-2116

132

H716-WH-16

QQQ

150-RD-14150-RD-10

C413-YL

C414-BU

IMPLEMENT VALVE

IMPLEMENT VALVE

1

2

2413

10

4

616171820211937

36353433

32

31302928

272625

3

5

14 7

1512222311 8

G766-GN

M

R

B

X

F417-YL

K933-BU

K933-BU

H719-OR

X

F

E707-GN

200-BK-14

200-BK-14

F417-YL

H707-YL

4

K933-BU

K933-BU

K933-BU

REDUCED RIMPULLINDICATOR LAMP7N-5876

2325

PARK BK PRESS SW (N/O)

K933-BUK933-BU

637-GN

H716-WH-16

H714-OR

H715-PU

975-WH

B

5

13

6

308 20

FORWARD SWITCH

PARK BRAKE SW (N/C)

CAT DATA LINK -

299-BK

4

M912-BU

892-BR

2

QUICKSHIFT SW (N/O)

H717-BR

BACKUP ALARM

TORQ CONV (P4) PRESSURE SENSOR

STEERING PILOT OIL PRESSURE SENSORREAR AXLE BRAKE PRESSURE SENSOR

XMSN PUMP (P1) PRESSURE SENSOR

A526-PK-14

A527-BU-14

STRG/TRAN LOCK SW (N/O)

KEY START SW TO B+

STRG/TRAN LOCK SW (N/C)

893-GN

QUICKSHIFT SW (N/C)

+24V ECM SUPPLY (KEY ON)

NEUTRAL SWITCH

1

LOWERSOL (#1)112-5874

CB ANTENNA9U-2332

G762-BR

892-BR

892-BR

893-GN

G939-PK

DOWNSHIFT SW (N/C)

A252-BK

UPSHIFT SW (N/O)

10

A251-BK

G767-WH

F745-YL

F744-BU

F779-WH

G764-PK

G765-GN

752-YL

G765-GN

E794-YL

E709-WH

113-OR

TOR CONV OUTPUT SP RTN

GROUND

A251-BK

875-BU

E989-WHE988-PU

447-PK

33

C529-GY

876-OR

31

32

113-OR

34

33

102-RD-14

622-PU-16

Z

Z

Z

Z

32

STRAP AS. 8R-6359

Z

E793-BU

G939-PK

200-BK-14

31

313-GY-16

30

F710-BR

23

28

623-BU-16

3

27

34

302-OR-16

E793-BU

25

C455-PU

H707-YL

G764-PK

F742-PU

17

501-GN-16

L2

1

L2 L2

2

L2 L2

3

F722-OR

F721-GY

A

RRRRRR

F720-GN

F719-BR

F718-BU

RRR

RRR

F717-YL

H719-OR

H715-PU

L187

H720-BU

H716-WH

H722-GN

TILT CYLINDERROD END PRESSSENSOR143-9176

C456-OR

Q Q

3835

2221

E708-PK

2936

F743-GY

E710-BU

F745-YL

H716-WH-16

113-OR

A

LIFTSOL (#2)112-5874

299-BK

L2 L2

4

308-YL-16

6

G767-WH

G766-GN

A

3

429-YL

E918-GN

E917-WH

G758-PU

F741-WH

G759-WH

F778-OR

F779-WH

H721-OR

E989-WH

E988-PU

419-YL

417-GY

308-YL-16

876-OR

875-BU

12V BATTERY9X-9731

18

E917-WHE918-GN

876-OR

G748-PU

2

F778-OR

1 3 2

G749-YL

G761-YL

G762-BR

C529-GY

G760-WH

G750-BU

G755-GY

G763-PU

G768-GN

G765-GN

H712-WH

E709-WH

C530-BU

C529-GYC530-BU

201-BK

R

R

H716-WH-16H707-YL

411-PK

B A

STOP/TAIL LAMP3E-6467

RDST WH

BK

Z

GN-16

T°MOTOR

L

H

OR-16BR-16GY-16BK-16

4 GND

B+ P118-GY-16

505-BU-16503-BR-16

504-YL-16

200-BK-14 1 2 6

C

3 5

H707-YL

E709-WH201-BK

200-BK-14

5 3

000000

QQ

QQ

2

RR

RR

D-14G-13

0000

153-74858R-5846

604-OR-16

102-BU-16JJJ

JJJ JJJ

A-2014E-9967JJJ

8X-5802 STRAP AS.

TO CABPLATFORMGROUNDSTUD #9

TO ENGINEEND FRAMEGROUND STUD #8

RD-14

00000000

D-14115-5598C-14115-5595

115-5597115-5586115-5590

C-14

MMMMMM

4

GGG

CD

WH-16

E709-WH

113-OR

G756-YLC491-PU

202-BK

417-GY

17

C

16

202-BK202-BK

419-YL

313-GY-16

G764-PK

314-PU-8

308-YL-16

679-GY

F706-PU

F419-YL

975-WH

752-YL

F417-YL

F700-BUE799-BR

308-YL-16

1214

F975-OR

207-BK-16

307-OR-16

129-BU-16

201-BK

201-BK

A700-OR

998-BR

304-WH-8

302-OR-16

998-BR

679-GY

F716-WHF715-PU

F715-PU

679-GY

F716-WH

623-BU-16622-PU-16

622-PU-16

641-OR-16

299-BK

299-BK

623-BU-16622-PU-16

F-900173-8487FFF

623-BU-16

E710-BU

641-OR-16

623-BU-16

F715-PUF716-WH

FFF

BK

1

SIGNAL

201-BK876-OR875-BU

447-PK

447-PK

308-YL-16

308-YL-16

641-OR-16

308-YL-16

200-BK-16

AAA

403-GN

AAA

622-PU-16

610-OR-16

615-YL-14

604-OR-16

2

F418-GN

200-BK-16

3

600-BR-16

200-BK-16600-BR-16

A251-BK

604-OR-16600-BR-16

L1 L1

CB

5

E921-PK

608-GN-14

A

A251-BK

113-OR

679-GY

302-OR-16

975-WH-16

600-BR-16

607-PK-14

H710-PK

H711-GN

200-BK-14

WH-16

H716-WH-16

600-BR-16

E710-BU

311-WH-14

600-BR-16

WH-16

113-OR

311-WH-16

2

WH-16

499-GY

C491-PU

NNN

H716-WH-16

H716-WH-16

WH-16

B-2/L-2

2A252-BK

H710-PK

F744-BU

1

5

2

G756-YL

37

12

11

A

C461-OR

B

1015

87

FRONT AXLE BRAKEPRESS SENSOR112-9779

GROUND+5V

322-GY-16200-BK-14

FORWARD HORN(HIGH TONE)174-7875

1

322-GY-16610-OR-16607-PK-14200-BK-14

Y

Y

Y

Y

FLOODLAMP153-2073

R

RUNNINGLAMP161-3509

A251-BK

A251-BK

Y

610-OR-16

200-BK-14

FORWARD HORN(LOW TONE)163-1201

200-BK-14322-GY-16

607-PK-14

113-OR

105-RD-16

1

105-RD-16

200-BK-14

C461-OR

Q

CONNJ1

12V BATTERY9X-9731

7

AAA

AA

AATT

VV

BK-00

RD-00GROUND

102-RD-14 1

762-YL

W

WH

W

W

A

299-BK

65

146-GY

C455-PUC454-GN

W

L187

200-BK-14615-YL-14

200-BK-14615-YL-14

LH ROPSFLOODLAMP147-0319(992G)

2

200-BK-14

150-RD-14

200-BK-14

SIGNALYL

875-BU

OR

WH

+5VGROUNDSIGNAL

BKOR

ANTENNA9U-2331

OR

3

4

452-PU

452-PU

C450-YLC451-YL

4 5

C458-BR

200-BK-14

200-BK-14608-GN-14

615-YL-14

447-PK

H711-GN

447-PK

ATCH

Q

Q

S

Q

446-PU496-WH442-GY

Q

V

V

V

V

V

V

V V

Q

Q

446-PU

4

LOWERSOL (#2)112-5874

WH-16

201-BK

WH-16

E707-GN

C415-WH

C414-BU

C413-YL

875-BU

876-OR

6

E707-GN

E708-PK

322-GY-16

8

7

6

1

5

4

3

321-BR

321-BR308-YL-16

E972-BU

2

523-BR-16

524-BU-16

STOPLAMP SW3E-5520(SHOWN WITH BRAKE OFF)

2 1 COM

NC

R

R

R

R

A252-BK

A252-BK

164-WH

338-PK-16

432-PK

433-BU

410-WH

307-OR-16

411-PK

525-GY-16

528-PK-16

527-GN-16

526-YL-16

C457-BU

C456-OR

146-GY

124-GN-14

119-PK-16

120-YL-16

118-GY-16

129-BU-16

108-BU-14

102-RD-14

119-PK-16

105-RD-16

113-OR

A252-BK

5

GN-16

A252-BK

A524-BR-14

114-GN-16

A251-BKA251-BKA251-BK

A251-BK

A251-BKA251-BKA251-BK

V

C454-GN

113-OR

C451-YL

K933-BU

A252-BKA251-BK

A251-BK

308-YL-16

6

755-OR

754-BU

PPP

SS

MMM

U U

200-BK-14311-WH-14

7

2

5

8 9101112

A252-BK

A251-BK

2

JJ

LL

LLLL

LLLL

4

1

BK

109-RD-4

A252-BKA252-BKA252-BK

1

18

6

1

207-BK-16

A252-BK

998-BR

1

5

R

J

L

C468-BU

A700-OR

A252-BK

A252-BK

4

L181

600-BR-16

311-WH-14200-BK-14

F702-GN

E

19

3

2

GROUND

875-BU

2

G939-PK

608-GN-14

1

876-OR

A252-BK

900-PU

C

2

B A

496-WHA252-BK

VIMSSERIALPORT

1

A251-BK

975-WH

308-YL-16

600-BR-16

1

3

2

3 4 6

10

5 8 7 1

8

+24V

200-BK-16

SIGNAL

998-BR

ARC SUPPRESSOR106-8704

OR

F720-GN

BK

2

113-OR

A251-BK

6

200-BK

893-GN

892-BR

WH

ABD

429-YL

EH

G762-BR

F778-OR

JC

F779-WH

1

146-GY

H721-OR

H712-WH

993-BR-16

FG

202-BK202-BK

338-PK-16

523-BR-16

A

200-BK-16600-BR-16

299-BK299-BK

A

A

202-BK

E987-WH

202-BK

E793-BU

L1

102-RD-14

A

112-PU-4

E794-YL

2

R

MM

YL-16

M

A252-BK

A252-BK A252-BKA252-BK

F-12

L1

6

01

T

M

115-5603

521-YL-14

VIMSSERVICELAMP125-6794

6 5

C460-BU

12

A251-BK

A251-BKA251-BK A251-BK

A251-BK

20

4

NNN

NNN

NNN

NNN

NNN

113-OR

709-OR

G939-PK452-PU

443-YL

C462-PKC459-GY443-YL

NNN

C468-BU

NNN

A252-BK

1

443-YLC459-GY

A251-BKK933-BU

K933-BU

452-PU

709-OR

H724-YL

G747-OR

997-OR

C462-PK

F725-WH

993-BR

G747-OR

C468-BU

975-WH

975-WH

443-YL

C529-GY

150-RD-10

C530-BU

299-BK

T

8

1

C459-GY

203-BK-16101-RD-4

A252-BK

8

F417-YL

443-YL

203-BK-16

2

426-BR

3 7 2

529-WH-16

526-YL-16

527-GN-16

200-BK-16

710-GN

A700-ORF702-GN

C459-GY

F721-GY

314-PU-8

521-YL-14522-WH-14

403-GN

304-WH-8

207-BK-16

302-OR-16

304-WH-8109-RD-4

521-YL-14

522-WH-14

314-PU-8

GG

YY

WW

313-GY-16

752-YL

522-WH-14521-YL-14

522-WH-14

2

521-YL-14

RESISTOR/DIODE AS.124-6704

150-RD-14377-OR-14

513-OR-14

7

200-BK-16

513-OR-14

202-BK

528-PK-16

G747-OR

299-BK146-GY

H716-WH

J

J

J

J

J

J

J

J

F707-WH

J

J

12

A252-BK

A252-BK

11

10

3

F710-BR

146-GY

112

LIFT/LOWER/BUCKETKO SET SW144-0907

11

1

3

2

10

5

4

E972-BU

REDUCED RIMPULLSELECTOR SW123-6384

522-WH-14

K933-BU

A251-BK

4

9

H721-OR

H712-WH

113-OR

200-BK-16

410-WH

E955-OR

E955-OR

452-PU

507-WH-16

F778-OR

G749-YLG748-PU

202-BK

G762-BR

G763-PUG755-GY

G761-YLG760-WHG768-GN

G750-BU

113-OR

2

506-PU-16

8

H724-YL

7

311-WH-14

G

G

G

G

G

150-RD-14

F717-YL

A B

F

D

F741-WH

8

7

6

9

200-BK

12

CC

135-BU-16120-YL-16

A513-PK511-BR-16

200-BK-14

135-BU-16A513-PK

120-YL-16102-RD-16

200-BK-14102-RD-14135-BU-16120-YL-16200-BK-14200-BK-14

200-BK-14

105-RD-16200-BK-14

105-RD-16WH

200-BK-14200-BK-14

508-PU-16

1

118-GY-16503-BR-16

C509-WH-16512-BR-16511-BR-16A513-PK200-BK-14120-YL-16135-BU-16102-RD-16

C

9 7 61211

2

6

5

F718-BU

C458-BR

E793-BU

B

H724-YL

975-WH

C462-PK

113-OR

5

NOTE: SHOWNWITH IMPLEMENTSENABLED

502-OR-16501-GN-16500-BR-16118-GY-16200-BK-16

C468-BU

2 1

B

B

B

4

3

1

615-YL-14

506-PU-16

E988-PU

A252-BK

1

610-OR-16

BK

G939-PK

T°MOTOR

L

H

OR-16BR-16GY-16BK-16

GN-16

MOTOR

L

H

OR-16

1

BR-16

2

12

11

10 9

B

E710-BU

E710-BU

E710-BU

C414-BU

C414-BU

C414-BU

E708-PK

E708-PK

E708-PK

C413-YL

C413-YL

C413-YL

525-GY-16

E707-GN

AAAA AA

F779-WH

200-BK-14

AA

A

A

A A

A

A

A

A

A

A

AA

A

A

A

A

A

A

A

A

A

AA

A

A

A

A

A

AA

AA

504-YL-16505-BU-16105-RD-16

600-BR-16

E989-WH

PANELLAMP7N-5876

600-BR-16

975-WH

C462-PK

600-BR-16

600-BR-16

600-BR-16

600-BR-16

600-BR-16

600-BR-16

600-BR-16

933-BR

600-BR-16600-BR-16600-BR-16

600-BR-16

600-BR-16

600-BR-16

3

876-OR

A523-PU-14

A523-PU-14

502-OR-16

600-BR-16

622-PU-16

623-BU-16

641-OR-16

A524-BR-14

610-OR-16

A525-GN-14

610-OR-16

506-PU-16

600-BR-16

610-OR-16

507-WH-16

NOTE B

641-OR-16

623-BU-16

338-PK-16

622-PU-16

2

G765-GN

G758-PU

338-PK-16

507-WH-16

G758-PU

G759-WH

G767-WH

G766-GN

507-WH-16

G758-PU

G759-WH

P

E701-PK

G766-GN

P

A

200-BK-16

502-OR-16

507-WH-16

202-BK

641-OR-16

202-BK

202-BK

B

623-BU-16

600-BR-16

304-WH-8

109-RD-4

600-BR-16

600-BR-16

622-PU-16

600-BR-16

A

600-BR-16

600-BR-16

637-GNE701-PK

A

202-BK 202-BK

SERVICE TOOLCONNECTOR

998-BR

200-BK-16200-BK-16

200-BK-16

644-OR

200-BK-16

600-BR-16

201-BK

200-BK-16200-BK-16 200-BK-16

200-BK-16

A

200-BK-16

A

A

200-BK-16

NOTE B

200-BK-16

1

641-OR-16

200-BK-16200-BK-16

200-BK-16

200-BK-16

200-BK-16

PANELLAMP7N-5876

875-BU

A

2

A

200-BK-16

200-BK-16

200-BK-16

200-BK-14

200-BK-16

200-BK-14

200-BK-16

200-BK-16

200-BK-16

200-BK-16

TO CBRADIO

135-BU-16

135-BU-16

517-BU-14516-GN-14515-GY-14521-YL-14124-GN-14

G767-WH

200-BK-16

E707-GN

517-BU-14

120-YL-16

120-YL-16

120-YL-16

120-YL-16

120-YL-16

120-YL-16

120-YL-16

GNGN

00 B-6

CONNJ2

600-BR-16

623-BU-16

524-BU-16

523-BR-16

516-GN-14

515-GY-14

E794-YL

119-PK-16

521-YL-14

200-BK-16

124-GN-14

1

124-GN-14

118-GY-16

525-GY-16

528-PK-16

527-GN-16

526-YL-16

529-WH-16

118-GY-16

118-GY-16

118-GY-16

118-GY-16

118-GY-16118-GY-16

105-RD-16

308-YL-16

102-RD-14

299-BK

307-OR-16105-RD-16

118-GY-16

308-YL-16

118-GY-16

105-RD-16

102-RD-14

201-BK

105-RD-16

102-RD-14

G759-WH

8 7

6

5 4 1 2 3

G765-GN

BK

AAAA

A

C

1 7 5 6 3 2

1

C

AAA

G939-PK

150-RD-14

A251-BK

H717-BR

A251-BK

LLL

WHWH

WH

LLLLLL

A251-BK

201-BK

105-RD-16

BK

10

893-GN

892-BR

307-OR-16

446-PU

299-BK

G758-PU

12

752-YL

419-YL

G759-WH

2

419-YL

751-GN

164-WH

1

311-WH-14

146-GY

146-GY

338-PK-16

9

338-PK-16

XXXXXX417-GY

433-BU

432-PK

C457-BU

C413-YL

338-PK-16

8

A251-BK

F975-OR

BK

A251-BK

ENG OIL LVL SW123-2993

GN

3

6

YLOR

SIGNAL

+8VGROUND

G939-PK

A B C

Q

105-RD-16

F706-PU

R

00

C

200-BK-14

B A

GROUND+8V

SIGNAL

ORYLGN

F975-OR

A251-BK

BR-16OR-16

C456-OR

PU-16YL-16

STON

OFF

5

105-RD-16

417-GY

C451-YL

442-GY

433-BU

17

429-YL

4

E709-WH

201-BK

164-WH

CONNJ1

00112-1761

01112-1760

LL

LLLLLLLLLLLLLLLLLLLL

M

LLLLLLLLL

LLL

3

6 2 5

113-OR

113-OR

F419-YL

C462-PKA252-BK113-OR

WHBKOR

SIGNAL

+24VGROUND

STEERINGMAIN PUMPPRESS SENSOR143-9176

A B C

113-OR

113-OR113-OR

113-OR

A525-GN-14

118-GY-16

200-BK-16

338-PK-16

124-GN-14

432-PK

299-BK

H720-BU

12

120-YL-16

A524-BR-14

A523-PU-14

F722-OR

202-BK

E794-YL

F707-WH

F710-BRG747-OR

201-BK

CONNJ2

H724-YL

STEERING TANKOIL LEVEL SW123-2993

H

403-GN437-BR

302-OR-16

10

709-OR

GY

313-GY-16314-PU-8304-WH-8302-OR-16

299-BK

150-RD-10

H707-YLH716-WH-16 2

G759-WH

G758-PU

1

521-YL-14

517-BU-14

G765-GN

524-BU-16

604-OR-16

529-WH-16

525-GY-16

526-YL-16

528-PK-16

527-GN-16

516-GN-14

200-BK-14

J

146-GY

202-BKH722-GN

150-RD-10

J

3

2

496-WH

442-GY

200-BK-14

200-BK-14

200-BK-14

200-BK-16

QQQ

4

524-BU-16

299-BK299-BK

H720-BU

442-GY

RACKBACKSOL (#2)112-5874

H715-PU

452-PU

H719-OR

H711-GN

K933-BU

H710-PK

426-BR

109-RD-4

R

207-BK-16

893-GN

150-RD-10

302-OR-16304-WH-8314-PU-8

H711-GN

313-GY-16

900-PU

118-GY-16

120-YL-16

709-OR437-BR403-GN

1

H724-YLG747-ORF710-BR

F707-WH

E794-YL

202-BK

119-PK-16

102-RD-14

7

E917-WH

105-RD-16

F702-GN

403-GN

F975-OR

A251-BK

A252-BK

975-WH-16

437-BR

E921-PK

304-WH-8314-PU-8

7

E918-GN

515-GY-14

BK

JJ

F706-PU

11

113-OR

200-BK-14

H710-PK

F742-PU

709-OR

12

679-GYA700-OR

E707-GN

12

00

299-BK

C414-BU

5 4 3

F702-GN

A700-OR

E707-GN

1931

11

164-WH

11

10

207-BK-16

A252-BK

9

641-OR-16

623-BU-16

622-PU-16

8

523-BR-16

150-RD-10

307-OR-16

A252-BK

GN

10

146-GY

G939-PK

7

6

5

203-BK-16

200-BK-14

3

4

F719-BR

308-YL-16

R

M

105-RD-16

Q

RD-00

3

607-PK-14

F716-WH

998-BR975-WH876-OR875-BUF716-WHF715-PUE709-WH

623-BU-16

993-BR-16

622-PU-16

6

608-GN-14

121110 9

E707-GN

8 7

201-BK

A

6 5 4

3

119-PK-16

2

1

37

604-OR-16600-BR-16

447-PK

1112

321-BR

2

308-YL-16

11316262829301014 8353436

23242122 9192018

2

15 7

A251-BK

113-OR

6 5

201-BK

1211

10 9

8

7

H715-PU

6

201-BK

5

4

146-GY

998-BR

3

129-BU-16

120-YL-16

119-PK-16

610-OR-16

1

4 3

25

31

F706-PU

3233

124-GN-14A523-PU-14A524-BR-14A525-GN-14

118-GY-16

164-WH

102-RD-14604-OR-16

RD-000

Q

A

A

A251-BK

337-WH

C454-GN

C451-YL

338-PK-16

322-GY-16

11

CNO

F719-BR

F720-GN

499-GY

G748-PU

G749-YL

G750-BU

G768-GN

G760-WH

G761-YL

G755-GY

321-BR

G763-PU

G762-BR

9

622-PU-16

338-PK-16

892-BR

129-BU-16

600-BR-16

506-PU-16

307-OR-16

H716-WH

202-BK

108-BU-14

G748-PU

17

23

22

21

20

19

18

4

24

16

13

12

9

8

10

7

11

14

6

5

3

1

15

2

4 521 6 810 3

1131516

1214

1718

11

232224

25

E-BOX GROUNDSTUD #5

GROUNDVS

F419-YL

9

19 220 7

SIGNAL

ORBK

A272-BKA272-BK

F419-YL

WHA252-BKC460-BU

R

Q

C

A B

TILT LINKAGEPOSITIONSENSOR161-8904

GROUND+24V

SIGNAL

ORBKWH

10A

5

F418-GN

892-BR

E987-WH

GY-16BK-16

BU-16 B

507-WH-16

RIGHT WASHER7T-8890

MOTOR200-BK-16200-BK-16

529-WH-16

506-PU-16

200-BK-16

REAR WASHER7T-8890

200-BK-16200-BK-16

MOTOR

MOTOR

200-BK-16

FRONT WASHER7T-8890

MOTOR

LEFT WASHER7T-8890

529-WH-16

200-BK-16

2 1 5 4 3

1 2

102-RD-14

H716-WH-16

515-GY-14200-BK-14

6

200-BK-14

THERMOSTAT3E-5464

MOTOR

200-BK-14515-GY-14

200-BK-14

R

OPERATOR STATION

517-BU-14

RESISTOR9G-1950

WH/RD-14

BLOWER3E-6392

BK-14

516-GN-14522-WH-14

A C B

B C

BKOR

975-WH-16

A

114-GN-16

146-GY

REARWIPER3E-6388

129-BU-16120-YL-16

WH

WH

WH

119-PK-16

200-BK-14

A B

A

A

102-RD-14

102-RD-14102-RD-14

118-GY-16

529-WH-16 L

DUAL WIPER SW3E-5275 P1L1

H1

H

120-YL-16

WP

526-YL-16527-GN-16

A

528-PK-16525-GY-16

119-PK-16

523-BR-16524-BU-16

RIDECONTROL SW144-0906

A305-YL-16

C415-WH

C457-BU

314-PU-8

1

BK

FRONTINTERMITTENTWIPER SW3E-0155

REARWIPER SW119-4436

200-BK-16

BLOWER SW6P-3236

34521

118-GY-16

B

WPL

H B

8 7 6 5 4 3 2 1 RD-14

RDBKWH-14YL-14BU-14BR

UNUSEDWASHPARKLOW

TORQUECONVERTERLOCKUP SW1802549

QUICKSHIFT SW144-0902

FLOODLAMP SW144-0903

STAIRWAYACCESSLAMP SW144-0909RUNNING

LAMP SW144-0908

HIGH

1

B

A2

3

GROUNDWASHER B+

6

A

3

WIPER B+

5

2

B

G794-OR

G794-OR

E701-PK

G794-OR

G794-OR

600-BR-16

B

A

6

43

1

5

2

637-GN

G765-GN

202-BK

200-BK-14

NC

3

2

200-BK-16200-BK-16

B

A

ETHER STARTING AID SW144-0904

506-PU-16

600-BR-16

146-GY

998-BR

C530-BU

E972-BU

201-BK

B

A

6

43

1

5

2

C

501-GN-16500-BR-16

502-OR-16501-GN-16500-BR-16

WH

WHWHWH

102-RD-14

BK

11

503-BR-16

A251-BK

RD-16BU-16YL-16WH-16WH-16YL-16BU-16

C

C

BN-16

B1

504-YL-16

505-BU-16

102-RD-14

505-BU-16

505-BU-16504-YL-16503-BR-16

B

TO ENTERTAINMENTRADIO

G

C

512-GN-16511-BR-16

509-WH-16508-PU-16

200-BK-14

200-BK-14

BBW

BK

105-RD-16

DOME LAMP3E-6389

201-BK411-PK ACTION

LAMP9W-2111

A

AAA

KEY START SW9G-7641

STONOFF

BSC

R

32105-RD-16

200-BK-14600-BR-16

625-PK-16

512-BR-16509-WH-16508-PU-16

105-RD-16

RH DASHLAMP SW144-0914

200-BK-14

625-PK-16200-BK-14

RH DASHLAMP AS.8Y-6335LAMP9X-4494RH

SEAT

SEAT

01OFF

11CENTER

10UP

AUTO

OFF

ON

G767-WHG766-GNSW POS

21

A252-BK

6 2

G749-YL

G761-YL

G762-BR

G760-WH

G750-BU

G755-GY

998-BR

SW INPUTS: 1=SW CLOSED, 0=SW OPEN

RIDE CONTROL SW OPERATION

E917-WH

E918-GN

H710-PK

118-GY-16

146-GY

H711-GN

H719-OR

H715-PU

H720-BU

299-BK

600-BR-16

C

1200-BK-16

501-GN-16

B

200-BK-14

39

500-BR-16

38

A

502-OR-16

118-GY-16 P

27

B+

GND

KKK

KKK

KKK

KKK

KKKKKK

KKK

30

32

102-RD-14

GN

J-1201127-6425

GN

GNGN

36

KKK

9

13

8

12

7

5

TO SUSPENSIONGP-SEAT149-2404

6

25

E

24

23

515-GY-14

R

4

E

E

203-BK-16

GROUND LEVELSTAIRWAY

X

623-BU-16

E922-GN

RESISTOR3E-7842

2 1

1

A251-BK

114-GN-16

200-BK-14

AAA

AAA

LEFT BRAKE PEDALPOSITION SENSOR147-1680WH

BKOR

SIGNAL

+24VGROUND

2

5

1

34

6

VOLTAGECONVERTER119-1733

1 2

3

4 5

6+24 V BATTERY IN+24 V SWITCHED IN

GROUND

+12 V MEMORY OUT

3

11

D

2 1 4 3 7 6

WHRD

B

5

1

D728-BU-20

D730-GN-20D731-WH-20D732-YL-20

D729-GY-20D73-PU-20

UPSHIFT (N/O)DOWNSHIFT (N/C)FORWARD SW

UPSHIFT (N/C)

REVERSE SWNEUTRAL SW

8

202-BK202-BK

D733-BR-20

202-BK-20 GROUND

G748-PUG749-YL

600-BR-16

32

41

STEERING/TRANSMISSIONLOCK SW108-8160

DOWNSHIFT (N/O)

NOTE:SHOWNW/STEERINGENABLED

32

14 WH

WHWHWH

STIC CONTROLGP177-4113

4 GND

B+ P119-PK-16

525-GY-16523-BR-16

524-BU-16

200-BK-14 1 2 6

S

3

523-BR-16524-BU-16

525-GY-16119-PK-16200-BK-14

4

FUEL LEVEL BUFFER126-0182

BK

437-BR

PK

9

M

200-BK-16FRONT WIPER3E-6388118-GY-16

502-OR-16

501-GN-16

500-BR-16

BK-16GY-16BR-16OR-16

112-1762LLL

LLL

H

L

MOTOR°T

GN-16

5

4 GND

B+ P119-PK-16

528-PK-16526-YL-16

527-GN-16

200-BK-14 1

200-BK-14

2 6

S

526-YL-16527-GN-16

528-PK-16

OPERATOR STATION

10

34

26

35

522-WH-14

119-PK-16RH WIPER3E6388

200-BK-14

4

3 5

HH

A B C

GROUND+24V

SIGNAL

ORBKWH

201-BK-14

AAA

C530-BU299-BK

H716-WH-16

146-GY

WHBKOR

SIGNAL

+24VGROUND

201-BK-14

LLLLLL

C-14C-14

LLLLLLLLLLLL

8

4

F707-WH

F710-BR

146-GY

7

E922-GN

BK

6

5

4 3

2

C B A

+12 V SWITCHED OUT

GROUND

NOTE: SHOWN WITHBRAKE OFF

ROPS FLOODLAMP147-0319

ROPS FLOODLAMP

147-0319(992G)

615-YL-14200-BK-14

NOTE: SEE CHART FOREXPLANATION OFRIDE CONTROL SWOPERATION

C

C

1

WH

G794-OR

CCC

304-WH-8

302-OR-16

108-BU-14

429-YL

C460-BU

L187

164-WH

M M

124-GN-14

751-GN

2

754-BU

755-OR

37

40

28

D

G763-PU

33

B A

201-BK

201-BK

308-YL-16

G766-GN

124-GN-14

G768-GN

G767-WH

207-BK-16

203-BK-16

299-BK

164-WH

2

496-WH

RD

308-YL-16

BK

A251-BK

202-BK

A252-BK

201-BK

150-RD-10

A251-BK

2717

F778-OR

THROTTLE LOCKON/OFF SW144-0905

F719-BR

29

F720-GN

F722-OR

113-OR113-OR

998-BR

113-OR

207-BK-16

998-BR-16

3

2

G756-YL

C491-PU

975-WH

SOLENOID RETURN

F418-GN

113-OR

608-GN-14

607-PK-14

PAYLOAD STORE SW

710-GN

C462-PK

L187

31

1

D

4

14

18

22

17

16

19

21

20

101-RD-4

F717-YL

E987-WH

202-BK

E988-PUE989-WH

C

C

A

200-BK-14

RIGHTSPEAKER6T-7695

LEFTSPEAKER6T-7695

C

F700-BU

15

2

G759-WH

D

CCC146-GY299-BK762-YL

201-BK

G758-PU

F720-GN

ACTIONALARM3E-6328

410-WHBK-16RD-16

BK

12

WH-16

WH-16

ATCH

ATCH

E-1400115-5596C-1400115-5591

YY

201-BK-14

WWVV

CIRCUIT GROUPINGIDENTIFICATION

L#

E987-WH710-GNBK

WHXMSN OUTPUTSPEEDSENSOR3E-8848

1

B A

C BU-16RD-16BK-16 FRONT BRAKE

ACCUMULATORPRESSURE SW175-3244

PARKBRAKEPRESSURE SW3E-6452

BK-16RD-16BU-16

2 3 4 1

C

A B

PARKBRAKE SW171-7085

2

124-GN-14

ORBKGROUND

+8V

SIGNAL WH

IMPL OILTEMP SENSOR100-3055

H434-GN

LAMP SW158-6634

1 3

A

STEERING OILTEMP SENSOR100-3055

GROUND+8V

SIGNAL

ORBKWH

K933-BUA251-BKC451-YL

201-BK

C460-BU

GROUND

201-BK

VS

SIGNAL

RD

PRIMARYSTEERINGPRESSURE SW3E-6450

RD-16

BK

BK-16

YL

3

FUEL LEVEL SENSOR138-0443

447-PK

E972-BU

A251-BK113-OR

X

G939-PK

F741-WH

21

1 2

1

WHWH

WH

LIFT CYLINDERHEAD END PRESSURESENSOR124-4672

DDDDDD

DDD DDD DDD

DDD

B E D I M C F A H G J K L N

1

2 1

2

2 1

975-WH900-PU

2 1 1

2

754-BU975-WH752-YL975-WH751-GN

TRANSMISSIONSOLENOIDS147-5399

975-WH

CL 2SOLFWD

CL 1SOLREV

755-OR975-WH

CL 4SOLSPD 2

CL 5SOLSPD 1

CL 3SOLSPD 3

CHAS

313-GY-16

DUMPSOL (#1)112-5874

RACKBACKSOL (#1)112-5874

BK

109-RD-4

43

1

F710-BR

BKBK

RD-16RD-16

F707-WH

E710-BU

BK

875-BU

4 2

4 2 1

24

308-YL-16

1

Z

Z

Z

Z

200-BK-14

604-OR-16

BKWHT

S

3

RD

STOP/TAIL LAMP3E-6467

321-BR975-WH-16

2

C B A

LOCKUP CLUTCHSOLENOID121-0357

IMPELLERCLUTCHSOLENOID129-6303

TORQUE CONVOUTPUTSPEED SENSOR144-0178

BKOR

2 1

RD-16RD-16

C

GROUNDSIGNAL+10V

C B

A

200-BK-14600-BR-16604-OR-16

200-BK-16

FLOOD LAMP153-2073

608-GN-14200-BK-14

200-BK-14608-GN-14

FLOOD LAMP153-2073

BACKUP ALARM123-6449

B

BK

600-BR-16

A

A707-PU-16F728-BR-16A705-BU-16

A708-BR-16F729-GN-16A706-GY-16A704-GN-16

CYL HEADSOL 2

CYL HEADSOL 4

CYL HEADSOL 6

CYL HEADSOL 8

CYL HEADSOL 7

CYL HEADSOL 5

CYL HEADSOL 3

CYL HEADSOL 1

FFF

NOTE: SHOWNWITH QUICKSHIFTOFF

998-BR

INLET MANIFOLD TEMP SNSR

2 1

LH HOODLAMP153-2073

1

R

2

2 1

RR

H716-WH-16

F727-BU-16

F744-BU

VAR PUMPPROP SOL122-4973

WH-16

A702-PU-16

PPP SS SS

H714-ORF742-PU

207-BK-16 WH-16

2

E922-GN

LIFTSOL (#1)112-5874

WH-16

BUS BAR8C-6358

615-YL-14200-BK-14

299-BK

FAN PUMPSOLENOID125-3716

H716-WH

200-BK-14

Q

F718-BU

200-BK-2

TOENGINE

BU-16

A/C HIGH/LOWPRESSURE SW114-5333NOTE A

AK

GN-14GN-14

2 1

N

N

A273-BK

A B C

R

F-10

RD-16RD-16

BK-16

ETHER AIDSOLENOID123-8773

B+

105-RD-16

109-RD-4

SIGNALGROUND+12V

876-OR

321-BR

R

H716-WH

H720-BU

1

998-BR

C

2

VIMSSERVICEKEYSWITCH174-7580

YL-16

YL-16

YL-16

YL-16

YL-16

YL-16

YL-16

YL-16

WHBK

YL-16

YL-16

YL-16

YL-16

RD-00

BK-00BK-00

BK-00

BK-00BK-00

BK-00RD-00

A273-BK

F975-OR

709-OR

WH

A700-OR

CRANKCASE PRESSURE SENSOR161-9926

BK-00

312-BU

BK-00

BK-00

RD-00

ZZ

301-BU

RD-00

BK-00BK-00

F975-OR

RD-000

998-BR

1

UU

GG YY

EE

VV

DD

BBFF

FFDD

DD

CC

CC

115-5592

113-OR

101-RD-14

2

998-BR

F717-YL

H715-PU

RESISTOR3E-7842

WW

UU

RD-00

RD-00

TOENGINE

L182

H719-OR

E918-GN

E917-WH

E917-WHE918-GN

F718-BU

GROUNDSTUD #1

ALTERNATOR9X-7803

STARTER6V-0889

STARTER6V-0889

G S

MTR BAT

MOTOR

G S

MTR BAT

MOTOR

GROUNDSTUD #3

ELECTRONICSBAY GROUNDSTUD #4

H711-GN

B-

R

BUS BAR8C-6358

B A

998-BR

A703-BR-16

A700-OR RD

F726-YL-16

BK

AUX STARTRECEPTACLE

DISCONNECT SW7N-0719

12V BATTERY9X-9731

SIGNALGROUND

C

12V BATTERY9X-9731

GROUNDSTUD #2

W

NEG POS

RH ROPSFLOODLAMP147-0319 (992G)

F975-OR

608-GN-14

200-BK-14

200-BK-14

608-GN-14

641-OR-16

200-BK-16

998-BR

30

NEGPOS

H710-PK

H715-PU

C462-PK

998-BR

H711-GN

H710-PK

TILT LEVERPOS SENSOR161-8979

LIFT LEVER POS SENSOR161-8979

146-GY299-BK

WH

+24VGROUND

1

1 3

B A

H713-PKF743-GY

321-BR600-BR-16604-OR-16608-GN-14975-WH-16

200-BK-14

607-PK-14

322-GY-16200-BK-14 FORWARD HORN

(HIGH TONE)174-7875

200-BK-14

610-OR-16

Y

WH-16

RUNNINGLAMP161-3509

FLOODLAMP153-2073

108-BU-14

36

B

998-BR

29

306-GN-16

ENGINESPEEDSENSOR6V-2455

762-YL

A251-BK

102-RD-14

PILOT SUPPLYON/OFF SOL149-2610

109-RD-4

L187

F779-WH

411-PK

Y

997-OR-16

Y

J

Y

Y

200-BK-14607-PK-14610-OR-16322-GY-16

FORWARD HORN(LOW TONE)163-1201

200-BK-14

299-BK

C529-GY

BUCKETFLOOD LAMP171-2065

322-GY-16

Q

2714

A751-YL

F975-OR

975-WH-16

SENDER

AFTERCOOLERTEMP SNSR102-2240

K933-BU

A751-YL

3E3375RECEPTACLE

RIDE CTRLSOLENOID152-8340

H724-YL

VVV

NOTE

115-5611

J-12024E-6999D-1200

E-3

J-100115-5610G-301

AK

H-5

01

00

4E-7001

K-6

D-3

H-1200173-8475B-2/L-100

01 C-12

G-6

E-1100115-5602

173-8484

A-1301161-1546

L-500103-4840H-600170-0981H-500124-2971

K-1

173-8485

00

H-12

C-4

F-1000

G-4

115-5608

00124-2970

01

04112-5780

D-14H-15C-14

00106-3427

B-6

B-7

Z

LOC

TSRQP

00

00115-5601

155-4816

C-11

173-8480

173-8472

01104-6728

177-3037

FOR A SINGLE SHEET VERSION OF THIS SCHEMATICCONTACT DESIGN CONTROL

D-11

E-8

ATCH WIRE, CABLE &COMPONENT

AND XMSN SHIFTER IN NEUTRAL

Y

C-14

X

CABLE AS.

FFEEDDCCBBAA

RR

GG

DD

GGG

LL

JJ

WIRE AS.

WVU

118-1277

NMLKJHGFEDC

G-5

BA

CHGPART NO.IDENT

HARNESS AS.

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGENOTE B: FOR USE ON 990 ONLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFFCOMPONENTS ARE SHOWN INSTALLED ON A FULLY

CIRCUIT NOT CONNECTED

CIRCUIT CONNECTED

BLUEGREEN

BUGN

RDWHORYLPKBK

BLADE, SPADE, RING,OR SCREW TERMINAL

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

ELECTRICAL CONNECTIONTO MACHINE STRUCTURE

CONNECTOR

SYMBOL DESCRIPTION

BROWNPURPLEGRAYBLACK

COLORABBREV

PINKYELLOWORANGEWHITERED

BRPUGY

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE

01115-5600AAA

00

00

115-5607

177-3538

00

THE CAT LINK WIRES (944-OR & 945-BR) AND THE ATA DATA LINK WIRES (B792-BU & B793-YL) MUST BE TWISTED TOGETHER AT LEAST1 TURN PER 25.4mm

I-13

109-RD-4

112-PU-14

112-PU-14

112-PU-14

112-PU-14

G747-OR

112-PU-14112-PU-14112-PU-14112-PU-14

FUSES10A 3K-878215A 8M-894820A 8M-0456FUSE HOLDER4K-5122

FUSES15A 8M-8948FUSE HOLDER4K-5122

4

24

23

22

8

150-RD-14

21

20

54632718

201-BK

19

102-RD-14

18

17

16

15

14

13

12

E972-BU

11

10

E972-BU

E710-BU

E989-WH

148-WH-14

9

E701-PK

8

600-BR-16

600-BR-16

600-BR-16

7

600-BR-16

BR

6

5

201-BK

201-BK

B

B

4

B

B

BB

3

B

BB

2

113-OR

1

148-WH-14

F700-BUE799-BR

113-OR

2637

308-YL-16

E793-BU

E710-BU

2

608-GN-14

615-YL-14

607-PK-14

GRILL & REAR ROPS FLOODS (4)

FRT ROPS FLOODS (2)

TOWER FLOODS/BUCKET FLOOD (3)

108-BU-14

115-5594

148-WH-14

148-WH-14

148-WH-14

01

C-4

148-WH-14

679-GY

114-GN-16

FORWARD HORN

CCC

FLOOD LAMPRELAY165-4026

177-3537

DDD

173-8481

01173-8471

THIS SCHEMATIC IS FOR THE 992G WHEEL LOADER AND THE 854G

123-8853

ELECTRONICS BAY

SIGNALBK

A701-GY-16

ELECTRONICS BAY

BLOCK AS.9G-8451

112-PU-14

112-PU-14

112-PU-14

10A

10A

112-PU-14

112-PU-1410A

10A

10A

10A

10A

15A

10A

15A

120-YL-16

VOLTAGE CONVERTER/FLOOD RELAY

SEAT HEATER & AIR COMPRESSOR

118-GY-16

LEFT & RIGHT WIPERS 124-GN-14

BLOWER MOTOR

FRT & REAR WIPERS

15A

CIGAR LIGHTER

129-BU-16

IMPLEMENT CONTROL

146-GY

VIMS/PAYLOAD MONITOR

119-PK-16

113-OR

POWERTRAIN CONTROL

164-WH

UNIT INJECTOR SOLENOIDS150-4453(QTY 8)

101-RD-4

+8V

WH

314-PU-8

F702-GN

THROTTLE PEDALPOSITION SENSOR176-1602

H724-YL

G747-OR

1032

499-GY

102-RD-14

20

637-GN

228 1

113-OR

113-OR

18

113-OR

113-OR

124-GN-14

113-OR

105-RD-16

201-BK

1716

15A

20A

G748-PU

K933-BU

201-BK

G749-YL

E972-BU

E972-BU

109-RD-4

E972-BU

24152523

E972-BU

2212

203-BK-16

308-YL-16

M M

M M

161821

5

27

308-YL-16

1 2 6 7

10 9

24

26

4

33

12

13

11

37

36

34

23222019

15 3

C458-BR

C459-GY

C462-PK

14 8

32313029

28

C415-WH

299-BK

109-RD-4

299-BK

E-BOX GROUNDSTUD #6

GN

976-OR

A251-BK

E921-PK

201-BK

GN

3

600-BR-16

201-BK

893-GN

E794-YL

H719-OR

E794-YL

2

E793-BU

115-5593

ATCH

1

600-BR-16

146-GY

622-PU-16

112-PU-14

710-GN

164-WH

201-BK

G764-PK

A272-BK

442-GY

F778-OR

H716-WH-16

A273-BK

H714-OR

201-BK

114-GN-16

A251-BK

H713-PK

A272-BK

RD-00

321-BR

39

19

322-GY-16

2 13

24

E918-GN

306-GN-16

709-OR

146-GY

900-PU

754-BU

E917-WH

ACAE

FUEL FILTERPRESSURE SW116-9933

975-WH

755-OR

WH-16

WH-16

229-BK-14

229-BK-14

POWERTRAIN CONTROL

172-9389

(MAC-14)

REDC RIMPULL SELECT SW 2

TRAN OUTPUT SPD RETURN

893-GN

WH-16

ETHER ONRELAY3E-5239

ETHER CURRENTLEVEL RELAY3E-5239

OR

119-PK-16

200-BK-14

A273-BK

113-OR

G748-PU

G750-BU

G768-GN

G755-GY

G763-PU

G749-YL

307-OR-16

G761-YL

G760-WH

164-WH

START RELAY

REDC RIMPULL ON/OFF SW

200-BK-16

200-BK-16

202-BK

975-WH

LOCKUP CLUTCH SOLENOID

IMPELLER CLUTCH SOLENOID

35

PARK BK PRESS SW (N/C)

437-BR

RIDE CONTROL SW 2

BRAKE PUMP CASE FILTER SW

H722-GN

D

TORQ CONV OUTPUT SPD SNSR

TRAN OUTPUT SPD SENSOR

CLUTCH 5 SOL (SPD 1)

CLUTCH 3 SOL (SPD 3)

REDC RIMPULL SELECT SW 1

40

1

LEFT BK PEDAL POS SENSOR

821 6 3

CLUTCH 4 SOL (SPD 2)

4

LH WIPER3E6388

38

5

OR

QQ

ORBK

SIGNALGROUND+24V

975-WH-16

7

600-BR-16

WH299-BK146-GY

IMPLEMENT LOCKOUT SW144-0915

LIFT LEVERLOWER KODETENT SOL147-2577

TILT LEVERBUCKET KODETENT SOL147-2577

LIFT LEVERLIFT KO DETENT SOL147-2577

H720-BU

H716-WH

H716-WH

H716-WHH719-OR

31 2

911

IMPLEMENT CONTROL (992G ONLY)172-9391(MAC-14)

975-WH-16

200-BK-16

G750-BU

G755-GY

200-BK-16

33

709-OR

452-PU

35

Q

RD-000

E-BOX GROUNDSTUD #7

976-OR

200-BK

C462-PK

K933-BU1121

1918

17

2

HH16

604-OR-16

A

1

12

751-GN

755-OR

8

TT

900-PU

754-BU

7

200-BK-16200-BK-16

6

3

24

A251-BK

TOENGINE

LIFT LINKAGEPOSITIONSENSOR161-8904

SIGNAL

23

RIGHT SERVICE BRAKEPEDAL SW112-2276

GROUND

202-BK

200-BK-16

20

9

102-RD-14

(SHOWN W/BRAKE OFF)

105-RD-16

762-YL

113-OR200-BK

313-GY-16

BB

10

14

201-BK

2 1

200-BK-14

221315 4

105-RD-16

299-BK

105-RD-16

108-BU-14

105-RD-16

C529-GY

5

E988-PU

322-GY-16607-PK-14

G768-GN

G760-WH

G761-YL

R

102-RD-14

L182

L182L182

600-BR

51 4

C459-GY

1

443-YL

31

51 41

108-BU-14

521-YL-14

109-RD-4

A251-BK

101-RD-4102-RD-14

AA

101-RD-14

1

114-GN-16

R

109-RD-4

105-RD-16

200-BK-16

STRIP 7I-3652

START RELAY3E-0075

314-PU-8

314-PU-16

1

2

R

BKBK

BKBK

3

MAIN RELAY165-4026

R

109-RD-4

1

203-BK-16

164-WH

+5V

21 1

13

AA

151417

18

19

20

ALTERNATORBREAKER3E-7294

MAIN BREAKER3E-7294

105-RD-16

7V-9275STRAP

RUNNING LAMPS BREAKER3T-2662

KEY BREAKER6T-4642

R

B

308-YL-16

1011121314

333231

363534

2423

29

106-RD-4

109-RD-8

ADEM BREAKER6T-3643

101-RD-10

101-RD-14

101-RD-16304-WH-16

105-RD-16

30

112-PU-16

H716-WH-16

H719-OR

H713-PK

1928

112-PU-16

308-YL-16

306-GN-16

105-RD-16

M304-WH-16

304-WH-8

109-RD-16

253727

26

DIAGNOSTIC CONNECTOR

17

20

105A

109-RD-16

F975-OR

18

101-RD-16

302-OR-16

313-GY-16

M

1

105A

15A

15A

311-WH-16

101-RD-4

306-GN-16

306-GN-16

1012 4

7 3

16

6

8

9 5

1 21311

2

3 4

5 6

716 92221 8

LLL

105-RD-16

2

START RELAY3E-0075

101-RD-14

975-WH

975-WH

M

102-RD-14

15

207-BK-16

101-RD-4

M

200-BK-16

UUTT

1 01

21 11 01

9 8 7

9 8 7

6 5 4 3 2 1

6 5 4 3 2 1

F

E

D

C

B

A

F

E

D

C

B

A

34

452-PU

496-WH

JJ

K

L L

J

K

G

H

I

H

G

I