90 mm modules general overview - hella · 2 when installing and using our products in road traffic,...
TRANSCRIPT
www.hella.com
90 MM MODULES
GENERAL OVERVIEW
2
When installing and using our products in road traffic, please follow the appropriate legal requirements.
90 mm configurator 3
90 mm range overview 6-7
90 mm L 4060 8-9
90 mm L 70 10
90 mm Premium 11
90 mm Performance 12
90 mm Classic 13
Accessories for 90 mm modules 14-15
Light distributions in comparison 16-17
90 mm: Supplementary lighting functions 18-19
3
90 mm configurator:
www.hella.com/90mm-modules
90 mm modules are used in almost all vehicles. They are small but powerful.
They stand for quality, practicality, safety and cost-efficiency.
Their modular construction enables an individual front design.
This tool is aimed at original equipment fitters, vehicle fleet operators and end customers in the
agricultural sector, sports cars, electric cars, mobile homes, bus companies and municipal vehicles.
It offers the following benefits:
Original Equipment
In our 90 mm configurator, you can design and put together your own front lighting.
This process is aided by a simple menu guide.
This results in a parts list, which you can then send to HELLA directly from the tool.
Upgrade to LED
HELLA is currently the only provider that can offer you conversion to LED light technology for all 90 mm single
and multifunctional modules in halogen and xenon. Existing halogen versions can easily be converted to LED
modules! Based on the currently used halogen modules, the tool can be used to show which adaptations are
necessary to convert to LED products whilst retaining the same lighting functions. This is simple with the
compatible assembly solutions.
Illumination comparison
You can compare the lighting technologies for selected main light functions. See the difference between halogen and LED with realistic images from Europe's largest light testing facility! Compare
light distribution to make the right decision for your application. You will also receive all the relevant information on the technical data. The complete range is clearly described in a PDF.
90 mm modules - Range overview
6
LED
Xenon
Halogen(conventional
lighting technology)
Main light functions
Low beam High beamLow beam
andhigh beam:
High beamand
daytime running light
High beam and
indicator
7
90 mm modules - Range overview
Fog light and cornering lightFog light
Fog light and daytime running light
LED
Xenon
Halogen(conventional
lighting technology)
Auxiliary light functions
Daytime running light
Daytime running light
andposition light
Indicator andposition light Indicator
Indicator, daytime running
light and position light
Position light
90 mm: L 4060 high beam
High-end illumination. High beam, daytime running and position lights in one module or as a separate high beam module. 40 x 60 mm PC lens in new design. Pattern-free and hardened plastic cover lens.
Spotlight with either pre-mounted carrier frame or as a 90 mm performance module mount for a 1:1 conversion.
Integrated FEP plug and control electronics.
LED spotlight L 4060Modular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover, (black design cover on request)
Multivoltage 9-33 V,
Pre-mounted carrier frame 1F0 011 988-021
Performance mount 1F0 011 988-121
LED spotlight L 4060, with daytime running light / position lightModular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover, (black design cover on request)
Multivoltage 9-33 V
Pre-mounted carrier frame 1F0 011 988-031
Performance mount 1F0 011 988-131
LED spotlight L 4060 with indicatorModular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover (black design cover on request) multi-voltage 9-33 V
With control unit
Pre-mounted carrier frame 1F0 011 988-081*
Performance mount 1F0 011 988-181*
Without control unit
Pre-mounted carrier frame 1F0 011 988-071*
Performance mount 1F0 011 988-171*
*Available from May 2014
8
Performance module mount for 1:1 conversion of existing halogen versions
73.5
73.5
Ø5.5 (4x)
90.654.6
1.25
Ø90
496
42
117.8
116
85
85
Ø14(4x)
Ø6.5(6x)
52
51
52
50 314.8
33.4
With pre-mounted carrier frame
ew desiggn. Pattern-free and haardene
LED spotlight L 4060 with indicatorodular headlight with 40 x 60 mm polycarbonate
dy die-cast aluminium housing
sign cover (black design cover on re
l unit
arrier frame
9
90 mm: L 4060 fog light
LED fog light L 4060Modular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover, (black design cover on request)
Multivoltage 9-33V,
1N0 011 988-001
LED fog light L 4060, with daytime running light and position light Modular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover
(black design cover on request)
Multivoltage 9-33V,
1N0 011 988-011
LED fog light L 4060, with cornering light Modular headlight with 40 x 60 mm polycarbonate lens
Sturdy die-cast aluminium housing
Silver design cover, (black design cover on request)
Multivoltage 9-33V,
Right 1N0 011 988-061
Left 1N0 011 988-051
Uniform illumination similar to daylight. Fog light in various combinations as a separate module, with daytime running light, position light and turning light. 40 x 60 mm PC lens, hardened plastic cover lens,
integrated FEP plug.
With pre-mounted carrier frame
10
LED low beam headlight (Mono-LED)
Mono LED, right-hand traffic (LHD) 1BL 010 820-001
Mono LED, left-hand traffic (RHD) 1ML 010 820-011
LED low and high beam headlight L 70 (Bi-LED)
Bi-LED, right-hand traffic (LHD) 1AL 010 820-021
Bi-LED, left-hand traffic (RHD) 1LL 010 820-031
Type approval Mono-LED ES 3159 and LES 3160, Bi-LED ES 3351 and LES 3352
Set packaging(One headlight and one 12 V control unit for functional monitoring)
Mono-LED, right-hand traffic (LHD) and 12 V control unit 1BL 010 820-801
Mono-LED, left-hand traffic (RHD) and 12 V control unit 1ML 010 820-821
Bi-LED, right-hand traffic (LHD) and 12 V control unit 1AL 010 820-841
Bi-LED, left-hand traffic (RHD) and 12 V control unit 1LL 010 820-861
Set packaging(One headlight and one 24 V control unit for functional monitoring)
Mono LED, right-hand traffic (LHD) and 24 V control unit 1BL 010 820-811
Mono LED, left-hand traffic (RHD) and 24 V control unit 1ML 010 820-831
Bi-LED, right-hand traffic (LHD) and 24 V control unit 1AL 010 820-851
Bi-LED, left-hand traffic (RHD) and 24 V control unit 1LL 010 820-871
90 mm: L 70 low beam and high beam
The light colour, which is similar to daylight, offers more safety and comfortable, fatigue-free driving. Three white high-power LEDs form the light source for each light function. The light is projected through the
70 mm DE lens homogeneously on the street. The service life of the headlight, normally more than 15,000* real operating hours, offers major cost savings when it comes to maintenance and repair costs
compared to other light systems**. No moving parts, passive cooling, plastic cover lens, multi-volt
Set pack(One he
M
ble, fatigue-free driving. Three whhititee hih
t, normally more than 15,000* real oper
over lens, multi-volt
* At ambient temperature of around 50°C ** In the ECE R48 area of application, due to the legal situation, it is necessary to ensure failure control for a LED headlight in the vehicle's electrical system through suitable measures.
11
High-end illumination. Low beam and high beam from a single headlight module, choice of xenon or halogen technology. 70 mm DE lens. Pattern-free and hardened glass cover lens. High-quality aluminium
reflector. Preinstalled adjustment-screws. Including light source. Splashwater-proof electronic ballast for xenon variants. Connection using 0.5 metre shielded supply cable with detachable plug-type connection.
90 mm: Premium low beam and high beam
w beam and high beam from a single headli ule, choice of xenon or halogen technology. 70
oof electronic ballast for xenon variants. C
Bi-Xenon low beam and
spotlights*
12 V, right-hand traffic (LHD), D2S 1AL 009 997-001
12 V, left-hand traffic (RHD), D2S 1LL 009 997-011
12 V, right-hand traffic (LHD), D2S, USA version 1AL 009 997-021
24 V, right-hand traffic (LHD) 1AL 009 997-041
24 V, left-hand traffic (RHD) 1LL 009 997-051
*Xenon low beam light only permitted with headlight range adjustment
and lens cleaning system.
Bi-halogen low beam and
spotlight
12 V, right-hand traffic (LHD), H7 1AL 009 998-001
12 V, left-hand traffic (RHD), H7 1LL 009 998-011
12 V, right-hand traffic (LHD), H9, USA version 1AL 009 998-021
24 V, right-hand traffic (LHD), H7 1AL 009 998-041
24 V, left-hand traffic (RHD), H7 1LL 009 998-051
24 V, right-hand traffic (LHD), H7,
with fording capability1AL 009 998-201
24 V, left-hand traffic (RHD), H7,
with fording capability1LL 009 998-221
Halogen low beam headlight
Ideal in combination with the matching spotlights and fog lights.
12 V, right-hand traffic (LHD), H7 1BL 009 999-001
12 V, left-hand traffic (RHD), H7 1ML 009 999-011
12 V, right-hand traffic (LHD), H7, USA version 1BL 009 999-021
24 V, right-hand traffic (LHD), H7 1BL 009 999-041
24 V, left-hand traffic (RHD), H7 1LL 009 999-051
free and hardened glass cover lens. High-qua
shielded supply cable with detachable plu
12
Halogen low beam headlight
Module headlight with 50 mm DE lens
12 V, right-hand traffic (LHD). H1, for premium fixing 1BL 247 042-177
12 V, left-hand traffic (RHD), H1, for premium fixing 1ML 247 042-187
24 V, right-hand traffic (LHD), H1, for premium fixing 1BL 247 042-197
24 V, left-hand traffic (RHD), H1, for premium fixing 1ML 247 042-207
24 V, right-hand traffic (LHD), H1, for classic fixing 1BL 247 042-157
24 V, left-hand traffic (RHD), H1, for classic fixing 1ML 247 042-167
Halogen spotlight
Module headlight with FF reflector
12 V, with position light, H1, for premium fixing 1K0 247 043-117
12 V, without position light, H1, for premium fixing 1K0 247 043-127
24 V, with position light, H1, for premium fixing 1K0 247 043-137
24 V, without position light, H1, for premium fixing 1K0 247 043-147
24 V, with position light, H1, for classic fixing 1K0 247 043-097
24 V, without position light, H1, for premium fixing 1K0 247 043-107
90 mm: Performance low beam and high beam
Optimised illumination. Modules in enhanced quality for use on long hauls. Pattern-free and hardened glass cover lens. High-quality aluminium reflector.
With splashwater-proof plug-type connector. Perfectly fitting adjustment-screws included in the scope of supply.
Including light source. 24 V versions incl. heavy-duty longlife bulbs.
13
90 mm: Classic low beam and high beam light
Xenon low beam headlight
12 V, D2S, right-hand
traffic (LHD)1BL 008 194-001
12 V, D2S, USA version 1BL 008 194-041
12 V, D2S, left-hand traffic
(RHD)1LL 008 194-037
24 V, D2S, right-hand
traffic (LHD)1BL 008 194-027
24 V, D2S, left-hand traffic
(RHD)1LL 008 194-051
Low-beam headlight,
Module headlight with 50 mm DE lens
Halogen low beam headlight
12 V, H7, right-hand traffic
(LHD)1BL 008 193-001
12 V, H9, USA version 1BL 008 193-021
12 V, H7, left-hand traffic
(RHD)1LL 008 193-111
24 V, H7, right-hand traffic
(LHD)1BL 008 193-011
24 V, H7, left-hand traffic
(RHD)1LL 008 193-121
Spotlight
Module headlight with FF reflector
Xenon spotlight
12 V, D2S with P0 light 1K0 008 192-001
12 V, D2S without P0 light 1K0 008 192-011
24 V, D2S with P0 light 1K0 008 192-027
24 V, D2S without P0 light 1K0 008 192-091
Halogen spotlight
12 V, H7 with P0 light 1K0 008 191-001
12 V, H7 without P0 light 1K0 008 191-011
12 V, H9 with P0 light, USA version 1K0 008 191-131
12 V, H9 without P0 light, USA version 1K0 008 191-051
24 V, H7 with P0 light 1K0 008 191-021
24 V, H7 without P0 light 1K0 008 191-041
Proven illumination. Low beam and high beam from one headlamp module, optionally xenon or halogen technology. Pattern-free and hardened glass cover lens. Magnesium reflector. Splashwater-proof
electronic ballast for xenon variants. Perfectly fitting adjustment-screws included in the scope of supply. Including light source.
14
90 mm: LED accessoriesLED 40/60
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Accessory components Part number Features
Carrier frames
9AH 169 580-011 black • • • • • • • • • • • •
Surplus supply LED AMP Supersealed, 3-pin
Mounting hole 8JA 746 184-032 10 units • •
Female socket connector 8KW 744 837-002 50 units • •
Strand insulation 9GD 746 185-002 50 units • •
Surplus supply LED FEP 4-pin plug
Mounting hole 8JA 202 231-002 • • • • • • • • • • •
Blade contact 8KW 863 933-013 50 units • • • • • • • • • • •
Strand insulation 0.35-0.5mm² or 8KW 863 952-022 • • • • • • • • • • •
Strand insulation 0.75mm² 8KW 863 952-012 • • • • • • • • • • •
Blind plug 9GB 863 952-002 50 units • • • • • • • •
Surplus supply LED 4-pin German plug (only together
with adapter cable see 1)
Male connector housing 8JA 201 022-042 10 units • • • • • • • • • • •
Interlock / wedgelock 9NB 201 024-042 10 units • • • • • • • • • • •
Contact sleeve 0.5-1.5 mm² 9NB 201 025-112 50 units • • • • • • • • • • •
Blind plug 9NB 201 026-012 50 units • • • • • • • •
Packaged set of dummy plugs (comprising 1 male connector housing,
1 interlock, 5 contact sleeves and 3 dummy plugs)
8JA 201 022-821 • • • • • • • • • • •
Headlight range adjustment systems
Headlamp leveling system 6NM 007 282-221 • • • •
Bracket for right-side mounting of actuator 8HG 138 619-007 • • • •
Bracket for left-side mounting of actuator 8HG 138 620-007 • • • •
Headlight cleaning systems
Headlight cleaning system set with fixed nozzles 8WS 008 549-001 4 nozzles ▲ ▲ • •
Headlight cleaning system set with telescoping single nozzles 8WT 008 549-101 Two single nozzles ▲ ▲ • •
Headlight cleaning system set with telescoping double nozzles 8WT 008 549-201 Two double nozzles ▲ ▲
Bend lighting accessories
Lead for LED module - bend lighting control unit 8KB 163-160-011 1 unit
Bend lighting control unit 5DF 009 244-007 24 units
Adapter lead1) Adapter from FEP plug to (4-pin) German plug 8KA 202 117-001 1 unit • • • • • • • • • • • • • • • • • • • • • •
Adapter from FEP plug to performance module
(247.043) or DynaView (009 295)“
8KA 202.117-011 1 unit • • • • • • • • • •
Legend•) Accessories needed for proper attachment.••) Optional accessories, tailor-made for the headlights.•**) Required for xenon low beam lights, permitted as an option for halogen and LED.▲) Required for xenon low beam lights and in some countries according to local approval regulations.
Permitted as an option for halogen and LED.
15
Premium Performance Classic
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Product details on page 13 13 13 13 14 14 14 15 15 15 15 15 15 15 15 15
Accessory components Part number Features
Carrier frame
9AH 169 580-011 black • • • • • • • • • • • • • • • •
9AH 157 659-007 silver • • • • • • • • • • • • • • • • • •
Caps
flat for angled plugs
ventilated 9GH 152 654-007 • •
non-ventilated 9GH 152 654-012 •
deep for receptacle housings
ventilated 9GH 145 943-001 • •
non-ventilated 9GH 145 943-012 •
Plug (vehicle side)
Surplus supply H1 / H7 / xenon 8JD 156 151-807 20 systems • • • • • • • • • •
Surplus supply H9 8JD 158 175-807 20 systems • • • •
Parking light 8JD 156 150-807 20 systems • • • •
Toggle high beam AMP Supersealed, 2-pin
Housing 8JA 746 184-022 10 units • • • • •
Female contact 8KW 744 837-002 50 units • • • • •
Strand insulation 9GD 746 185-002 50 units • • • • •
Fording-capable version
Ventilation hose 9GS 190 794-002 50 m •
T-pieces for ventilation hose 9XL 190 733-002 10 units •
Headlight range adjustment systems
For halogen 12 V 6NM 007 282-221 • • • • • • • • • • • • • •
For xenon versions 12 V 6NM 007 282-231 • • • •
For halogen 24 V 6NM 008 299-501 • • • • • • • • • • •** • • • •
Mounting set for actuator 8HG 183 586-001 1 set • • • • • • • • • • • • •
Bracket for right-side mounting of actuator 8HG 138 619-007 • • • • • •
Bracket for left-side mounting of actuator 8HG 138 620-007 • • • • •
Automatic headlight range adjustment •**) 8XX 010 315-001 1 Sensor •** •**
Lens cleaning systems ▲)
Headlight cleaning system set with fixed nozzles 12 V 8WS 008 549-001 4 nozzles ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
Headlight cleaning system set with fixed nozzles 24 V 8WS 008 549-501 4 nozzles ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
Headlight cleaning system set with telescopic single nozzles 12 V 8WT 008 549-101 Two single nozzles ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
Headlight cleaning system set with telescopic single nozzles 24 V 8WT 008 549-601 Two single nozzles ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
Headlight cleaning system set with telescopic double nozzles 12 V 8WT 008 549-201 Two double nozzles ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
Headlight cleaning system set with telescopic double nozzles 24 V 8WT 008 549-701 Two double nozzles ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
90 mm: Halogen and
xenon accessories
16
Comparison between LED, halogen and xenon low beam
Classic halogen low beam
Premium halogen and Bi-Xenon® low beam
Classic xenon low beam
Classic Bi-Xenon® low beam
Premium Bi-Xenon® low beam
L 70 low beam
Performance halogen low beam
Did you know these facts about xenon?Xenon > 2000 lumens, resulting in a generally stronger illumination.
Headlight power wash system and headlight range adjustment are required.
New applications are no longer permitted for the vehicle classes
M1 and N1
17
Comparison between LED, halogen and xenon high beam
Premium Bi-Xenon® high beam
L 4060 high beam
Bi-LED high beam
Premium Bi-halogen® high beam
Performance halogen high beam
Classic halogen high beam Classic xenon high beam
Bi light distributionsAre created when the low beam light is switched on
and are only available as a bi version.
18
LED daytime running lights set, round design
2 lights including harness, universal bracket,
3 high-performance LEDs per light, multi-voltage 9-33V
12 V / max. 5.5 W, current consumption = 2.18 A
Set for surface-mounting 2PT 009 599-811
Type approval 2372
Optional accessories
Universal carrier frame 9AH 165 968-001
Harness, pre-assembled 8KA 165 959-001
90 mm: Supplementary lighting functions
The 90 mm range is expanded with round LED lights. Available as either a daytime running light function or as a 3-function light. Together with the main light functions, there are many combination possibilities
that can meet all lighting requirements in the popular 90 mm lens format.
Optional accessory - 90 mm adapter ring
The adapter ring is used to replace a
90 mm light with the 83 mm light.
This means that vehicles that have come equipped
with a HELLA 90 mm light can be
easily converted to 83 mm lights.
9GD 980 696-001
83 mm LED 3-function light (indicator, position and daytime running light)
Pre-wired with 2.5 m sheathed four-core cable
Single light 12 V 2BE 980 691-101*
83 mm LED 2-function light (Indicator and position light)
Pre-wired with 2.5 m sheathed four-core cable
Single light 24 V 2BE 980 690-301*
Type approval 5854 and 03 1962
Indicator ECE-Reg. No. 6
Position light ECE-Reg. No. 7
Daytime running light ECE-Reg. No. 87
*No integrated impulse
ghts set, round design
sal bracket
range is expanded with ro
et all lighting requiremen
3V
ghts. Available as either
pular 90 mm lens forma
n
ound LED lig
nts in the popu
19
90 mm: Supplementary lighting functions
The 90 mm module range is expanded with the following signal lights. Together with the main light functions, there are many combination possibilities that can meet all lighting requirements in the popular 90
mm lens format. The pattern-free real glass or plastic cover lenses are the perfect fit for the headlights in our range.
m iain lili hght ffunc itions, thhere are many c
or the headlights in our range.
elele rranangege iiss exexpa dnded with the follow
. The pattern-free real glass or plastic co
ssibilities that can meet all l equirements in the popl lighting re
Indicator/position light 12 V 2BE 010 102-001
Indicator/position light 24 V 2BE 010 102-011
Indicator/position light 24 V
with fording capability for ventilation hose2BE 010 102-201
90 mm indicator / position light combination
Modular headlight with pattern-free glass cover lens, with PY21W/12 V silver bulb and Kartoval® LED
Indicator / position light 2BE 010 102-001
Type approval 2586, ECE R6, ECE R7 and SAE
90 mm indicator/position light
Indicator with amber bulb, 12 V 2BA 965 039-061
Indicator with amber bulb, 24 V 2BA 965 039-141
Position light, 12 V 2PF 965 039-071
Position light, 24 V 2PF 965 039-151
Daytime running/position light 12 V 2BE 010 102-101
Daytime running/position light 24 V 2PT 010 102-011
Daytime running/position light 24 V with
fording capability for ventilation hose2PT 010 102-221
Plug set, 3-pin 8JD 162 581-802
Optional carrier frame
with 3 screws
For fording-capable version only:
9AH 165 968-001
25 m ventilation hose 9GS 190 794-002
10 T-pieces for ventilation hose 9XL 190 733-002
90 mm indicator / position light combination
Modular headlight with pattern-free glass cover lens, with P 21 W P 12 V Longlife bulb and Kartoval® LED
With daytime running light/position light 2BE 010 102-101
Type approval 2586, ECE R87, ECE R7
© HELLA KGaA Hueck & Co., Lippstadt
9Z2 999 134-774 J00704/KB/12.13/1.7 Printed in Germany
HELLA KGaA Hueck & Co.
Rixbecker Straße 75
59552 Lippstadt, Germany
Tel.: +49 2941 38-0
Fax: +49 2941 38-7133
Internet: www.hella.com
HELLA Limited
Wildmere Industrial Estate
Banbury, Oxon OX16 3JU
Tel.: (01295) 225600
Fax: 0800 7832571
E-mail: [email protected]
Website: www.hella.co.uk
HELLA Asia Singapore Pte Ltd
Regional Headquarters Asia Pacifi c
Independent A� ermarket
2 International Business Park
#02-12 The Strategy
Singapore 609930
Tel: +65 6854 7300
Fax: +65 6854 7302
E-mail: [email protected]
Internet: www.hellaasia.com
Subject to technical and price modifications.